CN104475849B - Manufacturing method for durable milling cutter - Google Patents

Manufacturing method for durable milling cutter Download PDF

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Publication number
CN104475849B
CN104475849B CN201410789691.8A CN201410789691A CN104475849B CN 104475849 B CN104475849 B CN 104475849B CN 201410789691 A CN201410789691 A CN 201410789691A CN 104475849 B CN104475849 B CN 104475849B
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China
Prior art keywords
workpiece
milling cutter
heating
hardness
support stick
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Expired - Fee Related
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CN201410789691.8A
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Chinese (zh)
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CN104475849A (en
Inventor
郭丽娟
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SUZHOU LU LU SHUN ELECTRICAL EQUIPMENT Co Ltd
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SUZHOU LU LU SHUN ELECTRICAL EQUIPMENT Co Ltd
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Priority to CN201410789691.8A priority Critical patent/CN104475849B/en
Publication of CN104475849A publication Critical patent/CN104475849A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/16Milling-cutters characterised by physical features other than shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/28Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
    • B23P15/34Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools milling cutters
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • C21D1/22Martempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Turning (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

The invention relates to a durable milling cutter and a manufacturing method thereof. The durable milling cutter comprises a cutting layer which is arranged in the middle of the axis of a tool and clamping layers which are arranged on two sides of the cutting layer, wherein the clamping layers are harder than the cutting layer, a plurality of expanded cavities are formed on the middle axles on two sides of the cutting layer in an array manner, supporting rods which are in interference fit with the expanded cavities are placed in the expanded cavities, and the cutting edge plane of the tool is arranged on the cutting layer. The manufacturing process comprises the following steps: a stock manufacturing process, a primary heating process, a primary cooling process, a secondary heating process, a secondary cooling process and a forming process. The tool has different physical properties inside and outside by center tempering and peripheral quenching of the tool; as the durable milling cutter is harde in surface and good in rigidity, so that the durable milling cutter has good installation precision; meanwhile, the hardness at the cutting edge of the tool is relatively small, so that the durable milling cutter is easy to polish, and easy deformation due to small hardness and the like is avoided.

Description

A kind of manufacture method of durable type milling cutter
Technical field
The present invention relates to a kind of manufacture method of durable type milling cutter, belongs to tools for machine tools field.
Background technology
At present, cut stainless steel material cutting tool have higher intensity requirement, due to cutter and stainless steel material Between the cutting used heat that produces of continuous frictional, cause cutting edge bonding, tool wear serious, produce processing hardening, and easily produce Raw bits tumor, is difficult chip breaking, and these factors can affect universal cutter cutting precision and service life, while universal cutter can not be at a high speed Cut stainless steel in high quality.In prior art, hard is coated on cutter usually through physical deposition and the method for chemical deposition Coating, this method can improve to a certain extent intensity, hardness, wear resistance and the service life of cutter, However, this kind of film layer is loose porous, mechanical property is slightly worse, and film substrate bond strength is low, and described cutter for cutting to coating with Adhesion requirement between matrix is higher, once between the two adhesion not enough, then coating shedding easily occurs, affects cutter Service life.
Refer to that a kind of employing ion pair cutter interior physical property improved in ZL201110144780.3 to system Scheme and associated cutter are made, this kind of processing method difficulty is than larger, it is impossible to realize in most factories, cost is higher, And the performance indications of this kind of mode of ameliorating are under non-cutting state, it is difficult to be detected;In addition the cutter mentioned in the patent is adopted Ion implanting is carried out with pulse mode, it is easy to which the crystalline phase distribution and molecule consistency on cutter interior brings impact, affects The stress distribution of cutter interior so that cutter easily bursts apart when in use.
For another example ZL97198792.0, it is mentioned that a kind of cutter of edge sword, although this kind of cutter is improved by material reaching Good physical property has been arrived, but its cutter is bonded by bi-material, and integraty is poor, it is easy in turning because knife Tool is heated, cools down and so that ftracture between bi-material, cause the cracking of cutter.
The content of the invention
The technical problem to be solved in the present invention is:, in high-speed cutting, easy all day occurs to overcome cutter in prior art Abrasion and the larger technical problem of difficulty of polishing, there is provided a kind of durable type milling cutter and its manufacture method.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of manufacture method of durable type milling cutter, the milling cutter includes being located at the cutting lay in the middle part of tool axis and positioned at cutting The clamping layer of layer both sides is cut, the hardness of the clamping layer is more than cutting lay, goes into battle in two side central axis of the cutting lay Row are provided with some expansion cavitys, the expansion cavity filled with support stick, the support stick and expansion cavity interference fit, The cutting edge plane of the cutter is located on cutting lay.
The manufacture method includes heating process, cooling procedure, a course of processing, post bake process and secondary Cooling procedure and forming process;
1. a heating process:Blank part is put into into low frequency electromagnetic stove to be heated, heating-up temperature it is stable 800 ~ 1000℃;
2. a cooling procedure:Whole blank part is carried out into isothermal hardening, treats that workpiece surface temperature is reduced to 200 ~ 300 DEG C when, on blank part clamping to drilling machine, will be drilled on the side wall of the blank part of strip so as to obtain expand cavity, The axis of expansion cavity is vertical with the axis of blank part, and the axis of drilling should be located on the axis of the blank part of strip;
3. post bake process, heating rod array corresponding with expansion array of cavities by being fixed on a heating rod, A cylindrical cavity is provided with the heating rod, one electrothermal tube is installed in cylindrical empty intracavity, heating rod is installed Air stove is put the workpiece in into after, slow heat is carried out, is interference fit between heating rod and expansion cavity, heating rod passes through Electrothermal tube is conducted heat, and heating-up temperature is stable at 500 ~ 700 DEG C;
4. secondary cooling process, when workpiece surface temperature is stablized at 500 ~ 700 DEG C, starts electrothermal tube, and blank is put into Stage-hardening is carried out in machine oil pond, the positive and negative two sides of workpiece occur first rapid quenching, treat that workpiece surface temperature is reduced to When 200 ~ 300 DEG C, air-cooled, surface of the work quick-hardening in the presence of quenching is carried out, workpiece middle part is made in the waste heat of heating rod It is tempered with, inner hardness is less than surface of the work hardness;
5. forming process, by hammering heating rod is removed, while the two sides of workpiece are clamped, in expansion cavity Interior to press-fit support stick by static(al), the hardness of support stick should be greater than or equal to the hardness of outer surface of workpiece, right after the completion of loading Surface of the work is cut so that parallel to each other between the apparent surface of workpiece.
Used as the further innovation of the present invention, the support stick is titanium alloy material.
Used as the further innovation of the present invention, the cutting lay is tempered martensite, and the clamping layer is tempered martensite With the mixed layer of martensite.
Used as the further innovation of the present invention, the forming process also includes solidification process, and the solidification process is for first Workpiece to installing support stick is heated, and heating adopts air stove, and temperature is 150 ~ 300 DEG C, is reached in workpiece surface temperature To after 200 DEG C, workpiece is put into and carry out in oil oil cooling.
Used as the further innovation of the present invention, the solidification process also includes the process heated to support stick:To prop up After support rod is heated to 300 ~ 400 DEG C, it is pressed in expansion cavity via pneumatic hammer.
Used as the further innovation of the present invention, the heating rod includes quartz outer tube and electric heating inner tube, the quartz outer tube It is socketed in electric heating inner tube, heat-conducting silicone grease is filled between the quartz outer tube and cylindrical empty cavity wall.
Used as the further innovation of the present invention, the heating rod is made of copper.
The invention has the beneficial effects as follows:
1st, the present invention carries out Local cooling to workpiece come the physical characteristics of improved tool diverse location by differential, differential temperature.
The hardness of cutter middle part material is less than the hardness of cutter exterior material, first so that cutter is when clamping, Because the hardness on surface is higher, rigidity is more preferably, it is possible to possess more preferable installation accuracy;While the hardness ratio at cutting edge roundness It is less, it is more prone to be polished, under cutting edge sheet is supported in the higher cutter outer surface of hardness, certain cutting can be kept Power, will not be susceptible to situations such as deforming because hardness is too small.
In cutting feed excessive velocities, in the case that cutting edge constant-pressure is excessive, the less cutting edge of hardness can become first Shape, compared to traditional integral rigidity high cutter is all compared, and the cutter of the present invention can timely find foregoing problems, will not All deform in whole cutter or just find in the case of ftractureing, after cutting edge deformation, can timely reduce the depth of cut, and Again polish cutting edge, prevent the damage of workpiece and lathe.
Support stick can provide good support performance and rigidity for cutter, reduce cutter after prolonged cutting, send out Situations such as raw deformation.
2nd, the support stick of titanium alloy material not only make use of the good rigidity of titanium alloy and case hardness, while also utilizing The good metal fusion performance of titanium alloy, compared to other metals, titanium alloy once merges, just do not allow it is easy to fall off, it is stable Property is improved.
3rd, the hardness of tempered martensite is moderate, is especially suitable for the processing of soft cutting edge being previously mentioned in the present invention.
4th, once heating of the invention can allow blank body to be transformed into austenite, and the crystal in blank can be changed It is good, to ensure stablizing for physical property, while before turning, blank is reduced to 200 DEG C or so rather than is cooled to by the present invention Room temperature, blank now is not fully hardened, if now processing expansion cavity, will not cause blank because of the stress for adding man-hour The molecule in cutting face gather and crystal arrangement and blank inside create a difference, so as to affect future, entirely cutter product is stablized Property;
During post bake, heating rod and blank Synchronous Heating itself, temperature gap is little, expansion also relatively synchronization, it is not easy to Because the temperature difference is different with expansion causing the damage of heating rod;
Cooling twice is incubated by heating rod to the inside of blank part so that quenching is synchronously carried out with annealing, and is compared In traditional selective hardening, the controllability of the crystal of the present invention is more preferable;
5th, solidification process of the invention is used to improve the consistency of cutter interior molecule, prevent from cooling down it is asynchronous produced by Internal stress is uneven, cutter interior Stress non-homogeneity, it is easy to when in use, bursting apart for cutter occurs, while can also prevent When only support stick is inserted, the cracking that tool surface occurs because of deformation;
Simultaneously in order to quick oil cooling can allow blank that very fast contraction occurs, can improve between expansion cavity and support stick Fitness.
6th, support stick its case hardness after heating is lower, so as to pair expansion cavity deformed because of heat treatment carry out it is good Good filling, increases its adhesion, it is ensured that stress it is uniform.
7th, the heating tube of quartz ampoule and electric heating is drawn materials conveniently, and with good Water-proof and oil-proof performance, it is not easy to damaged, Can be with Reusability, the heat-conducting silicone grease filled can provide good heat-transfer effect.
8th, copper heating rod case hardness is relatively low, heating rod into and out when, it is not easy to expand cavity make Into deformation.
Description of the drawings
With reference to the accompanying drawings and examples the present invention is further described.
Longitudinal sectional drawing when Fig. 1 is post bake of the present invention;
Transverse cross-sectional view when Fig. 2 is post bake of the present invention;Heating rod 4
Figure includes:Cutting lay 1 and the clamping layer 6 positioned at the both sides of cutting lay 1 in the middle part of axis, the clamping layer 6 it is hard Degree is more than cutting lay 1, expansion cavity 2, heating rod 3, heating rod 4, cylindrical cavity 5, clamping layer 6.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are simplified schematic diagram, only with The basic structure of the illustration explanation present invention, therefore it only shows the composition relevant with the present invention.
As shown in figure 1, a kind of durable type milling cutter, including the cutting lay 1 in the middle part of tool axis and positioned at 1 liang of cutting lay The clamping layer 6 of side, the hardness of the clamping layer 6 is more than cutting lay 1, the array on two side central axis of the cutting lay 1 Some expansion cavitys 2 are provided with, support stick is filled with the expansion cavity 2, the support stick is matched somebody with somebody with the expansion interference of cavity 2 Close, the cutting edge plane of the cutter is located on cutting lay 1;
The support stick is titanium alloy material;
The cutting lay 1 is tempered martensite, and the clamping layer 6 is the mixed layer of tempered martensite and martensite.
As shown in Figure 1 and 2, a kind of manufacture method of durable type milling cutter:Including heating process, cooling procedure, plus Work process, post bake process and secondary cooling process and forming process;
1. a heating process:Blank part is put into into low frequency electromagnetic stove to be heated, heating-up temperature it is stable 800 ~ 1000℃;
2. a cooling procedure:Whole blank part is carried out into isothermal hardening, treats that workpiece surface temperature is reduced to 200 ~ 300 DEG C when, on blank part clamping to drilling machine, will be drilled on the side wall of the blank part of strip so as to obtain expand cavity 2, the axis for expanding cavity 2 is vertical with the axis of blank part, and the axis of drilling should be located on the axis of the blank part of strip;
3. post bake process, the array of heating rod 3 corresponding with the expansion array of cavity 2 is by being fixed on a heating rod 4 On, a cylindrical cavity 5 is provided with the heating rod 4, an electrothermal tube is installed in cylindrical cavity 5, it is described to add Hot pin 3 includes quartz outer tube and electric heating inner tube, and the quartz outer tube is socketed in electric heating inner tube, the quartz outer tube and cylinder Heat-conducting silicone grease is filled between the inwall of cavity 5.
Put the workpiece in air stove after the installation of heating rod 3, carry out slow heat, heating rod 3 and expansion cavity 2 it Between be interference fit, heating rod 3 conducted heat by electrothermal tube, and heating-up temperature is stable at 500 ~ 700 DEG C;
4. secondary cooling process, when workpiece surface temperature is stablized at 500 ~ 700 DEG C, starts electrothermal tube, and blank is put into Stage-hardening is carried out in machine oil pond, the positive and negative two sides of workpiece occur first rapid quenching, treat that workpiece surface temperature is reduced to When 200 ~ 300 DEG C, air-cooled, surface of the work quick-hardening in the presence of quenching is carried out, workpiece middle part is made in the waste heat of heating rod 3 It is tempered with, inner hardness is less than surface of the work hardness;
5. forming process, by hammering heating rod 3 is removed, while the two sides of workpiece are clamped, in expansion cavity Support stick is press-fited by static(al) in 2, the hardness of support stick should be greater than or equal to the hardness of outer surface of workpiece, after the completion of loading, Surface of the work is cut so that parallel to each other between the apparent surface of workpiece;
The forming process also includes solidification process, and the solidification process is that the workpiece first to installing support stick is carried out Heating, heating adopts air stove, and temperature is 150 ~ 300 DEG C, after workpiece surface temperature reaches 200 DEG C, workpiece is put into into oil In carry out oil cooling.
The solidification process also includes the process heated to support stick:After support stick is heated to into 300 ~ 400 DEG C, Jing It is pressed in expansion cavity 2 by pneumatic hammer.
When using, cutting edge is set in the position of cutting lay 1, clamping layer 6 is installed on the power output shaft of milling machine;
Local cooling is carried out to workpiece come the physical characteristics of improved tool diverse location by differential, differential temperature.
The hardness of cutter middle part material is less than the hardness of cutter exterior material, first so that cutter is when clamping, Because the hardness on surface is higher, rigidity is more preferably, it is possible to possess more preferable installation accuracy;While the hardness ratio at cutting edge roundness It is less, it is more prone to be polished, under cutting edge sheet is supported in the higher cutter outer surface of hardness, certain cutting can be kept Power, will not be susceptible to situations such as deforming because hardness is too small.
In cutting feed excessive velocities, in the case that cutting edge constant-pressure is excessive, the less cutting edge of hardness can become first Shape, compared to traditional integral rigidity high cutter is all compared, and the cutter of the present invention can timely find foregoing problems, will not All deform in whole cutter or just find in the case of ftractureing, after cutting edge deformation, can timely reduce the depth of cut, and Again polish cutting edge, prevent the damage of workpiece and lathe.
Support stick can provide good support performance and rigidity for cutter, reduce cutter after prolonged cutting, send out Situations such as raw deformation.
With the above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, relevant staff is complete Entirely various change and modification can be carried out in the range of without departing from this invention technological thought.The technology of this invention Property scope is not limited to the content in description, it is necessary to its technical scope is determined according to right.

Claims (7)

1. a kind of manufacture method of durable type milling cutter, is characterized in that:The milling cutter includes being located at the cutting lay in the middle part of tool axis With the clamping layer positioned at cutting lay both sides, the hardness of the clamping layer is more than cutting lay, in two middle side edges of the cutting lay Array is provided with some expansion cavitys, the expansion cavity filled with support stick, the support stick and expansion cavity on axis Interference fit, the cutting edge plane of the cutter is located on cutting lay;
Manufacture process includes heating process, cooling procedure, a course of processing, post bake process and secondary cooling process And forming process;
Heating process:Blank part is put into into low frequency electromagnetic stove to be heated, heating-up temperature is stable at 800 ~ 1000 DEG C;
Cooling procedure:Whole blank part is carried out into isothermal hardening, when workpiece surface temperature is reduced to 200 ~ 300 DEG C, will Blank part clamping is drilled so as to obtain expanding cavity on drilling machine on the side wall of the blank part of strip, and expansion is empty The axis in chamber is vertical with the axis of blank part, and the axis of drilling should be located on the axis of the blank part of strip;
Post bake process, heating rod array corresponding with expansion array of cavities is generated heat on rod by being fixed on one, described A cylindrical cavity is provided with hot rod, one electrothermal tube is installed in cylindrical empty intracavity, will after heating rod installation Workpiece puts into air stove, carries out slow heat, is interference fit between heating rod and expansion cavity, and heating rod passes through electrothermal tube Conducted heat, heating-up temperature is stable at 500 ~ 700 DEG C;
Secondary cooling process, when workpiece surface temperature is stablized at 500 ~ 700 DEG C, starts electrothermal tube, and blank is put into into machine oil Stage-hardening is carried out in pond, the positive and negative two sides of workpiece occur first rapid quenching, treat that workpiece surface temperature is reduced to 200 ~ 300 DEG C when, carry out air-cooled, surface of the work quick-hardening in the presence of quenching, workpiece middle part is carried out under the waste heat effect of heating rod Tempering, inner hardness is less than surface of the work hardness;
Forming process, by hammering heating rod is removed, while the two sides of workpiece are clamped, by quiet in expansion cavity Dress support stick is forced, the hardness of support stick should be greater than or equal to the hardness of outer surface of workpiece, after the completion of loading, to surface of the work Cut so that parallel to each other between the apparent surface of workpiece.
2. a kind of manufacture method of durable type milling cutter as claimed in claim 1, is characterized in that:The support stick is titanium alloy material Matter.
3. a kind of manufacture method of durable type milling cutter as claimed in claim 1, is characterized in that:The cutting lay is tempered martensite Body, the clamping layer is the mixed layer of tempered martensite and martensite.
4. a kind of manufacture method of durable type milling cutter as claimed in claim 1, it is characterised in that:The forming process also includes Solidification process, the solidification process is that the workpiece first to installing support stick is heated, and heating adopts the air stove, temperature to be 150 ~ 300 DEG C, after workpiece surface temperature reaches 200 DEG C, workpiece is put into and carry out in oil oil cooling.
5. a kind of manufacture method of durable type milling cutter as claimed in claim 4, it is characterised in that:The solidification process also includes The process that support stick is heated:After support stick is heated to into 300 ~ 400 DEG C, it is pressed in expansion cavity via pneumatic hammer.
6. a kind of manufacture method of durable type milling cutter as claimed in claim 1, it is characterised in that:The heating rod includes quartz Outer tube and electric heating inner tube, the quartz outer tube is socketed in electric heating inner tube, between the quartz outer tube and cylindrical empty cavity wall Filled with heat-conducting silicone grease.
7. a kind of manufacture method of durable type milling cutter as claimed in claim 1, it is characterised in that:The heating rod adopts copper Into.
CN201410789691.8A 2014-12-19 2014-12-19 Manufacturing method for durable milling cutter Expired - Fee Related CN104475849B (en)

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CN104475849B true CN104475849B (en) 2017-04-12

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4252102A (en) * 1979-04-19 1981-02-24 Christensen, Inc. Cutting element for processing rocks, metal or the like
JP2000005904A (en) * 1998-06-18 2000-01-11 Sumitomo Metal Mining Co Ltd Surface treated steel based cutting tool
CN201432139Y (en) * 2009-05-08 2010-03-31 尖点科技股份有限公司 Milling cutter structure improvement
DE102010037286A1 (en) * 2010-09-02 2012-03-08 Knipex-Werk C. Gustav Putsch Kg Schneidzange
CN103495849B (en) * 2013-10-10 2016-05-18 北京航空航天大学 A kind of face gear milling cutter manufacture method
CN103952521B (en) * 2014-04-14 2016-03-23 宁波宏迪尺业有限公司 A kind of method making two hardness blade

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