CN104475874B - A gear ultrasonic precision gear hobbing device and its application - Google Patents

A gear ultrasonic precision gear hobbing device and its application Download PDF

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CN104475874B
CN104475874B CN201410782126.9A CN201410782126A CN104475874B CN 104475874 B CN104475874 B CN 104475874B CN 201410782126 A CN201410782126 A CN 201410782126A CN 104475874 B CN104475874 B CN 104475874B
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gear
ultrasonic
gear workpiece
hobbing
workpiece
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CN104475874A (en
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秦慧斌
张瑞廷
侯志利
陈斌
王凯
钱广标
王波
张潇爽
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North University of China
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Abstract

The invention belongs to gear ultrasonic finishing technology field, be specifically related to the ultrasonic accurate hobbing device of a kind of gear and application.The problems such as present invention mainly solves the cutting hobbing power in hardened face gear hobbing processes, heat in metal cutting big, hob abrasion is serious, and hobboing cutter service life is relatively low.The ultrasonic accurate hobbing device of one gear of the present invention is turned round by gear workpieces and supersonic vibration composite main shaft system, outer support fixed system and ultrasonic power exchange system three part composition.The application of the ultrasonic accurate hobbing device of a kind of gear of the present invention is to be arranged on the workbench of gear hobbing ultrasonic for gear accurate hobbing device, different structure feature according to gear workpieces uses different supersonic vibration modes and hobboing cutter feeding cutting way to realize ultrasonic accurate gear hobbing, hobboing cutter service life can be extended, improve tooth-face roughness, improve gear hobbing process precision, improve flank of tooth micro cutting texture, reduce noise, improve the purpose of wearability.

Description

一种齿轮超声精密滚齿装置及应用A gear ultrasonic precision hobbing device and its application

技术领域technical field

本发明属于齿轮超声精加工技术领域,具体涉及一种齿轮超声精密滚齿装置及应用。The invention belongs to the technical field of ultrasonic finishing of gears, and in particular relates to an ultrasonic precision gear hobbing device and its application.

背景技术Background technique

齿轮制造新工艺的发展很大程度上表现在生产效率与精度等级的提高。目前,国内外动力传动齿轮正向重载、高速、高精度和高效率等方向发展,并力求低噪声、小型化、长寿命。为实现齿轮装置小型化,提高现有渐开线齿轮的承载能力,各国普遍采用硬齿面技术。硬齿面齿轮滚齿加工过程中,滚齿切削力、切削热大,切屑不易排出,滚刀磨损严重,滚刀使用寿命较低。而且淬火后的齿轮由于材料硬度提高,不能进行精密滚齿加工,以进一步提高齿轮加工精度。但超声振动加工可以大大降低切削力和切削热,提高切削的冷却、润滑效果,延长刀具使用寿命,提高加工工件的表面质量和耐磨性。The development of new gear manufacturing technology is largely reflected in the improvement of production efficiency and precision level. At present, power transmission gears at home and abroad are developing in the direction of heavy load, high speed, high precision and high efficiency, and strive for low noise, miniaturization and long life. In order to realize the miniaturization of gear devices and improve the carrying capacity of existing involute gears, hard tooth surface technology is widely used in various countries. During the hobbing process of gears with hard tooth surface, the hobbing force and cutting heat are large, the chips are not easy to discharge, the hob wears seriously, and the service life of the hob is low. Moreover, due to the increased hardness of the material, the quenched gear cannot be processed by precision hobbing, so as to further improve the machining accuracy of the gear. However, ultrasonic vibration processing can greatly reduce cutting force and cutting heat, improve cutting cooling and lubrication effects, prolong tool life, and improve surface quality and wear resistance of processed workpieces.

齿轮超声精密加工技术的提出依赖于超声波振动理论与先进制造技术学科间前沿技术的相互渗透;大功率超声发生器、换能器的成熟产品投向市场,为齿轮超声精密加工的实现提供了物质保障。为了解决上述问题尹韶辉于1995年提出了一种超声振动滚齿加工实验示意装置,并完成了模数为1mm齿数为24的圆柱齿轮超声滚齿试验,(参见《超声振动滚齿加工实验》,新技术新工艺,1995(6):22.);罗凯华于2001年提出了一种超声滚齿示意装置,并完成了模数为4.5mm齿数为34的圆柱齿轮超声振动滚齿加工实验,(参见《超声振动滚齿加工的实验研究》,新技术新工艺,2001(9):14-15.)。但都没有公开超声振动滚齿加工实验装置的必要组成部分超声电源换向系统、齿轮工件回转系统、外支撑固定系统,以及超声振动滚齿加工装置与滚齿机工作台的连接安装实施方案。而且只适用于短粗圆柱齿轮(齿轮分度圆直径小于其介质内1/4纵波长)的超声滚齿,但对于其他形状特点圆柱齿轮的超声滚齿装置尚未见有报道。The proposal of ultrasonic precision machining technology for gears relies on the mutual penetration of cutting-edge technologies between ultrasonic vibration theory and advanced manufacturing technology disciplines; mature products of high-power ultrasonic generators and transducers are put on the market, providing material guarantee for the realization of gear ultrasonic precision machining . In order to solve the above problems, Yin Shaohui proposed a schematic device for ultrasonic vibration hobbing experiment in 1995, and completed the ultrasonic hobbing test of a cylindrical gear with a modulus of 1mm and a number of teeth of 24 (see "Ultrasonic vibration hobbing experiment", New Technology and New Technology, 1995 (6): 22.); Luo Kaihua proposed a schematic device for ultrasonic hobbing in 2001, and completed the ultrasonic vibration hobbing experiment of a cylindrical gear with a modulus of 4.5 mm and a number of teeth of 34, ( See "Experimental Research on Ultrasonic Vibration Gear Hobbing", New Technology and New Technology, 2001 (9): 14-15.). However, there is no disclosure of the necessary components of the ultrasonic vibration hobbing experimental device, the ultrasonic power supply reversing system, the gear workpiece rotation system, the external support fixing system, and the connection and installation scheme between the ultrasonic vibration hobbing processing device and the hobbing machine workbench. And it is only suitable for ultrasonic hobbing of short and thick cylindrical gears (gear indexing circle diameter is less than 1/4 longitudinal wavelength in its medium), but there is no report for ultrasonic hobbing devices of cylindrical gears with other shape characteristics.

发明内容Contents of the invention

本发明将齿轮超声波振动与精密滚齿工艺相结合,设计出一套适合于渐开线圆柱齿轮经滚齿粗加工后的超声精密滚齿装置及应用。The invention combines the gear ultrasonic vibration with the precision gear hobbing technology, and designs a set of ultrasonic precision gear hobbing device and application suitable for involute cylindrical gears after rough hobbing.

本发明采取的技术方案为:The technical scheme that the present invention takes is:

一种齿轮超声精密滚齿装置,其中:由齿轮工件回转及超声振动复合主轴系统,外支撑固定系统和超声波电源换向系统三部分组成,所述的齿轮工件回转及超声振动复合主轴系统包括齿轮工件回转主轴、柱形换能器、传振芯轴、变幅芯轴和齿轮工件,在齿轮工件回转主轴外表面的中部由上到下依次设有轴承定位台阶,两个橡胶绝缘套安装槽,在齿轮工件回转主轴的中下部开设有四个散热孔,在传振芯轴的顶部中间设有凹槽,在传振芯轴外表面的中上部设有夹持平面,在传振芯轴外表面的中上部位于夹持平面的下方设有法兰,在法兰的下方设有轴向定位凸台,变幅芯轴的顶部中间设有中心孔,在变幅芯轴的中部设有装夹平面,在变幅芯轴的中下部设有导向定位凸台;传振芯轴插入齿轮工件回转主轴内部且法兰通过螺钉固定组件固定在齿轮工件回转主轴的顶端,螺钉固定组件沿圆周每60°度均布安装,柱形换能器位于齿轮工件回转主轴内与散热孔等高处并通过精密细牙螺纹连接在传振芯轴的下端,传振芯轴的上端通过精密细牙螺纹与变幅芯轴的下端相连接,并保证导向定位凸台与凹槽紧密配合,变幅芯轴的上端通过螺母固定组件与齿轮工件相连接;An ultrasonic precision hobbing device for gears, wherein: it consists of three parts: a gear workpiece rotation and ultrasonic vibration composite spindle system, an external support fixing system, and an ultrasonic power supply reversing system. The gear workpiece rotation and ultrasonic vibration composite spindle system includes a gear The workpiece rotary spindle, cylindrical transducer, vibration transmission mandrel, luffing mandrel and gear workpiece, in the middle of the outer surface of the gear workpiece rotary spindle, there are bearing positioning steps from top to bottom, and two rubber insulating sleeve installation grooves , there are four heat dissipation holes in the middle and lower part of the rotary spindle of the gear workpiece, a groove is provided in the middle of the top of the vibration transmission mandrel, a clamping plane is provided on the middle and upper part of the outer surface of the vibration transmission mandrel, and the vibration transmission mandrel The middle and upper part of the outer surface is located below the clamping plane, and a flange is provided, and an axial positioning boss is provided under the flange, a center hole is provided in the middle of the top of the luffing mandrel, and a On the clamping plane, a guiding and positioning boss is provided at the middle and lower part of the luffing mandrel; the vibration-transmitting mandrel is inserted into the inside of the gear workpiece rotary spindle and the flange is fixed on the top of the gear workpiece rotary spindle through a screw fixing assembly, and the screw fixing assembly is along the circumference Installed evenly every 60°, the cylindrical transducer is located at the same height as the heat dissipation hole in the rotary spindle of the gear workpiece, and is connected to the lower end of the vibration transmission mandrel through a precision fine thread, and the upper end of the vibration transmission mandrel is passed through a precision fine thread The thread is connected with the lower end of the luffing mandrel, and ensures that the guiding and positioning boss fits closely with the groove, and the upper end of the luffing mandrel is connected with the gear workpiece through a nut fixing assembly;

所述的外支撑固定系统包括外支撑固定架、超精密高速角接触球轴承、毡圈油封和法兰端盖,超精密高速角接触球轴承的内圈安装在齿轮工件回转主轴的轴承定位台阶上,超精密高速角接触球轴承的外圈安装在外支撑固定架的内圆柱面定位台阶上,法兰端盖通过螺钉固定在外支撑固定架的上端面上,毡圈油封安装在法兰端盖与齿轮工件回转主轴之间;The outer support fixing system includes an outer support fixing frame, an ultra-precision high-speed angular contact ball bearing, a felt ring oil seal and a flange end cover. The inner ring of the ultra-precision high-speed angular contact ball bearing is installed on the bearing positioning step of the rotary spindle of the gear workpiece Above, the outer ring of the ultra-precision high-speed angular contact ball bearing is installed on the inner cylindrical positioning step of the outer support fixed frame, the flange end cover is fixed on the upper end surface of the outer support fixed frame by screws, and the felt ring oil seal is installed on the flange end cover Between the rotary spindle of the gear workpiece;

所述的超声波电源换向系统包括超声波发生器、两个导电铜环、两个石墨电刷、两个橡胶绝缘套和绝缘导线,超声波发生器放在外支撑固定架的上表面,两个橡胶绝缘套分别安装在齿轮工件回转主轴的两个橡胶绝缘套安装槽内,两个导电铜环分别安装在两个橡胶绝缘套的环形槽内,两个石墨电刷分别穿过外支撑固定架且石墨电刷的接触内圆柱面与导电铜环的外圆柱面保持有力均匀接触;超声波发生器的电源线与石墨电刷的外端相连,绝缘导线一端与导电铜环相连,绝缘导线的另一端与柱形换能器的接线柱相连。The ultrasonic power supply commutation system includes an ultrasonic generator, two conductive copper rings, two graphite brushes, two rubber insulating sleeves and insulated wires, the ultrasonic generator is placed on the upper surface of the outer support fixture, and two rubber insulating The sleeves are respectively installed in the two rubber insulating sleeve installation grooves of the gear workpiece rotary spindle, the two conductive copper rings are respectively installed in the annular grooves of the two rubber insulating sleeves, and the two graphite brushes pass through the outer support fixing frame and the graphite The contact inner cylindrical surface of the brush maintains strong and uniform contact with the outer cylindrical surface of the conductive copper ring; the power line of the ultrasonic generator is connected to the outer end of the graphite brush, one end of the insulated wire is connected to the conductive copper ring, and the other end of the insulated wire is connected to the The terminals of the cylindrical transducer are connected.

其中所述齿轮工件可以为薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件。Wherein the gear workpiece can be a thin disc gear workpiece, a medium thick disc gear workpiece or a short thick cylindrical gear workpiece.

本发明齿轮超声精密滚齿装置的应用,其中:将齿轮工件回转主轴底部的轴端法兰通过螺栓螺母垫片固定组件安装在滚齿机工作台上的回转圆盘的T型槽内,螺栓螺母垫片固定组件沿圆周每120°均布安装,外支撑固定架通过螺栓螺母垫片固定组件固定在滚齿机工作台的T型槽内,通过向滚齿机控制面板内输入指令以控制滑动支撑架在小立柱滑轨上滑动,使滑动支撑架的顶尖顶在变幅芯轴的上端面中心孔内,连接横梁将立柱和小立柱相连接,再通过向控制面板内输入指令,控制齿轮滚刀刀塔在立柱滑轨上移动以调整齿轮滚刀的位置,实现与齿轮工件对正;通过床身上的分度蜗杆副调整滚齿机使齿轮滚刀与齿轮工件转速比等于齿轮工件齿数与齿轮滚刀头数之比;通过床身上的滑轨驱动立柱实现径向进给运动,通过立柱上的立柱滑轨驱动齿轮滚刀刀塔实现轴向进给运动;齿轮滚刀与齿轮工件的啮合切削运动符合螺旋齿轮啮合原理,两者完成交错轴渐开线圆柱齿轮的啮合切削运动,实现齿轮超声精密滚齿加工。The application of the gear ultrasonic precision gear hobbing device of the present invention, wherein: the shaft end flange at the bottom of the rotary spindle of the gear workpiece is installed in the T-shaped groove of the rotary disc on the gear hobbing machine worktable through the bolt nut gasket fixing assembly, and the bolt nut gasket The sheet fixing components are installed evenly every 120° along the circumference, and the outer support fixing frame is fixed in the T-shaped groove of the gear hobbing machine workbench through the bolt nut washer fixing components, and the sliding support frame is controlled on the small column by inputting instructions into the gear hobbing machine control panel. Slide on the slide rail so that the top of the sliding support frame is in the center hole of the upper end surface of the luffing mandrel, and the connecting beam connects the column with the small column, and then the gear hob turret is controlled by inputting instructions into the control panel. Move on the column slide rail to adjust the position of the gear hob to achieve alignment with the gear workpiece; adjust the gear hobbing machine through the indexing worm pair on the bed so that the speed ratio of the gear hob and the gear workpiece is equal to the ratio of the number of teeth of the gear workpiece to the number of gear hob heads Ratio; the column is driven by the slide rail on the bed to realize the radial feed movement, and the gear hob turret is driven by the column slide rail on the column to realize the axial feed movement; the meshing cutting motion of the gear hob and the gear workpiece conforms to the helical gear According to the meshing principle, the two complete the meshing and cutting motion of the cross-axis involute cylindrical gear, and realize the ultrasonic precision hobbing of the gear.

本发明所述薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件超声振动方式和齿轮滚刀具体进给方法如下:薄圆盘齿轮工件超声精密滚齿加工时,齿轮工件在完成分度旋转的同时做20kHz频率的径向超声振动,齿轮滚刀径向进给;中厚圆盘齿轮工件超声精密滚齿加工时,齿轮工件在完成分度旋转的同时做20kHz频率的节圆型横向弯曲超声振动,齿轮滚刀径向-轴向组合进给;短粗圆柱齿轮工件超声精密滚齿加工时,齿轮工件在完成分度旋转的同时做20kHz频率的纵向超声振动,齿轮滚刀轴向分段进给。According to the present invention, the thin disc gear workpiece, the medium-thick disc gear workpiece or the short and thick cylindrical gear workpiece ultrasonic vibration mode and the specific feeding method of the gear hob are as follows: during the ultrasonic precision hobbing of the thin disc gear workpiece, the gear workpiece is Radial ultrasonic vibration at a frequency of 20kHz is performed while the indexing rotation is completed, and the gear hob is fed radially; when the ultrasonic precision hobbing of the medium-thick disc gear workpiece is performed, the gear workpiece is subjected to a 20kHz frequency pitch while the indexing rotation is completed. Circular transverse bending ultrasonic vibration, gear hob radial-axial combined feed; during ultrasonic precision hobbing of short and thick cylindrical gear workpieces, the gear workpiece undergoes longitudinal ultrasonic vibration at a frequency of 20kHz while completing the indexing rotation, and the gear hobbing The knife axially feeds in segments.

本发明将齿轮超声波振动与硬齿面齿轮滚齿工艺相结合,适合于渐开线圆柱齿轮经滚齿粗加工后的超声精密滚齿。可以延长滚刀使用寿命、提高齿面粗糙度、提高滚齿加工精度、改善齿面微观切削纹理,达到降低噪声、提高耐磨性的目的。The invention combines the ultrasonic vibration of the gear with the hobbing process of the hard tooth surface gear, and is suitable for the ultrasonic precision hobbing of the involute cylindrical gear after rough hobbing. It can prolong the service life of the hob, improve the roughness of the tooth surface, improve the machining accuracy of the gear hobbing, improve the microscopic cutting texture of the tooth surface, and achieve the purpose of reducing noise and improving wear resistance.

附图说明Description of drawings

图1是本发明齿轮超声精密滚齿装置的立体图;Fig. 1 is the perspective view of the gear ultrasonic precision gear hobbing device of the present invention;

图2是本发明齿轮超声精密滚齿装置的剖视图;Fig. 2 is a cross-sectional view of the gear ultrasonic precision hobbing device of the present invention;

图3是图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;

图4是本发明齿轮工件回转主轴的结构示意图;Fig. 4 is a schematic structural view of the rotary spindle of the gear workpiece of the present invention;

图5是本发明传振芯轴的结构示意图;Fig. 5 is a schematic structural view of the vibration-transmitting mandrel of the present invention;

图6是本发明变幅芯轴的结构示意图;Fig. 6 is a schematic structural view of the luffing mandrel of the present invention;

图7是本发明法兰端盖的结构示意图;Fig. 7 is the structural representation of flange end cover of the present invention;

图8是本发明外支撑固定架的立体图;Fig. 8 is a perspective view of the outer support fixture of the present invention;

图9是图8的剖面图;Fig. 9 is a sectional view of Fig. 8;

图10是本发明石墨电刷的结构示意图;Fig. 10 is the structural representation of graphite electric brush of the present invention;

图11是本发明橡胶绝缘套的结构示意图;Fig. 11 is a schematic structural view of a rubber insulating sleeve of the present invention;

图12是本发明超声精密滚齿机的结构示意图;Fig. 12 is a schematic structural view of the ultrasonic precision gear hobbing machine of the present invention;

图13是本发明超声精密滚齿装置在滚齿机上的位置结构示意图;Fig. 13 is a schematic diagram of the position structure of the ultrasonic precision gear hobbing device of the present invention on the gear hobbing machine;

图14是本发明短粗圆柱齿轮工件与滚刀的组合运动方向示意图;Fig. 14 is a schematic diagram of the combined movement direction of the stubby cylindrical gear workpiece and the hob in the present invention;

图15是本发明薄圆盘圆柱齿轮工件与滚刀的组合运动方向示意图;Fig. 15 is a schematic diagram of the combined movement direction of the thin disc cylindrical gear workpiece and the hob according to the present invention;

图16是本发明中厚圆盘圆柱齿轮工件与滚刀的组合运动方向示意图。Fig. 16 is a schematic diagram of the combined movement direction of the medium-thick disc cylindrical gear workpiece and the hob according to the present invention.

具体实施方式detailed description

实施例1Example 1

如图1、图2、图3、图4、图5、图6、图7、图8、图9、图10和图11所示,一种齿轮超声精密滚齿装置,由齿轮工件回转及超声振动复合主轴系统,外支撑固定系统和超声波电源换向系统三部分组成,所述的齿轮工件回转及超声振动复合主轴系统包括齿轮工件回转主轴1、柱形换能器2、传振芯轴3、变幅芯轴5和短粗圆柱齿轮工件6,在齿轮工件回转主轴1外表面的中部由上到下依次设有轴承定位台阶101,两个橡胶绝缘套安装槽102,在齿轮工件回转主轴1的中下部开设有四个散热孔103,四个散热孔103沿周向均匀分布,在传振芯轴3的顶部中间设有凹槽301,凹槽301在传振芯轴3与变幅芯轴5装配连接时起着导向定位作用,在传振芯轴3外表面的中上部设有夹持平面302,夹持平面302用于变幅芯轴5与传振芯轴3装配连接时装夹夹持,在传振芯轴3外表面的中上部位于夹持平面302的下方设有法兰303,法兰303是传振芯轴3谐振时的振动波节纵向振动位移接近零,用于传振芯轴3与齿轮工件回转主轴1的安装连接与紧固,在法兰303的下方设有周向定位凸台304,周向定位凸台304用于传振芯轴3与齿轮工件回转主轴1安装连接与紧固时的周向定位,变幅芯轴5的顶部中间设有中心孔501,使用时超声精密滚齿时支撑架30的尾顶尖顶在中心孔501内,减少加工过程中的齿轮工件回转及超声振动复合主轴系统的变形,在变幅芯轴5的中部设有装夹平面502,装夹平面502用于变幅芯轴5与传振芯轴3的装夹夹持使用,在变幅芯轴5的中下部设有导向定位凸台503,导向定位凸台503确保变幅芯轴5与传振芯轴3配合后的同轴度要求;传振芯轴3插入齿轮工件回转主轴1内部且法兰303通过螺钉固定组件4固定在齿轮工件回转主轴1的顶端,螺钉固定组件4沿圆周每60°度均布安装,柱形换能器2位于齿轮工件回转主轴1内与散热孔103等高处并通过精密细牙螺纹连接在传振芯轴3的下端,传振芯轴3的上端通过精密细牙螺纹与变幅芯轴5的下端相连接,并保证导向定位凸台503与凹槽301紧密配合,实现变幅芯轴5径向跳动误差控制在0.005mm之内,端面跳动误差控制在0.003mm之内,变幅芯轴5的上端通过螺母固定组件7与齿轮工件6相连接;As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, Fig. 9, Fig. 10 and Fig. 11, an ultrasonic precision hobbing device for gears consists of a gear workpiece rotating and The ultrasonic vibration composite spindle system consists of three parts: an external support fixing system and an ultrasonic power supply reversing system. The gear workpiece rotation and ultrasonic vibration composite spindle system includes a gear workpiece rotary spindle 1, a cylindrical transducer 2, and a vibration transmission mandrel. 3. The luffing mandrel 5 and the short and thick cylindrical gear workpiece 6 are provided with a bearing positioning step 101 in the middle of the outer surface of the gear workpiece rotary spindle 1 from top to bottom, and two rubber insulating sleeve installation grooves 102. The middle and lower part of the main shaft 1 is provided with four heat dissipation holes 103, and the four heat dissipation holes 103 are evenly distributed along the circumferential direction, and a groove 301 is arranged in the middle of the top of the vibration transmission mandrel 3, and the groove 301 is between the vibration transmission mandrel 3 and the transformer. When the amplitude mandrel 5 is assembled and connected, it plays a role of guiding and positioning. A clamping plane 302 is provided on the middle and upper part of the outer surface of the vibration transmitting mandrel 3. The clamping plane 302 is used for assembling and connecting the amplitude mandrel 5 and the vibration transmitting mandrel 3 Clamped by a fashion clip, a flange 303 is provided on the middle and upper part of the outer surface of the vibration-transmitting mandrel 3 below the clamping plane 302. The flange 303 is the longitudinal vibration displacement of the vibration node when the vibration-transmitting mandrel 3 resonates close to zero. It is used for the installation, connection and fastening of the vibration transmission mandrel 3 and the gear workpiece rotary spindle 1. A circumferential positioning boss 304 is provided under the flange 303, and the circumferential positioning boss 304 is used for the vibration transmission mandrel 3 and the gear. Circumferential positioning when the workpiece rotary spindle 1 is installed, connected and tightened, a center hole 501 is provided in the middle of the top of the luffing mandrel 5, and the tail tip of the support frame 30 is in the center hole 501 during ultrasonic precision hobbing during use, reducing For the rotation of the gear workpiece during processing and the deformation of the ultrasonic vibration composite spindle system, a clamping plane 502 is provided in the middle of the luffing mandrel 5, and the clamping plane 502 is used for mounting the luffing mandrel 5 and the vibration transmission mandrel 3. For clamping and clamping use, a guiding and positioning boss 503 is provided at the middle and lower part of the luffing mandrel 5, and the guiding and positioning boss 503 ensures the coaxiality requirements of the luffing mandrel 5 and the vibration transmission mandrel 3 after matching; the vibration transmission core Shaft 3 is inserted into the inside of the gear workpiece rotary spindle 1 and the flange 303 is fixed on the top of the gear workpiece rotary spindle 1 through the screw fixing assembly 4. The screw fixing assembly 4 is installed evenly every 60° along the circumference, and the cylindrical transducer 2 is located on the gear The workpiece rotary spindle 1 is at the same height as the cooling hole 103 and is connected to the lower end of the vibration transmission mandrel 3 through a precision fine thread, and the upper end of the vibration transmission mandrel 3 is connected to the lower end of the luffing mandrel 5 through a precision fine thread , and ensure that the guiding and positioning boss 503 is closely matched with the groove 301, so that the radial runout error of the luffing mandrel 5 is controlled within 0.005 mm, and the runout error of the end surface is controlled within 0.003 mm. The upper end of the luffing mandrel 5 passes through The nut fixing assembly 7 is connected with the gear workpiece 6;

所述的外支撑固定系统包括外支撑固定架16、超精密高速角接触球轴承11、毡圈油封8和法兰端盖9,超精密高速角接触球轴承11的内圈安装在齿轮工件回转主轴1的轴承定位台阶101上,超精密高速角接触球轴承11的外圈安装在外支撑固定架16的内圆柱面定位台阶上,法兰端盖9通过螺钉10固定在外支撑固定架16的上端面上,毡圈油封8安装在法兰端盖9与齿轮工件回转主轴1之间;The outer support fixing system includes an outer support fixing frame 16, an ultra-precision high-speed angular contact ball bearing 11, a felt ring oil seal 8 and a flange end cover 9, and the inner ring of the ultra-precision high-speed angular contact ball bearing 11 is installed on the rotating gear workpiece. On the bearing positioning step 101 of the main shaft 1, the outer ring of the ultra-precision high-speed angular contact ball bearing 11 is installed on the inner cylindrical surface positioning step of the outer support fixed frame 16, and the flange end cover 9 is fixed on the outer support fixed frame 16 by screws 10 On the end face, the felt ring oil seal 8 is installed between the flange end cover 9 and the rotary spindle 1 of the gear workpiece;

所述的超声波电源换向系统包括超声波发生器17、两个导电铜环12、石墨电刷13、两个橡胶绝缘套14和绝缘导线15,超声波发生器17放在外支撑固定架16的上表面,两个橡胶绝缘套14分别安装在齿轮工件回转主轴1的两个橡胶绝缘套安装槽102内,两个导电铜环12分别安装在两个橡胶绝缘套14的环形槽内,两个石墨电刷13分别穿过外支撑固定架16且石墨电刷13的接触弧面与导电铜环12的圆柱表面有力均匀接触,完成超声波发生器17与柱形换能器2之间的电能传送,电能传送路线依次为:超声波发生器17、石墨电刷13、导电铜环12、绝缘导线15和柱形换能器2;超声波发生器17的电源线与石墨电刷13的外端相连,绝缘导线15一端与导电铜环12相连,绝缘导线15的另一端与柱形换能器2的接线柱相连,为防止超声波发生器17电源线的巻绞,齿轮工件6、齿轮工件回转主轴1、柱形换能器2、传振芯轴3、变幅芯轴5以相同角速度共同旋转,通过外支撑固定架16,保证外支撑固定架16、石墨电刷13相对滚齿机工作台19静止。Described ultrasonic power commutation system comprises supersonic generator 17, two conductive copper rings 12, graphite electric brush 13, two rubber insulating sleeves 14 and insulated wire 15, and supersonic generator 17 is placed on the upper surface of outer supporting fixture 16 , two rubber insulating sleeves 14 are respectively installed in the two rubber insulating sleeve installation grooves 102 of the gear workpiece rotary spindle 1, two conductive copper rings 12 are respectively installed in the annular grooves of the two rubber insulating sleeves 14, and the two graphite electrical The brushes 13 respectively pass through the outer supporting fixture 16 and the contact arc surface of the graphite brush 13 is in strong and even contact with the cylindrical surface of the conductive copper ring 12, so as to complete the electric energy transmission between the ultrasonic generator 17 and the cylindrical transducer 2, and the electric energy The transmission route is successively: ultrasonic generator 17, graphite electric brush 13, conductive copper ring 12, insulated wire 15 and cylindrical transducer 2; the power line of ultrasonic generator 17 is connected with the outer end of graphite electric brush 13, and insulated wire 15 one ends link to each other with conductive copper ring 12, and the other end of insulated wire 15 links to each other with the binding post of cylindrical transducer 2, for preventing the twisting of ultrasonic generator 17 power cords, gear workpiece 6, gear workpiece rotary main shaft 1, column The shape transducer 2, the vibration-transmitting mandrel 3, and the luffing mandrel 5 rotate together at the same angular speed, and the outer support and fixation frame 16 is used to ensure that the outer support and fixation frame 16 and the graphite brush 13 are stationary relative to the gear hobbing machine workbench 19.

超声精密滚齿时,启动超声波发生器17的电源开关,柱形换能器2通过内部的磁滞伸缩材料将得到的超声波信号转换为10μm左右的超声波机械振动,进而传递给传振芯轴3,超声波机械振动经变幅芯轴5聚能和放大后,传到齿轮工件6的齿面,齿轮工件在分度旋转的同时,还做超声波机械振动,再经齿轮滚刀25的啮合切削、进给组合运动完成齿轮超声精密滚齿加工。During ultrasonic precision hobbing, start the power switch of the ultrasonic generator 17, and the cylindrical transducer 2 converts the obtained ultrasonic signal into an ultrasonic mechanical vibration of about 10 μm through the internal hysteresis material, and then transmits it to the vibration transmission mandrel 3 After the ultrasonic mechanical vibration is concentrated and amplified by the luffing mandrel 5, it is transmitted to the tooth surface of the gear workpiece 6. While the gear workpiece is indexed and rotated, the ultrasonic mechanical vibration is also performed, and then the gear hob 25 is meshed and cut, The combination of feed motion completes the ultrasonic precision hobbing of gears.

本实施例齿轮超声精密滚齿装置的应用为:见图12、图13所示,将齿轮工件回转主轴1底部的轴端法兰104通过螺栓螺母垫片固定组件安装在滚齿机工作台19上的回转圆盘20的T型槽内,螺栓螺母垫片固定组件沿圆周每120°均布安装,外支撑固定架16通过螺栓螺母垫片固定组件固定在滚齿机工作台19的T型槽内,通过向滚齿机控制面板21内输入指令以控制滑动支撑架30在小立柱滑轨28上滑动,使滑动支撑架30的顶尖顶在变幅芯轴5的上端面中心孔501内,连接横梁27将立柱22和小立柱29相连接以确保超声精密滚齿过程中系统的刚性,再通过向控制面板21内输入指令,控制齿轮滚刀刀塔23在立柱滑轨26上移动以调整齿轮滚刀25的位置,实现与齿轮工件6对正;通过床身18上的分度蜗杆副32调整滚齿机使齿轮滚刀25与齿轮工件6转速比等于齿轮工件6齿数与齿轮滚刀25头数之比;通过床身18上的滑轨31驱动立柱22实现径向进给运动,通过立柱22上的立柱滑轨26驱动齿轮滚刀刀塔23实现轴向进给运动;齿轮滚刀25与齿轮工件6的啮合切削运动符合螺旋齿轮啮合原理,两者完成交错轴渐开线圆柱齿轮的啮合切削运动,实现齿轮超声精密滚齿加工。达到延长滚刀使用寿命、提高齿面粗糙度、提高滚齿加工精度、改善齿面微观切削纹理,达到降低噪声、提高耐磨性的目的。The application of the gear ultrasonic precision gear hobbing device in this embodiment is as follows: as shown in Figure 12 and Figure 13, the shaft end flange 104 at the bottom of the gear workpiece rotary spindle 1 is installed on the gear hobbing machine workbench 19 through the bolt, nut and washer fixing components. In the T-shaped groove of the rotary disc 20, bolts, nuts, and gaskets are fixedly installed along the circumference every 120°, and the outer support frame 16 is fixed in the T-shaped groove of the gear hobbing machine table 19 through the bolts, nuts, and gaskets. Input commands to the gear hobbing machine control panel 21 to control the sliding support frame 30 to slide on the small column slide rail 28, so that the top of the sliding support frame 30 is in the center hole 501 of the upper end surface of the luffing mandrel 5, and the connecting beam 27 connects the column 22 is connected with the small column 29 to ensure the rigidity of the system in the ultrasonic precision hobbing process, and then by inputting instructions into the control panel 21, the gear hob turret 23 is controlled to move on the column slide rail 26 to adjust the gear hob 25 Position, to achieve alignment with the gear workpiece 6; adjust the hobbing machine through the indexing worm pair 32 on the bed 18 so that the speed ratio of the gear hob 25 and the gear workpiece 6 is equal to the ratio of the number of teeth of the gear workpiece 6 to the number of gear hobs 25 heads; The slide rail 31 on the bed 18 drives the column 22 to realize the radial feed motion, and the gear hob turret 23 is driven by the column slide rail 26 on the column 22 to realize the axial feed motion; the gear hob 25 and the gear workpiece 6 The meshing cutting motion conforms to the meshing principle of the helical gear, and the two complete the meshing cutting motion of the interlaced involute cylindrical gear to realize the ultrasonic precision hobbing of the gear. To achieve the purpose of prolonging the service life of the hob, improving the roughness of the tooth surface, improving the machining accuracy of the gear hobbing, improving the microscopic cutting texture of the tooth surface, reducing noise and improving wear resistance.

本实施例的齿轮工件6可以为薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件。The gear workpiece 6 in this embodiment may be a thin disc gear workpiece, a medium-thick disc gear workpiece or a short and thick cylindrical gear workpiece.

所述薄圆盘齿轮工件6超声振动方式和齿轮滚刀25具体进给方法如下:见图14,薄圆盘齿轮工件6超声精密滚齿加工时,齿轮工件6在完成分度旋转的同时做20kHz频率的径向超声振动,齿轮滚刀25径向进给;The ultrasonic vibration mode of the thin disc gear workpiece 6 and the specific feeding method of the gear hob 25 are as follows: see Figure 14, when the thin disc gear workpiece 6 is ultrasonically precision hobbed, the gear workpiece 6 is rotated while completing the index rotation. 20kHz radial ultrasonic vibration, gear hob 25 radial feed;

中厚圆盘齿轮工件6超声振动方式和齿轮滚刀25具体进给方法如下:见图15,中厚圆盘齿轮工件6超声精密滚齿加工时,齿轮工件6在完成分度旋转的同时做20kHz频率的节圆型横向弯曲超声振动,齿轮滚刀25径向-轴向组合进给;The ultrasonic vibration mode of the medium-thick disc gear workpiece 6 and the specific feeding method of the gear hob 25 are as follows: See Figure 15. During the ultrasonic precision hobbing of the medium-thick disc gear workpiece 6, the gear workpiece 6 is rotated while completing the index rotation. 20kHz pitch circle transverse bending ultrasonic vibration, gear hob 25 radial-axial combined feed;

短粗圆柱齿轮工件6超声振动方式和齿轮滚刀25具体进给方法如下:见图16,短粗圆柱齿轮工件6超声精密滚齿加工时,齿轮工件6在完成分度旋转的同时做20kHz频率的纵向超声振动,齿轮滚刀25轴向分段进给。The ultrasonic vibration mode of the short and thick cylindrical gear workpiece 6 and the specific feeding method of the gear hob 25 are as follows: see Figure 16. During the ultrasonic precision hobbing of the short and thick cylindrical gear workpiece 6, the gear workpiece 6 performs a 20 kHz frequency while completing the indexing rotation. Longitudinal ultrasonic vibration, the gear hob 25 is axially fed in segments.

Claims (4)

1.一种齿轮超声精密滚齿装置,其特征是:由齿轮工件回转及超声振动复合主轴系统,外支撑固定系统和超声波电源换向系统三部分组成,所述的齿轮工件回转及超声振动复合主轴系统包括齿轮工件回转主轴(1)、柱形换能器(2)、传振芯轴(3)、变幅芯轴(5)和齿轮工件(6),在齿轮工件回转主轴(1)外表面的中部由上到下依次设有轴承定位台阶(101),两个橡胶绝缘套安装槽(102),在齿轮工件回转主轴(1)的中下部开设有四个散热孔(103),在传振芯轴(3)的顶部中间设有凹槽(301),在传振芯轴(3)外表面的中上部设有夹持平面(302),在传振芯轴(3)外表面的中上部位于夹持平面(302)的下方设有法兰(303),在法兰(303)的下方设有轴向定位凸台(304),变幅芯轴(5)的顶部中间设有中心孔(501),在变幅芯轴(5)的中部设有装夹平面(502),在变幅芯轴(5)的中下部设有导向定位凸台(503);传振芯轴(3)插入齿轮工件回转主轴(1)内部且法兰(303)通过螺钉固定组件(4)固定在齿轮工件回转主轴(1)的顶端,螺钉固定组件(4)沿圆周每60°度均布安装,柱形换能器(2)位于齿轮工件回转主轴(1)内与散热孔(103)等高处并通过精密细牙螺纹连接在传振芯轴(3)的下端,传振芯轴(3)的上端通过精密细牙螺纹与变幅芯轴(5)的下端相连接,并保证导向定位凸台(503)与凹槽(301)紧密配合,变幅芯轴(5)的上端通过螺母固定组件(7)与齿轮工件(6)相连接; 1. A gear ultrasonic precision hobbing device is characterized in that: it is composed of three parts: the rotation of the gear workpiece and the composite spindle system of ultrasonic vibration, the external support fixing system and the reversing system of the ultrasonic power supply, and the rotation of the gear workpiece and the composite of ultrasonic vibration The spindle system includes a gear workpiece rotary spindle (1), a cylindrical transducer (2), a vibration transmission spindle (3), an amplitude spindle (5) and a gear workpiece (6). The gear workpiece rotary spindle (1) The middle part of the outer surface is provided with bearing positioning steps (101), two rubber insulating sleeve installation grooves (102) from top to bottom, and four cooling holes (103) are opened in the middle and lower part of the gear workpiece rotary spindle (1). A groove (301) is provided in the middle of the top of the vibration-transmitting mandrel (3), and a clamping plane (302) is provided on the middle and upper part of the outer surface of the vibration-transmitting mandrel (3). The middle and upper part of the surface is located below the clamping plane (302), and a flange (303) is provided, and an axial positioning boss (304) is provided below the flange (303), and the center of the top of the luffing mandrel (5) A central hole (501) is provided, a clamping plane (502) is provided in the middle of the luffing mandrel (5), and a guiding and positioning boss (503) is provided at the middle and lower part of the luffing mandrel (5); The mandrel (3) is inserted into the inside of the gear workpiece rotary spindle (1) and the flange (303) is fixed on the top of the gear workpiece rotary spindle (1) through the screw fixing assembly (4). The cylindrical transducer (2) is located at the same height as the heat dissipation hole (103) in the gear workpiece rotary spindle (1) and is connected to the lower end of the vibration-transmitting mandrel (3) through precision fine-tooth threads. The upper end of the vibrating mandrel (3) is connected to the lower end of the luffing mandrel (5) through a precision fine thread, and the guiding positioning boss (503) is closely matched with the groove (301), and the luffing mandrel (5 ) is connected with the gear workpiece (6) through the nut fixing assembly (7); 所述的外支撑固定系统包括外支撑固定架(16)、超精密高速角接触球轴承(11)、毡圈油封(8)和法兰端盖(9),超精密高速角接触球轴承(11)的内圈安装在齿轮工件回转主轴(1)的轴承定位台阶(101)上,超精密高速角接触球轴承(11)的外圈安装在外支撑固定架(16)的内圆柱面定位台阶上,法兰端盖(9)通过螺钉(10)固定在外支撑固定架(16)的上端面上,毡圈油封(8)安装在法兰端盖(9)与齿轮工件回转主轴(1)之间; The outer support fixing system includes an outer support fixing frame (16), an ultra-precision high-speed angular contact ball bearing (11), a felt ring oil seal (8) and a flange end cover (9), an ultra-precision high-speed angular contact ball bearing ( The inner ring of 11) is installed on the bearing positioning step (101) of the gear workpiece rotary spindle (1), and the outer ring of the ultra-precision high-speed angular contact ball bearing (11) is installed on the inner cylindrical surface positioning step of the outer support fixture (16) , the flange end cover (9) is fixed on the upper end surface of the outer support bracket (16) by screws (10), and the felt ring oil seal (8) is installed on the flange end cover (9) and the gear workpiece rotary spindle (1) between; 所述的超声波电源换向系统包括超声波发生器(17)、两个导电铜环(12)、两个石墨电刷(13)、两个橡胶绝缘套(14)和绝缘导线(15),超声波发生器(17)放在外支撑固定架(16)的上表面,两个橡胶绝缘套(14)分别安装在齿轮工件回转主轴(1)的两个橡胶绝缘套安装槽(102)内,两个导电铜环(12)分别安装在两个橡胶绝缘套(14)的环形槽内,两个石墨电刷(13)分别穿过外支撑固定架(16)且石墨电刷(13)的接触内圆柱面与导电铜环(12)的外圆柱面保持有力均匀接触;超声波发生器(17)的电源线与石墨电刷(13)的外端相连,绝缘导线(15)一端与导电铜环(12)相连,绝缘导线(15)的另一端与柱形换能器(2)的接线柱相连。 The ultrasonic power commutation system includes an ultrasonic generator (17), two conductive copper rings (12), two graphite brushes (13), two rubber insulating sleeves (14) and insulated wires (15), ultrasonic The generator (17) is placed on the upper surface of the outer support bracket (16), and the two rubber insulating sleeves (14) are respectively installed in the two rubber insulating sleeve installation grooves (102) of the gear workpiece rotary spindle (1). The conductive copper rings (12) are respectively installed in the annular grooves of the two rubber insulating sleeves (14), and the two graphite brushes (13) respectively pass through the outer support bracket (16) and the graphite brushes (13) are in contact with each other. The cylindrical surface maintains strong and uniform contact with the outer cylindrical surface of the conductive copper ring (12); the power line of the ultrasonic generator (17) is connected to the outer end of the graphite brush (13), and one end of the insulated wire (15) is connected to the conductive copper ring ( 12), and the other end of the insulated wire (15) is connected to the terminal of the cylindrical transducer (2). 2.根据权利要求1所述的一种齿轮超声精密滚齿装置,其特征是:所述齿轮工件(6)可以为薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件。 2. The ultrasonic precision gear hobbing device according to claim 1, characterized in that: the gear workpiece (6) can be a thin disc gear workpiece, a medium-thick disc gear workpiece or a short and thick cylindrical gear workpiece. 3.权利要求1所述齿轮超声精密滚齿装置的应用,其特征是:将齿轮工件回转主轴(1)底部的轴端法兰(104)通过螺栓螺母垫片固定组件安装在滚齿机工作台(19)上的回转圆盘(20)的T型槽内,螺栓螺母垫片固定组件沿圆周每120°均布安装,外支撑固定架(16)通过螺栓螺母垫片固定组件固定在滚齿机工作台(19)的T型槽内,通过向滚齿机控制面板(21)内输入指令以控制滑动支撑架(30)在小立柱滑轨(29)上滑动,使支撑架(30)的顶尖顶在变幅芯轴(5)的上端面中心孔(501)内,连接横梁(27)将立柱(22)和小立柱(29)相连接,再通过向控制面板(21)内输入指令,控制齿轮滚刀刀塔(23)在立柱滑轨(26)上移动以调整齿轮滚刀(25)的位置,实现与齿轮工件(6)对正;通过床身(18)上的分度蜗杆副(32)调整滚齿机使齿轮滚刀(25)与齿轮工件(6)转速比等于齿轮工件(6)齿数与齿轮滚刀(25)头数之比;通过床身(18)上的滑轨(31)驱动立柱(22)实现进给径向进给运动,通过立柱(22)上的立柱滑轨(26)驱动齿轮滚刀刀塔(23)实现进给轴向进给运动;齿轮滚刀(25)与齿轮工件(6)的啮合切削运动符合螺旋齿轮啮合原理,两者完成交错轴渐开线圆柱齿轮的啮合切削运动,实现齿轮超声精密滚齿加工。 3. The application of the gear ultrasonic precision gear hobbing device according to claim 1, characterized in that: the shaft end flange (104) at the bottom of the gear workpiece rotary spindle (1) is installed on the gear hobbing machine workbench ( 19) In the T-shaped groove of the rotary disc (20) on the top, bolts, nuts, and gaskets are fixedly installed along the circumference every 120°, and the outer support frame (16) is fixed on the gear hobbing machine workbench through the bolts, nuts, and gaskets. In the T-shaped slot of (19), the sliding support frame (30) is controlled to slide on the small column slide rail (29) by inputting instructions into the gear hobbing machine control panel (21), so that the top of the support frame (30) is changing In the central hole (501) of the upper end face of the mandrel shaft (5), the connecting beam (27) connects the column (22) and the small column (29), and then controls the gear roll by inputting instructions into the control panel (21). The knife turret (23) moves on the column slide rail (26) to adjust the position of the gear hob (25) to achieve alignment with the gear workpiece (6); through the indexing worm pair (32) on the bed (18) ) adjust the gear hobbing machine so that the speed ratio of the gear hob (25) and the gear workpiece (6) is equal to the ratio of the number of teeth of the gear workpiece (6) to the number of gear hobs (25); through the slide rail (31) on the bed (18) Drive the column (22) to realize the radial feed movement of the feed, and drive the gear hob turret (23) to realize the axial feed movement through the column slide rail (26) on the column (22); the gear hob (25 ) and the gear workpiece (6) conform to the principle of helical gear meshing, and the two complete the meshing and cutting motion of the interlaced involute cylindrical gear, realizing the ultrasonic precision hobbing of gears. 4.根据权利要求3所述的齿轮超声精密滚齿装置的应用,其特征是:所述齿轮工件(6)可以为薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件,所述薄圆盘齿轮工件、中厚圆盘齿轮工件或者短粗圆柱齿轮工件(6)超声振动方式和齿轮滚刀(25)具体进给方法如下:薄圆盘齿轮工件(6)超声精密滚齿加工时,齿轮工件(6)在完成分度旋转的同时做20kHz频率的径向超声振动,齿轮滚刀(25)径向进给;中厚圆盘齿轮工件(6)超声精密滚齿加工时,齿轮工件(6)在完成分度旋转的同时做20kHz频率的节圆型横向弯曲超声振动,齿轮滚刀(25)径向-轴向组合进给;短粗圆柱齿轮工件(6)超声精密滚齿加工时,齿轮工件(6)在完成分度旋转的同时做20kHz频率的纵向超声振动,齿轮滚刀(25)轴向分段进给。 4. The application of the ultrasonic precision hobbing device for gears according to claim 3, characterized in that: the gear workpiece (6) can be a thin disc gear workpiece, a medium-thick disc gear workpiece or a short and thick cylindrical gear workpiece, The specific feeding method of the thin disc gear workpiece, medium-thick disc gear workpiece or short and thick cylindrical gear workpiece (6) ultrasonic vibration mode and gear hob (25) is as follows: thin disc gear workpiece (6) ultrasonic precision hobbing During gear machining, the gear workpiece (6) performs radial ultrasonic vibration at a frequency of 20kHz while completing the indexing rotation, and the gear hob (25) feeds radially; the medium-thick disc gear workpiece (6) is processed by ultrasonic precision gear hobbing At the same time, the gear workpiece (6) performs pitch-circle transverse bending ultrasonic vibration at a frequency of 20kHz while completing the indexing rotation, and the gear hob (25) is fed radially and axially; the short and thick cylindrical gear workpiece (6) is ultrasonically During precision hobbing, the gear workpiece (6) undergoes longitudinal ultrasonic vibration at a frequency of 20 kHz while completing the indexing rotation, and the gear hob (25) is axially fed in segments.
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