CN104453197B - High Large Cantilever concrete structural steel shape supports platform - Google Patents
High Large Cantilever concrete structural steel shape supports platform Download PDFInfo
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Abstract
本发明涉及一种高空大悬挑砼结构型钢支撑平台,包括多榀型钢三角形支撑托架、槽钢水平连梁和槽钢水平檩条,多榀型钢三角形支撑托架包括主梁、水平杆、竖向杆、第一斜撑杆和第二斜撑杆;主梁安装在需要施工的悬挑结构的下一层框架结构的边梁上;第一斜撑杆和第二斜撑杆分别安装在需要施工的悬挑结构的下二层框架结构和下三层框架结构的边梁上;水平杆连接第一斜撑杆和第二斜撑杆;第二斜撑杆与水平杆的节点处还与竖向杆的一端相连,竖向杆的另一端与主梁相连;主梁上表面焊接铺设有多条槽钢水平檩条用于搭设支模架和外脚手架;多榀型钢三角形支撑托架之间通过槽钢水平连梁焊接连接。本发明解决了超高、大悬挑、构件荷载较大结构的施工难度的问题。
The invention relates to a high-altitude large cantilever concrete structure steel support platform, which comprises a multi-section steel triangular support bracket, a channel steel horizontal connecting beam and a channel steel horizontal purlin. The multi-section steel triangular support bracket includes a main beam, a horizontal rod, a vertical direction bar, the first diagonal brace and the second diagonal brace; the main girder is installed on the edge beam of the frame structure of the next layer of the cantilever structure to be constructed; the first diagonal brace and the second diagonal brace are respectively installed on On the side beams of the lower two-story frame structure and the lower three-story frame structure of the cantilever structure that needs to be constructed; the horizontal bar connects the first diagonal brace and the second diagonal brace; the joint between the second diagonal brace and the horizontal It is connected with one end of the vertical rod, and the other end of the vertical rod is connected with the main beam; the upper surface of the main beam is welded and laid with a plurality of channel steel horizontal purlins for erecting formwork frames and external scaffolding; among the multi-shaped steel triangular support brackets The rooms are welded and connected by channel steel horizontal connecting beams. The invention solves the problem of construction difficulty of structures with superelevation, large overhangs and large component loads.
Description
技术领域technical field
本发明涉及建筑技术领域,特别是涉及一种高空大悬挑砼结构型钢支撑平台。The invention relates to the field of building technology, in particular to a high-altitude large-cantilever concrete structure steel support platform.
背景技术Background technique
为了满足建筑设计时突出建筑立面造型的效果需要和高层上部空间扩展的需要,近年来高层悬挑混凝土结构、构件的建筑越来越多。高空悬挑结构的自重、风载均较大,施工时模板支撑系统的稳定性及刚度要求高,而且高空作业,要求整个支撑系统的施工过程具备绝对可靠的安全性,因此对整个支撑系统的支撑形式及材料的选择至关重要。例如上海圆通速递有限公司总部,其基地位于上海市华徐公路以西、民兴大道以北,仓储管理用房工程在十层南面设计了一个圆形大厅,该圆形大厅在十层结构南面处有一个宽18.60m外挑6m的装饰形半弧平台,标高为40.45m。悬挑梁有400×700mm和700×800mm两种,环梁为400×700mm,板厚120mm。该悬挑结构施工高度高、悬挑跨度大、且该悬挑部位装饰为外挂石材,因此在考虑支撑体系时必须兼顾装饰外脚手架。In order to meet the needs of highlighting the effect of building facade modeling and the expansion of high-rise upper space in architectural design, there have been more and more buildings with high-rise cantilevered concrete structures and components in recent years. The self-weight and wind load of the high-altitude cantilever structure are relatively large, and the stability and rigidity of the formwork support system during construction are required to be high, and the high-altitude operation requires the construction process of the entire support system to be absolutely reliable and safe. The choice of support form and material is very important. For example, the headquarters of Shanghai Yuantong Express Co., Ltd. is located in the west of Huaxu Highway and north of Minxing Avenue in Shanghai. The warehouse management building project has designed a round hall on the south side of the tenth floor. The round hall is on the south side of the tenth floor structure. There is a decorative semi-arc platform with a width of 18.60m and an overhang of 6m, with an elevation of 40.45m. There are two types of cantilever beams: 400×700mm and 700×800mm, the ring beam is 400×700mm, and the plate thickness is 120mm. The cantilever structure has a high construction height, a large cantilever span, and the cantilevered part is decorated with external stone materials, so when considering the support system, it is necessary to take into account the decoration of the external scaffolding.
传统的施工方法有二大类:(1)满堂落地式钢管支撑体系:现行国家规范JGJ130-2011《建筑施工扣件式钢管脚手架安全技术规程》中规定“满堂支撑架搭设高度不宜超过30m”和上海市地方规范DG/T08-16-2011《钢管扣件式模板垂直支撑系统安全技术规程》中规定“承载支撑系统的平面与浇筑平面构件之间最大支撑高度不应大于30m”。如果要搭设大于30m高的满堂支撑架,由于支模高度高,为保证整体的稳定性和刚度,必须加密横向杆件拉结和竖向支撑间距,因而需要投入大量的钢管材料,既不安全又不经济显然。(2)型钢主梁悬挑、斜撑杆件卸载支撑体系:该支撑体系由于主要受力构件为型钢主梁悬挑,适用于悬挑长度2m左右的阳台板部位的外脚手架或支撑架,悬挑型钢的悬挑长度一般在3.5m左右。如果对于超过2m的悬挑结构,由于结构荷载较大,所需悬挑型钢截面也较大,造成自重较大,需要对悬挑层结构进行设计复核,并需做大幅度设计调整,梁柱截面变化会影响到使用功能。There are two types of traditional construction methods: (1) floor-to-ceiling steel pipe support system: the current national standard JGJ130-2011 "Safety Technical Regulations for Fastener-type Steel Pipe Scaffolding in Building Construction" stipulates that "the height of the support frame for the whole hall should not exceed 30m" and Shanghai local code DG/T08-16-2011 "Safety Technical Regulations for Steel Tube Fastener Formwork Vertical Support System" stipulates that "the maximum support height between the plane of the bearing support system and the pouring plane member should not be greater than 30m". If you want to build a full hall support frame with a height of more than 30m, due to the high height of the formwork, in order to ensure the overall stability and rigidity, you must increase the distance between the horizontal bar tie and the vertical support, so you need to invest a lot of steel pipe materials, which is not safe. Obviously not economical. (2) Section steel main girder cantilever, diagonal bracing bar unloading support system: Since the main force-bearing component of this support system is the section steel main girder cantilever, it is suitable for the external scaffolding or support frame of the balcony slab with a cantilever length of about 2m. The cantilever length of the cantilever steel is generally about 3.5m. For a cantilever structure over 2m, due to the large structural load, the required cantilever steel section is also large, resulting in a large self-weight, the design of the cantilever structure needs to be reviewed, and a large design adjustment is required. Sectional changes will affect the function of use.
发明内容Contents of the invention
本发明提供一种高空大悬挑砼结构型钢支撑平台,解决了超高、大悬挑、构件荷载较大结构的施工难度,具有操作方便、受力合理、承载力强、稳定性好、安全经济等诸多优势。The invention provides a high-altitude large cantilever concrete structure steel support platform, which solves the construction difficulty of super-high, large cantilever, and large component load structures, and has the advantages of convenient operation, reasonable force, strong bearing capacity, good stability and safety. economic advantages.
本发明解决其技术问题所采用的技术方案是:提供一种高空大悬挑砼结构型钢支撑平台,包括多个多榀型钢三角形支撑托架、槽钢水平连梁和槽钢水平檩条,所述多榀型钢三角形支撑托架包括主梁、水平杆、竖向杆、第一斜撑杆和第二斜撑杆;所述主梁安装在需要施工的悬挑结构的下一层框架结构的边梁上;所述第一斜撑杆和第二斜撑杆分别安装在需要施工的悬挑结构的下二层框架结构的边梁上和下三层框架结构的边梁上;所述水平杆连接第一斜撑杆和第二斜撑杆;所述第二斜撑杆与水平杆的节点处还与竖向杆的一端相连,竖向杆的另一端与主梁相连;所述主梁上表面焊接铺设有多条所述的槽钢水平檩条用于搭设支模架和外脚手架;所述多个多榀型钢三角形支撑托架之间通过所述槽钢水平连梁焊接连接。The technical solution adopted by the present invention to solve the technical problem is: provide a high-altitude large cantilevered concrete structure steel support platform, including a plurality of multi-shaped steel triangular support brackets, channel steel horizontal connecting beams and channel steel horizontal purlins, the The multi-section steel triangular support bracket includes a main beam, a horizontal bar, a vertical bar, a first diagonal brace and a second diagonal brace; On the beam; the first diagonal brace and the second diagonal brace are respectively installed on the side beams of the lower two-story frame structure of the cantilever structure that needs to be constructed and on the side beams of the lower three-story frame structure; the horizontal bar Connect the first diagonal brace and the second diagonal brace; the joint between the second diagonal brace and the horizontal rod is also connected to one end of the vertical rod, and the other end of the vertical rod is connected to the main beam; the main beam The upper surface is welded with a plurality of channel steel horizontal purlins for erecting formwork frames and external scaffolding; the plurality of multi-shaped steel triangular support brackets are welded and connected by the channel steel horizontal connecting beams.
所述多榀型钢三角形支撑托架焊接而成,主梁采用20a工字钢、第一斜撑杆、第二斜撑杆、水平杆和竖向杆均采用16号工字钢。The multi-section steel triangular support bracket is welded, the main girder adopts 20a I-beam, the first diagonal brace, the second diagonal brace, horizontal rod and vertical rod all adopt No. 16 I-beam.
所述需要施工的悬挑结构的下一层框架结构、下二层框架结构和下三层框架结构的边梁上均设有预埋件,所述预埋件分别用于焊接主梁、第一斜撑杆和第二斜撑杆。The frame structure of the next floor, the frame structure of the second floor and the frame structure of the third floor of the cantilever structure that needs to be constructed are all provided with embedded parts on the side beams, and the embedded parts are respectively used for welding the main beam, the first oblique struts and second diagonal struts.
所述多榀型钢三角形支撑托架至少为四个,两两之间的水平间距为1-1.3m。There are at least four multi-section steel triangular support brackets, and the horizontal distance between any two is 1-1.3m.
所述槽钢水平檩条之间的间距为400mm,且铺满50mm厚木脚手板。The distance between the horizontal purlins of the channel steel is 400mm, and the 50mm thick wooden scaffolding is covered.
所述主梁安装楼面有悬挑部位的边跨楼板上预埋有两道M20U型螺栓。Two M20U-shaped bolts are pre-embedded on the side-span floor of the cantilevered part of the installation floor of the main beam.
所述支撑平台适用于水平横梁的净悬挑长度不超过8m,楼层的高度不超过4.5m的混凝土框架结构上的悬挑结构的施工。The support platform is suitable for the construction of a cantilevered structure on a concrete frame structure with a net cantilever length of a horizontal beam not exceeding 8m and a floor height not exceeding 4.5m.
有益效果Beneficial effect
由于采用了上述的技术方案,本发明与现有技术相比,具有以下的优点和积极效果:本发明通过多榀型钢三角形支撑托架、槽钢水平连梁(杆)、槽钢水平檩条组成高空大悬挑砼结构型钢支撑平台,解决了超高、大悬挑、构件荷载较大结构的施工难度,具有操作方便、受力合理、承载力强、稳定性好、安全经济等诸多优势。Owing to having adopted above-mentioned technical scheme, the present invention has following advantage and positive effect compared with prior art: the present invention is made up of multi-section steel triangular support bracket, channel steel horizontal connecting beam (rod), channel steel horizontal purlin The high-altitude large cantilever concrete structure steel support platform solves the construction difficulty of super high, large cantilever, and large component load structures. It has many advantages such as convenient operation, reasonable force, strong bearing capacity, good stability, safety and economy.
附图说明Description of drawings
图1是本发明的平面布置图;Fig. 1 is a floor plan of the present invention;
图2是本发明的立面示意图。Fig. 2 is a schematic elevation view of the present invention.
具体实施方式detailed description
下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
本发明的实施方式涉及一种高空大悬挑砼结构型钢支撑平台,如图1和图2所示,包括多个多榀型钢三角形支撑托架1、槽钢水平连梁2和槽钢水平檩条3,所述多榀型钢三角形支撑托架1包括主梁11、水平杆12、竖向杆13、第一斜撑杆14和第二斜撑杆15;所述主梁11安装在需要施工的悬挑结构的下一层框架结构的边梁上;所述第一斜撑杆14和第二斜撑杆15分别安装在需要施工的悬挑结构的下二层框架结构的边梁上和下三层框架结构的边梁上;所述水平杆12连接第一斜撑杆14和第二斜撑杆15;所述第二斜撑杆15与水平杆12的节点处还与竖向杆13的一端相连,竖向杆13的另一端与主梁11相连;所述主梁11上表面焊接铺设有多条所述的槽钢水平檩条3用于搭设支模架和外脚手架;所述多个多榀型钢三角形支撑托架1之间通过所述槽钢水平连梁2焊接连接。The embodiment of the present invention relates to a high-altitude large cantilever concrete structure steel support platform, as shown in Figure 1 and Figure 2, including a plurality of multi-shaped steel triangular support brackets 1, channel steel horizontal connecting beams 2 and channel steel horizontal purlins 3. The multi-section steel triangular support bracket 1 includes a main beam 11, a horizontal bar 12, a vertical bar 13, a first diagonal brace 14 and a second diagonal brace 15; the main beam 11 is installed on the On the side beam of the next layer of frame structure of the cantilever structure; the first diagonal brace 14 and the second diagonal brace 15 are respectively installed on and below the side beam of the lower second floor frame structure of the cantilever structure to be constructed On the side beam of the three-layer frame structure; the horizontal bar 12 connects the first diagonal brace 14 and the second diagonal brace 15; One end of the vertical rod 13 is connected to each other, and the other end of the vertical bar 13 is connected to the main beam 11; the upper surface of the main beam 11 is welded and laid with a plurality of channel steel horizontal purlins 3 for setting up formwork frames and external scaffolding; The multi-shaped steel triangular support brackets 1 are welded and connected by the channel steel horizontal connecting beam 2.
其中,三角形支撑托架1由型钢焊接而成,主梁11采用20a工字钢,最长处悬挑段7.6m,第一斜撑杆14、第二斜撑杆15、水平杆12和竖向杆13均采用16号工字钢。Among them, the triangular support bracket 1 is welded by section steel, the main beam 11 adopts 20a I-beam, the longest cantilever section is 7.6m, the first diagonal brace 14, the second diagonal brace 15, the horizontal rod 12 and the vertical Bar 13 all adopts No. 16 I-beams.
多榀型钢三角形支撑托架1的主梁安装在需要施工的悬挑结构的下一层框架结构边梁上,第一工字钢斜撑杆14安装在下二层框架结构边梁上,第二工字钢斜撑杆15安装在下三层框架结构边梁上,三个节点分别与三层楼面的预埋件4焊接,焊缝高度6mm。边梁上部预埋件4可以为预埋钢板,用20mm厚钢板和6根直径14mm长400mm的钢筋焊接而成,结构施工时预埋在结构边梁的上部。The main girder of the multi-section steel triangular support bracket 1 is installed on the side beam of the frame structure of the next floor of the cantilever structure that needs to be constructed. The first I-steel diagonal brace 14 is installed on the side beam of the frame structure of the second floor. The I-beam diagonal braces 15 are installed on the side beams of the lower three-story frame structure, and the three nodes are respectively welded with the embedded parts 4 on the third-floor floor, and the weld seam height is 6mm. The embedded part 4 at the top of the side beam can be a pre-embedded steel plate, which is welded with 20mm thick steel plate and 6 steel bars with a diameter of 14mm and a length of 400mm, and is embedded in the top of the structural side beam during structural construction.
在主梁11安装楼面有悬挑部位边跨楼板上还预埋有两道M20U型螺栓5,用于安装三角形支撑托架架时临时固定20a工字钢主梁,并用于安全储备。There are also two M20U-shaped bolts 5 pre-embedded on the side-span floor where the main beam 11 is installed on the floor, which is used to temporarily fix the 20a I-beam main beam when the triangular support bracket is installed, and is used for safety storage.
多榀型钢三角形支撑托架1水平间距1m,最大不超过1.3m,支撑托架1之间用14a槽钢水平连梁2焊接相连。The horizontal spacing of multi-section steel triangular support brackets 1 is 1m, and the maximum is no more than 1.3m. The support brackets 1 are connected by welding with 14a channel steel horizontal connecting beams 2.
多榀型钢三角形支撑托架1的主梁11上焊接铺设14a槽钢水平檩条3用于搭设支模架和外脚手架,槽钢水平檩条3之间的间距400mm,槽钢水平檩条3之间还满铺有50mm厚木脚手板,为支模架创造搭设平台。14a channel steel horizontal purlins 3 are welded and laid on the main girder 11 of the multi-section steel triangular support bracket 1 to set up the formwork frame and external scaffolding, the distance between the channel steel horizontal purlins 3 is 400mm, and the channel steel horizontal purlins 3 There are 50mm thick wooden scaffolding boards all over the floor, creating a platform for the formwork frame.
值得一提的是,该型钢支撑平台方案需要结构设计师对需要施工的悬挑结构的下三层楼面有悬挑部位边梁进行结构受力验算。型钢支撑平台适用于水平横梁的净悬挑长度不超过8m,楼层的高度不超过4.5m(即每层楼的层高小于或等于4.5m)的混凝土框架结构上的各种形式的悬挑结构的施工。It is worth mentioning that the plan of the steel support platform requires the structural designer to check and calculate the structural force of the side beams at the cantilevered parts of the lower three floors of the cantilevered structure to be constructed. The steel support platform is suitable for various forms of cantilevered structures on the concrete frame structure where the net cantilever length of the horizontal beam does not exceed 8m and the height of the floor does not exceed 4.5m (that is, the floor height of each floor is less than or equal to 4.5m). construction.
本发明的安装和拆卸十分方便,下面分别说明本发明的安装步骤和拆卸步骤。The installation and disassembly of the present invention are very convenient, and the installation steps and disassembly steps of the present invention will be described respectively below.
安装步骤:installation steps:
(1)将型钢支撑平台分为单榀的三角形托架、槽钢水平连梁(杆)、槽钢水平檩条等几个部分;(1) Divide the section steel supporting platform into several parts such as single triangular bracket, channel steel horizontal connecting beam (rod), channel steel horizontal purlin;
(2)将单榀的三角形托架在地面采用工厂化制作,以确保制作质量;(2) Factory-manufacture the single triangular bracket on the ground to ensure the quality of production;
(3)把单榀的三角形托架用塔式起重机吊到高空作业点进行安装和固定。(3) Hoist the single triangular bracket with a tower crane to the high-altitude operation point for installation and fixation.
(4)槽钢水平连梁(杆)、槽钢水平檩条在空中焊接安装完成型钢支撑平台的安装。(4) Channel steel horizontal connecting beams (rods) and channel steel horizontal purlins are welded and installed in the air to complete the installation of the steel support platform.
拆卸步骤:Disassembly steps:
(1)悬挑层结构楼板施工时预留Φ20mm吊环;(1) Reserve a Φ20mm suspension ring during the construction of the cantilevered floor structure;
(2)拆除时先用钢丝绳把托架悬吊在吊环上;(2) When dismantling, first hang the bracket on the ring with a wire rope;
(3)将托架割离支点;(3) Cut the bracket away from the fulcrum;
(4)用塔式起重机从托架外侧吊起托架,逐步放松悬吊的钢丝绳;(4) Lift the bracket from the outside of the bracket with a tower crane, and gradually loosen the suspended wire rope;
(5)用塔式起重机把托架拖离悬挑板底并吊放至地面。(5) Use a tower crane to drag the bracket away from the bottom of the cantilevered slab and hoist it to the ground.
不难发现,本发明通过多榀型钢三角形支撑托架、槽钢水平连梁(杆)、槽钢水平檩条组成高空大悬挑砼结构型钢支撑平台,解决了超高、大悬挑、构件荷载较大结构的施工难度,具有操作方便、受力合理、承载力强、稳定性好、安全经济等诸多优势。It is not difficult to find that the present invention forms a high-altitude large cantilever concrete structural steel support platform through multi-shaped steel triangular support brackets, channel steel horizontal connecting beams (rods), and channel steel horizontal purlins, which solves the problem of super high, large cantilever, and component loads. The construction difficulty of larger structures has many advantages such as convenient operation, reasonable force, strong bearing capacity, good stability, safety and economy.
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| CN105003069A (en) * | 2015-07-16 | 2015-10-28 | 上海建工四建集团有限公司 | Large-span cable-stayed locking dewatering operating platform and construction method thereof |
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| CN107060308B (en) * | 2017-03-17 | 2022-11-04 | 南通理工学院 | Outside-window operation rack |
| CN107100364A (en) * | 2017-04-27 | 2017-08-29 | 中国十七冶集团有限公司 | A kind of Long-span Cantilever stay in place form support system and its construction method |
| CN107119904A (en) * | 2017-05-26 | 2017-09-01 | 中国十七冶集团有限公司 | A kind of cantilevered structure truss combined support system |
| CN107165281A (en) * | 2017-06-20 | 2017-09-15 | 中国华西企业有限公司 | A kind of high-altitude long-span overhung steel platform mould bases construction |
| CN107989368A (en) * | 2017-12-13 | 2018-05-04 | 中国十七冶集团有限公司 | A kind of form bracing system of large span suspended structure at high altitude |
| CN110700544A (en) * | 2019-10-16 | 2020-01-17 | 上海建工一建集团有限公司 | Progressive cantilever structure aiming at complex facade modeling and construction method thereof |
| CN111042508A (en) * | 2019-11-29 | 2020-04-21 | 中国建筑第四工程局有限公司 | High-altitude overlong cantilever support member and construction method thereof |
| CN111424948A (en) * | 2020-04-23 | 2020-07-17 | 中国建筑第四工程局有限公司 | Construction method and construction platform for cantilever structure layer of high-rise building |
| CN111576833A (en) * | 2020-06-01 | 2020-08-25 | 北京天润建设有限公司 | Cantilever structure operation supporting system and construction method thereof |
| CN111910765A (en) * | 2020-08-10 | 2020-11-10 | 中交一公局集团有限公司 | Construction method of high-altitude steel reinforced concrete pouring support system |
| CN112095798B (en) * | 2020-08-31 | 2022-04-12 | 中国建筑第八工程局有限公司 | Super high-rise double-layer super large cantilever steel structure |
| CN112252698A (en) * | 2020-10-14 | 2021-01-22 | 中国建筑第四工程局有限公司 | A super high-rise large cantilever steel truss construction platform |
| CN113323395B (en) * | 2021-06-11 | 2022-09-09 | 中铁十二局集团建筑安装工程有限公司 | Winter construction method of steel structure thick-coating type non-expansion fireproof coating |
| CN113565322B (en) * | 2021-07-16 | 2022-09-27 | 中建二局第一建筑工程有限公司 | Cantilever formwork supporting structure and erection method |
| CN113931444B (en) * | 2021-11-10 | 2022-09-09 | 中冶建工集团有限公司 | Post-cast edge beam integral type template structure and construction method thereof |
| CN115075530B (en) * | 2022-07-01 | 2024-03-22 | 中亿丰建设集团股份有限公司 | Cantilever structure and construction method thereof |
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| CN201428239Y (en) * | 2009-04-09 | 2010-03-24 | 温州建设集团公司 | Supporting system for combined channel steel cantilever bracket template |
| JP5201633B2 (en) * | 2009-10-29 | 2013-06-05 | 株式会社旭学園グループ | Two-stage handrail leading structure in construction scaffolding |
| CN201802059U (en) * | 2010-09-17 | 2011-04-20 | 中建三局建设工程股份有限公司 | Overhanging down-stayed scaffold |
| CN203230165U (en) * | 2012-12-11 | 2013-10-09 | 中建三局建设工程股份有限公司 | Template support platform for ultra-high cantilever structure |
| CN203188588U (en) * | 2013-03-19 | 2013-09-11 | 南通大学 | Inclined strut scaffold with good safety performance |
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