CN104441729A - Pre-compression machine for crushing municipal domestic waste - Google Patents

Pre-compression machine for crushing municipal domestic waste Download PDF

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CN104441729A
CN104441729A CN201410713427.6A CN201410713427A CN104441729A CN 104441729 A CN104441729 A CN 104441729A CN 201410713427 A CN201410713427 A CN 201410713427A CN 104441729 A CN104441729 A CN 104441729A
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rotor
compression
compression chamber
compressor
centerline
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CN104441729B (en
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马培勇
裴钰
邢献军
施苏薇
陈水林
薛腾
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Hefei University of Technology
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Abstract

本发明公开了一种用于城市生活垃圾破碎的预压缩机,包括进料口、压缩腔、出料口和电机,在压缩腔中设置压缩转子,压缩转子为勒洛三角形转子,压缩腔呈茧形,还包括转子孔、转子齿轮、转子轴和转子轴齿轮,电机运转时,带动压缩转子绕其中心自转的同时也绕压缩腔的中心公转。本发明相比现有技术具有以下优点:采用预压缩机,将物料压紧压实,形成垃圾团,避免了后续破碎机破碎时长纤维状垃圾缠绕破碎刀具的现象发生;能够同时进行并完成进料、压缩、送料三个过程,能够解决连续给料的问题;勒洛三角形压缩转子能够承受较大的压力,使用寿命长,抗磨损性能较强;能够满足破碎机对高频破碎的要求。

The invention discloses a pre-compressor for crushing municipal domestic garbage, which comprises a feed inlet, a compression chamber, a discharge outlet and a motor, and a compression rotor is arranged in the compression chamber, the compression rotor is a Lelo triangle rotor, and the compression chamber has a The cocoon shape also includes a rotor hole, a rotor gear, a rotor shaft and a rotor shaft gear. When the motor is running, it drives the compression rotor to rotate around its center and also revolve around the center of the compression chamber. Compared with the prior art, the present invention has the following advantages: the pre-compressor is used to compact and compact the material to form a garbage mass, which avoids the phenomenon that the long fibrous garbage is entangled with the crushing tool when the subsequent crusher is crushed; it can be carried out and completed at the same time The three processes of feeding, compression and feeding can solve the problem of continuous feeding; the Lelo triangular compression rotor can withstand greater pressure, has a long service life and strong wear resistance; it can meet the requirements of the crusher for high-frequency crushing.

Description

一种用于城市生活垃圾破碎的预压缩机A pre-compressor for municipal solid waste crushing

技术领域technical field

本发明涉及垃圾破碎领域,尤其涉及的是一种用于城市生活垃圾破碎的预压缩机。The invention relates to the field of rubbish shredding, in particular to a pre-compressor used for shredding municipal domestic rubbish.

背景技术Background technique

随着城市化进程的不断加快,城市生活垃圾的产生量在快速增长,增长速度也在急速增加。垃圾处理的无害化、减量化、资源化是城市管理的一个重要内容。垃圾破碎是实现垃圾“三化”处理过程中的重要环节,而垃圾破碎预处理技术在后续分选、破碎、焚烧方面发挥着重要的作用,垃圾破碎预压缩机是实现垃圾破碎预压缩技术的主体设备,其性能的优劣直接影响后续处理效果。With the continuous acceleration of the urbanization process, the amount of municipal solid waste is increasing rapidly, and the growth rate is also increasing rapidly. The harmlessness, reduction and recycling of garbage disposal is an important content of urban management. Garbage shredding is an important link in the process of realizing the "three modernizations" of garbage, and the pretreatment technology of garbage shredding plays an important role in subsequent sorting, crushing, and incineration. The garbage shredding pre-compressor is the key to realize the garbage shredding pre-compression technology The performance of the main equipment directly affects the subsequent processing effect.

现有的城市生活垃圾破碎预压缩机常常无法做到对破碎机进行连续给料,或给料速度较慢,无法满足破碎机高频破碎的要求。同时,现有的城市生活垃圾破碎预压缩机预压缩机构,压缩方向往往与破碎刀的刀轴处于同一直线上,较大的压力会使刀轴产生变形,不仅不利于破碎,还给安全生产带来了隐患。The existing municipal solid waste crushing pre-compressor is often unable to continuously feed the crusher, or the feeding speed is too slow to meet the high-frequency crushing requirements of the crusher. At the same time, the compression direction of the existing municipal solid waste crushing pre-compressor pre-compression mechanism is often on the same straight line as the cutter shaft of the crushing knife. Larger pressure will deform the cutter shaft, which is not conducive to crushing, but also affects safe production. brought hidden dangers.

发明内容Contents of the invention

本发明的目的在于克服现有技术的不足,提供了一种用于城市生活垃圾破碎的预压缩机。The purpose of the present invention is to overcome the deficiencies of the prior art and provide a pre-compressor for municipal solid waste crushing.

本发明是通过以下技术方案实现的:一种用于城市生活垃圾破碎的预压缩机,包括进料口、压缩腔、出料口和电机,压缩腔设置在进料口与出料口之间,其特征在于:在压缩腔中设置压缩转子,压缩转子为勒洛三角形转子,压缩腔呈茧形,压缩转子中心设置转子孔,转子孔内壁设置转子齿轮,在转子孔中还设置转子轴,转子轴是偏心轴,转子轴位于转子的一端设置转子轴齿轮,转子轴齿轮与转子齿轮相啮合,转子轴另一端与电机相连,电机运转时,能够带动压缩转子绕其中心自转,同时也带动压缩转子绕压缩腔的中心公转,在转动的过程中压缩转子的三个角始终紧贴压缩腔内壁。The present invention is achieved through the following technical solutions: a pre-compressor for crushing municipal solid waste, comprising a feed inlet, a compression chamber, a discharge outlet and a motor, and the compression chamber is arranged between the feed inlet and the discharge outlet , characterized in that: a compression rotor is arranged in the compression chamber, the compression rotor is a Leloux triangular rotor, the compression chamber is cocoon-shaped, a rotor hole is arranged in the center of the compression rotor, a rotor gear is arranged on the inner wall of the rotor hole, and a rotor shaft is also arranged in the rotor hole, The rotor shaft is an eccentric shaft. The rotor shaft is located at one end of the rotor, and the rotor shaft gear is set. The rotor shaft gear meshes with the rotor gear. The other end of the rotor shaft is connected to the motor. When the motor is running, it can drive the compression rotor to rotate around its center, and at the same time drive The compression rotor revolves around the center of the compression chamber, and the three corners of the compression rotor are always in close contact with the inner wall of the compression chamber during the rotation process.

作为对上述方案的进一步改进,在进料口上方设置螺旋推杆。As a further improvement to the above scheme, a screw push rod is arranged above the feed inlet.

作为对上述方案的进一步改进,转子轴齿轮与转子齿轮的比例为1:2。As a further improvement to the above solution, the ratio of the rotor shaft gear to the rotor gear is 1:2.

作为对上述方案的进一步改进,压缩腔由内切创成法构造而成。As a further improvement to the above solution, the compression cavity is constructed by the incision method.

作为对上述方案的进一步改进,进料口的中心线与出料口的中心线在同一条直线上,进料口的中心线与出料口的中心线与压缩腔的中心线不在同一直线上,进料口的中心线与出料口的中心线与压缩腔的中心线之间的距离为压缩腔宽度的四分之一。As a further improvement to the above scheme, the centerline of the feed port and the center line of the discharge port are on the same straight line, and the center line of the feed port and the center line of the discharge port are not on the same straight line as the center line of the compression chamber , the distance between the centerline of the inlet, the centerline of the outlet, and the centerline of the compression chamber is a quarter of the width of the compression chamber.

作为对上述方案的进一步改进,进料口的开口直径与出料口开口直径不大于压缩腔宽度的一半。As a further improvement to the above solution, the opening diameter of the feed port and the discharge port are not larger than half of the width of the compression cavity.

本发明相比现有技术具有以下优点:Compared with the prior art, the present invention has the following advantages:

1.采用预压缩机,将物料压紧压实,形成垃圾团,避免了后续破碎机破碎时长纤维状垃圾缠绕破碎刀具的现象发生。1. The pre-compressor is used to compact and compact the material to form a garbage mass, which avoids the phenomenon that the long fibrous garbage is entangled with the crushing tool when the subsequent crusher is crushed.

2.采用转子预压缩机结构,同时进行并完成进料、压缩、送料三个过程,能够解决连续给料的问题。2. Adopting the rotor pre-compressor structure, the three processes of feeding, compressing and feeding are carried out and completed at the same time, which can solve the problem of continuous feeding.

3.勒洛三角形压缩块能够承受较大的压力,使用寿命长,抗磨损性能较强。3. The Lelo triangular compression block can withstand greater pressure, has a long service life, and has strong anti-wear performance.

4.压缩速度快,送料及时。能够满足破碎机对高频破碎的要求。4. Fast compression speed and timely feeding. It can meet the requirements of crushers for high-frequency crushing.

5.压缩方向不指向破碎刀具,能够有效减小对破碎刀轴的压力,防止卡料停转。5. The compression direction does not point to the crushing knife, which can effectively reduce the pressure on the crushing knife shaft and prevent the material from jamming and stopping.

附图说明Description of drawings

图1是本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2是本发明的右视图。Fig. 2 is a right side view of the present invention.

具体实施方式Detailed ways

下面对本发明的实施例作详细说明,本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。The embodiments of the present invention are described in detail below. This embodiment is implemented on the premise of the technical solution of the present invention, and detailed implementation methods and specific operating procedures are provided, but the protection scope of the present invention is not limited to the following implementation example.

一种用于城市生活垃圾破碎的预压缩机,包括进料口3、压缩腔2、出料口4和电机1,压缩腔2设置在进料口3与出料口4之间,其特征在于:在压缩腔2中设置压缩转子5,压缩转子5为勒洛三角形转子,压缩腔2呈茧形,压缩转子5中心设置转子孔51,转子孔51内壁设置转子齿轮52,在转子孔中还设置转子轴53,转子轴53是偏心轴,转子轴53位于转子的一端设置转子轴齿轮54,转子轴齿轮54与转子齿轮52相啮合,转子轴53另一端与电机1相连,电机1运转时,能够带动压缩转子5绕其中心自转,同时也带动压缩转子5绕压缩腔2的中心公转,在转动的过程中压缩转子5的三个角始终紧贴压缩腔2内壁。勒洛三角形状的压缩转子5,将茧形压缩腔2分为三个区域,储料区21、压缩区22和排料区23。储料区21位于进料口3下方,通过压缩转子5的转动储料区21转换为压缩区22,通过压缩转子5与压缩腔2的配合,压缩区22空间逐渐变小,从而实现压缩操作,再随着压缩转子5转动,压缩区22转换为排料区23,排料区23位于出料口4的上方,排料操作完成后,排料区23再转换为储料区21。如此循环操作,实现储料、压缩和排料的连续操作,解决了传统压缩机的只能间歇操作的缺点。三个区域单独完成各自的循环,互不影响,压缩转子5自传一周即能完成三次压缩操作,压缩效率很高。压缩操作的压缩方向朝向压缩腔2侧壁,不像传统压缩机的压缩方向指向破碎刀口,大大减小了对破碎刀轴压力。压缩腔2和压缩转子5采用高耐磨、高强度、低线性膨胀率的材料制备。A pre-compressor for municipal solid waste crushing, comprising a feed port 3, a compression chamber 2, a discharge port 4 and a motor 1, the compression chamber 2 is arranged between the feed port 3 and the discharge port 4, and its characteristics In that: a compression rotor 5 is arranged in the compression chamber 2, the compression rotor 5 is a Leroux triangular rotor, the compression chamber 2 is cocoon-shaped, a rotor hole 51 is arranged in the center of the compression rotor 5, and a rotor gear 52 is arranged on the inner wall of the rotor hole 51, and in the rotor hole Rotor shaft 53 is also provided, and rotor shaft 53 is an eccentric shaft, and rotor shaft 53 is positioned at one end of rotor and rotor shaft gear 54 is arranged, and rotor shaft gear 54 meshes with rotor gear 52, and the other end of rotor shaft 53 is connected with motor 1, and motor 1 runs At the same time, it can drive the compression rotor 5 to rotate around its center, and also drive the compression rotor 5 to revolve around the center of the compression chamber 2. During the rotation, the three corners of the compression rotor 5 are always close to the inner wall of the compression chamber 2. The compression rotor 5 in the shape of a Leroux triangle divides the cocoon-shaped compression chamber 2 into three areas, namely, a material storage area 21 , a compression area 22 and a discharge area 23 . The storage area 21 is located below the feed port 3, and the storage area 21 is converted into a compression area 22 by the rotation of the compression rotor 5. Through the cooperation of the compression rotor 5 and the compression chamber 2, the space of the compression area 22 gradually becomes smaller, thereby realizing the compression operation , and then rotate with the compression rotor 5, the compression zone 22 is converted into a discharge zone 23, and the discharge zone 23 is located above the discharge port 4, and after the discharge operation is completed, the discharge zone 23 is converted into a storage zone 21 again. Such cycle operation realizes the continuous operation of storage, compression and discharge, which solves the shortcoming of only intermittent operation of traditional compressors. The three areas complete their respective cycles independently without affecting each other, and the compression rotor 5 can complete three compression operations in one cycle, and the compression efficiency is very high. The compression direction of the compression operation faces the side wall of the compression chamber 2, unlike the traditional compressor where the compression direction points to the crushing knife edge, which greatly reduces the pressure on the crushing knife shaft. The compression chamber 2 and the compression rotor 5 are made of materials with high wear resistance, high strength and low linear expansion rate.

在进料口3上方设置螺旋推杆6。螺旋推杆6的设计,增加了进料口3的进料速度,使得储料区21储料速度大大增加,提高了预压缩机的压缩效率。A screw push rod 6 is arranged above the feeding port 3 . The design of the screw push rod 6 increases the feed speed of the feed port 3, greatly increases the storage speed of the material storage area 21, and improves the compression efficiency of the pre-compressor.

转子轴齿轮54与转子齿轮52的比例为1:2。The ratio of the rotor shaft gear 54 to the rotor gear 52 is 1:2.

压缩腔2由内切创成法构造而成。内切创成法能够保证压缩腔2的形状与压缩转子5的三个角的摆线形状相吻合,从而保证压缩转子5在运转过程中,其三个角始终紧贴压缩腔2内壁,保证储料区21、压缩区22和排料区23分隔完全,从而保证压缩操作有效性。The compression cavity 2 is constructed by the incision method. The inscribed creation method can ensure that the shape of the compression chamber 2 coincides with the cycloid shape of the three corners of the compression rotor 5, thereby ensuring that the three corners of the compression rotor 5 are always in close contact with the inner wall of the compression chamber 2 during operation, ensuring The storage area 21, the compression area 22 and the discharge area 23 are completely separated to ensure the effectiveness of the compression operation.

进料口3的中心线与出料口4的中心线在同一条直线上,进料口3的中心线与出料口4的中心线与压缩腔2的中心线不在同一直线上,进料口3的中心线与出料口4的中心线与压缩腔2的中心线之间的距离为压缩腔2宽度的四分之一。进料口3的开口直径与出料口4开口直径不大于压缩腔2宽度的一半。如此设计能够保证储料区21的储料时间和排料区23的排料时间,使得每一步的操作能够尽量完全,从而保证预压缩机的工作效率。进料口3的开口直径过大或者过小都会影响其储料速度。将进料口3与出料口4设置在压缩腔2轴线的同一边,这样能够尽量压缩储料和排料时间,延长压缩操作的时间,保证预压缩机的压缩效果。The centerline of the feed port 3 and the center line of the discharge port 4 are on the same straight line, the center line of the feed port 3 and the center line of the discharge port 4 are not on the same straight line as the center line of the compression chamber 2, and the feed The distance between the centerline of the opening 3 and the centerline of the discharge port 4 and the centerline of the compression chamber 2 is 1/4 of the width of the compression chamber 2 . The opening diameter of the feed port 3 and the opening diameter of the discharge port 4 are not greater than half of the width of the compression chamber 2 . Such a design can ensure the storage time of the storage area 21 and the discharge time of the discharge area 23, so that the operation of each step can be as complete as possible, thereby ensuring the working efficiency of the pre-compressor. If the opening diameter of the feed port 3 is too large or too small, its storage speed will be affected. The feed port 3 and the discharge port 4 are arranged on the same side of the axis of the compression chamber 2, so that the storage and discharge time can be compressed as much as possible, the compression operation time can be prolonged, and the compression effect of the pre-compressor can be guaranteed.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (6)

1.一种用于城市生活垃圾破碎的预压缩机,包括进料口、压缩腔、出料口和电机,所述压缩腔设置在所述进料口与所述出料口之间,其特征在于:在所述压缩腔中设置压缩转子,所述压缩转子为勒洛三角形转子,所述压缩腔呈茧形,所述压缩转子中心设置转子孔,所述转子孔内壁设置转子齿轮,在所述转子孔中还设置转子轴,所述转子轴是偏心轴,所述转子轴位于所述转子的一端设置转子轴齿轮,所述转子轴齿轮与所述转子齿轮相啮合,所述转子轴另一端与所述电机相连,所述电机运转时,能够带动所述压缩转子绕其中心自转,同时也带动所述压缩转子绕所述压缩腔的中心公转,在转动的过程中所述压缩转子的三个角始终紧贴所述压缩腔内壁。1. A pre-compressor for municipal solid waste crushing, comprising a feed inlet, a compression chamber, a discharge outlet and a motor, the compression chamber being arranged between the feed inlet and the discharge outlet, its It is characterized in that a compression rotor is set in the compression chamber, the compression rotor is a Leroux triangular rotor, the compression chamber is cocoon-shaped, a rotor hole is set in the center of the compression rotor, and a rotor gear is set on the inner wall of the rotor hole. A rotor shaft is also arranged in the rotor hole, and the rotor shaft is an eccentric shaft. A rotor shaft gear is arranged at one end of the rotor shaft, and the rotor shaft gear meshes with the rotor gear. The other end is connected to the motor. When the motor is running, it can drive the compression rotor to rotate around its center, and at the same time drive the compression rotor to revolve around the center of the compression chamber. During the rotation, the compression rotor The three corners are always in close contact with the inner wall of the compression chamber. 2.如权利要求1所述一种用于城市生活垃圾破碎的预压缩机,其特征在于:在所述进料口上方设置螺旋推杆。2. A pre-compressor for municipal solid waste crushing according to claim 1, characterized in that: a screw push rod is arranged above the feed inlet. 3.如权利要求1所述一种用于城市生活垃圾破碎的预压缩机,其特征在于:所述转子轴齿轮与所述转子齿轮的比例为1:2。3. A pre-compressor for municipal solid waste crushing according to claim 1, wherein the ratio of the rotor shaft gear to the rotor gear is 1:2. 4.如权利要求1所述一种用于城市生活垃圾破碎的预压缩机,其特征在于:所述压缩腔由内切创成法构造而成。4. A pre-compressor for municipal solid waste crushing according to claim 1, characterized in that: said compression cavity is constructed by incision-generating method. 5.如权利要求1所述一种用于城市生活垃圾破碎的预压缩机,其特征在于:所述进料口的中心线与所述出料口的中心线在同一条直线上,所述进料口的中心线与所述出料口的中心线与所述压缩腔的中心线不在同一直线上,所述进料口的中心线与所述出料口的中心线与所述压缩腔的中心线之间的距离为所述压缩腔宽度的四分之一。5. A pre-compressor for municipal solid waste crushing as claimed in claim 1, characterized in that: the centerline of the inlet and the centerline of the outlet are on the same straight line, the The centerline of the inlet and the centerline of the outlet are not on the same straight line as the centerline of the compression chamber, and the centerline of the inlet and the centerline of the outlet are not in the same line as the compression chamber The distance between the centerlines is one quarter of the compression chamber width. 6.如权利要求5所述一种用于城市生活垃圾破碎的预压缩机,其特征在于:所述进料口的开口直径与所述出料口开口直径不大于所述压缩腔宽度的一半。6. A pre-compressor for municipal solid waste crushing as claimed in claim 5, characterized in that: the opening diameter of the inlet port and the opening diameter of the outlet port are not greater than half of the width of the compression chamber .
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CN105479799A (en) * 2015-12-25 2016-04-13 合肥工业大学 Double-shaft garbage compression pretreater
CN106424833A (en) * 2016-11-21 2017-02-22 马文强 Square hole drilling machine
CN107687640A (en) * 2017-10-23 2018-02-13 梅丽中 A kind of rubbish from cooking harmlessness disposing device
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EP0130277A1 (en) * 1983-03-31 1985-01-09 OFFICINE VEZZANI S.p.A. Apparatus for compacting scrap
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