CN104457436A - Fully-automatic integrated machine for hexagon firecracker cake - Google Patents
Fully-automatic integrated machine for hexagon firecracker cake Download PDFInfo
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- CN104457436A CN104457436A CN201410656416.9A CN201410656416A CN104457436A CN 104457436 A CN104457436 A CN 104457436A CN 201410656416 A CN201410656416 A CN 201410656416A CN 104457436 A CN104457436 A CN 104457436A
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Abstract
The invention discloses a fully-automatic integrated machine for a hexagon firecracker cake. The fully-automatic integrated machine comprises a feeding device, a cake assembling and forming device and a clamping device. The fully-automatic integrated machine is characterized in that the machine further comprises a bottom sealing device and a cutting device. By means of the fully-automatic integrated machine, the firecracker cake can be divided into two parts effectively, quick forming is achieved, and quick clamping and forming are achieved; multi-station automatic integrated production is achieved in the firecracker production process, human resources are greatly saved, working efficiency is improved, and the problem of shortage of labor force is solved; the hexagon firecracker cake is bundled and fixed through a brand-new hexagon quick disassembling and assembling fixture instead of a rope, the fixture can be reused, less labor is consumed in the operating process, the degree of automation is high, the production cost is greatly saved, and environmentally-friendly and automatic production concepts are achieved. All components of the machine are designed and installed in a modular mode, the size can be adjusted according to products, and the fully-automatic integrated machine is convenient to operate and fast to maintain.
Description
Technical field
The present invention relates to a kind of full-automatic integral machine, particularly relate to and be a kind ofly exclusively used in the all-in-one that hexagon firecracker cake organizes cake, cutting, back cover automatically; Be applied to firecrackers production field.
Background technology
Under fireworks volume of production and marketing significantly increases the background day by day high with recruitment cost, require also more and more stronger to the mechanization that fireworks is produced, wherein the production technology of firecrackers mainly comprise reel, group cake, cutting, back cover, insert draw, powder charge, sealing solidification, the operation such as knot whip; Because the technological process of production of current firecrackers is complicated, what some station adopted is all also traditional manual mode, the machinery be not also suitable for can meet the requirement of mechanization production, therefore its production efficiency is extremely low, has become one of bottleneck of restriction firecrackers large-scale production;
Although also there are some associated mechanical to achieve mechanization production to part station in prior art, but all can only carry out independent machinery production with regard to wherein certain station, cannot realize carrying out multistation automatic integratedization to firecrackers to produce, be difficult to the actual requirement meeting full automatic mechanical production.
Summary of the invention
For making up the deficiencies in the prior art, the invention provides the simple full-automatic integral machine of a kind of structure; This one function is disposable realizes the arrangement of hexagon firecracker cake, combination forming, clamping sizing, back cover and cutting; Be conducive to multiple station automatic integratedization realized in firecracker cake production process to produce, drastically increase the production efficiency of firecracker cake; The whole operating process of this all-in-one is simple, automaticity is high, meets the demand of producing;
For achieving the above object, the technical scheme that the present invention takes is:
For a full-automatic integral machine for hexagon firecracker cake, comprise pay-off, group cake shaped device, clamping device; Described pay-off comprises charging hopper, fixed support, conveyer belt, strip-shaped baffle and adjustable motor; Described charging hopper is arranged on fixed support; The tail end of described conveyer belt is arranged on the below of charging hopper; Described adjustable motor is arranged on the tail end of conveyer belt, and is connected with the first rolling cylinder on conveyer belt; Described conveyer belt is provided with strip-shaped baffle; Described group of cake shaped device comprises frame, feed hopper and guide plate; Described feed hopper is arranged on the top of frame; Be provided with two immediately below described feed hopper outlet and independently wave screen cylinder; Described guide plate is arranged on the headwall of feed hopper; Described clamping device comprises gripping body, fixture database; Described fixture database is arranged on the both sides of group cake shaped device; Described gripping body is arranged on the front end of group cake shaped device; It is characterized in that: also comprise bottom closing device and cutter sweep; Described bottom closing device comprises elasticity needle plate, fixed mount, round end thimble; Described elasticity needle plate is provided with circular port; Described round end thimble is arranged in this circular port; Described cutter sweep comprises circular shear blade and the first motor; Described circular shear blade is fixed by the first motor nut; Described clamping device also comprises travel mechanism; Described travel mechanism is arranged on the tail end of gripping body;
The described back side of waving screen cylinder is provided with the first crank and rocker mechanism; Described first crank and rocker mechanism comprises a first connecting rod, a first crank block and a rotating shaft; The tail end of described first connecting rod is connected with the first crank block; Described rotating shaft is provided with belt pulley, is the first belt pulley; Described first belt pulley is provided with belt, is the first belt; The centre of described frame is provided with panel, is the first panel; Described first panel is provided with the second motor; Described second motor is connected with described first belt pulley by this first belt.
Described below of waving screen cylinder is provided with two parallel blanking channels; The upper end of described blanking channel is provided with swing panel; The back side of described swing panel is provided with the second crank and rocker mechanism; Described second crank and rocker mechanism comprises second connecting rod, the second crank block and the 3rd motor;
The lower end of described blanking channel is provided with the first pressing plate; Described first pressing plate being connected with the cylinder controlling its action, is the first cylinder;
The below of described blanking channel is provided with splicing support; The below of described splicing support is provided with cylinder, is the second cylinder; The hexagon mould that one can be carried out two firecracker cake group cakes is simultaneously provided with below described blanking channel; Described hexagon mould is connected with described second cylinder is pneumatic; The lower end of described hexagon mould is provided with splicing electromagnetic vibrator; Described splicing electromagnetic vibrator is fixed on splicing support; Described hexagon mould is fixed on described splicing support by this splicing electromagnetic vibrator; The back side of described hexagon mould is provided with a scraping wings, is the first scraping wings; Described first scraping wings is provided with driving rack; Described first panel being also provided with a motor, is the 4th motor; The motor shaft of described 4th motor is provided with gear; Described driving rack is connected with described gear, thus the first scraping wings and the 4th motor is linked together;
The front end of described frame is provided with panel, is the second panel; Described second panel is provided with orientation lever; Described orientation lever is fixedly welded on the second panel; Described hexagon mould is provided with linear bearing; Described hexagon mould is by this linear bearing linear slide on orientation lever;
The fast remover-and-replacer of hexagon is provided with in described fixture database; The front of described fixture database is provided with discharge flapper; The back side of described discharge flapper is provided with cylinder, is the 3rd cylinder; Described discharge flapper is connected with the 3rd cylinder is pneumatic;
The tail end of described fixture database is provided with one for replenishing forward the motor of the fast remover-and-replacer of hexagon, is the 5th motor; The below of described fixture database is provided with a warehouse for finished product; The front end of described warehouse for finished product is provided with a scraping wings, is the second scraping wings; Being provided with cylinder before described second scraping wings, is four-cylinder; Described four-cylinder is connected with the second scraping wings is pneumatic;
Described travel mechanism comprises the first directed guide rail; Described first directed guide rail is provided with the sliding shoe moved linearly on the first directed guide rail, is the first sliding shoe; The top of described first sliding shoe is provided with two cylinders, is the 5th cylinder; Described first sliding shoe is connected with the 5th cylinder is pneumatic; The two ends up and down of described first sliding shoe are respectively equipped with a moving guide rail; Described moving guide rail is provided with draw-in groove; Hexagon clamp frame is provided with in described draw-in groove; The left and right sides of described hexagon clamp frame is provided with two cylinders, is respectively the 6th cylinder, the 7th cylinder; Described 6th cylinder and the 7th cylinder are all arranged in frame; Described 6th cylinder is connected with described hexagon clamp frame is pneumatic; Described 7th cylinder is connected with described hexagon clamp frame is pneumatic;
Described fixed mount is provided with guide bar; Described guide bar is connected with the clamping plate moved back and forth together with this guide bar; Described clamping plate is provided with screw; Described elasticity needle plate is fixed on clamping plate by this screw; Described clamping plate is provided with connecting rod, is third connecting rod; Described third connecting rod is provided with bent axle; Described frame is provided with bearing; Described bent axle is arranged in this bearing; Described fixed mount being also provided with a motor, is the 6th motor; The motor shaft of described 6th motor is provided with belt, is the second belt; Described 6th motor is connected with bent axle by this second belt;
Compared with prior art, adopt such scheme, the invention has the beneficial effects as follows: one, automatically complete the function that the arrangement of hexagon firecracker cake, combination forming, clamping sizing, back cover and cutting firecracker cake are divided into two, shaping speed is fast, and clamping sizing is firmly effective, and back cover and cutting are neatly, multistation automatic integratedization realized in firecrackers production process is produced, dramatically saves on human resources, improve operating efficiency, solve labour's problem in short supply; Two, the fast remover-and-replacer of a kind of brand-new hexagon is utilized to tie up fixing to replace rope to hexagon firecracker cake, can repetitive cycling utilizing of fixture can be realized, when not only operating without lifting an eyebrow, and automaticity is very high, greatly having saved production cost and achieved environmental protection can the theory of automated production; Three, each component modelsization design, installation, can regulate size according to product, easy to operate, safeguards quick.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is other direction structural representation of the present invention;
Fig. 3 is of the present invention group of cake apparatus structure schematic diagram;
Fig. 4 is bottom closing device in the present invention, group cake apparatus structure schematic diagram;
Fig. 5 is clamp device structure side view in the present invention;
Fig. 6 is clamp device structural representation in the present invention;
Fig. 7 is bottom closing device structural representation in the present invention;
Fig. 8 is fixture database structural representation in the present invention;
Wherein, 1, charging hopper; 2, conveyer belt; 3, strip-shaped baffle; 4, fixed support; 5, frame; 6, the second bearing block; 7, the first crank block; 8, rotating shaft; 9, guide plate; 10, feed hopper; 11, screen cylinder is waved; 12, clutch shaft bearing seat; 13, panel is swung; 14, blanking channel; 15, the first rolling cylinder; 16, adjustable motor; 17, the 4th motor; 18, the first scraping wings; 19, directed block; 20, the first belt; 21, the first belt pulley; 22, head rod; 23, the first manhole; 24, the 3rd panel; 25, first connecting rod; 26, the first earphone plate; 27, the first fastener; 28, the second motor; 30, the first panel; 31, the 9th cylinder; 32, the second pressing plate; 33, hexagon frame; 34, the first motor; 35, circular shear blade; 36, second connecting rod; 37, the second crank block; 38, the motor shaft of the 3rd motor; 39, the 3rd motor; 40, the first cylinder; 41, the first briquetting; 42, linear bearing; 43, the second panel; 44, orientation lever; 45, hexagon mould; 46, splicing electromagnetic vibrator; 47, splicing support; 48, the second cylinder; 49, the second spring; 50, guide bar; 51, bent axle; 52, third connecting rod; 53, the 6th motor; 54, the second belt; 55, bearing; 56, elasticity needle plate; 57, round end thimble; 58, clamping plate; 59, gripping cylindrical bar; 60, the 3rd spring; 61, the second cam disc; 62, the first spring; 63, the 9th motor; 64, the 4th sliding shoe; 65, the second guided way; 66, positioning seat; 67, the 7th motor; 68, the 8th motor; 69, the first cam disc; 70, hexagon clamp frame; 71, the 4th spring; 72, separation module; 73, moving guide rail; 74, stuck-module; 75, the 5th cylinder; 76, the first directed guide rail; 77, the second sliding shoe; 78, the second directed guide rail; 79, four-cylinder; 80, the second scraping wings; 81, warehouse for finished product; 82, discharge flapper; 83, the 3rd cylinder; 84, fixture database; 85, the fast remover-and-replacer of hexagon; 86, the 5th motor; 87, the 7th cylinder; 88, the 6th cylinder; 89, the 3rd bearing block; 101, screw; 102, sliding panel; 103, the second gear; 104, the second tooth bar; A, dwang; B, the first tooth bar; C, the first gear; D, the first sliding shoe; E, draw-in groove; F, fixed mount; G, nut.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
As shown in Fig. 1,2,3,4,5,6,7,8, a kind of full-automatic integral machine for hexagon firecracker cake, comprises pay-off, group cake shaped device, clamping device, bottom closing device and cutter sweep;
Described pay-off comprises charging hopper 1, fixed support 4, conveyer belt 2, strip-shaped baffle 3 and adjustable motor 16; Described charging hopper 1 is arranged on fixed support 4; Described conveyer belt 2 is arranged on fixed support 4, in skewed; The tail end of described conveyer belt 2 is arranged on the below of charging hopper 1; Described adjustable motor 16 is arranged on the tail end of conveyer belt 2, and is connected with the first rolling cylinder 15 on conveyer belt 2; Described conveyer belt 2 is provided with strip-shaped baffle 3;
Described group of cake shaped device comprises frame 5, feed hopper 10 and guide plate 9; Described feed hopper 10 is arranged on the top of frame 5; Described guide plate 9 is arranged in the headwall of feed hopper 10; Described feed hopper 10 being also provided with a cylinder, is the 8th cylinder (not marking in figure); Described 8th cylinder is connected with described guide plate 9 is pneumatic; The firecracker cake be placed in feed hopper 10, under the promotion of the 8th cylinder, is distributed to two and is waved screen cylinder 11 by described guide plate 9;
The front end of described frame 5 is provided with four bearing blocks, is clutch shaft bearing seat 12; Described clutch shaft bearing seat 12 is fixed with frame 5 bolt; Be provided with one between described two clutch shaft bearing seats 12 and wave screen cylinder 11, have two and wave screen cylinder 11; Described two are waved screen cylinder 11 and are independently provided separately; Describedly wave the below that screen cylinder 11 is arranged on the outlet of feed hopper 10; Described bottom of waving screen cylinder 11 is provided with two dwang A; Described dwang A and described clutch shaft bearing seat 12 roll and are connected, thus will wave screen cylinder 11 and link together with clutch shaft bearing seat 12;
The described back side of waving screen cylinder 11 is provided with the first crank and rocker mechanism; Described first crank and rocker mechanism comprises a first connecting rod 25, first crank block 7 and a rotating shaft 8;
The centre of described frame 5 is provided with panel, is the 3rd panel 24; Described 3rd panel 24 is provided with two bearing blocks, is the second bearing block 6; Described second bearing block 6 is fixed with frame 5 bolt; Described rotating shaft 8 is arranged on the centre of the second bearing block 6, and rolls with the second bearing block 6 respectively and be connected in the two ends of rotating shaft 8;
Described clutch shaft bearing seat 12, second bearing block 6 is " Ω " type bearing support;
The described dorsal part waving screen cylinder 11 is provided with semicircle earphone plate, is the first earphone plate 26; Described first earphone plate 26 is provided with active card component, is the first fastener 27; The front end of described first connecting rod 25 is provided with manhole, is the first manhole (not indicating in figure); Described first manhole (not indicating in figure) and described first fastener 27 are connected together, thus are connected with the described screen cylinder 11 that waves by first connecting rod 25; Described first crank block 7 is provided with a connecting rod, is head rod 22; The tail end of described first connecting rod 25 is also provided with a manhole, is the second manhole 23; Described second manhole 23 rolls with described head rod 22 and is connected, thus is connected with the first crank block 7 by first connecting rod 25;
The middle part of described rotating shaft 8 is provided with a belt pulley, is the first belt pulley 21; Described first belt pulley 21 is connected with rotating shaft 8 close-fitting by the through hole at its center; Described first belt pulley 21 is provided with belt, is the first belt 20;
Described first panel 30 is provided with a motor, is the second motor 28; Described second motor 28 is connected with described first belt pulley 21 by this first belt 20; Described second motor 28 drives the first belt pulley 21 by the first belt 20, rotating shaft 8 constantly rotates, and makes to wave screen cylinder 11 constantly reciprocally swinging;
The described upper end entrance waving screen cylinder 11 is identical with the outlet size of described feed hopper 10;
Described below of waving screen cylinder 11 is provided with two parallel blanking channels 14; The upper end of described blanking channel 14 is provided with the swing panel 13 of a transparent visual; The back side of described swing panel 13 is provided with the second crank and rocker mechanism; Described second crank and rocker mechanism comprises second connecting rod 36, second crank block 37 and the 3rd motor 39; Described second crank block 37 is arranged on the motor shaft 38 of the 3rd motor 39;
The back side of described swing panel 13 is also provided with a semicircle earphone plate, is the second earphone plate (for indicating in figure); Described second earphone plate is provided with active card component, is the second fastener (for indicating in figure); The front end of described second connecting rod 36 is provided with manhole, is the 3rd manhole (for indicating in figure); Described 3rd manhole and described second fastener are connected together, thus are connected with described swing panel 13 by second connecting rod 36; Described second crank block 37 is provided with a connecting rod, is the second connecting rod (for indicating in figure); The tail end of described second connecting rod 36 is also provided with a manhole, is the 4th manhole (for indicating in figure); Described 4th manhole and described second connecting rod roll and are connected, thus are connected with the second crank block 37 by second connecting rod 36; Move panel 13 by the rotating band movable pendulum of the 3rd motor 39 to swing, arrange the firecracker cylinder fallen in blanking channel 14;
The lower end of described blanking channel 14 is provided with a pressing plate, is the first pressing plate 41; Described first pressing plate 41 being connected with the cylinder controlling its action, is the first cylinder 40; When material filled by hexagon mould 45, described first pressing plate 41 compresses the firecracker cylinder of whereabouts under the effect of the first cylinder 40, stops firecracker cylinder to continue to fall and fill hexagon mould 45;
The below of described blanking channel 14 is provided with splicing support 47; The below of described splicing support 47 is provided with cylinder, is the second cylinder 48; The hexagon mould 45 that one can be carried out two firecracker cake group cakes is simultaneously provided with below described blanking channel 14; Shape, the size of the opening above described hexagon mould 45 are corresponding with the outlet of described blanking channel 14; Described hexagon mould 45 is connected with described second cylinder 48 is pneumatic;
The lower end of described hexagon mould 45 is provided with splicing electromagnetic vibrator 46; Described splicing electromagnetic vibrator 46 is fixed on splicing support 47; Described hexagon mould 45 is arranged on described splicing support 47 by this splicing electromagnetic vibrator 46;
The front end of described frame 5 is provided with panel, is the second panel 43; Described second panel 43 is provided with orientation lever 44; Described orientation lever 44 is fixedly welded on the second panel 43; Described hexagon mould 45 is provided with linear bearing 42; Described linear bearing 42 coordinates with orientation lever 44; Described hexagon mould 45 is slided along orientation lever 44 by this linear bearing 42;
The back side of described hexagon mould 45 is provided with a scraping wings, is the first scraping wings 18; Described first scraping wings 18 is provided with driving rack, is the first tooth bar B; Described first panel 30 is also provided with a motor, is the 4th motor 17; The motor shaft of described 4th motor 17 is provided with gear, is the first gear C; Described first tooth bar B is connected with described first gear C, thus the first scraping wings 18 and the 4th motor 17 is linked together;
The back side of described hexagon mould 45 is also provided with a directed block 19 for keeping the first scraping wings 18 to move along a straight line; Described directed block 19 is fixedly connected with described frame 5 bolt;
The front end of described hexagon mould 45 is provided with one can simultaneously to the hexagon frame 33 that two hexagon firecracker cakes are shaped; Described hexagon frame 33 is provided with pressing plate, is the second pressing plate 32; On described second pressing plate 32, the pneumatic cylinder being connected with its action of control, is the 9th cylinder 31; When hexagon firecracker cake is just being pushed into hexagon frame 33, the second pressing plate 32 be arranged on hexagon frame 33 slightly lifts under the effect of the 9th cylinder 31, so that the hexagon firecracker cake organizing cake good is below pushed in hexagon frame 33, and hexagon firecracker cake stereotyped is before pushed into clamping in the fast remover-and-replacer 85 of hexagon;
When by the second cylinder 48, upwards splicing arrives upper limit to hexagon mould 45, first cylinder 40 acts on the firecracker cylinder that the first pressing plate 41 unclamps whereabouts and starts blanking, now splicing electromagnetic vibrator 46 starts, the meeting rollback at once when the second cylinder 48 arrives upper limit, the effect of the vibration moulding on one side of blanking is on one side reached in the process of rollback, when the second cylinder 48 is retracted into lower limit, close splicing electromagnetic vibrator 46, first cylinder 40 and act on the firecracker cylinder stopping blanking that the first pressing plate 41 compresses whereabouts;
When after the good hexagon firecracker cake of hexagon mould 45 groups of cakes, hexagon firecracker cake is pushed away people in hexagon frame 33 by the rack and pinion drive mechanism being connected with the 4th motor 17 by the first scraping wings 18, meanwhile the 9th cylinder 31 effect slightly, by slight the lifting of the second pressing plate 32 on hexagon frame 33, is organized the good hexagon firecracker cake of cake after convenient and is pushed in hexagon frame 33; When just to have organized the good hexagon firecracker cake of cake below and be pushed in hexagon frame 33, the hexagon firecracker cake before left in hexagon frame 33 has been pushed into immediately in the fast remover-and-replacer 85 of hexagon above and has clamped; The hexagon firecracker cake be pushed in hexagon frame 33 compresses by the second pressing plate 32 under the effect of the 9th cylinder 31 afterwards, waits for next action;
Described clamping device comprises gripping body, fixture database 84 and travel mechanism; Described fixture database 84 is arranged on the both sides of group cake shaped device; Described gripping body is arranged on the front end of group cake shaped device; Described travel mechanism is arranged on the tail end of gripping body;
The fast remover-and-replacer 85 of hexagon is provided with in described fixture database 84; The front of described fixture database 84 is provided with discharge flapper 82; The back side of described discharge flapper 82 is provided with cylinder, is the 3rd cylinder 83; Described discharge flapper 82 is connected with the 3rd cylinder 83 is pneumatic;
The tail end of described fixture database 84 is provided with one for replenishing forward the motor of the fast remover-and-replacer 85 of hexagon, is the 5th motor 86; The below of described fixture database 84 is provided with a warehouse for finished product 81; The front end of described warehouse for finished product 81 is provided with a scraping wings, is the second scraping wings 80; Being provided with cylinder before described second scraping wings 80, is four-cylinder 79; Described four-cylinder 79 is connected with the second scraping wings 80 is pneumatic;
Being provided with directed guide rail in described travel mechanism, is the first directed guide rail 76; Described first directed guide rail 76 is arranged in frame 5; Described first directed guide rail 76 is provided with the sliding shoe of rectilinear movement on the first directed guide rail 77, is the first sliding shoe D; The top of described first sliding shoe D is provided with two cylinders, is the 5th cylinder 75; Described first sliding shoe D is connected with the 5th cylinder 75 is pneumatic; The two ends up and down of described first sliding shoe D are respectively equipped with a moving guide rail 73; Described moving guide rail 73 is provided with draw-in groove E; Hexagon clamp frame 70 is provided with in described draw-in groove E; The left and right sides of described hexagon clamp frame 70 is provided with two cylinders, is respectively the 6th cylinder 88, the 7th cylinder 87; Described 6th cylinder 88 and the 7th cylinder 87 are all arranged in frame 5; Described 6th cylinder 88 is connected with described hexagon clamp frame 70 is pneumatic; Described 7th cylinder 87 is connected with described hexagon clamp frame 70 is pneumatic; Being provided with spring between described hexagon clamp frame 70, is the 4th spring 71;
Described bottom closing device comprises elasticity needle plate 56, fixed mount F, round end thimble 57; Described elasticity needle plate 56 is provided with circular port (not indicating in figure); Described round end thimble 57 is arranged in this circular port (not indicating in figure);
Also being provided with a directed guide rail in described gripping body, is the second directed guide rail 78; Described second directed guide rail 78 is arranged in frame 5; Described second directed guide rail 78 is provided with the sliding shoe prolonging rectilinear movement on the second directed guide rail 78, is the second sliding shoe 77; Described the second sliding shoe 77 is connected with sliding panel 102; Described sliding panel 102 being also provided with a directed guide rail, is the 3rd directed guide rail 65; Described 3rd directed guide rail 65 is vertical with described second directed guide rail 78 to be arranged; Described 3rd directed guide rail 65 is provided with the positioning seat 66 of the 3rd directed guide rail 65 movement;
Described frame 5 being also provided with a motor, is the 7th motor 67; The motor shaft of described 7th motor 67 is provided with gear, is the second gear 103; Described the second sliding shoe 77 is provided with tooth bar, is the second tooth bar 104; Described second gear 103 is connected with described second tooth bar 104, thus is connected with described second slide block by the 7th motor 67;
Described sliding panel 102 being also provided with a motor, is the 8th motor 68; The motor shaft of described 8th motor 68 is provided with gear, is the 3rd gear; Described positioning seat 66 is provided with tooth bar, is the 3rd tooth bar; Described 3rd gear is connected with described 3rd tooth bar, thus is connected with described positioning seat 66 by the 8th motor 68;
Described sliding panel 102 is provided with positioning seat 66; Described positioning seat 66 is connected with described 3rd directed guide rail 65, and positioning seat 66 can prolong the 3rd directed guide rail 65 rectilinear motion; Described positioning seat 66 is fixed with a stuck-module 74; Described stuck-module 74 is provided with the first cam disc 69, the 9th motor 63 for driving the first cam disc 69 to rotate, gripping cylindrical bar 59 and separation module 72; Described 9th motor 63 is fixed with stuck-module 74 bolt; The motor shaft of described 9th motor 63 is connected with the square hole interference fit on the first described cam disc 69; Described stuck-module 74 is also provided with bearing block, is the 3rd bearing block 89, and described 3rd bearing block 89 carries out vent stem matched in clearance with described gripping cylindrical bar 59 and is connected; Described separation module 72 is provided with square right cylinder; Described stuck-module 74 is provided with square hole; Described square right cylinder and described square hole matched in clearance, thus described separation module 72 is assemblied on described stuck-module 74;
Described separation module 72 is provided with the second cam disc 61, for contacting with the second cam disc 61 sliding shoe coordinated, be the 4th sliding shoe 64; Square right cylinder on described second cam disc 61 is connected with the square hole matched in clearance on the first cam disc 69; Described 4th sliding shoe 64 is slidably matched with separation module 72; Described gripping cylindrical bar 59 is through the circular hole on sliding shoe;
Being provided with a spring between described stuck-module 74 and gripping cylindrical bar 59, is the first spring 62;
Being provided with spring between described stuck-module 74 and described separation module 72, is the 3rd spring 60;
Described positioning seat 66 first navigates to fixture database 84 position by the 8th motor 68, then under the promotion of the 7th motor 67, six roots of sensation gripping cylindrical bar 59 is inserted in the circular hole in the fast remover-and-replacer 85 of hexagon, and utilize the 9th motor 63 to control the first cam disc 69, second cam disc 61 to carry out synchronous axial system slightly and promote six roots of sensation gripping cylindrical bar 59 and slightly strut, gripping cylindrical bar 59 is clamped two fast remover-and-replacers 85 of hexagon firmly simultaneously, promote positioning seat 66 by the 8th motor 68 faster for two hexagons remover-and-replacers 85 to be taken out simultaneously from fixture database 84 and moves to firecracker cylinder and become position corresponding to hexagon, recycle the 9th motor 63 and control the first cam disc 69, second cam disc 61 synchronously rotates promotion six roots of sensation gripping cylindrical bar 59 to be continued to strut the fast remover-and-replacer 85 of hexagon, meanwhile the 7th cylinder 87, 6th cylinder 88 acts on hexagon clamp frame 70 and is expanded by the hexagon in hexagon clamp frame 70, 7th motor 67 promote positioning seat 66 by two against the fast remover-and-replacer 85 of hexagon be sent in hexagon clamp frame 70, then under the centrifugation of separation module 72, two fast remover-and-replacers of hexagon 85 are separated fixing positional distance, wait for that hexagon firecracker cake is pushed into, when the hexagon firecracker cake in hexagon frame 33 is pushed in the fast remover-and-replacer 85 of hexagon by the first scraping wings 18, again by rotation first cam disc 69, second cam disc 61 is by fast for hexagon remover-and-replacer 85 synchronous, and utilize the spring attachment force of the fast remover-and-replacer 85 of hexagon self to be clamped in firmly on firecracker cake by fixture, realize the fast remover-and-replacer of hexagon 85 pairs of hexagon firecracker cakes and carry out self-holding function, meanwhile the 7th cylinder action makes hexagon clamp frame 70 clamp the fast remover-and-replacer 85 of hexagon and hexagon firecracker cake under the action of the spring, then the 7th motor 67 promotes positioning seat 66 and exits hexagon clamp frame 70, wait for next action,
Described bottom closing device comprises elasticity needle plate 56, fixed mount F, round end thimble 57; Described elasticity needle plate 56 is provided with circular port (not indicating in figure); Described round end thimble 57 is arranged in this circular port;
Described fixed mount F is provided with guide bar 50; Described guide bar 50 is provided with the clamping plate 58 prolonging this guide bar 50 and reciprocate; Described clamping plate 58 is provided with screw 101; Described elasticity needle plate 56 is fixed on clamping plate 58 by this screw 101; Described clamping plate 58 is provided with connecting rod, is third connecting rod 52; Described third connecting rod 52 is provided with bent axle 51; Described fixed mount F is provided with bearing 55; Described bent axle 51 is arranged in this bearing 55; Described fixed mount F is also provided with a motor, is the 6th motor 53; The motor shaft of described 6th motor 53 is provided with driving belt, is the second driving belt 54; Described 6th motor 53 is connected with bent axle 51 by this second driving belt 54;
Described cutter sweep comprises circular shear blade 35 and the first motor 34; Described circular shear blade 35 and the first motor 34 nut G fix; Described first motor 34 is arranged on fixed mount F, drives circular shear blade 35 High Rotation Speed;
Two bottom sealing systems are provided with in the both sides of circular shear blade 35, comprising elasticity needle plate 56, be inserted in the round end thimble 57 in elasticity needle plate 56 aperture, elasticity needle plate 56 is connected with clamping plate 58 by screw 101, clamping plate 58 can be done back and forth left by guide bar 50 in frame 5, right horizontal shuttle, guide bar 50 is provided with the second spring 49, bent axle 51 connects clamping plate 58 by third connecting rod 52, and be arranged in the bearing 55 on fixed mount F, 6th motor 53 is with dynamic crankshaft 51 to rotate by the second belt 54, promote elasticity needle plate 56 by third connecting rod 52 to move back and forth in the horizontal direction,
After hexagon clamp frame 70 clamps the fast remover-and-replacer 85 of hexagon and hexagon firecracker cake, 5th cylinder 75 starts to promote the first sliding shoe D, moving guide rail 73, hexagon clamp frame 70, hexagon firecracker cake downward rectilinear motion together, while moving downward, the circular shear blade run up 35 pairs of hexagon firecracker cakes cut to reach the object be divided into two, and the round end thimble 57 on both sides carries out both sides back cover to reach the object of back cover to hexagon firecracker cake under the promotion of elasticity needle plate 56 simultaneously, last 5th cylinder 75 promotes the first sliding shoe D, moving guide rail 73, hexagon clamp frame 70, hexagon firecracker cake together upwards rectilinear motion get back to starting point, after the 5th cylinder 75 moves back starting point, six roots of sensation gripping cylindrical bar 59 is inserted in the circular hole of the fast remover-and-replacer 85 of hexagon by pinion and rack by the 7th motor 67 again, and utilize the 9th motor 63 to control the first cam disc 69, second cam disc 61 carries out synchronous axial system promotion six roots of sensation gripping cylindrical bar 59 slightly and slightly struts, gripping cylindrical bar 59 is clamped two fast remover-and-replacers 85 of hexagon firmly simultaneously, meanwhile the 7th cylinder 87, 6th cylinder 88 acts on hexagon clamp frame 70 and is expanded by the hexagon in hexagon clamp frame 70, 3rd cylinder 83 promotes discharge flapper 82 and releases forward a segment distance, again by the 7th motor 67, 8th motor 68 promotes positioning seat 66 and is taken out from hexagon clamp frame 70 by the hexagon firecracker cake with two fast remover-and-replacers 85 of hexagon and the position moved to corresponding to fixture database 84 and warehouse for finished product 81 and discharge flapper 82 is between hexagon firecracker cake and separation module 72, then the 3rd cylinder 83 continues action and promotes during discharge flapper 82 back moves and be brought into hexagon firecracker cake below warehouse for finished product 81, four-cylinder 79 again action promotes the second scraping wings 80 and is promoted backward by the hexagon firecracker cake in warehouse for finished product 81, conveniently deposit next hexagon firecracker cake, gripping system continues to get the fast remover-and-replacer 85 of hexagon other in fixture database 84 again, and automatic circulating operation successively,
Advantage of the present invention is: one, automatically complete the function that the arrangement of hexagon firecracker cake, combination forming, clamping sizing, back cover and cutting firecracker cake are divided into two, shaping speed is fast, clamping sizing is firmly effective, back cover and cutting are neatly, multistation automatic integratedization realized in firecrackers production process is produced, dramatically saves on human resources, improve operating efficiency, solve labour's problem in short supply; Two, the fast remover-and-replacer of a kind of brand-new hexagon is utilized to tie up fixing to replace rope to hexagon firecracker cake, can repetitive cycling utilizing of fixture can be realized, when not only operating without lifting an eyebrow, and automaticity is very high, greatly having saved production cost and achieved environmental protection can the theory of automated production; Three, each component modelsization design, installation, can regulate size according to product, easy to operate, safeguards quick;
The present invention is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, done all conversion, all drop within protection scope of the present invention.
Claims (10)
1., for a full-automatic integral machine for hexagon firecracker cake, comprise pay-off, group cake shaped device, clamping device; Described pay-off comprises charging hopper, fixed support, conveyer belt, strip-shaped baffle and adjustable motor; Described charging hopper is arranged on fixed support; The tail end of described conveyer belt is arranged on the below of charging hopper; Described adjustable motor is arranged on the tail end of conveyer belt, and is connected with the first rolling cylinder on conveyer belt; Described conveyer belt is provided with strip-shaped baffle; Described group of cake shaped device comprises frame, feed hopper and guide plate; Described feed hopper is arranged on the top of frame; Be provided with two immediately below described feed hopper outlet and independently wave screen cylinder; Described guide plate is arranged on the headwall of feed hopper; Described clamping device comprises gripping body, fixture database; Described fixture database is arranged on the both sides of group cake shaped device; Described gripping body is arranged on the front end of group cake shaped device; It is characterized in that: also comprise bottom closing device and cutter sweep; Described bottom closing device comprises elasticity needle plate, fixed mount, round end thimble; Described elasticity needle plate is arranged on fixed mount, and is connected with fixed mount; Described elasticity needle plate is provided with circular port; Described round end thimble is arranged in this circular port; Described cutter sweep comprises circular shear blade and the first motor; Described circular shear blade is fixed by the first motor nut; Described clamping device also comprises travel mechanism; Described travel mechanism is arranged on the tail end of gripping body.
2. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: described in wave screen cylinder the back side be provided with the first crank and rocker mechanism; Described first crank and rocker mechanism comprises a first connecting rod, a first crank block and a rotating shaft; The tail end of described first connecting rod is connected with the first crank block; Described rotating shaft is provided with belt pulley, is the first belt pulley; Described first belt pulley is provided with belt, is the first belt; The centre of described frame is provided with panel, is the first panel; Described first panel is provided with the second motor; Described second motor is connected with described first belt pulley by this first belt.
3. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: described in wave screen cylinder below be provided with two parallel blanking channels; The upper end of described blanking channel is provided with swing panel; The back side of described swing panel is provided with the second crank and rocker mechanism; Described second crank and rocker mechanism comprises second connecting rod, the second crank block and the 3rd motor.
4. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 3, is characterized in that: the lower end of described blanking channel is provided with the first pressing plate; Described first pressing plate being connected with the cylinder controlling its action, is the first cylinder.
5. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 3, is characterized in that: the below of described blanking channel is provided with splicing support; The below of described splicing support is provided with cylinder, is the second cylinder; The hexagon mould that one can be carried out two firecracker cake group cakes is simultaneously provided with below described blanking channel; Described hexagon mould is connected with described second cylinder is pneumatic; The lower end of described hexagon mould is provided with splicing electromagnetic vibrator; Described splicing electromagnetic vibrator is fixed on splicing support; Described hexagon mould is fixed on described splicing support by this splicing electromagnetic vibrator; The back side of described hexagon mould is provided with a scraping wings, is the first scraping wings; Described first scraping wings is provided with driving rack; Described first surface being also provided with a motor, is the 4th motor; The motor shaft of described 4th motor is provided with gear; Described driving rack is connected with described gear, thus the first scraping wings and the 4th motor is linked together.
6. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, it is characterized in that: the front end of described frame is provided with panel, is the second panel; Described second panel is provided with orientation lever; Described orientation lever is fixedly welded on the second panel; Described hexagon mould is provided with linear bearing; Described hexagon mould is by this linear bearing linear slide on orientation lever.
7. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: be provided with the fast remover-and-replacer of hexagon in described fixture database; The front of described fixture database is provided with discharge flapper; The back side of described discharge flapper is provided with cylinder, is the 3rd cylinder; Described discharge flapper is connected with the 3rd cylinder is pneumatic.
8. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: the tail end of described fixture database is provided with one for replenishing forward the motor of the fast remover-and-replacer of hexagon, is the 5th motor; The below of described fixture database is provided with a warehouse for finished product; The front end of described warehouse for finished product is provided with a scraping wings, is the second scraping wings; The bottom of described fixture database is provided with cylinder, is four-cylinder; Described four-cylinder is connected with the second scraping wings is pneumatic.
9. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: described travel mechanism comprises the first directed guide rail; Described first directed guide rail is provided with the sliding shoe prolonging and the first directed guide rail moves linearly, and is the first sliding shoe; The top of described first sliding shoe is provided with two cylinders, is the 5th cylinder; Described first sliding shoe is connected with the 5th cylinder is pneumatic; The two ends up and down of described first sliding shoe are respectively equipped with a moving guide rail; Described moving guide rail is provided with draw-in groove; Hexagon clamp frame is provided with in described draw-in groove; The left and right sides of described hexagon clamp frame is provided with two cylinders, is respectively the 6th cylinder, the 7th cylinder; Described 6th cylinder and the 7th cylinder are all arranged in frame; Described 6th cylinder and the 7th cylinder are all connected with described hexagon clamp frame is pneumatic.
10. a kind of full-automatic integral machine for hexagon firecracker cake according to claim 1, is characterized in that: described fixed mount is provided with guide bar; Described guide bar is connected with the clamping plate together moved back and forth with this guide bar; Described clamping plate is provided with screw; Described elasticity needle plate is fixed on clamping plate by this screw; Described clamping plate is provided with connecting rod, is third connecting rod; Described third connecting rod is provided with bent axle; Described fixed mount is provided with bearing; Described bent axle is arranged in this bearing; Described fixed mount being also provided with a motor, is the 6th motor; The motor shaft of described 6th motor is provided with driving belt, is the second belt; Described 6th motor is connected with bent axle by this second belt.
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CN201410656416.9A CN104457436B (en) | 2014-11-18 | 2014-11-18 | A kind of full-automatic integral machine for hexagon firecracker cake |
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CN201410656416.9A CN104457436B (en) | 2014-11-18 | 2014-11-18 | A kind of full-automatic integral machine for hexagon firecracker cake |
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CN104457436B CN104457436B (en) | 2016-06-29 |
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CN106737983A (en) * | 2016-12-30 | 2017-05-31 | 吴称辉 | A kind of clamping device of gun barrel cake cutter and the gun barrel cake cutter using the clamping device |
CN109163617A (en) * | 2018-09-21 | 2019-01-08 | 上栗县福利来花炮制造有限公司 | A kind of production method of fireworks |
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Also Published As
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CN104457436B (en) | 2016-06-29 |
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