CN104439841A - Multipurpose adjustable busbar welding support assembly - Google Patents
Multipurpose adjustable busbar welding support assembly Download PDFInfo
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- CN104439841A CN104439841A CN201410700108.1A CN201410700108A CN104439841A CN 104439841 A CN104439841 A CN 104439841A CN 201410700108 A CN201410700108 A CN 201410700108A CN 104439841 A CN104439841 A CN 104439841A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
本发明提供了一种多用可调母线焊接支架组合,包括多个支架单元,所述一个支架单元包括支撑板、调节管件、支柱和底座,所述支撑板两侧设有支撑架,所述支撑架上固定有活动滚轮,支撑板宽度方向上还设有至少两个销孔,所述销孔内活动连接销钉,支撑板通过调节管件与支柱连接,支柱下端固定在底座上。本发明适用于管型及矩形母线焊接,待焊接母线可平稳放置在该支架组合上,并通过调节装置使其高度保持一致,有效节省安放时间,提高工作效率。
The invention provides a multi-purpose adjustable busbar welding bracket combination, which includes a plurality of bracket units, and the bracket unit includes a support plate, an adjusting pipe fitting, a pillar and a base, support frames are arranged on both sides of the support plate, and the support Movable rollers are fixed on the frame, and at least two pin holes are arranged on the width direction of the support plate, and pins are movably connected in the pin holes, the support plate is connected with the pillar through adjusting pipe fittings, and the lower end of the pillar is fixed on the base. The invention is suitable for the welding of tubular and rectangular busbars, and the busbars to be welded can be placed on the bracket combination stably, and the height can be kept consistent through the adjusting device, which can effectively save the placement time and improve the work efficiency.
Description
技术领域 technical field
本发明涉及电力系统线路架设技术领域,尤其涉及一种多用可调母线焊接支架组合。 The invention relates to the technical field of power system line erection, in particular to a combination of multi-purpose adjustable busbar welding brackets.
背景技术 Background technique
在电力系统中,管型母线是利用铜管或铝合金管作为导体且外敷绝缘的一种母线产品,具有额定电流大、机械强度高、绝缘性能好、适用范围广等特点,可代替常规矩形母线架设电力线路。单根管型或矩形母线长约十米,因此对于较长的线路需将数根母线焊接起来,然后起吊到母线支架上进行安装。 In the power system, the tubular busbar is a busbar product that uses copper or aluminum alloy tubes as conductors and is insulated externally. It has the characteristics of large rated current, high mechanical strength, good insulation performance, and wide application range. It can replace conventional rectangular busbars. The bus bar erects the power line. A single tubular or rectangular busbar is about ten meters long, so for a longer line, several busbars need to be welded together, and then lifted to the busbar support for installation.
为使各母线实现无缝对接,焊接时需保证各单根母线的水平接口对齐,管口中心在同一轴线上,因此焊接母线时需使用辅助支架。施工人员一般利用施工现场的现有材料如木箱、木块等搭建多个临时支架,但这种简易支架往往不够平稳且高低不齐,母线放置在上面不仅可能前后滚动,而且接口不易对齐,这给焊接工作带来很大的难度。 In order to realize the seamless docking of each busbar, it is necessary to ensure that the horizontal interfaces of each single busbar are aligned during welding, and the centers of the nozzles are on the same axis, so an auxiliary bracket is required when welding the busbars. Construction workers generally use the existing materials on the construction site, such as wooden boxes and wooden blocks, to build multiple temporary supports, but such simple supports are often not stable enough and uneven in height. The busbars placed on it may not only roll back and forth, but also the interface is not easy to align. This brings great difficulty to welding work.
发明内容 Contents of the invention
本发明的目的在于提供一种可调节、可拆卸的母线焊接支架组合,适用于管型及矩形母线焊接,待焊接母线可平稳放置在该支架组合上,并通过调节装置使其高度保持一致,有效节省安放时间,提高工作效率。 The purpose of the present invention is to provide an adjustable and detachable busbar welding bracket combination, which is suitable for welding tubular and rectangular busbars. The busbar to be welded can be placed on the bracket combination stably, and the height can be kept consistent through the adjustment device. Effectively save placement time and improve work efficiency.
本发明采用的技术方案为: The technical scheme adopted in the present invention is:
一种多用可调母线焊接支架组合,包括多个支架单元,所述一个支架单元包括支撑板、调节管件、支柱和底座,所述支撑板两侧设有支撑架,所述支撑架上固定有活动滚轮,支撑板宽度方向上还设有至少两个销孔,所述销孔内活动连接销钉,支撑板通过调节管件与支柱连接,支柱下端固定在底座上。 A multi-purpose adjustable bus bar welding support combination, including a plurality of support units, the support unit includes a support plate, adjustment pipe fittings, pillars and a base, support frames are arranged on both sides of the support plate, and the support frame is fixed with The movable roller is also provided with at least two pin holes in the width direction of the support plate, the pins are movably connected in the pin holes, the support plate is connected with the pillar through the adjustment pipe fitting, and the lower end of the pillar is fixed on the base.
所述支撑板两侧还设有滑槽,所述支撑架为倒U型,包括两侧撑杆和横梁,所述活动滚轮固定在横梁上,支撑架两侧撑杆底部设有螺孔,螺钉穿过滑槽与撑杆螺孔配合固定支架。 Both sides of the support plate are also provided with chute, the support frame is inverted U-shaped, including both sides of the brace and a beam, the movable roller is fixed on the beam, and the bottom of the brace on both sides of the support frame is provided with screw holes, Screws pass through the chute and cooperate with the screw holes of the strut to fix the bracket.
所述支撑板下端设有中空的圆柱形凸起,凸起表面设有螺纹,调节管件与支撑板及支柱均为螺纹连接。 The lower end of the support plate is provided with a hollow cylindrical protrusion, and the surface of the protrusion is provided with threads, and the adjusting pipe fittings, the support plate and the pillars are all threaded.
所述底座呈十字形,十字形底座四个端部均设有螺孔,螺孔内配合调节螺栓。 The base is cross-shaped, and the four ends of the cross-shaped base are all provided with screw holes, and adjusting bolts are matched in the screw holes.
所述调节管件外表面设有手柄,调节管件与支撑板之间的连接螺纹和调节管件与支柱之间的连接螺纹方向相反。 A handle is provided on the outer surface of the adjusting pipe fitting, and the direction of the connecting thread between the adjusting pipe fitting and the support plate is opposite to that between the adjusting pipe fitting and the pillar.
本发明提供了一种多用可调母线焊接支架组合,利用支撑板上的活动滚轮和销孔内的销钉,可分别固定管型及矩形母线;通过调节管件可实现支架高度的大幅调节,通过底座上的调节螺栓可从四个方向上实现高度微调;通过支架在支撑板滑槽内滑动可调节两活动滚轮间距,以支撑不同尺寸的管型母线,而在支撑板上设置多个销孔可用以支撑不同尺寸的矩形母线。本发明整体可拆卸,且便于安装,使用时能支撑不同类型、不同尺寸的母线进行焊接并准确调节高度,大大减小了焊接工作的难度。 The invention provides a multi-purpose adjustable busbar welding bracket combination, which can respectively fix the pipe type and the rectangular busbar by using the movable roller on the support plate and the pin in the pin hole; the height of the bracket can be greatly adjusted by adjusting the pipe fittings; Adjusting bolts on the top can be fine-tuned in height from four directions; the distance between the two movable rollers can be adjusted by sliding the bracket in the chute of the support plate to support tubular busbars of different sizes, and multiple pin holes on the support plate can be used To support rectangular busbars of different sizes. The present invention is detachable as a whole, and is easy to install. When in use, it can support busbars of different types and sizes for welding and accurately adjust the height, which greatly reduces the difficulty of welding work.
附图说明 Description of drawings
图1为本发明实施例1的结构示意图; Fig. 1 is the structural representation of embodiment 1 of the present invention;
图2为本发明实施例1一个支架单元的结构示意图; Fig. 2 is a schematic structural view of a bracket unit in Embodiment 1 of the present invention;
图3为本发明实施例1一个支架单元支撑板的俯视图; Fig. 3 is a top view of a bracket unit support plate in Embodiment 1 of the present invention;
图4为本发明实施例2的结构示意图; Fig. 4 is the structural representation of embodiment 2 of the present invention;
图5为本发明实施例2一个支架单元的结构示意图; 5 is a schematic structural view of a bracket unit in Embodiment 2 of the present invention;
图6为本发明实施例2一个支架单元支撑板的俯视图; 6 is a top view of a support plate of a bracket unit in Embodiment 2 of the present invention;
图7为图2和图5的A-A剖视图。 Fig. 7 is a cross-sectional view along line A-A of Fig. 2 and Fig. 5 .
具体实施方式 Detailed ways
实施例1 Example 1
如图1至图3所示,本实施例用于支撑管型母线的焊接,包括多个支架单元,每个支架单元包括支撑板3、调节管件4、支柱5和底座6,支撑板3两侧设有支撑架2,所述支撑架2呈倒U型,包括两侧撑杆和横梁,支撑架2横梁上固定有活动滚轮1,支撑板3在与支撑架2两侧撑杆接触的位置设有一定长度的滑槽10,支撑架2两侧撑杆底部设有螺孔11,使用时螺钉穿过滑槽10与撑杆螺孔11配合将支撑架2固定在支撑板3上,此时螺钉圆头的直径需大于滑槽10的宽度。焊接时可将管型母线架设在活动滚轮1上,还可以通过活动滚轮1转动管型母线以变换焊接位置,非常方便。对于不同尺寸的管型母线,可先松动螺钉并带动支撑架2在滑槽10内滑动直至两侧滚轮间的距离合适。支撑板3通过调节管件4与支柱5连接,支撑板3下端设有中空的圆柱形凸起,凸起表面设有螺纹,调节管件4与支撑板3及支柱5均为螺纹连接,支柱5下端固定在底座6上。调节管件4外表面还焊接有手柄9,当焊接现场地面高低不平时,可握住手柄9旋转调节管件4来向上或向下调整某一支架单元的高度,以使管型母线的接口位于同一水平线上。 As shown in Figures 1 to 3, this embodiment is used to support the welding of tubular bus bars, and includes a plurality of support units, each support unit includes a support plate 3, an adjusting pipe fitting 4, a pillar 5 and a base 6, and the support plate 3 is two The side is provided with support frame 2, and described support frame 2 is inverted U shape, comprises two side struts and crossbeam, and movable roller 1 is fixed on support frame 2 crossbeams, and support plate 3 is in contact with support frame 2 both sides struts. The position is provided with a chute 10 of a certain length, and the bottom of the struts on both sides of the support frame 2 is provided with screw holes 11. When in use, the screws pass through the chute 10 and cooperate with the strut screw holes 11 to fix the support frame 2 on the support plate 3. At this moment, the diameter of the screw round head needs to be greater than the width of the chute 10 . During welding, the tubular busbar can be erected on the movable roller 1, and the tubular busbar can also be rotated by the movable roller 1 to change the welding position, which is very convenient. For tubular busbars of different sizes, the screws can be loosened first and the support frame 2 can be driven to slide in the chute 10 until the distance between the rollers on both sides is appropriate. The support plate 3 is connected with the support plate 5 through the adjustment pipe fitting 4. The lower end of the support plate 3 is provided with a hollow cylindrical protrusion, and the surface of the protrusion is provided with threads. fixed on the base 6. The outer surface of the adjustment pipe fitting 4 is also welded with a handle 9. When the ground level of the welding site is uneven, you can hold the handle 9 and rotate the adjustment pipe fitting 4 to adjust the height of a certain bracket unit upward or downward, so that the interface of the tubular busbar is located at the same level. on the horizon.
如图7所示,支架单元底座6为十字形槽钢架,十字形底座6的四个端部均设有螺孔,配合使用调节螺栓7及调节螺母8可从四个方向上微调支架单元高度,以保证管型母线的管口中心在同一轴线上。 As shown in Figure 7, the support unit base 6 is a cross-shaped channel steel frame, and the four ends of the cross-shaped base 6 are provided with screw holes, and the support unit can be fine-tuned from four directions by using the adjusting bolt 7 and the adjusting nut 8 Height to ensure that the center of the nozzle of the tubular busbar is on the same axis.
实施例2 Example 2
如图4至图6所示,本实施例用于支撑矩形母线的焊接,包括多个支架单元,每个支架单元包括支撑板3、调节管件4、支柱5和底座6。与实施例1的不同之处在于:本实施例中支撑板3上未安装支撑架2,而是在支撑板3的宽度方向上设有多个销孔12,对于不同宽度的矩形母线,焊接时将销钉13插入间距与母线宽度相同的两个销孔12内,然后将矩形母线固定在两个销钉13之间。 As shown in FIGS. 4 to 6 , this embodiment is used to support the welding of rectangular busbars, and includes a plurality of support units, and each support unit includes a support plate 3 , an adjusting pipe 4 , a pillar 5 and a base 6 . The difference with Embodiment 1 is that in this embodiment, the support frame 2 is not installed on the support plate 3, but a plurality of pin holes 12 are provided on the width direction of the support plate 3. For rectangular busbars of different widths, welding When inserting the pin 13 in the two pin holes 12 whose spacing is the same as the width of the bus bar, then the rectangular bus bar is fixed between the two pins 13 .
本发明的工作原理是:当现场需对多根管型母线进行焊接时,首先将各个支架单元的支撑板3、调节管件4和支柱5等依次连接好,然后根据待焊管型母线的直径将支撑板3两侧的支撑架2固定在合适位置,并保证两活动滚轮1间距小于管型母线的直径,最后将母线架设在支架单元上焊接,根据需要适当调节支架单元高度;当需对多根矩形母线进行焊接时,先将各个支架单元的支撑板3、调节管件4和支柱5等依次连接好,然后根据待焊矩形母线的宽度将销钉13插入间距与母线宽度相同的两个销孔12内,最后将矩形母线固定在两个销钉13之间,并根据需要适当调节支架单元高度。 The working principle of the present invention is: when a plurality of tubular busbars need to be welded on site, firstly connect the support plates 3, adjusting pipe fittings 4 and pillars 5 of each support unit in sequence, and then according to the diameter of the tubular busbars to be welded The support frame 2 on both sides of the support plate 3 is fixed in a suitable position, and the distance between the two movable rollers 1 is ensured to be smaller than the diameter of the tubular busbar. Finally, the busbar is erected on the bracket unit and welded, and the height of the bracket unit is properly adjusted as required; When welding a rectangular bus bar, firstly connect the supporting plate 3, the adjusting pipe fitting 4 and the pillar 5 of each support unit in sequence, and then insert the pin 13 into two pin holes with the same spacing as the width of the bus bar according to the width of the rectangular bus bar to be welded 12, and finally fix the rectangular bus bar between the two pins 13, and adjust the height of the bracket unit appropriately as required.
本发明各支架单元的支撑板3、调节管件4、支柱5等各部件之间为可拆卸连接,用于固定管型母线的活动滚轮1间距和用于固定矩形母线的销钉间距均可调节,因此一组支架单元适用不同尺寸的管型及矩形母线焊接。此外通过设置调节管件4可对各支架单元高度进行大幅度调节,而底座6上的调节螺栓7可实现支架单元高度微调,大大减少了将各待焊接母线调整至管口平齐的难度。本发明结构简单,使用方便,可有效提高焊接时的工作效率。 The supporting plate 3, the adjusting pipe fitting 4, the pillar 5 and other components of each bracket unit of the present invention are detachably connected, and the distance between the movable rollers 1 for fixing the tubular busbar and the pin spacing for fixing the rectangular busbar can be adjusted. Therefore, a group of bracket units is suitable for welding of pipe types and rectangular busbars of different sizes. In addition, the height of each support unit can be greatly adjusted by setting the adjustment pipe fitting 4, and the adjustment bolt 7 on the base 6 can realize the fine adjustment of the height of the support unit, which greatly reduces the difficulty of adjusting the busbars to be welded to the nozzle level. The invention has the advantages of simple structure and convenient use, and can effectively improve the work efficiency during welding.
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