CN104440096B - Mini-card production method and Special punching aperture apparatus and cutting means - Google Patents

Mini-card production method and Special punching aperture apparatus and cutting means Download PDF

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Publication number
CN104440096B
CN104440096B CN201410777010.6A CN201410777010A CN104440096B CN 104440096 B CN104440096 B CN 104440096B CN 201410777010 A CN201410777010 A CN 201410777010A CN 104440096 B CN104440096 B CN 104440096B
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CN
China
Prior art keywords
punching
mini
row
card
cut
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CN201410777010.6A
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Chinese (zh)
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CN104440096A (en
Inventor
陈韶华
刘振禹
马有明
赵娟
刘进
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山东华冠智能卡有限公司
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Priority to CN201410777010.6A priority Critical patent/CN104440096B/en
Publication of CN104440096A publication Critical patent/CN104440096A/en
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Publication of CN104440096B publication Critical patent/CN104440096B/en

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    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06KRECOGNITION OF DATA; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/067Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
    • G06K19/07Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B26F1/14Punching tools; Punching dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor

Abstract

The invention discloses mini-card production method and Special punching aperture apparatus and cutting means, including punching, load, sunken cord, weld, print, lamination and seven operations of Qie Ka complete, during punching, mini-card is used to produce Special punching aperture apparatus, at an a length of 512mm, width is 402mm, and thickness is to punch out 12 row 8 in the PVC material of 0.3mm to arrange the chip charging aperture of totally 96 a size of 5mmX5.2mm;Mini-card produces and is provided with 12 punching public affairs on Special punching aperture apparatus side by side, and every 3 are rushed Gongwei one group, often adjacent two center distance 29.3mm rushed between Gongzhi in group, and two center distance rushed between Gongzhi that the position of adjacent two groups is identical are 92.8mm;Adjustment equipment step distance is 60.2mm, and other steps adapt the most therewith.The present invention disposably produces 96 mini-cards, had both taken full advantage of material, and had reduced again and manufacture cost.

Description

Mini-card production method and Special punching aperture apparatus and cutting means

Technical field

The present invention relates to a length of 27mm of overall dimensions, the improvement of the mini-card production method of a width of 55mm, specifically a kind of mini-card production method and Special punching aperture apparatus and cutting means.

Background technology

At present in a length of 27mm, the production process of the mini-card of a width of 55mm, its operation mainly include punching, module load, sunken cord, weld, print, lamination with cut seven links of card.Wherein, punching is key link, and it directly determines the mode of production of the most several operation.The existing mode of production is at an a length of 512mm, and width is 402mm, and thickness is that to punch out 32 sizes in the PVC material of 0.3mm be that 5mmX5.2mm small square hole is as chip installing hole;The process installing fixed chip is referred to as loading, and these 32 small square holes need to be arranged in a matrix, arrange that 4 row, row center distance are 92.8mm in the width direction;Arranging 8 row along its length, row center distance is 60.2mm, then determines the true edge be expert at, arrange on column direction that portals, and the relative position of such charging aperture just essentially defines;Punching determines, and operation below loads, sunkens cord, welds, print publishing, cut card etc., the most just can only adapt with it, once can only arrange 32 mini-cards.It is disadvantageous in that: owing to mini-card overall dimensions is less, according to said method produces this product, once can only produce 32 lesser calories, both waste material, and taken time and effort again on the material of this specification size, and inefficient, production cost is higher.

Summary of the invention

It is an object of the invention to provide a kind of 96 mini-card production methods, do not changing scantling, on the basis of not increase equipment, utilize existing working condition, some operation is suitably modified and just can produce more mini-card, thus take full advantage of material, improve production efficiency, reduce production cost.

In order to reach object above, the technical solution adopted in the present invention is: this mini-card production method, including punching, load, sunken cord, weld, print, lamination and seven operations of Qie Ka complete, it is characterised in that:

(A), punching:

Using mini-card to produce Special punching aperture apparatus, at an a length of 512mm, width is 402mm, and thickness is to punch out 12 row 8 in the PVC material of 0.3mm to arrange the chip charging aperture of totally 96 a size of 5mmX5.2mm;Mini-card produces and is provided with 12 punching public affairs on Special punching aperture apparatus side by side, 12 are rushed centimetre is four groups, every 3 are rushed Gongwei one group, often adjacent two center distance 29.3mm rushed between Gongzhi in group, and two center distance rushed between Gongzhi that the position of adjacent two groups is identical are 92.8mm;Adjustment equipment step distance is 60.2mm, and die-cut number of times is set as eight times, and 12 the most die-cut chip charging aperture are as string, and totally eight row, finally can punch out 96 chip charging aperture;

(B), load:

96 chip charging aperture are divided into three group patterns that spacing is identical, often group is provided with four row eight row chip charging aperture, often group expert is 92.8mm to centre distance, row are 60.2mm to center distance, when loading chip, once load the filling of 32 chips of group pattern, be the most just fully completed the filling of 96 chips;

(C), sunken cord:

After 96 chips have loaded, four-head line burying machine is utilized to complete the work of sunkening cord of radio-frequency coil, the centre distance of four groups of sunk-cord tips on ultrasound wave coil winding machine is adjusted to 92.8mm, correspond to four chip charging aperture of same position in each column four core assembly sheet charging aperture, so just can be completed the requirement of sunkening cord of 12 chip charging aperture of each column by work of sunkening cord for three times;The parameter of ultrasound wave coil winding machine is set as the matrix that 3 row 8 arrange, and row centre distance is set to 60.2mm, and a circulation is got off, and just completes the coiling of 96 radio-frequency coils;

(D), welding:

After radio-frequency coil coiling completes, need to utilize eight bonding machines to complete whole welding job, the corresponding soldering tip of each column chip charging aperture, adjacent two soldering tip centre distances of eight bonding machines are adjusted to 60.2mm, owing to radio-frequency coil has 2 taps, so needing two external connection end with chip respectively to weld together, an effective performance loop could be formed, two solder joints are had on each chip, often row has 12 chips, correspond to 24 solder joints, eight soldering tips to trigger 24 times respectively, just can complete the welding job of 96 chips;

(E), printing:

The type-setting mode of printed patterns is corresponding with the arrangement of the radio-frequency coil of coiling;Whole printed patterns divides 12 row 8 to arrange, and 12 patterns in each column are divided into 4 groups, and the centre distance between group and group is 92.8mm, has 3 patterns, the centre distance between 3 patterns to be set to 29.3mm in each group;Row are set to 60.2mm to centre distance;

(F), lamination:

After good for the coil one_to_one corresponding of double-edged printed patterns Yu coiling, and use special spot-welding equipment that correlative is stapled together by the structure of regulation, with 11 corrosion resistant plates, a material is pressed from both sides between every two corrosion resistant plates, it is stacked together successively, put into magazine, insert lamination process in laminator;

(G), card is cut:

First cut into four width be the strip with three row eight row mini-cards of 92.8mm by opening greatly material, the mini-card being arranged on card-cutting machine is used to produce special cutting means again, strip material is cut the mini-card becoming single, obtain 96 mini-cards, mini-card produces special cutting means and is provided with three formpistons and former, former is provided with three die cavitys, three formpistons are corresponding with three die cavitys of former respectively, and the center distance between the adjacent mold cavities of former and between adjacent formpiston is all 29.2mm.

Second object of the present invention is to provide a kind of mini-card to produce Special punching aperture apparatus.

nullThis mini-card produces Special punching aperture apparatus,Including punching lower mold holder、Punching former、Punching guide pillar、Punching stripper、Punching spring、The public clamping plate of punching、Punch upper die frame、Punching axle sleeve and punching public affairs,The two ends symmetry of punching lower mold holder is fixed with punching guide pillar,Punching axle sleeve it is arranged with on punching guide pillar,It is fixed with punch upper die frame between two punching axle sleeves,It is characterized in that: be fixed with the public clamping plate of punching in the bottom of punch upper die frame,The base plate of the public clamping plate of punching is fixed with 12 punching public affairs the most in line,It is provided with punching stripper in the lower section of the public clamping plate of punching,It is fixed with punching spring between the public clamping plate of punching and punching stripper,The lower end of 12 punching public affairs is each passed through through hole corresponding on punching stripper,Punching lower mold holder is fixed with four groups of punching formers,Often group punching former is provided with three die cavitys,Each die cavity rushing Gongdu corresponding with on the punching former of lower section is suitable,Often the center distance between the adjacent mold cavities on group punching former is 29.3mm,On two adjacent groups punching former, the center distance between two die cavitys of same position is 92.8mm.

It is fixed with coupling block in the middle part of the top board of described punch upper die frame, is connected with the moving cylinder of perforating press by coupling block.

Third object of the present invention is to provide a kind of mini-card to produce special cutting means.

This mini-card produces special cutting means, including cutting lower mold holder, cut top mold frame, cut guide pillar, cut axle sleeve, cut and return spring, former and formpiston, cut symmetry on lower mold holder to be fixed with two and cut guide pillar, cut to be arranged with on guide pillar and cut axle sleeve, two cut to be fixed with between axle sleeve and cut top mold frame, it is characterized in that: cut lower mold holder and cut to be fixed with between top mold frame to cut and return spring, cut and on lower mold holder, be fixed with former, cut and on the base plate of top mold frame, be fixed with three formpistons, former is positioned at the underface of formpiston, former is provided with three die cavitys, three formpistons are suitable with three die cavitys respectively, center distance between the adjacent mold cavities of former and between adjacent formpiston is all 29.2mm.

The described middle part cutting top mold frame top board is fixed with collision block.

Described two cut and are arranged with stripper on guide pillar, the lower end of three formpistons through the corresponding through hole in the middle part of stripper, stripper and cut and be fixed with material returned spring between top mold frame.

Described former is provided with two positioning splints of symmetry.

The beneficial effects of the present invention is: with at present at an a length of 512mm, 32 a width of 27mm of processing and fabricating on the material of a width of 402mm, the mode of the mini-card of a length of 55mm is compared, on the material of same specification, once property produces the mini-card of 96 same specifications, both material had been taken full advantage of, improve again production efficiency, reduce and manufacture cost.

Accompanying drawing explanation

Fig. 1 is the structure schematic front view of the mini-card production Special punching aperture apparatus of the present invention.

Fig. 2 is that the mini-card of the present invention produces the structure right side of Special punching aperture apparatus regarding schematic diagram.

Fig. 3 is the distribution schematic diagram of the chip charging aperture of the present invention.

Fig. 4 is the close-up schematic view after the chip charging aperture of the present invention is sunken cord.

Fig. 5 is the schematic diagram cutting into strip material of the present invention.

Fig. 6 is the structure schematic front view of the mini-card special cutting means of production of the present invention.

Fig. 7 is the former schematic top plan view of the mini-card special cutting means of production of the present invention.

In figure: 1, punching lower mold holder;2, punching former;3, punching guide pillar;4, punching stripper;5, punching spring;6, the public clamping plate of punching;7, punch upper die frame;8, coupling block;9, punching axle sleeve;10, punching public affairs;11, material;12, circular locating openings;13, hole, oval location;14, chip charging aperture;15, chip;16, radio-frequency coil;17, mini-card;18, lower mold holder is cut;19, top mold frame is cut;20, guide pillar is cut;21, collision block;22, axle sleeve is cut;23, material returned spring;24, cut and return spring;25, former;26, stripper;27, formpiston;28, positioning splint;29, die cavity.

Detailed description of the invention

It is 27mm with reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7 manufactured size, the mini-card 17 of a width of 55mm, mini-card 17 is located at material 11 upper punch and goes out chip charging aperture 14, then puts into chip 15 in chip charging aperture 14, welding radio-frequency coil 16 cuts through lamination to be made, and this is prior art.

This mini-card production method, including punching, load, sunken cord, weld, print, lamination and seven operations of Qie Ka complete, it is characterised in that:

(A), punching:

Using mini-card to produce Special punching aperture apparatus, at an a length of 512mm, width is 402mm, and thickness is to punch out 12 row 8 on the PVC material 11 of 0.3mm to arrange the chip charging aperture 14 of totally 96 a size of 5mmX5.2mm;The edge of a described material 11 greatly is provided with circular locating openings 12 and hole 13, oval location, in order to the location of material 11 and control travel distance;nullMini-card produces and is provided with 12 punchings public 10 on Special punching aperture apparatus side by side,12 punchings public 10 are divided into four groups,Every 3 punchings public 10 are one group,It is provided with A altogether、B、C、D tetra-groups,Often adjacent two center distance 29.3mm rushed between public 10 in group,Two center distance rushed between public 10 that the position of adjacent two groups is identical are 92.8mm,After such as rushing public 10 punchings with 12,12 the chip charging aperture 14 being arranged in string can be produced,Such as Fig. 3,Correspond to A1、A2、A3、B1、B2、B3、C1、C2、C3、D1、D2、D3,A1、A2、A3 is first group,B1、B2、B3 is second group,C1、C2、C3 is the 3rd group,D1、D2、D3 is the 4th group,Between A1 and A2、Between A2 and A3、Center distance between B1 and B2 is all 29.3mm,In like manner the center distance between D2 and D3 is also 29.3mm,Between A1 and B1、Center distance between C2 and D2 is 92.8mm;Adjustment equipment step distance is 60.2mm, and die-cut number of times is set as eight times, and 12 the most die-cut chip charging aperture 14 are as string, and totally eight row, finally can punch out 96 chip charging aperture 14;

(B), load:

96 chips are loaded 14 and is divided into three group patterns that spacing is identical, often group is provided with four row eight row chip charging aperture 14, often group expert is 92.8mm to centre distance, row are 60.2mm to center distance, such as all 32 chip charging aperture 14 that A1 is expert at, B1 is expert at, C1 is expert at and D1 is expert at, it it is one group of four row eight row, when loading chip 15, once load the filling of 32 chips 15 of group pattern, be the most just fully completed the filling of 96 chips 15;Noting however that be that three starting point coordinates loaded are different, as long as changing three coordinates loading starting points, it is possible to realize the filling process of 96 chips 15;

(C), sunken cord:

After 96 chips 15 have loaded, four-head line burying machine is utilized to complete the work of sunkening cord of radio-frequency coil 16, the centre distance of four groups of sunk-cord tips on ultrasound wave coil winding machine is adjusted to 92.8mm, correspond to four chip charging aperture 14 of same position in each column four core assembly sheet charging aperture 14, so just can be completed the requirement of sunkening cord of 12 chip charging aperture 14 of each column by work of sunkening cord for three times;The parameter of ultrasound wave coil winding machine is set as the matrix that 3 row 8 arrange, and row centre distance is set to 60.2mm, and a circulation is got off, and just completes the coiling of 96 radio-frequency coils 16;As first buried A1, B1, C1, D1 first group underground, then bury A2, B2, C2, D2 second group underground, finally complete A3, B3, C3, D3 the 3rd group, by the work of sunkening cord of three 12 radio-frequency coils of first row of having sunken cord, so circulated eight row and sunken cord work;

(D), welding:

After radio-frequency coil 16 coiling completes, need to utilize eight bonding machines to complete whole welding job, the corresponding soldering tip of each column chip charging aperture 14, adjacent two soldering tip centre distances of eight bonding machines are adjusted to 60.2mm, owing to radio-frequency coil 16 has 2 taps, so needing two external connection end with chip 15 respectively to weld together, an effective performance loop could be formed, two solder joints are had on each chip 15, often row has 12 chips, correspond to 24 solder joints, eight soldering tips to trigger 24 times respectively, just can complete the welding job of 96 chips 15;Export the requirement counted according to PLC, welding triggering times is set to 24 times, it is achieved the welding job of 96 chips 15;

(E), printing:

The type-setting mode of printed patterns is corresponding with the arrangement of the radio-frequency coil 16 of coiling;Whole printed patterns divides 12 row 8 to arrange, and 12 patterns in each column are divided into 4 groups, and the centre distance between group and group is 92.8mm, has 3 patterns, the centre distance between 3 patterns to be set to 29.3mm in each group;Row are set to 60.2mm to centre distance;So, whole printed patterns just with the coil one_to_one corresponding of coiling, to the waste product that would not cause too many coil disabler when cutting card operation;

(F), lamination:

After good for radio-frequency coil 16 one_to_one corresponding of double-edged printed patterns Yu coiling, it is not made to produce dislocation, and use special spot-welding equipment that correlative is stapled together by the structure of regulation, with 11 corrosion resistant plates, a material 11 is pressed from both sides between every two corrosion resistant plates, it is stacked together successively, puts into magazine, insert lamination process in laminator;

(G), card is cut:

nullFirst cut into four width be the strip with three row eight row mini-cards 17 of 92.8mm by opening greatly material 11,The mini-card being arranged on card-cutting machine is used to produce special cutting means again,Strip material is cut the mini-card 17 becoming single,Obtain 96 mini-cards 17,Mini-card produces special cutting means and is provided with three formpistons 27 and former 25,Former 25 is provided with three die cavitys 29,Three formpistons 27 are corresponding with 25 3 die cavitys 29 of former respectively,The material shrinkage phenomenon caused when the lamination in view of material,Center distance between the adjacent mold cavities 29 of former 25 and between adjacent formpiston 27 is all 29.2mm,Thus can avoid causing cutting the phenomenon of bad card because of the change of coil-span,When cutting card,Three formpistons 27 are corresponding with radio-frequency coil 16 and printed patterns with former 25,Coil can not be cut off,Inclined pattern can not be cut,Otherwise can cause waste product.

nullThis mini-card produces Special punching aperture apparatus,Including punching lower mold holder 1、Punching former 2、Punching guide pillar 3、Punching stripper 4、Punching spring 5、The public clamping plate 6 of punching、Punch upper die frame 7、Punching axle sleeve 9 and punching public 10,The two ends symmetry of punching lower mold holder 1 is fixed with punching guide pillar 3,Punching axle sleeve 9 it is arranged with on punching guide pillar 3,It is fixed with punch upper die frame 7 between two punching axle sleeves 9,Punching axle sleeve 9 and punch upper die frame 7 can together with slide axially along punching guide pillar 3,It is characterized in that: be fixed with the public clamping plate 6 of punching in the bottom of punch upper die frame 7,The base plate of the public clamping plate 6 of punching is fixed with 12 punchings public 10 the most in line,It is provided with punching stripper 4 in the lower section of the public clamping plate 6 of punching,It is fixed with punching spring 5 between the public clamping plate 6 of punching and punching stripper 4,The lower end of 12 punchings public 10 is each passed through through hole corresponding on punching stripper 4,Punching lower mold holder 1 is fixed with four groups of punching formers 2,Often group punching former 2 is provided with three die cavitys,Each die cavity rushing public affairs 10 corresponding with on the punching former 2 of lower section is suitable,Often the center distance between the adjacent mold cavities on group punching former 2 is 29.3mm,On two adjacent groups punching former 2, the center distance between two die cavitys of same position is 92.8mm.

It is fixed with coupling block 8 in the middle part of the top board of described punch upper die frame 7, is connected with the moving cylinder of perforating press by coupling block 8.

During use, material 11 is placed on punching former 2 and positions, the moving cylinder of perforating press promotes linkage block 8, punch upper die frame 7, the public clamping plate 6 of punching and 12 punching public affairs to press for 10 times, after completing the punch work of 12 chip charging aperture 14, move in linkage block 8, punching public 10 synchronizes upper shifting, punching spring 5 promotes punching stripper 4 to be released by material 11, utilize this device, by existing perforating press, the step distance adjusting material 11 is 60.2mm, and die-cut number of times is set as 8 times, and a circulation is got off and just a material 11 can be punched out situation as shown in Figure 3.

nullThis mini-card produces special cutting means,Including cutting lower mold holder 18、Cut top mold frame 19、Cut guide pillar 20、Cut axle sleeve 22、Cut and return spring 24、Former 25 and formpiston 27,Cut symmetry on lower mold holder 18 to be fixed with two and cut guide pillar 20,Cut to be arranged with on guide pillar 20 and cut axle sleeve 22,Two cut to be fixed with between axle sleeve 22 and cut top mold frame 19,It is characterized in that: cut lower mold holder 18 and cut to be fixed with between top mold frame 19 to cut and return spring 24,Cut and on lower mold holder 18, be fixed with former 25,Cut and on the base plate of top mold frame 19, be fixed with three formpistons 27,Former 25 is positioned at the underface of formpiston 27,Former 25 is provided with three die cavitys 29,Three formpistons 27 are suitable with three die cavitys 29 respectively,Center distance between the adjacent mold cavities 29 of former 25 and between adjacent formpiston 27 is all 29.2mm,So,When cutting strip material,Three mini-cards can be cut out simultaneously,After cutting,Cut and return spring 24 and can promote that to cut top mold frame 19 up,Mention three formpistons 27.

The described middle part cutting top mold frame 19 top board is fixed with collision block 21, and the drift of card-cutting machine carries out cutting card work by promoting collision block 21.

Described two cut and are arranged with stripper 26 on guide pillar 20, the lower end of three formpistons 27 passes the corresponding through hole in the middle part of stripper 26, stripper 26 and cut and be fixed with material returned spring 23 between top mold frame 19, cut card complete move cut top mold frame 19 during, by material returned spring 23 natural resiliency effect, stripper 26 is pushed down on, ejects the slitter edge cut.

Described former 25 is provided with two positioning splints 28 of symmetry, such strip material push ahead put into time, two sides of strip material can be stuck in by two positioning splints 28, prevent from putting partially, it is ensured that cut card quality.

Claims (1)

1. mini-card production method, including punching, load, sunken cord, weld, print, lamination and seven operations of Qie Ka complete, it is characterised in that:
(A), punching:
Using mini-card to produce Special punching aperture apparatus, at an a length of 512mm, width is 402mm, and thickness is to punch out 12 row 8 in the PVC material of 0.3mm to arrange the chip charging aperture of totally 96 a size of 5mmX5.2mm;Mini-card produces and is provided with 12 punching public affairs on Special punching aperture apparatus side by side, 12 are rushed centimetre is four groups, every 3 are rushed Gongwei one group, often adjacent two center distance 29.3mm rushed between Gongzhi in group, and two center distance rushed between Gongzhi that the position of adjacent two groups is identical are 92.8mm;Adjustment equipment step distance is 60.2mm, and die-cut number of times is set as eight times, and 12 the most die-cut chip charging aperture are as string, and totally eight row, finally can punch out 96 chip charging aperture;
(B), load:
96 chip charging aperture are divided into three group patterns that spacing is identical, often group is provided with four row eight row chip charging aperture, often group expert is 92.8mm to centre distance, row are 60.2mm to center distance, when loading chip, once load the filling of 32 chips of group pattern, be the most just fully completed the filling of 96 chips;
(C), sunken cord:
After 96 chips have loaded, four-head line burying machine is utilized to complete the work of sunkening cord of radio-frequency coil, the centre distance of four groups of sunk-cord tips on ultrasound wave coil winding machine is adjusted to 92.8mm, correspond to four chip charging aperture of same position in each column four core assembly sheet charging aperture, so just can be completed the requirement of sunkening cord of 12 chip charging aperture of each column by work of sunkening cord for three times;The parameter of ultrasound wave coil winding machine is set as the matrix that 3 row 8 arrange, and row centre distance is set to 60.2mm, and a circulation is got off, and just completes the coiling of 96 radio-frequency coils;
(D), welding:
After radio-frequency coil coiling completes, need to utilize eight bonding machines to complete whole welding job, the corresponding soldering tip of each column chip charging aperture, adjacent two soldering tip centre distances of eight bonding machines are adjusted to 60.2mm, owing to radio-frequency coil has 2 taps, so needing two external connection end with chip respectively to weld together, an effective performance loop could be formed, two solder joints are had on each chip, often row has 12 chips, correspond to 24 solder joints, eight soldering tips to trigger 24 times respectively, just can complete the welding job of 96 chips;
(E), printing:
The type-setting mode of printed patterns is corresponding with the arrangement of the radio-frequency coil of coiling;Whole printed patterns divides 12 row 8 to arrange, and 12 patterns in each column are divided into 4 groups, and the centre distance between group and group is 92.8mm, has 3 patterns, the centre distance between 3 patterns to be set to 29.3mm in each group;Row are set to 60.2mm to centre distance;
(F), lamination:
After good for the coil one_to_one corresponding of double-edged printed patterns Yu coiling, and use special spot-welding equipment that correlative is stapled together by the structure of regulation, with 11 corrosion resistant plates, a material is pressed from both sides between every two corrosion resistant plates, it is stacked together successively, put into magazine, insert lamination process in laminator;
(G), card is cut:
First cut into four width be the strip with three row eight row mini-cards of 92.8mm by opening greatly material, the mini-card being arranged on card-cutting machine is used to produce special cutting means again, strip material is cut the mini-card becoming single, obtain 96 mini-cards, mini-card produces special cutting means and is provided with three formpistons and former, former is provided with three die cavitys, three formpistons are corresponding with three die cavitys of former respectively, and the center distance between the adjacent mold cavities of former and between adjacent formpiston is all 29.2mm.
CN201410777010.6A 2014-12-17 2014-12-17 Mini-card production method and Special punching aperture apparatus and cutting means CN104440096B (en)

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CN108274529A (en) * 2018-01-25 2018-07-13 江西景旺精密电路有限公司 A kind of prepreg cuts hole-punching integrated device and processing technology

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CN202805314U (en) * 2012-09-14 2013-03-20 昆山蓝胜建材有限公司 Special device for punching powder board of vacuum insulated panel
CN203697143U (en) * 2014-01-12 2014-07-09 浙江精锐智能卡有限公司 SIM card punching machine
CN204322183U (en) * 2014-12-17 2015-05-13 山东华冠智能卡有限公司 96 mini-cards produce special cutting means
CN204414228U (en) * 2014-12-17 2015-06-24 山东华冠智能卡有限公司 96 mini-cards produce Special punching aperture apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4235972A1 (en) * 1992-10-26 1994-04-28 Pass Anlagenbau Gmbh Cutting tool for stamping sheets - includes two relatively movable upper and lower parts with punches and associated dies for stamping outer edge and openings of blanked part
CN202805314U (en) * 2012-09-14 2013-03-20 昆山蓝胜建材有限公司 Special device for punching powder board of vacuum insulated panel
CN203697143U (en) * 2014-01-12 2014-07-09 浙江精锐智能卡有限公司 SIM card punching machine
CN204322183U (en) * 2014-12-17 2015-05-13 山东华冠智能卡有限公司 96 mini-cards produce special cutting means
CN204414228U (en) * 2014-12-17 2015-06-24 山东华冠智能卡有限公司 96 mini-cards produce Special punching aperture apparatus

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