CN104430965A - Gear pressing forming device for fresh golden camellia leaves - Google Patents

Gear pressing forming device for fresh golden camellia leaves Download PDF

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Publication number
CN104430965A
CN104430965A CN201410558224.4A CN201410558224A CN104430965A CN 104430965 A CN104430965 A CN 104430965A CN 201410558224 A CN201410558224 A CN 201410558224A CN 104430965 A CN104430965 A CN 104430965A
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CN
China
Prior art keywords
bearing
cylinder
fixed
gear
tooth
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201410558224.4A
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Chinese (zh)
Inventor
郑广平
曾昭文
洪量
覃海英
谢少坚
黄宝岚
李海平
卢煜海
马俊生
马桂香
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Guangxi University
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Guangxi University
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Filing date
Publication date
Application filed by Guangxi University filed Critical Guangxi University
Priority to CN201410558224.4A priority Critical patent/CN104430965A/en
Publication of CN104430965A publication Critical patent/CN104430965A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a gear pressing forming device for fresh golden camellia leaves. A driving gear roller, a driven gear roller, an upper roller and a lower roller of the forming device are respectively installed on a rack through a pair of double-bushing holders, wherein the driving gear roller and the lower roller are arranged in upper shaft holes of the double-bushing holders, and the shaft end is provided with a driving gear; the driven gear roller and the upper roller are arranged in lower shaft holes of the double-bushing holders, and the shaft end is provided with a driven gear; the other end of the driving gear roller is provided with a belt pulley; a tail roller is installed on the rack through one pair of single-bushing holders; positioning bolts are installed on the rack through positioning buckles; the top of the rack is provided with a planet gear; the bottom of the rack is provided with a motor and a decelerator; the belt pulley is arranged on the decelerator. The forming device is simple in structure and suitable for gear pressing formation of multiple types of fresh tea leaves.

Description

The fresh leaf-teeth pressing molding device of a kind of Camellia nitidissima
Technical field
The present invention relates to Camellia nitidissima industry technical field of processing equipment, specifically the fresh leaf-teeth pressing molding device of a kind of Camellia nitidissima.
Background technology
The fresh leaf epidermis of Camellia nitidissima has a wax layer, and the tea of obstruct Camellia nitidissima is fragrant and tea is interior bubbles out human body beneficiating ingredient.At present, China's Camellia nitidissima industry process equipment technology is also in semi-hand, semimechanized stage generally, filthy, inefficient, without standard, and will be in this present situation in long-term.
Summary of the invention
For existing Camellia nitidissima industry process technology exist filthy, inefficient, without typical problem, on the basis investigating domestic and international Camellia nitidissima industry process equipment, actual in conjunction with Camellia nitidissima industry, the object of this invention is to provide the fresh leaf-teeth pressing molding device of a kind of Camellia nitidissima, effectively can destroy Camellia nitidissima fresh leaf epidermis wax layer, damage again to human body beneficiating ingredient in the fragrant and tea of tea hardly, to improve the cleaning of Camellia nitidissima industry process equipment technology, mechanization, standardization.
For achieving the above object, the present invention takes following technical scheme: the fresh leaf-teeth pressing molding device of a kind of Camellia nitidissima, and comprise actuating unit, connecting gear, positioner, precompressed solid mechanism and the molded mechanism of tooth, concrete structure and annexation are:
Described actuating unit comprises frame, motor, decelerator motor fitted shaft, decelerator, reducer pulley fitted shaft, belt pulley and belt, described decelerator is connected with motor by decelerator motor fitted shaft, motor is fixed by screws in frame, reducer pulley end is connected with belt pulley by reducer pulley fitted shaft, is connected between belt pulley by belt.
Described connecting gear comprises planetary gear, planet wheel spindle, planet wheel bearing, the next cylinder, last position cylinder, conveyer belt and the first driving gear, described planetary gear engages with the first driving gear, planetary gear is fixed in frame by planet wheel spindle, planet wheel spindle is placed in planet wheel bearing, planet wheel bearing is placed in planetary gear, the next cylinder is connected with last position cylinder by conveyer belt, and the first driving gear is connected with the axle of the next cylinder.
Described positioner comprises position button and positioning screw, and positioning screw is buckled with position and is threaded.
Described precompressed solid mechanism comprises upper cylinder and driven gear, and driven gear is connected with the axle of upper cylinder, and upper cylinder is placed in directly over the next cylinder, and conveyer belt is between upper cylinder and the next cylinder.
The molded mechanism of described tooth comprises that driving tooth rolls, driven tooth is rolled, driving gear, driven gear and belt pulley, the axle that driving gear and driving tooth roll is connected, the axle that driven gear and driven tooth are rolled is connected, driving tooth rolls to roll with driven tooth and engages, driving gear engages with driven gear, and the other end axle that driving tooth rolls is connected with belt pulley.
The decelerator of described actuating unit is placed on decelerator cushion block.Decelerator cushion block is fixed by screws in frame.The decelerator motor fitted shaft of described actuating unit is fixed on decelerator motor side and motor by trip bolt.Reducer pulley fitted shaft one end of described actuating unit is fixed on reducer pulley end by trip bolt, and the other end is fixed in single shaft block set.
The last position cylinder of described connecting gear is fixed between two single shaft block sets.The next cylinder of described connecting gear is fixed between the lower shaft hole of two twin shaft block sets, is positioned at below upper cylinder.
The upper cylinder of described precompressed solid mechanism is fixed between the upper shaft hole of two twin shaft block sets, is positioned at above the next cylinder.
The driving tooth of the molded mechanism of described tooth roll be fixed on two twin shaft block sets lower shaft hole between, be positioned at the driven tooth side of rolling down.The driven tooth of the molded mechanism of described tooth roll be fixed on two twin shaft block sets upper shaft hole between, be positioned at the driving tooth side of rolling on.
Described twin shaft block set is fixed in frame by dog screw and supporting screw.
Institute's rheme button is fixed by screws in frame.
Described first single shaft block set is fixed by screws in frame.
Between upper cylinder and driven tooth roll, be provided with rebound, rebound is fixed by screws on support screw.
Described twin shaft block set is made up of arc top bearing spider, flat-top bearing spider, bearing and arc top bearing (ball) cover, arc top bearing spider built-in bearing, flat-top bearing spider built-in bearing, arc top bearing spider is placed in flat-top bearing spider top, and arc top bearing (ball) cover is fixed by screws on the bearing surface of flat-top bearing spider.
Described single shaft block set is made up of flat-top bearing spider, bearing and flat-top bearing (ball) cover, and in flat-top bearing spider built-in bearing, flat-top bearing (ball) cover is fixed by screws on the bearing surface of flat-top bearing spider.
Outstanding advantages of the present invention is:
By the physics roll extrusion of described precompressed solid mechanism and the molded mechanism of tooth, effectively can destroy Camellia nitidissima fresh leaf epidermis wax layer, damage hardly again to human body beneficiating ingredient in the fragrant and tea of tea, and the cleaning of Camellia nitidissima industry process equipment technology, mechanization, standardization can be improved.
Accompanying drawing explanation
Fig. 1 is the structural representation of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Fig. 2 is the gear side viewing angle constructions schematic diagram of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Fig. 3 is the belt pulley side-looking corner structure schematic diagram of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Fig. 4 is the belt pulley side front view figure of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Fig. 5 is the top view of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Fig. 6 is that the tooth of the fresh leaf-teeth pressing machine of Camellia nitidissima of the present invention rolls structure first twin shaft block set Facad structure schematic diagram.
Fig. 7 is that the tooth of the fresh leaf-teeth pressing machine of Camellia nitidissima of the present invention rolls structure first twin shaft block set structure schematic diagram.
Fig. 8 is that the tooth of the fresh leaf-teeth pressing machine of Camellia nitidissima of the present invention rolls structure first single shaft block set Facad structure schematic diagram.
Fig. 9 is that the tooth of the fresh leaf-teeth pressing machine of Camellia nitidissima of the present invention rolls structure first single shaft block set structure schematic diagram.
Figure 10 is the planetary gear structure schematic diagram of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention.
Figure 11 is that the driven tooth of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention rolls structural representation.
Figure 12 is that the driving tooth of the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention rolls structural representation.
Be labeled as in figure: frame 1, motor 2, reducer pulley fitted shaft 3, first single shaft block set 4, first belt pulley 5, first belt 6, second belt 7, second single shaft block set 8, first blend stop 9, conveyer belt 10, 3rd single shaft block set 11, upper cylinder 12, driven tooth rolls 13, unload tea plate 14, the next cylinder 15, second blend stop 16, decelerator 17, first decelerator cushion block 18, decelerator motor fitted shaft 19, first trip bolt 20, second trip bolt 21, first button 22, first positioning screw 23, first driving gear 24, first dog screw 25, first driven gear 26, first supporting screw 27, second supporting screw 28, second driven gear 29, second dog screw 30, second driving gear 31, planetary gear 32, planet wheel spindle 33, 3rd trip bolt 34, second decelerator cushion block 35, driving tooth rolls 36, second belt pulley 37, second button 38, second positioning screw 39, position, end cylinder 40, 3rd dog screw 41, 3rd supporting screw 42, 4th supporting screw 43, 4th dog screw 44, 4th twin shaft block set 45, 3rd twin shaft block set 46, rebound 47, second twin shaft block set 48, first twin shaft block set 49, clutch shaft bearing 50, arc top bearing (ball) cover 51, second bearing 52, arc top bearing spider 53, first flat-top bearing spider 54, 3rd bearing 55, flat-top bearing (ball) cover 56, second flat-top bearing spider 57, planet wheel bearing 58.
Detailed description of the invention
As shown in Figures 1 to 12, the fresh leaf-teeth pressing molding device of Camellia nitidissima of the present invention, comprise actuating unit, connecting gear, positioner, precompressed solid mechanism and the molded mechanism of tooth, concrete structure and annexation are:
Described actuating unit is made up of frame 1, motor 2, decelerator motor fitted shaft 19, decelerator 17, reducer pulley fitted shaft 3, first belt pulley 5, first belt 6, second belt 7 and the second belt pulley 37, motor 2 is fixed by screws in frame 1, decelerator 17 motor side is connected with motor 2 by decelerator motor fitted shaft 19, decelerator 17 pulley end is connected with the first belt pulley 5 by reducer pulley fitted shaft 3, and the first belt pulley 5 is connected with the second belt pulley 37 with the second belt 7 by the first belt 6.
Described connecting gear is made up of planetary gear 32, planet wheel spindle 33, planet wheel bearing 58, the next cylinder 15, last position cylinder 40, conveyer belt 10 and the first driving gear 24, planetary gear 32 engages with the first driving gear 24, planetary gear 32 is fixed in frame by planet wheel spindle 33, planet wheel spindle 33 is placed in planet wheel bearing 58, planet wheel bearing 58 is placed in planetary gear 32, the next cylinder 15 is connected with last position cylinder 40 by conveyer belt 10, and the first driving gear 24 is connected with the axle of the next cylinder 15.
Described positioner by first button 22, first positioning screw 23, second buckle 38 and second positioning screw 39 form, first positioning screw 23 is buckled on 22 at first, detain 22 be threaded with first, the second positioning screw 39 is buckled on 38 at second, is threaded with second button 38.
Described precompressed solid mechanism is made up of upper cylinder 12 and the first driven gear 26, and the first driven gear 26 is connected with the axle of upper cylinder 12.Upper cylinder 12 is placed in directly over the next cylinder 15, and conveyer belt 10 is between upper cylinder 12 and the next cylinder 15.
The molded mechanism of described tooth rolls 36 by driving tooth, driven tooth rolls the 13, second driving gear 31, second driven gear 29 and the second belt pulley 37 forms, the axle that second driving gear 31 and driving tooth roll 36 is connected, and the axle that the second driven gear 29 and driven tooth roll 13 is connected.Driving tooth rolls 36 and rolls 13 with driven tooth and engage, and the second driving gear 31 engages with the second driven gear 29.The other end axle that driving tooth rolls 31 is connected with the second belt pulley 37.
The decelerator 17 of described actuating unit is placed on the first decelerator cushion block 18 and the second decelerator cushion block 35.First decelerator cushion block 18 and the second decelerator cushion block 35 are fixed by screws in frame 1.Decelerator motor fitted shaft 19 one end of described actuating unit is fixed on decelerator 17 motor side by the first trip bolt 20, and the other end is fixed on motor by the second trip bolt 21.Reducer pulley fitted shaft 3 one end of described actuating unit is fixed on decelerator 17 pulley end by the 3rd trip bolt 34, and the other end is fixed in the first single shaft block set 4.
The last position cylinder 40 of described connecting gear is fixed between the second single shaft block set 8 and the 3rd single shaft block set 11.The next cylinder 15 of described connecting gear is fixed between the lower shaft hole of the first twin shaft block set 49 and the 4th twin shaft block set 45.
The upper cylinder 12 of described precompressed solid mechanism is fixed between the upper shaft hole of the first twin shaft block set 49 and the 4th twin shaft block set 45.
The driving tooth of the molded mechanism of described tooth rolls 36 and is fixed between the lower shaft hole of the second twin shaft block set 48 and the 3rd twin shaft block set 46.The driven tooth of the molded mechanism of described tooth is rolled 13 and is fixed between the upper shaft hole of the second twin shaft block set 48 and the 3rd twin shaft block set 46.
Described first twin shaft block set 49 is fixed in frame 1 by the first dog screw 25 and the first supporting screw 27.
Described second twin shaft block set 48 is fixed in frame 1 by the second dog screw 30 and the second supporting screw 28.
Described 3rd twin shaft block set 46 is fixed in frame 1 by the 3rd dog screw 41 and the 3rd supporting screw 42.
Described 4th twin shaft block set 46 is fixed in frame 1 by the 4th dog screw 44 and the 4th supporting screw 43.
Described first button 22 and second button 38 are fixed by screws in frame 1.
Described first single shaft block set 4 is fixed by screws in frame 1.
Described second single shaft block set 8 is fixed by screws in frame 1.
Described 3rd single shaft block set 11 is fixed by screws in frame 1.
Between upper cylinder 12 and driven tooth roll 13, be provided with rebound 47, rebound 47 is fixed by screws on the first supporting screw 27, second supporting screw 28, the 3rd supporting screw 42, the 4th supporting screw 43.
As shown in Figure 6,7, described first twin shaft block set 49 is made up of arc top bearing spider 53, first flat-top bearing spider 54, clutch shaft bearing 50, second bearing 52 and arc top bearing (ball) cover 51, clutch shaft bearing 50 is placed in arc top bearing spider 53, second bearing 52 is placed in the first flat-top bearing spider 54, arc top bearing spider 53 is placed in the first flat-top bearing spider 54 top, and arc top bearing (ball) cover 51 is fixed by screws on the bearing surface of the first flat-top bearing spider 54.
As shown in Figure 8,9, described first single shaft block set 4 is made up of the second flat-top bearing spider 57, the 3rd bearing 55 and flat-top bearing (ball) cover 56,3rd bearing 55 is placed in the second flat-top bearing spider 57, and flat-top bearing (ball) cover 56 is fixed by screws on the bearing surface of the second flat-top bearing spider 57.
Operation principle and process:
Power transmission principle: drive decelerator 17 by motor 2, decelerator 17 drives the first belt pulley 5, first belt pulley 5 drives the second belt pulley 37, second belt pulley 37 drives driving tooth to roll 36, driving tooth rolls 36 engagement driven tooth and rolls 13, and planetary gear 32 engages the first driving gear 24 and the second driving gear 31.First driving gear 24 drives the next cylinder 15, and the next cylinder 15 drives last position cylinder 40 by conveyer belt 10.First driving gear 24 engages the first driven gear 26, drives upper cylinder 12 roll extrusion conveyer belt 10, the golden flower tea fresh leaves after precompressed solid through rebound 47 be sent to driving tooth roll 36 and driven tooth roll between 13.Second driving gear 31 engages the second driven gear 29, drives driven tooth to roll 13 tooth pressure driving tooths and rolls 36, molded to the fresh leaf-teeth of the Camellia nitidissima sent.
Positioner principle: by the tightness regulating the feeding depth of the first positioning screw 23 and the second positioning screw 39 to regulate conveyer belt 10.
The course of work: be put into by golden flower tea fresh leaves on conveyer belt 10, is sent between upper cylinder 12 and conveyer belt 10 by conveyer belt 10, through the roll extrusion of upper cylinder 12, realizes the precompressed solid of golden flower tea fresh leaves.Then through rebound 47 be sent to driving tooth roll 36 and driven tooth roll between 13, the tooth realizing golden flower tea fresh leaves is molded, and the golden flower tea fresh leaves after tooth is molded is delivered in tea basket by unloading tea plate.

Claims (10)

1. the fresh leaf-teeth pressing molding device of Camellia nitidissima, comprise actuating unit, connecting gear, positioner, precompressed solid mechanism and the molded mechanism of tooth, it is characterized in that, concrete structure and annexation are:
Described actuating unit comprises frame, motor, decelerator motor fitted shaft, decelerator, reducer pulley fitted shaft, belt pulley and belt, described decelerator is connected with motor by decelerator motor fitted shaft, motor is fixed by screws in frame, reducer pulley end is connected with belt pulley by reducer pulley fitted shaft, connected by belt between belt pulley
Described connecting gear comprises planetary gear, planet wheel spindle, planet wheel bearing, the next cylinder, last position cylinder, conveyer belt and the first driving gear, described planetary gear engages with the first driving gear, planetary gear is fixed in frame by planet wheel spindle, planet wheel spindle is placed in planet wheel bearing, planet wheel bearing is placed in planetary gear, the next cylinder is connected with last position cylinder by conveyer belt, and the first driving gear is connected with the axle of the next cylinder
Described positioner comprises position button and positioning screw, and positioning screw is buckled with position and is threaded,
Described precompressed solid mechanism comprises upper cylinder and driven gear, and driven gear is connected with the axle of upper cylinder, and upper cylinder is placed in directly over the next cylinder, and conveyer belt is between upper cylinder and the next cylinder,
The molded mechanism of described tooth comprises that driving tooth rolls, driven tooth is rolled, driving gear, driven gear and belt pulley, the axle that driving gear and driving tooth roll is connected, the axle that driven gear and driven tooth are rolled is connected, driving tooth rolls to roll with driven tooth and engages, driving gear engages with driven gear, and the other end axle that driving tooth rolls is connected with belt pulley.
2. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, is characterized in that, the decelerator of described actuating unit is placed on decelerator cushion block, and decelerator cushion block is fixed by screws in frame.
3. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, is characterized in that, described reducer pulley fitted shaft one end is fixed on reducer pulley end by trip bolt, and the other end is fixed in single shaft block set.
4. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, it is characterized in that, the last position cylinder of described connecting gear is fixed between two single shaft block sets, and the next cylinder of described connecting gear is fixed between the lower shaft hole of two twin shaft block sets, is positioned at below upper cylinder.
5. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, is characterized in that, the upper cylinder of described precompressed solid mechanism is fixed between the upper shaft hole of two twin shaft block sets, is positioned at above the next cylinder.
6. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, it is characterized in that, the driving tooth of the molded mechanism of described tooth roll be fixed on two twin shaft block sets lower shaft hole between, be positioned at the driven tooth side of rolling down, the driven tooth of the molded mechanism of described tooth roll be fixed on two twin shaft block sets upper shaft hole between, be positioned at the driving tooth side of rolling on, described twin shaft block set is fixed in frame by dog screw and supporting screw.
7. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, is characterized in that, institute's rheme button is fixed by screws in frame.
8. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, it is characterized in that, described single shaft block set is made up of flat-top bearing spider, bearing and flat-top bearing (ball) cover, in flat-top bearing spider built-in bearing, flat-top bearing (ball) cover is fixed by screws on the bearing surface of flat-top bearing spider.
9. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, is characterized in that, between upper cylinder and driven tooth roll, be provided with rebound, and rebound is fixed by screws on support screw.
10. the fresh leaf-teeth pressing molding device of Camellia nitidissima according to claim 1, it is characterized in that, described twin shaft block set is made up of arc top bearing spider, flat-top bearing spider, bearing and arc top bearing (ball) cover, arc top bearing spider built-in bearing, flat-top bearing spider built-in bearing, arc top bearing spider is placed in flat-top bearing spider top, and arc top bearing (ball) cover is fixed by screws on the bearing surface of flat-top bearing spider.
CN201410558224.4A 2014-10-20 2014-10-20 Gear pressing forming device for fresh golden camellia leaves Pending CN104430965A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410558224.4A CN104430965A (en) 2014-10-20 2014-10-20 Gear pressing forming device for fresh golden camellia leaves

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410558224.4A CN104430965A (en) 2014-10-20 2014-10-20 Gear pressing forming device for fresh golden camellia leaves

Publications (1)

Publication Number Publication Date
CN104430965A true CN104430965A (en) 2015-03-25

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201410558224.4A Pending CN104430965A (en) 2014-10-20 2014-10-20 Gear pressing forming device for fresh golden camellia leaves

Country Status (1)

Country Link
CN (1) CN104430965A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2485960Y (en) * 2001-04-20 2002-04-17 姜永明 Flat trea forming machine
CN2855092Y (en) * 2005-12-29 2007-01-10 新昌县回山水芳茶机厂 Shaping processing prodn. line of tea leaves
CN203136940U (en) * 2013-03-12 2013-08-21 陶跃进 Novel combined tea making machine
CN203302278U (en) * 2013-06-09 2013-11-27 苏坤民 Tea flattening machine
CN203748562U (en) * 2014-03-19 2014-08-06 湖北宜红茶业有限公司 Double-barrel toothed roller type tea cutting machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2485960Y (en) * 2001-04-20 2002-04-17 姜永明 Flat trea forming machine
CN2855092Y (en) * 2005-12-29 2007-01-10 新昌县回山水芳茶机厂 Shaping processing prodn. line of tea leaves
CN203136940U (en) * 2013-03-12 2013-08-21 陶跃进 Novel combined tea making machine
CN203302278U (en) * 2013-06-09 2013-11-27 苏坤民 Tea flattening machine
CN203748562U (en) * 2014-03-19 2014-08-06 湖北宜红茶业有限公司 Double-barrel toothed roller type tea cutting machine

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Application publication date: 20150325

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