CN104476321B - Eyelid covering real-time adaptive mirror image method for milling based on multisensor and detection device - Google Patents

Eyelid covering real-time adaptive mirror image method for milling based on multisensor and detection device Download PDF

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CN104476321B
CN104476321B CN201410638017.XA CN201410638017A CN104476321B CN 104476321 B CN104476321 B CN 104476321B CN 201410638017 A CN201410638017 A CN 201410638017A CN 104476321 B CN104476321 B CN 104476321B
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milling
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CN104476321A (en
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李迎光
郝小忠
马斯博
周鑫
赵雪冬
牟文平
汤立民
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Nanjing University of Aeronautics and Astronautics
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • B23C3/16Working surfaces curved in two directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/013Control or regulation of feed movement
    • B23Q15/06Control or regulation of feed movement according to measuring results produced by two or more gauging methods using different measuring principles, e.g. by both optical and mechanical gauging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q15/00Automatic control or regulation of feed movement, cutting velocity or position of tool or work
    • B23Q15/007Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
    • B23Q15/12Adaptive control, i.e. adjusting itself to have a performance which is optimum according to a preassigned criterion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/20Arrangements for observing, indicating or measuring on machine tools for indicating or measuring workpiece characteristics, e.g. contour, dimension, hardness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q17/00Arrangements for observing, indicating or measuring on machine tools
    • B23Q17/24Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
    • B23Q17/2452Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
    • B23Q17/2471Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of workpieces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2215/00Details of workpieces
    • B23C2215/04Aircraft components

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

一种基于多传感器的蒙皮实时自适应镜像铣削方法及检测装置,其特征是它利用激光距离传感器实时测距得到蒙皮零件实际尺寸,并结合压力传感器测量精确得到蒙皮实际曲面与理论曲面的尺寸误差,实现加工中依据零件实际曲面的刀轨实时自适应调整,该装置采用双激光距离传感器,分别安装于蒙皮镜像铣削推头和顶撑头上,压力传感器位于顶撑头内部,其中激光距离传感器装置包括基座、传感器夹持装置、传感器等。本发明可以实时根据零件的实际尺寸调整刀轨,保证蒙皮的加工质量,提高加工效率,节约成本。

A multi-sensor-based real-time self-adaptive mirror milling method and detection device for skin, characterized in that it uses a laser distance sensor to measure the distance in real time to obtain the actual size of the skin part, and combines the measurement of the pressure sensor to accurately obtain the actual curved surface and the theoretical curved surface of the skin The dimensional error can realize the real-time adaptive adjustment of the tool path according to the actual curved surface of the part during processing. The device uses dual laser distance sensors, which are respectively installed on the skin mirror milling push head and the support head. The pressure sensor is located inside the support head. The laser distance sensor device includes a base, a sensor holding device, a sensor and the like. The invention can adjust the tool track according to the actual size of the part in real time, so as to ensure the processing quality of the skin, improve the processing efficiency and save the cost.

Description

基于多传感器的蒙皮实时自适应镜像铣削方法与检测装置Real-time self-adaptive mirror milling method and detection device for skin based on multi-sensor

技术领域technical field

本发明涉及一种机械加工方法及装置,尤其是一种用于飞机蒙皮镜像数控铣削系统的实时自适应铣削方法与装置,具体地说是一种基于多传感器的蒙皮实时自适应镜像铣削方法与装置。The present invention relates to a machining method and device, in particular to a real-time self-adaptive milling method and device for an aircraft skin mirror image CNC milling system, in particular to a multi-sensor based real-time self-adaptive mirror milling of the skin Methods and devices.

背景技术Background technique

飞机蒙皮镜像铣削技术是一种针对蒙皮类零件的新型加工方法,它具有集切边、铣缺口、制孔和厚度加工于一体,支撑装置跟随铣刀镜像运动,超声波测厚,实时控制切削厚度等特点。蒙皮镜像铣削避免了传统蒙皮加工的工装成本高、切削易颤振、表面质量低及加工效率低等问题。Aircraft skin mirror milling technology is a new processing method for skin parts. It integrates edge trimming, notch milling, hole making and thickness processing. The support device follows the mirror movement of the milling cutter, ultrasonic thickness measurement, and real-time control. Cutting thickness and other characteristics. Skin mirror milling avoids the problems of high tooling cost, easy cutting vibration, low surface quality and low processing efficiency of traditional skin processing.

但目前蒙皮镜像铣削的实时测厚方法及装置存在测厚误差大及停机现象,不利于蒙皮加工效率的提升,同时由于使用超声波测厚对加工的刀轨要求高,进而使蒙皮加工数控编程难度加大,并且其装置会对蒙皮表面造成划伤,无法保证蒙皮的表面质量。However, the current real-time thickness measurement method and device for skin mirror milling have large thickness measurement errors and shutdown phenomena, which is not conducive to the improvement of skin processing efficiency. The difficulty of NC programming is increased, and its device will cause scratches on the surface of the skin, so the surface quality of the skin cannot be guaranteed.

因此本发明提出一种基于多传感器的蒙皮实时自适应镜像铣削方法与装置,主要用于蒙皮镜像铣削系统中,利用激光距离传感器实时测距得到蒙皮零件实际尺寸,并结合压力传感器测量精确得到蒙皮实际曲面与理论曲面的尺寸误差,实现加工中依据零件实际曲面的刀轨实时自适应调整,该装置采用双激光距离传感器,分别安装于蒙皮镜像铣削推头和顶撑头上,压力传感器位于顶撑头内部,其中激光距离传感器装置包括基座、传感器夹持装置、传感器等。传感器为高精度激光距离传感器。该方法可以实时根据零件的实际尺寸调整刀轨,保证蒙皮的加工质量,提高加工效率,节约成本。Therefore, the present invention proposes a multi-sensor-based real-time self-adaptive mirror milling method and device for skin, which is mainly used in the mirror milling system of skin. The actual size of the skin part is obtained by real-time distance measurement using a laser distance sensor, and combined with pressure sensor measurement. Accurately obtain the dimensional error between the actual curved surface of the skin and the theoretical curved surface, and realize the real-time adaptive adjustment of the tool path according to the actual curved surface of the part during processing. , the pressure sensor is located inside the top support head, wherein the laser distance sensor device includes a base, a sensor clamping device, a sensor, and the like. The sensor is a high-precision laser distance sensor. The method can adjust the tool path according to the actual size of the part in real time, so as to ensure the processing quality of the skin, improve the processing efficiency and save the cost.

发明内容Contents of the invention

本发明的目的是针对目前蒙皮镜像铣削系统中对零件尺寸实时测量不准确,影响加工精度提高的问题,发明一种非接触式的基于多传感器的蒙皮实时自适应镜像铣削方法,同时提供一种相应的非接触式检测装置。:The purpose of the present invention is to solve the problem of inaccurate real-time measurement of part size in the current skin mirror milling system, which affects the improvement of machining accuracy, and to invent a non-contact real-time self-adaptive mirror milling method for skin based on multi-sensors, and at the same time provide A corresponding non-contact detection device. :

本发明的技术方案之一是:One of technical solutions of the present invention is:

一种基于多传感器的蒙皮实时自适应镜像铣削方法,其特征是它包含以下步骤:A kind of skin real-time adaptive mirror milling method based on multisensor, it is characterized in that it comprises the following steps:

首先,将两组激光距离传感器安装在蒙皮镜像铣削系统正面推头和反面顶撑上,分布在零件两侧,压力传感器安装在反面顶撑内部,加工时正面推头压住零件,刀具从正面推头中心伸出进行铣削加工,反面顶撑顶住零件加工部位背面,并保持镜像随动;First, install two sets of laser distance sensors on the front push head and back support of the skin mirror milling system, distributed on both sides of the part, and the pressure sensor is installed inside the back support. During processing, the front push head presses the part, and the tool moves from The center of the front push head protrudes for milling processing, and the back supports against the back of the part processing part, and keeps the mirror image to follow;

其次,对于安装在反面顶撑上的激光传感器来说,通过调节传感器的位置,使其在加工中实时测量顶撑与零件接触部位周围的零件位置,并通过对测量点集位置的计算,得到当前加工位置周围设定范围内的零件实际曲面,根据实际曲面对下一加工位置的刀轨进行调整,保证下一加工位置的加工轨迹按照实际曲面进行加工;Secondly, for the laser sensor installed on the back support, by adjusting the position of the sensor, it can measure the position of the part around the contact part between the support and the part in real time during processing, and by calculating the position of the measurement point set, we can get According to the actual curved surface of the part within the set range around the current processing position, the tool path of the next processing position is adjusted according to the actual surface, so as to ensure that the processing track of the next processing position is processed according to the actual curved surface;

第三,压力传感器安装在反面顶撑内部,其压力值来自于零件对反面顶撑的作用力,在实际加工中,通过反面激光测距能初步根据实际曲面调整加工轨迹,但仍不能做到精确调整,通过压力传感器的测量,能精确得到当前加工位置的实际位置与理论位置的偏差,从而对加工轨迹进行精确的微调,实现精确的根据蒙皮零件实际曲面的自适应铣削加工;Third, the pressure sensor is installed inside the back support, and its pressure value comes from the force of the part on the back support. In actual processing, the processing track can be initially adjusted according to the actual curved surface through the back laser ranging, but it is still not possible. Precise adjustment, through the measurement of the pressure sensor, the deviation between the actual position and the theoretical position of the current processing position can be accurately obtained, so as to accurately fine-tune the processing track and realize accurate adaptive milling processing according to the actual surface of the skin part;

第四,安装于正面推头上的激光距离传感器可以通过测量已加工区域的蒙皮位置,并与其理论位置对比,调整铣削主轴与反面顶撑之间的相对位置,消除机械系统中的尺寸误差对蒙皮加工的影响,保证铣削主轴在加工中与反面顶撑头间的相对位置;Fourth, the laser distance sensor installed on the front push head can adjust the relative position between the milling spindle and the back support by measuring the skin position of the processed area and comparing it with its theoretical position, so as to eliminate the dimensional error in the mechanical system The impact on skin processing, to ensure the relative position between the milling spindle and the back support head during processing;

最后,通过以上步骤能在飞机蒙皮实际尺寸与理论尺寸存在误差的情况下,根据实际尺寸实时的进行刀轨调整,实现蒙皮零件的实时自适应铣削加工,保证零件的加工质量。Finally, through the above steps, when there is an error between the actual size of the aircraft skin and the theoretical size, the tool path can be adjusted in real time according to the actual size, so as to realize the real-time adaptive milling of the skin parts and ensure the processing quality of the parts.

所述的通过反面顶撑激光距离传感器测量值调整加工轨迹的方法是,通过调节反面顶撑端激光距离传感器的位置,确定激光束方向,即测量方向,使其对准顶撑与零件接触位置的周围,在实际加工中,通过测量距离、测量方向以及激光传感器的位置,计算出测量点的坐标,在设定的采样频率下,得到反面顶撑端一系列测量点的数据,根据这些密集的测量点拟合出测量区域的实际曲面,将实际曲面与理论曲面进行对比,计算出下一加工位置的刀轨偏差,并进行刀轨调整。The method of adjusting the processing track through the measured value of the back support laser distance sensor is to determine the direction of the laser beam, that is, the measurement direction, by adjusting the position of the laser distance sensor at the back support end, so that it is aligned with the contact position between the support and the part In the actual processing, the coordinates of the measuring points are calculated by measuring the distance, measuring direction and the position of the laser sensor. Under the set sampling frequency, the data of a series of measuring points at the back support end are obtained. According to these intensive The actual surface of the measurement area is fitted by the measurement points, and the actual surface is compared with the theoretical surface to calculate the tool path deviation of the next processing position and adjust the tool path.

所述的通过反正顶撑内部的压力传感器测量值精确调整加工轨迹的方法是,在实际加工中,根据反面顶撑激光测距进行调整刀轨,由于其拟合曲面的精度导致其刀轨调整不能够做到非常精确,此时,反正顶撑已按照激光测距的调整结果进行运动,反正顶撑内部的压力传感器数值可以精确反映出当前加工位置的与经初步调整后的顶撑位置间的偏差,通过压力值的变化计算出偏差值,并实时进行补偿,保证加工位置的刀轨按照实际零件位置进行铣削。The method of accurately adjusting the processing trajectory through the measured value of the pressure sensor inside the back support is that in actual processing, the tool track is adjusted according to the laser distance measurement of the back support, and the accuracy of the fitting surface causes the tool track to be adjusted. It cannot be very accurate. At this time, anyway, the top support has moved according to the adjustment result of the laser distance measurement. Anyway, the value of the pressure sensor inside the top support can accurately reflect the distance between the current processing position and the preliminary adjusted top support position. The deviation is calculated by the change of the pressure value and compensated in real time to ensure that the tool track at the machining position is milled according to the actual part position.

所述的正面推头激光距离传感器对已加工区域的校验并调整铣削主轴与顶撑主轴间的位置关系是指由于镜像铣削系统在加工过程中机床铣削主轴与顶撑头之间通过各级结构相关联,但各级结构的误差累积起来能使得铣削主轴与顶撑头之间的距离与理论上设置的距离不符,此时通过推头端激光测距值计算出实际已加工位置与理论已加工位置间的偏差,从而反应出铣削主轴与顶撑头直接的偏差,进而调整铣削主轴与顶撑头间的距离,保证蒙皮零件的加工质量。The verification of the processed area by the front push head laser distance sensor and the adjustment of the positional relationship between the milling spindle and the jacking spindle refer to the fact that the mirror milling system passes between the milling spindle and the jacking head of the machine tool during the processing process. The structure is related, but the accumulation of errors of the structures at all levels can make the distance between the milling spindle and the jacking head inconsistent with the theoretically set distance. At this time, the actual processed position is calculated by the laser distance measurement value at the push head end and the theoretical The deviation between the processed positions reflects the direct deviation between the milling spindle and the supporting head, and then adjusts the distance between the milling spindle and the supporting head to ensure the processing quality of the skin parts.

本发明的技术方案之二是:The second technical scheme of the present invention is:

一种基于多传感器的蒙皮实时自适应镜像铣削检测装置,其特征是它包括:A multi-sensor-based skin real-time self-adaptive mirror milling detection device is characterized in that it includes:

一激光距离传感器装置A,用于测量距离得到蒙皮零件的实际尺寸,该装置分别安装于蒙皮镜像铣正面推头Q和反面顶撑W上,采用定位销定位,螺纹连接锁紧;A laser distance sensor device A, used to measure the distance to obtain the actual size of the skin part, the device is respectively installed on the front push head Q and the back support W of the skin mirror milling, and is positioned by a positioning pin and locked by a threaded connection;

一压力传感器装置B,用于通过测量值精确反映出蒙皮加工位置的实际尺寸,该装置通过螺纹连接固定安装于反面顶撑W内部。A pressure sensor device B is used to accurately reflect the actual size of the skin processing position through the measured value, and the device is fixedly installed inside the back support W through a threaded connection.

所述的激光距离传感器装置A包括基座1、传感器夹持装置2和传感器3,其中基座1通过定位销与对应的正面推头Q或反面顶撑W定位,并通过螺纹连接进行锁紧;传感器夹持装置2通过螺钉安装于基座1圆周面上的凹槽中,传感器3为高精度激光距离传感器,通过传感器夹持装置2进行定位和安装。The laser distance sensor device A includes a base 1, a sensor clamping device 2 and a sensor 3, wherein the base 1 is positioned with the corresponding front push head Q or the back support W through a positioning pin, and is locked through a threaded connection The sensor clamping device 2 is installed in the groove on the peripheral surface of the base 1 through screws, and the sensor 3 is a high-precision laser distance sensor, which is positioned and installed by the sensor clamping device 2 .

所述的传感器夹持装置2包含U形夹持座2a和对称安装在其两侧的螺纹顶杆2b、调节手轮2c、手轮固定条2d、螺纹顶杆锁紧螺母2e和手轮固定条螺钉2f,U形夹持座2a通过底部的螺栓2g与基座1进行连接;传感器3夹紧定位在两螺纹顶杆2b之间,两螺纹顶杆2b的位置通过旋转手轮2c进行伸缩调节并通过手轮固定条2d、螺纹顶杆锁紧螺母2e和手轮固定条螺钉2f实现最终定位,从而实现传感器的位置调节及快速拆换。The sensor clamping device 2 includes a U-shaped clamping seat 2a and a threaded push rod 2b symmetrically installed on both sides thereof, an adjustment handwheel 2c, a handwheel fixing strip 2d, a threaded pushrod lock nut 2e and a handwheel fixing The screw 2f, the U-shaped clamping seat 2a is connected with the base 1 through the bolt 2g at the bottom; the sensor 3 is clamped and positioned between the two threaded ejector rods 2b, and the position of the two threaded ejector rods 2b is stretched by rotating the handwheel 2c Adjust and realize the final positioning through the handwheel fixing strip 2d, the threaded ejector rod lock nut 2e and the handwheel fixing strip screw 2f, so as to realize the position adjustment and quick replacement of the sensor.

在安装传感器3时,需要对两组传感器3位置进行标定,既要保证每组传感器3的位置正确,同时还需要保证每个传感器3的测量方向正确,通过选转手轮2c能调节传感器3的位置并实现夹紧功能,在调节结束后利用顶杆锁紧螺母2e,固定各个传感器3。When installing the sensor 3, it is necessary to calibrate the positions of the two groups of sensors 3. It is necessary to ensure that the position of each group of sensors 3 is correct, and at the same time, it is necessary to ensure that the measurement direction of each sensor 3 is correct. The position of the sensor 3 can be adjusted by turning the hand wheel 2c Position and realize the clamping function, after the adjustment is completed, use the jack nut 2e to fix each sensor 3.

所述的传感器3为高精度激光距离测量传感器,采样频率为40Hz-500Hz,对应采样时间为0.025-0.002秒,测量距离为25-400mm,精度0.005-0.08mm,光斑大小为0.1*0.1-1.8*3.5mm,波长在655-680nm之间,对人眼伤害小,且信号稳定结构抗振动和冲击。The sensor 3 is a high-precision laser distance measurement sensor, the sampling frequency is 40Hz-500Hz, the corresponding sampling time is 0.025-0.002 seconds, the measurement distance is 25-400mm, the accuracy is 0.005-0.08mm, and the spot size is 0.1*0.1-1.8 *3.5mm, the wavelength is between 655-680nm, less damage to human eyes, and the signal is stable and the structure is resistant to vibration and shock.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明通过蒙皮零件双侧激光距离传感器测距结合压力传感器,得到蒙皮零件精确尺寸信息,并实时自适应调整加工轨迹,主要有以下有益效果:The invention combines the pressure sensor with the laser distance sensor on both sides of the skin part to obtain the precise size information of the skin part, and adjusts the processing track adaptively in real time, which mainly has the following beneficial effects:

1、通过实时测量蒙皮的实际尺寸自适应调整加工轨迹,保证零件加工质量;1. Adaptively adjust the processing track by measuring the actual size of the skin in real time to ensure the processing quality of the parts;

2、避免传统自适应加工中超声波测厚对数控加工刀轨的特殊需求,提高编程效率;2. Avoid the special requirements of ultrasonic thickness measurement for CNC machining tool rails in traditional adaptive machining, and improve programming efficiency;

3、有效改善传统测厚带来的测厚误差及停机现象,提高蒙皮镜像铣削加工精度及加工效率;3. Effectively improve the thickness measurement error and shutdown phenomenon caused by traditional thickness measurement, and improve the processing accuracy and processing efficiency of skin mirror milling;

4、采用非接触式测量,对零件表面无损伤;4. Adopt non-contact measurement, no damage to the surface of parts;

5、设备结构简单,易安装和维护。5. The equipment structure is simple, easy to install and maintain.

附图说明Description of drawings

图1为本发明的基于多传感器的蒙皮实时自适应镜像铣削方法与装置示意图,其中Q为安装在机床主轴套上的正面推头,A1为正面推头激光测距装置,A2为反面顶撑激光测距装置,W为反面顶撑,S为飞机蒙皮零件,L1为正面推头测距激光束,L2为反面顶撑激光测距光束,且Q和W位置相对,在零件两侧呈镜像分布;Fig. 1 is the skin real-time self-adaptive mirror milling method and device schematic diagram based on multi-sensor of the present invention, wherein Q is the front push head installed on the machine tool spindle sleeve, A 1 is the front push head laser distance measuring device, A 2 is Reverse support laser ranging device, W is the reverse support, S is the aircraft skin part, L 1 is the front push head ranging laser beam, L 2 is the reverse support laser ranging beam, and the positions of Q and W are opposite, Mirrored distribution on both sides of the part;

图2为本发明的激光距离传感器装置,其中1为基座,2为传感器夹持装置,3为激光距离传感器;Fig. 2 is the laser distance sensor device of the present invention, wherein 1 is a base, 2 is a sensor clamping device, and 3 is a laser distance sensor;

图3为本发明的传感器夹持装置示意图,其中2a为夹持座,2b为螺纹顶杆、2c为调节手轮,2d为手轮固定条,2e为螺纹顶杆锁定螺母,2f为手轮固定条螺钉,2g为螺栓,A为其正面拆解示意,B为其反面拆解示意;Figure 3 is a schematic diagram of the sensor clamping device of the present invention, wherein 2a is a clamping seat, 2b is a threaded ejector rod, 2c is an adjustment handwheel, 2d is a handwheel fixing strip, 2e is a threaded ejector rod lock nut, and 2f is a handwheel Screws for the fixing bar, 2g is the bolt, A is the dismantling of the front side, and B is the dismantling of the reverse side;

图4为本发明的压力传感器安装位置示意图,其中4为压力传感器,位于顶撑内部,通过蒙皮零件对顶撑滚珠的作用力获得压力值;Fig. 4 is a schematic diagram of the installation position of the pressure sensor of the present invention, wherein 4 is a pressure sensor, which is located inside the top support, and the pressure value is obtained by the force of the skin part on the top support ball;

图5为本发明的激光距离传感器示意图,其中P1、P2、P3为传感器的长宽高尺寸,3a为传感器激光发射位置,3b、3c为传感器反面的无线发射装置及线路接口;5 is a schematic diagram of the laser distance sensor of the present invention, wherein P 1 , P 2 , and P 3 are the length, width and height dimensions of the sensor, 3a is the laser emission position of the sensor, and 3b and 3c are the wireless transmitting device and the line interface on the reverse side of the sensor;

图6为本发明的反面顶撑激光距离传感器工作示意图,其中a为其工作示意总图,b为激光测距点示意图,DP为测量点,F为进给方向,c为根据测距值进行刀轨调整示意图,T0为当前刀位点对应的顶撑位置,T1为下一刀位点对应的顶撑位置,S为蒙皮零件反面的理论位置,S_Real为蒙皮零件反面的实际位置,Dis为T1位置处理论位置和实际位置的偏差值,TP为依据理论模型生成的加工刀轨,TP_Real为通过调整后的加工刀轨;Fig. 6 is the schematic diagram of the working of the laser distance sensor on the reverse side of the present invention, wherein a is the general diagram of its work, b is the schematic diagram of the laser ranging point, DP is the measuring point, F is the feed direction, and c is the distance measurement according to the ranging value. Schematic diagram of tool track adjustment, T 0 is the support position corresponding to the current tool position, T 1 is the support position corresponding to the next tool position, S is the theoretical position of the back side of the skin part, and S_Real is the actual position of the back side of the skin part , Dis is the deviation value between the theoretical position and the actual position of T 1 position processing, TP is the processing tool path generated according to the theoretical model, and TP_Real is the adjusted processing tool path;

图7为本发明的顶撑内部压力传感器工作示意图,其中S是零件的理论模型位置,S_Real是零件的实际位置,实心黑箭头示意为顶撑调整方向,a对应压力值上升的情况,需要将顶撑缩回调整,b对应压力值减小的情况,需要将顶撑伸出调整;Fig. 7 is a working schematic diagram of the internal pressure sensor of the support of the present invention, wherein S is the theoretical model position of the part, S_Real is the actual position of the part, the solid black arrow indicates the adjustment direction of the support, and a corresponds to the situation where the pressure value rises, it needs to be The top support is retracted and adjusted, and b corresponds to the situation where the pressure value decreases, and the top support needs to be extended and adjusted;

图8为本发明的推头激光测距传感器工作示意图,DP为已加工位置加工轨迹的激光测距点,TP_Adjust为经过顶撑测距调整和压力传感器调整后的刀轨,TP_Real为实际加工轨迹,DP’为DP点对应的TP_Adjust上的位置点。Fig. 8 is a working schematic diagram of the laser distance measuring sensor of the push head of the present invention, DP is the laser distance measuring point of the processing track at the processed position, TP_Adjust is the tool track after the distance measurement adjustment of the top support and the pressure sensor adjustment, and TP_Real is the actual processing track , DP' is the position point on TP_Adjust corresponding to the DP point.

具体实施方式detailed description

下面是结合附图和实施例对本发明的技术方案作进一步的说明。The following is a further description of the technical solution of the present invention in conjunction with the accompanying drawings and embodiments.

实施例一。Embodiment one.

如图1-8所示。As shown in Figure 1-8.

一种基于多传感器的蒙皮实时自适应镜像铣削方法,它包含以下步骤:A multi-sensor based real-time adaptive mirror milling method for skin, which comprises the following steps:

首先,将两组激光距离传感器A1、A2安装在蒙皮镜像铣削系统正面推头Q和反面顶撑W上,分布在零件两侧,如图1,压力传感器4安装在反面顶撑W内部(图4),加工时正面推头压住零件,刀具从正面推头中心伸出进行铣削加工,反面顶撑顶住零件加工部位背面,并保持镜像随动;First, two sets of laser distance sensors A1 and A2 are installed on the front push head Q and the back support W of the skin mirror milling system, distributed on both sides of the part, as shown in Figure 1, and the pressure sensor 4 is installed inside the back support W ( Figure 4), the front push head presses the part during processing, the tool protrudes from the center of the front push head for milling processing, and the back supports against the back of the part to be processed, and keeps the mirror image to follow;

其次,对于安装在反面顶撑上的激光传感器来说,通过调节传感器的位置,使其在加工中实时测量顶撑滚珠(图7中与蒙皮S相抵的球体)与零件接触部位周围的零件位置,并通过对测量点集位置的计算,得到当前加工位置周围设定范围内的零件实际曲面,根据实际曲面对下一加工位置的刀轨进行调整,保证下一加工位置的加工轨迹按照实际曲面进行加工;通过反面顶撑激光距离传感器测量值调整加工轨迹的方法是,通过调节反面顶撑端激光距离传感器的位置,确定激光束方向,即测量方向,使其对准顶撑滚珠与零件接触位置的周围,在实际加工中,通过测量距离、测量方向以及激光传感器的位置,计算出测量点的坐标,在设定的采样频率下,得到反面顶撑端一系列测量点的数据,根据这些密集的测量点拟合出测量区域的实际曲面,将实际曲面与理论曲面进行对比,计算出下一加工位置的刀轨偏差,并进行刀轨调整。Secondly, for the laser sensor installed on the back support, by adjusting the position of the sensor, it can measure the part around the contact point between the support ball (the sphere that is against the skin S in Figure 7) and the part in real time during processing. position, and through the calculation of the position of the measurement point set, the actual surface of the part within the set range around the current processing position is obtained, and the tool path of the next processing position is adjusted according to the actual surface to ensure that the processing track of the next processing position follows the The actual curved surface is processed; the method of adjusting the processing track through the measurement value of the back support laser distance sensor is to determine the laser beam direction, that is, the measurement direction, by adjusting the position of the back support end laser distance sensor, so that it is aligned with the support ball and Around the contact position of the parts, in actual processing, the coordinates of the measuring points are calculated by measuring the distance, measuring direction and the position of the laser sensor. Under the set sampling frequency, the data of a series of measuring points on the back support end are obtained. Fit the actual curved surface of the measurement area based on these dense measurement points, compare the actual curved surface with the theoretical curved surface, calculate the tool path deviation of the next processing position, and adjust the tool path.

第三,压力传感器安装在反面顶撑内部(图4),其压力值来自于零件对反面顶撑的作用力,在实际加工中,通过反面激光测距能初步根据实际曲面调整加工轨迹,但仍不能做到精确调整,通过压力传感器的测量,能精确得到当前加工位置的实际位置与理论位置的偏差,从而对加工轨迹进行精确的微调,实现精确的根据蒙皮零件实际曲面的自适应铣削加工;通过反面顶撑内部的压力传感器测量值精确调整加工轨迹的方法是,在实际加工中,根据反面顶撑激光测距进行调整刀轨,由于其拟合曲面的精度导致其刀轨调整不能够做到非常精确,此时,反正顶撑已按照激光测距的调整结果进行运动,反正顶撑内部的压力传感器数值可以精确反映出当前加工位置的与经初步调整后的顶撑位置间的偏差,通过压力值的变化计算出偏差值,并实时进行补偿,保证加工位置的刀轨按照实际零件位置进行铣削;Third, the pressure sensor is installed inside the back support (Fig. 4), and its pressure value comes from the force exerted by the part on the back support. In actual processing, the processing track can be preliminarily adjusted according to the actual curved surface through the back laser ranging, but Accurate adjustment is still not possible. Through the measurement of the pressure sensor, the deviation between the actual position and the theoretical position of the current processing position can be accurately obtained, so as to accurately fine-tune the processing trajectory and realize accurate adaptive milling according to the actual surface of the skin part. Processing; the method of accurately adjusting the processing trajectory through the measurement value of the pressure sensor inside the back support is to adjust the tool track according to the laser distance measurement of the back support in actual processing. Due to the accuracy of the fitting surface, the adjustment of the tool track is not accurate. It can be very accurate. At this time, anyway, the top support has moved according to the adjustment result of the laser distance measurement. Anyway, the value of the pressure sensor inside the top support can accurately reflect the difference between the current processing position and the preliminary adjusted top support position. Deviation, the deviation value is calculated by the change of the pressure value, and the compensation is performed in real time to ensure that the tool track at the processing position is milled according to the actual part position;

第四,安装于正面推头上的激光距离传感器可以通过测量已加工区域的蒙皮位置,并与其理论位置对比,调整铣削主轴与反面顶撑之间的相对位置,消除机械系统中的尺寸误差对蒙皮加工的影响,保证铣削主轴在加工中与反面顶撑头间的相对位置;正面推头激光距离传感器对已加工区域的校验并调整铣削主轴与顶撑主轴间的位置关系是指由于镜像铣削系统在加工过程中机床铣削主轴与顶撑头之间通过各级结构相关联,但各级结构的误差累积起来能使得铣削主轴与顶撑头之间的距离与理论上设置的距离不符,此时通过推头端激光测距值计算出实际已加工位置与理论已加工位置间的偏差,从而反应出铣削主轴与顶撑头直接的偏差,进而调整铣削主轴与顶撑头间的距离,保证蒙皮零件的加工质量。Fourth, the laser distance sensor installed on the front push head can adjust the relative position between the milling spindle and the back support by measuring the skin position of the processed area and comparing it with its theoretical position, so as to eliminate the dimensional error in the mechanical system The impact on skin processing, to ensure the relative position between the milling spindle and the back support head during processing; the front push head laser distance sensor to verify the processed area and adjust the positional relationship between the milling spindle and the support spindle means Since the mirror milling system is connected with the milling spindle of the machine tool and the jacking head through various levels of structure during the machining process, the accumulated errors of the structures at all levels can make the distance between the milling spindle and the jacking head less than the theoretically set distance. At this time, the deviation between the actual processed position and the theoretical processed position is calculated by pushing the laser distance measurement value at the head end, so as to reflect the direct deviation between the milling spindle and the top support head, and then adjust the distance between the milling spindle and the top support head. distance to ensure the processing quality of skin parts.

最后,通过以上步骤能在飞机蒙皮实际尺寸与理论尺寸存在误差的情况下,根据实际尺寸实时的进行刀轨调整,实现蒙皮零件的实时自适应铣削加工,保证零件的加工质量。Finally, through the above steps, when there is an error between the actual size of the aircraft skin and the theoretical size, the tool path can be adjusted in real time according to the actual size, so as to realize the real-time adaptive milling of the skin parts and ensure the processing quality of the parts.

实施例二。Embodiment two.

如图1-8所示。As shown in Figure 1-8.

一种基于多传感器的蒙皮实时自适应镜像铣削检测装置,它包括激光距离传感器装置A和压力传感器装置B,其中激光距离传感器装置A用于测量距离得到蒙皮零件的实际尺寸,该装置分别安装于蒙皮镜像铣正面推头Q上的A1和反面顶撑W上的A2组成,A1和的安装结构相同,它们均采用定位销定位,螺纹连接锁紧,如图1所示;压力传感器装置B用于通过测量值精确反映出蒙皮加工位置的实际尺寸,该装置通过螺纹连接固定安装于反面顶撑W内部,如图4所示。激光距离传感器装置A包括基座1、传感器夹持装置2和传感器3,其中基座1通过定位销与对应的正面推头Q或反面顶撑W定位,并通过螺纹连接进行锁紧,如图2所示;传感器夹持装置2通过螺钉安装于基座1圆周面上的凹槽中,如图3(B),传感器3为高精度激光距离传感器,通过传感器夹持装置2进行定位和安装。传感器夹持装置2包含U形夹持座2a和对称安装在其两侧的螺纹顶杆2b、调节手轮2c、手轮固定条2d、螺纹顶杆锁定螺母2e和手轮固定条螺钉2f,如图3所示,U形夹持座2a通过螺栓2g与基座1进行连接;传感器3夹紧定位在两螺纹顶杆2b之间,两螺纹顶杆2b的位置通过旋转手轮2c进行伸缩调节并通过手轮固定条2d、螺纹顶杆锁紧螺母2e和手轮固定条螺钉2f实现最终定位,从而实现传感器的位置调节及快速拆换。在安装传感器3时,需要对两组传感器3位置进行标定,既要保证每组传感器3的位置正确,同时还需要保证每个传感器3的测量方向正确,通过选转手轮2c能调节传感器3的位置并实现夹紧功能,在调节结束后利用顶杆锁紧螺母2e,固定各个传感器3。传感器3可采用高精度激光距离测量传感器,如图5所示,采样频率为40Hz-500Hz,对应采样时间为0.025-0.002秒,测量距离为25-400mm,精度0.005-0.08mm,光斑大小为0.1*0.1-1.8*3.5mm,波长在655-680nm之间,对人眼伤害小,且信号稳定结构抗振动和冲击。A multi-sensor based real-time self-adaptive mirror milling detection device for skin, which includes a laser distance sensor device A and a pressure sensor device B, wherein the laser distance sensor device A is used to measure the distance to obtain the actual size of the skin part, and the devices are respectively A1 installed on the front push head Q of skin mirror milling and A2 on the back support W, A1 and A2 have the same installation structure, they are all positioned by positioning pins, and screwed to lock, as shown in Figure 1; pressure sensor The device B is used to accurately reflect the actual size of the skin processing position through the measured value, and the device is fixedly installed inside the reverse support W through a threaded connection, as shown in Figure 4. The laser distance sensor device A includes a base 1, a sensor clamping device 2 and a sensor 3, wherein the base 1 is positioned with the corresponding front push head Q or the back support W through a positioning pin, and is locked through a threaded connection, as shown in the figure 2; the sensor clamping device 2 is installed in the groove on the peripheral surface of the base 1 by screws, as shown in Figure 3 (B), the sensor 3 is a high-precision laser distance sensor, and is positioned and installed by the sensor clamping device 2 . The sensor clamping device 2 includes a U-shaped clamping seat 2a and a threaded mandrel 2b symmetrically installed on both sides thereof, an adjustment hand wheel 2c, a hand wheel fixing bar 2d, a threaded mandrel locking nut 2e and a hand wheel fixing bar screw 2f, As shown in Figure 3, the U-shaped clamping seat 2a is connected to the base 1 through the bolt 2g; the sensor 3 is clamped and positioned between the two threaded ejector rods 2b, and the position of the two threaded ejector rods 2b is stretched by rotating the hand wheel 2c Adjust and realize the final positioning through the handwheel fixing strip 2d, the threaded ejector rod lock nut 2e and the handwheel fixing strip screw 2f, so as to realize the position adjustment and quick replacement of the sensor. When installing the sensor 3, it is necessary to calibrate the positions of the two groups of sensors 3. It is necessary to ensure that the position of each group of sensors 3 is correct, and at the same time, it is necessary to ensure that the measurement direction of each sensor 3 is correct. The position of the sensor 3 can be adjusted by turning the hand wheel 2c Position and realize the clamping function, after the adjustment is completed, use the jack nut 2e to fix each sensor 3. Sensor 3 can use a high-precision laser distance measurement sensor, as shown in Figure 5, the sampling frequency is 40Hz-500Hz, the corresponding sampling time is 0.025-0.002 seconds, the measurement distance is 25-400mm, the accuracy is 0.005-0.08mm, and the spot size is 0.1 *0.1-1.8*3.5mm, the wavelength is between 655-680nm, less damage to human eyes, and the signal is stable and the structure is resistant to vibration and shock.

压力传感器4位于反面顶撑内部,如图4所示,在顶撑顶住零件时,可以获得压力值,通过压力值的变化,精确得到顶撑端实际顶撑位置与理论位置的误差;The pressure sensor 4 is located inside the back support, as shown in Figure 4, when the support supports the part, the pressure value can be obtained, and the error between the actual support position and the theoretical position of the support end can be accurately obtained through the change of the pressure value;

使用时,将激光距离传感器A1、A2安装在蒙皮镜像铣削系统正面推头Q和反面顶撑W上,分布在零件S两侧,压力传感器4安装在反面顶撑W内部,加工时正面推头Q压住零件S,刀具从推头中心伸出进行铣削加工、反面顶撑W顶住零件加工部位背面,在加工部位形成局部高刚性,并保持镜像随动,如图1所示;When in use, the laser distance sensors A1 and A2 are installed on the front push head Q and the back support W of the skin mirror milling system, distributed on both sides of the part S, the pressure sensor 4 is installed inside the back support W, and the front push The head Q presses the part S, the tool protrudes from the center of the push head for milling processing, and the reverse side supports W against the back of the part processing part, forming a local high rigidity in the processing part and keeping the mirror image follow-up, as shown in Figure 1;

通过调节顶撑端激光距离传感器的位置,确定激光束方向,即测量方向,使其对准顶撑滚珠与零件接触位置的周围,如图6所示,在实际加工中,通过测量距离及测量方向以及激光传感器的位置,计算出测量点的坐标,在选择合适的采用频率下,可以得到顶撑端一系列测量点的数据,如图6中DP所示,根据这些密集的测量点可以拟合出测量区域的实际曲面,将实际曲面S_Real与理论曲面S进行对比,计算出下一加工位置的刀轨偏差Dis,并将根据理论曲面生成的刀轨TP调整为TP_Real,这一步可以看做是刀轨的初步调整,由于测量点的密度以及范围的限制,无法在加工中实时拟合成真正的实际曲面,但这一初步调整基本上可以将90%的调整工作完成。By adjusting the position of the laser distance sensor at the top support end, determine the direction of the laser beam, that is, the measurement direction, so that it is aligned around the contact position between the top support ball and the part, as shown in Figure 6. In actual processing, by measuring the distance and measuring The direction of the laser sensor and the position of the laser sensor are used to calculate the coordinates of the measurement points. Under the selection of a suitable frequency, the data of a series of measurement points at the end of the support can be obtained, as shown in DP in Figure 6. According to these dense measurement points, it can be simulated Combine the actual surface of the measurement area, compare the actual surface S_Real with the theoretical surface S, calculate the tool path deviation Dis of the next machining position, and adjust the tool path TP generated according to the theoretical surface to TP_Real. This step can be regarded as It is the preliminary adjustment of the tool path. Due to the density of measuring points and the limitation of the range, it cannot be fitted into a real actual surface in real time during processing, but this preliminary adjustment can basically complete 90% of the adjustment work.

在初步调整后,通过反正顶撑内部的压力传感器测量值精确调整加工轨迹,如图7所示,在实际加工中,根据反面顶撑激光测距进行调整刀轨由于其拟合曲面的精度导致其刀轨调整不能够做到非常精确,此时,顶撑已按照激光测距的调整结果进行运动,顶撑内部的压力传感器数值可以精确反映出当前加工位置的与经初步调整后的顶撑位置间的偏差,通过压力值的变化可以精确计算出偏差值,并实时进行补偿,保证加工位置的刀轨按照实际零件位置进行铣削。After the preliminary adjustment, the machining trajectory is precisely adjusted through the measurement value of the pressure sensor inside the back support, as shown in Figure 7. In actual processing, the tool track is adjusted according to the laser distance measurement of the back support due to the accuracy of the fitting surface. The adjustment of the tool track cannot be very accurate. At this time, the top support has moved according to the adjustment result of the laser distance measurement, and the value of the pressure sensor inside the top support can accurately reflect the current processing position and the top support after preliminary adjustment. For the deviation between positions, the deviation value can be accurately calculated through the change of the pressure value, and compensated in real time to ensure that the tool track at the processing position is milled according to the actual part position.

在刀轨调整完毕后,又正面推头激光距离传感器对已加工区域的校验并调整铣削主轴与顶撑主轴间的位置,如图8所示,由于镜像铣削系统是一个庞大的运动系统,在加工过程中机床铣削主轴与顶撑头之间通过各级结构相关联,但各级结构的误差累积起来可能使得铣削主轴与顶撑头之间的距离于设置的距离不符,此时通过推头端激光测距值可以计算出实际已加工位置与理论已加工位置间的偏差,从而反应出铣削主轴与顶撑头直接的偏差,进而调整铣削主轴与顶撑头间的距离,保证蒙皮零件的加工质量。After the adjustment of the tool track is completed, the laser distance sensor is pushed forward to check the processed area and adjust the position between the milling spindle and the supporting spindle, as shown in Figure 8. Since the mirror milling system is a huge motion system, During the machining process, the milling spindle of the machine tool and the jacking head are connected through various levels of structure, but the accumulation of errors in the various levels of structure may make the distance between the milling spindle and the jacking head inconsistent with the set distance. The head-end laser ranging value can calculate the deviation between the actual processed position and the theoretical processed position, so as to reflect the direct deviation between the milling spindle and the top support head, and then adjust the distance between the milling spindle and the top support head to ensure that the skin Processing quality of parts.

通过以上步骤可以针对飞机蒙皮实际尺寸与理论尺寸存在误差的情况下,根据实际尺寸实时的进行刀轨调整,实现蒙皮零件的实时自适应铣削加工,保证零件的加工质量。Through the above steps, when there is an error between the actual size and the theoretical size of the aircraft skin, the tool path can be adjusted in real time according to the actual size, so as to realize the real-time adaptive milling of the skin parts and ensure the processing quality of the parts.

本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。The parts not involved in the present invention are the same as the prior art or can be realized by adopting the prior art.

Claims (7)

1. an eyelid covering real-time adaptive mirror image method for milling based on multisensor, is characterized in that it comprises the steps of
First, two groups of laser distance sensors are arranged on eyelid covering mirror image milling system front cut somebody's hair and reverse side shore, it is distributed in part both sides, pressure transducer is arranged on reverse side and shores inside, add front in man-hour to cut somebody's hair and push down part, cutter stretches out from the center of cutting somebody's hair, front and carries out Milling Process, and reverse side is shored and withstood the part working position back side, and keeps mirror image servo-actuated;
Secondly, for laser distance sensor on being arranged on reverse side and shoring, by regulating the position of sensor, make its work in-process measure in real time reverse side shore with feature contacts position around part position, and by the calculating measuring point set position, the actual curved surface of part obtained around current Working position in set point, is adjusted the cutter rail of next Working position according to actual curved surface, it is ensured that the machining locus of next Working position is processed according to actual curved surface;
3rd, pressure transducer is arranged on reverse side and shores inside, its force value comes from the active force that reverse side is shored by part, in reality is processed, tentatively can adjust machining locus according to actual curved surface by reverse side laser ranging, but still can not accomplish accurately to adjust, by the measurement of pressure transducer, the physical location of current Working position and the deviation of theoretical position can be accurately obtained, thus machining locus is finely tuned accurately, it is achieved accurately according to the self adaptation Milling Process of the actual curved surface of skin part;
4th, be installed on front cut somebody's hair on laser distance sensor by measure machined region eyelid covering position, and contrast with its theoretical position, adjust milling spindle shore with reverse side between relative position, eliminate the impact that eyelid covering is processed by the scale error in mechanical system, it is ensured that milling spindle work in-process shore with reverse side between relative position;
Finally, by above step can in the case of there is error in aircraft skin actual size and theoretical size, according to actual size real-time carry out cutter rail adjustment, it is achieved the real-time adaptive Milling Process of skin part, it is ensured that the crudy of part.
2. method for milling as claimed in claim 1, it is characterized in that described shore laser distance sensor measured value by reverse side and adjust the method for machining locus be, the position of end laser distance sensor is shored by regulation reverse side, determine beam direction, i.e. measure direction, make its be directed at reverse side shore with feature contacts position around, in reality is processed, by measuring distance, measure direction and the position of laser distance sensor, calculate the coordinate measuring point, under the sample frequency set, obtain reverse side and shore a series of data measuring point of end, the actual curved surface of measured zone is simulated according to the point of measuring that these are intensive, actual curved surface is contrasted with theoretical curved surface, calculate the cutter rail deviation of next Working position, and carry out cutter rail adjustment.
3. method for milling as claimed in claim 1, it is characterized in that described shore the pressure sensor measurements of inside by reverse side and accurately adjust the method for machining locus be, in reality is processed, shore laser ranging according to reverse side and be adjusted cutter rail, owing to the precision of its fitting surface causes the adjustment of its cutter rail can not accomplish the most accurate, now, reverse side is shored and is moved according to the adjustment result of laser ranging, reverse side shores the deviation that pressure transducer numerical value can accurately reflect current Working position and reverse side after first successive step is shored between position of inside, deviated value by the change calculations of force value, and compensate in real time, ensure that the cutter rail of Working position carries out milling according to actual parts position.
4. method for milling as claimed in claim 1, it is characterized in that described front cut somebody's hair laser distance sensor to the verification in machined region and adjust milling spindle shore with reverse side between position relationship refer to due to mirror image milling system lathe milling spindle in the course of processing shore with reverse side between be associated by each level structure, but the error accumulation of each level structure is got up, the distance between milling spindle and reverse side can be made to shore is not inconsistent with the distance arranged in theory, cutting somebody's hair now by front holds laser ranging value to calculate the deviation between actual machined position and the machined position of theory, thus reflect milling spindle and reverse side shore between deviation, and then adjust milling spindle and reverse side shore between distance, ensure the crudy of skin part.
5. eyelid covering real-time adaptive mirror image milling based on a multisensor detection device, is characterized in that it includes:
One laser distance sensor device (A), the actual size of skin part is obtained for measuring distance, this device is respectively arranged in eyelid covering mirror image milling front and cuts somebody's hair (Q) and reverse side is shored on (W), uses alignment pin location, threaded locking;
One pressure sensor apparatus (B), for accurately being reflected the actual size of eyelid covering Working position by measured value, this device is threaded connection and is fixedly installed in reverse side to shore (W) internal;
Described laser distance sensor device includes pedestal (1), sensor holder (2) and sensor (3), wherein pedestal (1) is cut somebody's hair (Q) with corresponding front by alignment pin or reverse side is shored (W) and positioned, and is threaded connection and locks;Sensor holder (2) is installed in the groove on pedestal (1) periphery by screw, and sensor (3) is high-precision laser range sensor, is positioned by sensor holder (2) and is installed.
Detect device the most as claimed in claim 5, it is characterized in that described sensor holder (2) comprises U-shaped grip slipper (2a) and is symmetrically mounted on the threaded mandrel (2b) of its both sides, adjusting handle (2c), handwheel fixed strip (2d), threaded mandrel locking nut (2e) and handwheel fixed strip screw (2f), U-shaped grip slipper (2a) is attached with pedestal (1) by the bolt (2g) of bottom;Sensor (3) clamping and positioning is between two threaded mandrels (2b), the position of two threaded mandrels (2b) carries out telescopic adjustment by adjusting handle (2c) and realizes final location by handwheel fixed strip (2d), threaded mandrel locking nut (2e) and handwheel fixed strip screw (2f), thus realizes the position adjustments of sensor and quickly change.
Detect device the most as claimed in claim 6, it is characterized in that when installing sensor (3), need two sensors (3) position is demarcated, should ensure that the position often organizing sensor (3) is correct, also need to ensure that the measurement of each sensor (3) is in the right direction simultaneously, the position of sensor (3) can be regulated by adjusting handle (2c) and realize clamping function, after regulation terminates, utilize threaded mandrel locking nut (2e), fix each sensor (3).
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