CN104475246A - Method for obtaining finished product iron from iron ore - Google Patents
Method for obtaining finished product iron from iron ore Download PDFInfo
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- CN104475246A CN104475246A CN201410610878.7A CN201410610878A CN104475246A CN 104475246 A CN104475246 A CN 104475246A CN 201410610878 A CN201410610878 A CN 201410610878A CN 104475246 A CN104475246 A CN 104475246A
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Abstract
The invention discloses a method for obtaining finished product iron from iron ore. The method comprises an iron ore video information collection process, a color classification process, an impurity removing process, a washing process, a magnetic threshold screening process, an iron ore particle size roughing process, a material feeding process, a conveying belt conveying process, a finished product iron magnetic separation process and an iron content detection process, wherein the processes are sequentially set in a matching manner, the color and shape information of the spread iron ore raw material is acquired by using the camera or video camera through the iron ore video information collection process, the iron ore is classified according to the preset color threshold information and the preset shape threshold information based on the color and shape information acquired by the iron ore video information collection process through the color classification process, and the finished product iron magnetic separation process specifically comprises a primary magnetic separation process, a secondary magnetic separation process, and a final magnetic fine selection process. The method of the present invention has advantages of low resource consumption, high work efficiency and good product quality.
Description
Technical field
The present invention relates to field of mechanical technique, particularly, relate to the method obtaining finished iron from iron ore.
Background technology
According to physics, the chemical property of different minerals in ore, after ore reduction is levigate, adopt gravity separation method, floatation, magnetic method, electrical concentration etc., valuable mineral and gangue mineral are separated, and the valuable mineral of various symbiosis (association) is separated from each other as far as possible, removing or reduction objectionable impurities, to obtain the process of smelting or other industrial needed raw materials.Ore dressing can make the useful constituent enrichment in mineral, reduces the consumption of fuel, transport in smelting or other process, makes low-grade ore obtain economic utilization.Beneficiation test the data obtained is the Main Basis of the evaluation of deposits and design of founding the factory.
Ore dressing is most important link in whole mineral products production process, is the key sector in the enterprise of ore deposit.General large ore enterprise be all comprehensively adopt, select, the resource-based enterprises of smelting.With physics or chemical method by the valuable mineral in raw mineral materials and useless mineral (usually claiming gangue) or toxic mineral separately, or the technical process that multiple valuable mineral is separated just is called ore dressing, also known as " mineral processing ".In product, the title concentrate of useful component enrichment; The title mine tailing of unwanted contributions enrichment; The content of useful component, between concentrate and tailings, needs the title chats of process further.Metalliferous mineral concentrate extracts the raw material of metal mainly as smelting industry; Nonmetallic mineral concentrate is as the raw material of other industry; The selected product of coal is cleaned coal.Ore dressing can significantly improve the quality of raw mineral materials, reduces freight, alleviates the difficulty of process further, reduces processing cost, and can realize the comprehensive utilization of raw mineral materials.Because world fossil resource is day by day poor, utilize lean ore and complicated ore more and more, therefore need the ore amount of ore dressing process increasing.Except minority high-grade ore, metal and nonmetal (comprising <Aa coal) ore nearly all need ore dressing.
The technology of current iron ore dry-dressing machine is immature, carries out the complex process of ore dressing with iron ore dry-dressing machine, and Iron concentrate taste is lower.
Realizing in process of the present invention, inventor finding at least to exist in prior art that consumes resources amount is large, the defect such as inefficiency and poor product quality.
Summary of the invention
The object of the invention is to, for the problems referred to above, propose the method obtaining finished iron from iron ore, to realize, consumes resources amount is little, operating efficiency is high and the advantage of good product quality.
For achieving the above object, the technical solution used in the present invention is: the method obtaining finished iron from iron ore, comprises that the iron ore video information that is equipped with successively gathers operation, color classification operation, removal of impurities operation, washing procedure, magnetic threshold value screening process, iron ore granularity are roughly selected operation, feed process, tape transport operation, finished iron magnetic separation operation and iron-holder and detected operation; Gather operation by iron ore video information, utilize camera or video camera, obtain the CF information of the iron ore material of tiling; By color classification operation, the iron ore CF information of operation acquisition is gathered according to iron ore video information, iron ore is classified by pre-set color threshold information and preset shape threshold information, is convenient to carry out classification process to the iron ore material of different colours threshold value and/or difformity threshold value according to demand; Roughly select operation by iron ore granularity, granularity is sent into feed process at the iron ore of below 50mm; Before iron ore enters finished iron magnetic separation operation, heavy pressure roller need be adopted to be flattened by iron ore even roller; By removal of impurities operation and washing procedure, the foreign material in removing iron ore material and dust; By magnetic threshold value screening process, by iron ore material by presetting magnetic threshold classification; Wherein, finished iron magnetic separation operation specifically comprises front road magnetic separation operation, rear road magnetic separation operation and the selected operation of extreme trace magnetic.
Further, described front road magnetic separation operation, specifically comprise: come by duct device before magnetic separation, magnetic strips and idler pulley is provided with in duct device before magnetic separation, the iron ore carried after duct device before making to enter magnetic separation is divided into three layers after the magnetic separation of front road, upper strata is waste material, and intermediate layer is semi-finished product, and lower floor is Iron concentrate;
And/or,
Described rear road magnetic separation operation, specifically comprises: realized by duct device after magnetic separation and race tail adjusting device and grade adjusting device, be provided with magnetic and roll after magnetic separation in duct device, run in tail adjusting device and be provided with adjustment plate; Waste material layer is thrown out of under effect of inertia, and crosses adjustment plate and fall in waste material bucket; Simultaneously, semi-finished product layer is made to be divided into two parts: Part I semi-finished product are thrown out of under effect of inertia, these some of them throwing away part first bump against after on adjustment plate to be fallen in semi-finished product bucket again, wherein other are directly fallen in semi-finished product bucket under gravity, and Part II semi-finished product enter after being scraped by scraper plate in semi-finished product bucket;
And/or,
The selected operation of described extreme trace magnetic, is specifically comprised: realized by grade adjusting device, in grade adjusting device, is provided with scraper plate; The passage entered for Iron concentrate is formed between scraper plate and conveyer belt; Finally surplus Iron concentrate layer on the conveyor belt then with conveyer belt through the passage scraper plate and conveyer belt, then enter in Iron concentrate discharge bucket, the Iron concentrate finally obtained is satisfactory Iron concentrate.
Further, the magnetic after described magnetic separation in duct device rolls the magnetic field that can produce 6200-10000 Gauss, described scraper plate forward position to the distance at conveyer belt working face between 3-20mm.
Further, enter described iron ore granularity and roughly select the particle diameter of the iron ore of operation at below 23mm, the iron-holder of described Iron concentrate is more than 62%.
The method obtaining finished iron from iron ore of various embodiments of the present invention, owing to comprising, the iron ore video information that is equipped with successively gathers operation, color classification operation, removal of impurities operation, washing procedure, magnetic threshold value screening process, iron ore granularity are roughly selected operation, feed process, tape transport operation, finished iron magnetic separation operation and iron-holder and detected operation; Gather operation by iron ore video information, utilize camera or video camera, obtain the CF information of the iron ore material of tiling; By color classification operation, the iron ore CF information of operation acquisition is gathered according to iron ore video information, iron ore is classified by pre-set color threshold information and preset shape threshold information, is convenient to carry out classification process to the iron ore material of different colours threshold value and/or difformity threshold value according to demand; Roughly select operation by iron ore granularity, granularity is sent into feed process at the iron ore of below 50mm; Before iron ore enters finished iron magnetic separation operation, heavy pressure roller need be adopted to be flattened by iron ore even roller; By removal of impurities operation and washing procedure, the foreign material in removing iron ore material and dust; By magnetic threshold value screening process, by iron ore material by presetting magnetic threshold classification; Wherein, finished iron magnetic separation operation specifically comprises front road magnetic separation operation, rear road magnetic separation operation and the selected operation of extreme trace magnetic; Thus can overcome that consumes resources amount in prior art is large, the defect of inefficiency and poor product quality, to realize, consumes resources amount is little, operating efficiency is high and the advantage of good product quality.
Other features and advantages of the present invention will be set forth in the following description, and, partly become apparent from description, or understand by implementing the present invention.
Below by embodiment, technical scheme of the present invention is described in further detail.
Detailed description of the invention
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the present invention, is not intended to limit the present invention.
According to the embodiment of the present invention, provide the method obtaining finished iron from iron ore, comprise that the iron ore video information that is equipped with successively gathers operation, color classification operation, removal of impurities operation, washing procedure, magnetic threshold value screening process, iron ore granularity are roughly selected operation, feed process, tape transport operation, finished iron magnetic separation operation and iron-holder and detected operation; Gather operation by iron ore video information, utilize camera or video camera, obtain the CF information of the iron ore material of tiling; By color classification operation, the iron ore CF information of operation acquisition is gathered according to iron ore video information, iron ore is classified by pre-set color threshold information and preset shape threshold information, is convenient to carry out classification process to the iron ore material of different colours threshold value and/or difformity threshold value according to demand; Roughly select operation by iron ore granularity, granularity is sent into feed process at the iron ore of below 50mm; Before iron ore enters finished iron magnetic separation operation, heavy pressure roller need be adopted to be flattened by iron ore even roller; By removal of impurities operation and washing procedure, the foreign material in removing iron ore material and dust; By magnetic threshold value screening process, by iron ore material by presetting magnetic threshold classification; Wherein, finished iron magnetic separation operation specifically comprises front road magnetic separation operation, rear road magnetic separation operation and the selected operation of extreme trace magnetic.
Wherein, above-mentioned front road magnetic separation operation, specifically comprise: come by duct device before magnetic separation, magnetic strips and idler pulley is provided with in duct device before magnetic separation, the iron ore carried after duct device before making to enter magnetic separation is divided into three layers after the magnetic separation of front road, upper strata is waste material, and intermediate layer is semi-finished product, and lower floor is Iron concentrate; And/or rear road magnetic separation operation, specifically comprises: realized by duct device after magnetic separation and race tail adjusting device and grade adjusting device, be provided with magnetic in duct device and roll after magnetic separation, run in tail adjusting device and be provided with adjustment plate; Waste material layer is thrown out of under effect of inertia, and crosses adjustment plate and fall in waste material bucket; Simultaneously, semi-finished product layer is made to be divided into two parts: Part I semi-finished product are thrown out of under effect of inertia, these some of them throwing away part first bump against after on adjustment plate to be fallen in semi-finished product bucket again, wherein other are directly fallen in semi-finished product bucket under gravity, and Part II semi-finished product enter after being scraped by scraper plate in semi-finished product bucket; And/or the selected operation of extreme trace magnetic, specifically comprises: realized by grade adjusting device, is provided with scraper plate in grade adjusting device; The passage entered for Iron concentrate is formed between scraper plate and conveyer belt; Finally surplus Iron concentrate layer on the conveyor belt then with conveyer belt through the passage scraper plate and conveyer belt, then enter in Iron concentrate discharge bucket, the Iron concentrate finally obtained is satisfactory Iron concentrate.
In the above-described embodiments, the magnetic after magnetic separation in duct device rolls the magnetic field that can produce 6200-10000 Gauss, scraper plate forward position to the distance at conveyer belt working face between 3-20mm.Enter iron ore granularity and roughly select the particle diameter of the iron ore of operation at below 23mm, the iron-holder of Iron concentrate is more than 62%.
Technical scheme of the present invention, iron ore is divided into three layers after front road magnetic separation operation: upper strata is waste material, and intermediate layer is semi-finished product, and lower floor is Iron concentrate; In rear road magnetic separation operation, waste material layer is thrown in waste material bucket under effect of inertia; In semi-finished product layer, some is thrown in semi-finished product bucket under effect of inertia, and another part is scraped by grade adjusting device and enters in semi-finished product bucket; Iron concentrate layer enters in Iron concentrate discharge bucket, and the iron-holder of this Iron concentrate is more than 62%.The operating process of the method is simple, and resource utilization is high.
Compared with prior art, technical scheme of the present invention, after before the magnetic separation of dry-dressing machine, duct device realizes the magnetic separation of front road, broken rear particle diameter is made to enter dry-dressing machine at the iron ore of below 23mm, under the magnetic fields of iron ore duct device before magnetic separation, obtain different according to each particle iron-holder and carry out layering, the Iron concentrate that iron-holder is high is positioned at lower floor, almost nonferrous waste material is positioned at upper strata, and is semi-finished product between Iron concentrate and waste material.The object of front road magnetic separation is by Iron concentrate layering, is convenient to select high-grade Iron concentrate in the magnetic separation of rear road.Through road magnetic separation later, finally high-grade Iron concentrate can be selected.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (4)
1. from iron ore, obtain the method for finished iron, it is characterized in that, comprise that the iron ore video information that is equipped with successively gathers operation, color classification operation, removal of impurities operation, washing procedure, magnetic threshold value screening process, iron ore granularity are roughly selected operation, feed process, tape transport operation, finished iron magnetic separation operation and iron-holder and detected operation; Gather operation by iron ore video information, utilize camera or video camera, obtain the CF information of the iron ore material of tiling; By color classification operation, the iron ore CF information of operation acquisition is gathered according to iron ore video information, iron ore is classified by pre-set color threshold information and preset shape threshold information, is convenient to carry out classification process to the iron ore material of different colours threshold value and/or difformity threshold value according to demand; Roughly select operation by iron ore granularity, granularity is sent into feed process at the iron ore of below 50mm; Before iron ore enters finished iron magnetic separation operation, heavy pressure roller need be adopted to be flattened by iron ore even roller; By removal of impurities operation and washing procedure, the foreign material in removing iron ore material and dust; By magnetic threshold value screening process, by iron ore material by presetting magnetic threshold classification; Wherein, finished iron magnetic separation operation specifically comprises front road magnetic separation operation, rear road magnetic separation operation and the selected operation of extreme trace magnetic.
2. the method obtaining finished iron from iron ore according to claim 1, it is characterized in that, described front road magnetic separation operation, specifically comprise: come by duct device before magnetic separation, be provided with magnetic strips and idler pulley in duct device before magnetic separation, the iron ore carried after duct device before making to enter magnetic separation is divided into three layers after the magnetic separation of front road, and upper strata is waste material, intermediate layer is semi-finished product, and lower floor is Iron concentrate;
And/or,
Described rear road magnetic separation operation, specifically comprises: realized by duct device after magnetic separation and race tail adjusting device and grade adjusting device, be provided with magnetic and roll after magnetic separation in duct device, run in tail adjusting device and be provided with adjustment plate; Waste material layer is thrown out of under effect of inertia, and crosses adjustment plate and fall in waste material bucket; Simultaneously, semi-finished product layer is made to be divided into two parts: Part I semi-finished product are thrown out of under effect of inertia, these some of them throwing away part first bump against after on adjustment plate to be fallen in semi-finished product bucket again, wherein other are directly fallen in semi-finished product bucket under gravity, and Part II semi-finished product enter after being scraped by scraper plate in semi-finished product bucket;
And/or,
The selected operation of described extreme trace magnetic, is specifically comprised: realized by grade adjusting device, in grade adjusting device, is provided with scraper plate; The passage entered for Iron concentrate is formed between scraper plate and conveyer belt; Finally surplus Iron concentrate layer on the conveyor belt then with conveyer belt through the passage scraper plate and conveyer belt, then enter in Iron concentrate discharge bucket, the Iron concentrate finally obtained is satisfactory Iron concentrate.
3. the method obtaining finished iron from iron ore according to claim 2, it is characterized in that, magnetic after described magnetic separation in duct device rolls the magnetic field that can produce 6200-10000 Gauss, described scraper plate forward position to the distance at conveyer belt working face between 3-20mm.
4. the method obtaining finished iron from iron ore according to claim 1 and 2, is characterized in that, enter described iron ore granularity and roughly select the particle diameter of the iron ore of operation at below 23mm, the iron-holder of described Iron concentrate is more than 62%.
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| CN201410610878.7A CN104475246A (en) | 2014-11-04 | 2014-11-04 | Method for obtaining finished product iron from iron ore |
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| CN201410610878.7A CN104475246A (en) | 2014-11-04 | 2014-11-04 | Method for obtaining finished product iron from iron ore |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043918A (en) * | 2015-07-14 | 2015-11-11 | 株洲冶炼集团股份有限公司 | Novel method for washing examination of incoming raw mineral material |
| CN106492982A (en) * | 2016-10-19 | 2017-03-15 | 湖南有色金属研究院 | Copper-molybdenum bulk concentrate ultrasound wave disperses magnetic separation separating technology |
-
2014
- 2014-11-04 CN CN201410610878.7A patent/CN104475246A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105043918A (en) * | 2015-07-14 | 2015-11-11 | 株洲冶炼集团股份有限公司 | Novel method for washing examination of incoming raw mineral material |
| CN106492982A (en) * | 2016-10-19 | 2017-03-15 | 湖南有色金属研究院 | Copper-molybdenum bulk concentrate ultrasound wave disperses magnetic separation separating technology |
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