CN104421432A - Sealing component of electric generator at nuclear power station and sealing system - Google Patents
Sealing component of electric generator at nuclear power station and sealing system Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16J—PISTONS; CYLINDERS; SEALINGS
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Abstract
本发明适用于核电站技术领域,公开了一种核电站发电机的密封部件及具有该密封部件的密封系统,所述密封部件用于阻挡润滑油沿发电机转轴轴向的滑行,其包括环状本体,所述环状本体由若干个子弧环拼接而成,所述子弧环的内侧壁上间隔凸设有至少三个用于抵挡润滑油滑行的油齿、夹设于两相邻所述油齿之间用于缓存部分润滑油的缓油槽和用于疏引排放各所述缓油槽内润滑油的疏油槽,所述疏油槽沿所述子弧环的弧长方向凹设于所述子弧环的端面上。本发明中,单个密封部件上设置的油齿数量可多于两个,缓油槽数量可多于一个,从而有效增加了单个密封部件上的油齿和缓油槽的数量,利于提高密封部件的密封挡油效果,进而有效减少了进入发电机内的润滑油的量。
The invention is applicable to the technical field of nuclear power plants, and discloses a sealing component of a generator of a nuclear power plant and a sealing system having the sealing component. The sealing component is used to prevent lubricating oil from sliding along the axial direction of the generator shaft, and includes an annular body , the annular body is spliced by several sub-arc rings, and the inner side wall of the sub-arc rings is provided with at least three oil teeth for resisting the lubricating oil from sliding, sandwiched between two adjacent oil teeth. The slow oil grooves between the teeth are used to cache part of the lubricating oil, and the oil-repellent grooves are used to guide and discharge the lubricating oil in each of the slow-oil grooves. The oil-repellent grooves are recessed in the sub-arc ring along the arc length direction end face of the arc ring. In the present invention, the number of oil teeth and slow oil grooves on a single sealing component can be more than two, thereby effectively increasing the number of oil teeth and slow oil grooves on a single sealing component, which is conducive to improving the sealing capacity of the sealing component. Oil effect, thereby effectively reducing the amount of lubricating oil entering the generator.
Description
技术领域technical field
本发明属于核电站技术领域,尤其涉及一种核电站发电机的密封部件及具有该密封部件的密封系统。The invention belongs to the technical field of nuclear power plants, and in particular relates to a sealing component of a generator of a nuclear power plant and a sealing system with the sealing component.
背景技术Background technique
核电站发电机的密封系统,一般包括用于供润滑油流动以隔离外界空气与所述机体内氢气的密封瓦结构、用于阻止端盖上的润滑油流出所述发电机外的外油挡结构和用于阻止端盖上的润滑油进入所述发电机内的内油挡结构,内油挡结构和外油挡结构分别设于密封瓦结构的两侧。The sealing system of a nuclear power plant generator generally includes a sealing shoe structure for the flow of lubricating oil to isolate the outside air from the hydrogen in the body, and an outer oil retaining structure for preventing the lubricating oil on the end cover from flowing out of the generator and an inner oil retaining structure for preventing lubricating oil on the end cover from entering the generator, the inner oil retaining structure and the outer oil retaining structure are respectively arranged on both sides of the sealing shoe structure.
密封瓦结构主要用于供润滑油在其上进行流动,这样,一方面可防止发电机内部的氢气从转轴与发电机端盖之间的间隙流出发电机外;另一方面可避免外界空气从转轴(发电机转轴)与发电机端盖之间的间隙进入发电机内部,从而可保证发电机氢气冷却剂的纯度;再一方面可带走运行时密封瓦结构及转轴产生的热量,以起到冷却散热的作用。具体应用中,应保证流经密封瓦结构的润滑油满足密封所需要的润滑油温度、压力、流量,从而使发电机在各种工况下运行时氢压(设计压力0.5Mpa,最高为0.6Mpa)能维持在正常值。The seal shoe structure is mainly used for lubricating oil to flow on it, so that on the one hand, it can prevent the hydrogen inside the generator from flowing out of the generator from the gap between the shaft and the generator cover; on the other hand, it can prevent the outside air from flowing out of the generator. The gap between the rotating shaft (generator rotating shaft) and the generator end cover enters the inside of the generator, thereby ensuring the purity of the hydrogen coolant of the generator; on the other hand, it can take away the heat generated by the sealing tile structure and the rotating shaft during operation to prevent to the cooling effect. In specific applications, it should be ensured that the lubricating oil flowing through the sealing tile structure meets the lubricating oil temperature, pressure, and flow rate required by the seal, so that the hydrogen pressure (design pressure 0.5Mpa, up to 0.6 Mpa) can be maintained at the normal value.
内油挡结构主要用于阻止从密封瓦结构上流出的润滑油进入发电机内。内油挡结构一般包括油挡挡圈和密封环,密封环的内侧壁上设有两个用于抵挡润滑油滑行的油齿、夹设于两相邻所述油齿之间用于缓存部分润滑油的缓油槽和用于将缓油槽的润滑油疏引至内油挡挡圈排油通道内的疏油槽。具体应用中,内油挡结构漏油的现象(润滑油通过内油挡结构进入发电机内的现象)普遍存在,而内油挡结构漏油现象的持续存在,具有如下危害:1)润滑油以油滴或油气形式进入发电机转轴线圈和定子铁芯之间后会以油膜形式附着在线圈、绕组和铁芯上,油膜的存在严重影响了线圈、绕组和铁芯的散热效果,从而使发电机内局部温度上升,引起绝缘部件的热老化;2)由于润滑油不可避免地含有微量水分,且润滑油对氧有较强的亲和作用,在强电场的作用下,油膜出现氧化,生成的过氧化物能使绝缘材料中的纤维素氧化造成材料脆化,生成的各种酸性物质可以提高油膜的导电率,降低了绝缘部件的绝缘等级;3)油气及微量水分还降低了氢气的纯度,并对设备的表面具有一定的腐蚀作用。The inner oil retaining structure is mainly used to prevent the lubricating oil flowing out from the sealing shoe structure from entering the generator. The inner oil retaining structure generally includes an oil retaining ring and a sealing ring. The inner wall of the sealing ring is provided with two oil teeth for resisting the sliding of lubricating oil, and is sandwiched between two adjacent oil teeth for buffering. A slow oil tank for lubricating oil and an oil drain tank for dredging the lubricating oil in the slow oil tank to the oil discharge channel of the inner oil retaining ring. In specific applications, the phenomenon of oil leakage from the inner oil retaining structure (the phenomenon that lubricating oil enters the generator through the inner oil retaining structure) is common, and the continuous existence of the oil leakage phenomenon of the inner oil retaining structure has the following hazards: 1) Lubricating oil After entering between the generator shaft coil and the stator core in the form of oil droplets or oil gas, it will adhere to the coil, winding and iron core in the form of oil film. The existence of the oil film seriously affects the heat dissipation effect of the coil, winding and iron core, so that The local temperature in the generator rises, causing thermal aging of insulating parts; 2) Since the lubricating oil inevitably contains a small amount of water, and the lubricating oil has a strong affinity for oxygen, under the action of a strong electric field, the oil film oxidizes, The generated peroxide can oxidize the cellulose in the insulating material and cause embrittlement of the material, and the various acidic substances generated can increase the conductivity of the oil film and reduce the insulation level of the insulating part; 3) Oil gas and trace moisture also reduce the hydrogen purity, and has a certain corrosive effect on the surface of the equipment.
基于上述润滑油进入发电机内的危害,如何减少进入发电机内的润滑油的量,一直是相关技术人员需要攻克的技术难题。现有技术中,为了减少进入发电机内的润滑油的量,主要采取以下几种技术手段方案:Based on the above-mentioned hazards of lubricating oil entering the generator, how to reduce the amount of lubricating oil entering the generator has always been a technical problem that relevant technical personnel need to overcome. In the prior art, in order to reduce the amount of lubricating oil entering the generator, the following technical means are mainly adopted:
一是通过增加密封环的数量,以达到增加用于阻挡润滑油滑行的油齿数量的目的,但是由于内油挡挡圈的沿转轴的轴向宽度有限,故,使得一个内油挡挡圈上最多可装设两个密封环,这样,油齿的数量也就只有四个,缓油槽的数量只有两个,挡油次数和缓存排放油的次数达不到应用场合的需求,因此,其挡油效果并不能达到规定的要求;One is to increase the number of sealing rings to achieve the purpose of increasing the number of oil teeth used to block the sliding of lubricating oil. However, due to the limited axial width of the inner oil retaining ring along the rotating shaft, an inner oil retaining ring At most two sealing rings can be installed on the top, so that the number of oil teeth is only four, the number of slow oil grooves is only two, the number of times of oil blocking and buffer discharge of oil can not meet the requirements of the application, therefore, other The oil blocking effect cannot meet the specified requirements;
二是通过增加单个密封环上用于阻挡润滑油滑行的油齿数量,进行提高挡油效果,但是由于现有技术中的密封环是一个整体环状部件,故,其在加工用于连通缓油槽的疏油槽时,会把中间的油齿加工掉,因此,最终加工出的单个密封环上的油齿数量也只有两个,故而达不到增加油齿数量和缓油槽数量的目的;The second is to improve the oil retaining effect by increasing the number of oil teeth used to block the lubricating oil from sliding on a single seal ring. When the oil-repelling groove of the oil groove is used, the oil teeth in the middle will be processed, so the number of oil teeth on the final processed single seal ring is only two, so the purpose of increasing the number of oil teeth and the number of slow oil grooves cannot be achieved;
三是将转轴上供内油挡结构安装的内油挡轴段和供密封瓦结构安装的密封瓦轴段设为阶梯轴,如将密封瓦轴段的直径设计为Φ570mm,而将内油挡轴段的直径设计为Φ650mm,并使密封瓦轴段由Φ570mm经过R角过度为内油挡轴段的Φ650,这样,密封瓦排出的氢侧润滑油首先遇到R圆角后甩出,再由内油挡结构的密封环阻挡润滑油的滑行,但其挡油效果也并不能达到规定的要求。The third is to set the inner oil retaining shaft section on the rotating shaft for the installation of the inner oil retaining structure and the sealing pad shaft section for the sealing pad structure installation as stepped shafts. For example, the diameter of the sealing pad shaft section is designed as Φ570mm, and the inner oil retaining The diameter of the shaft section is designed to be Φ650mm, and the shaft section of the sealing pad passes through the R angle from Φ570mm to Φ650 of the inner oil retaining shaft section. In this way, the hydrogen-side lubricating oil discharged from the sealing pad first encounters the R fillet and is thrown out, and then The sliding of lubricating oil is blocked by the sealing ring of the inner oil blocking structure, but its oil blocking effect can not meet the specified requirements.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的不足,提供了核电站发电机的密封部件及具有该密封部件的密封系统,其旨在解决如何减少进入发电机内的润滑油的量的技术问题。The purpose of the present invention is to overcome the shortcomings of the above-mentioned prior art, and provide a sealing component of a nuclear power plant generator and a sealing system with the sealing component, which aims to solve the technical problem of how to reduce the amount of lubricating oil entering the generator.
本发明的技术方案是:一种核电站发电机的密封部件,用于阻挡润滑油沿发电机转轴轴向的滑行,包括环状本体,所述环状本体由若干个子弧环拼接而成,所述子弧环的内侧壁上间隔凸设有至少三个用于抵挡润滑油滑行的油齿、夹设于两相邻所述油齿之间用于缓存部分润滑油的缓油槽和用于疏引排放各所述缓油槽内润滑油的疏油槽,所述疏油槽沿所述子弧环的弧长方向凹设于所述子弧环的端面上。The technical solution of the present invention is: a sealing part of a generator of a nuclear power plant, which is used to prevent lubricating oil from sliding along the axial direction of the generator shaft. At least three oil teeth for resisting the sliding of lubricating oil are protruded on the inner side wall of the sub-arc ring, and a slow oil groove for buffering part of the lubricating oil and for dredging is interposed between two adjacent oil teeth. An oil-repellent groove for discharging lubricating oil in each of the slow-oil grooves is led, and the oil-repellent groove is recessed on the end surface of the sub-arc ring along the arc length direction of the sub-arc ring.
优选地,所述疏油槽在所述子弧环端面上的凹设深度小于所述子弧环弧长的二分之一。Preferably, the recessed depth of the oil-repellent groove on the end surface of the sub-arc ring is less than half of the arc length of the sub-arc ring.
具体地,所述疏油槽呈T形,其包括用于连通各所述缓油槽的连通槽段和沿所述环状本体径向从所述连通槽段底部延伸贯穿所述子弧环外侧壁的贯穿槽段。Specifically, the oil-repellent groove is T-shaped, which includes a communication groove section for communicating with each of the slow oil grooves and extending from the bottom of the communication groove section along the radial direction of the annular body through the outer wall of the sub-arc ring. through the groove section.
优选地,多个所述油齿沿所述转轴的轴向方向等间距设于所述子弧环的内侧壁上,任意两相邻所述油齿之间夹设一个所述缓油槽。Preferably, a plurality of the oil teeth are equidistantly arranged on the inner side wall of the sub-arc ring along the axial direction of the rotating shaft, and a slow oil groove is interposed between any two adjacent oil teeth.
本发明提供的核电站发电机的密封部件,通过将环状本体设置为由若干个子弧环拼接而成,并使疏油槽沿所述子弧环的弧长方向凹设于所述子弧环的端面上,由于疏油槽并不贯穿每个子弧环的弧长方向,故,使得中间的油齿(轴向方向两端两个油齿除外的油齿)仍保持与子弧环实体相连。在油齿数量多于两个时,疏油槽的加工不会加工掉中间的油齿,从而使得子弧环上设置的油齿数量可多于两个,缓油槽数量可多于一个,即单个密封部件上设置的油齿数量可多于两个,缓油槽数量可多于一个,进而有效增加了单个密封部件上的油齿和缓油槽的数量,利于提高密封部件的密封挡油效果。The sealing part of the nuclear power generator provided by the present invention is formed by setting the annular body as splicing several sub-arc rings, and making the oil-repellent groove recessed in the arc length direction of the sub-arc rings. On the end face, since the oil-repellent groove does not run through the arc length direction of each sub-arc ring, the oil teeth in the middle (except the two oil teeth at both ends in the axial direction) remain physically connected to the sub-arc rings. When the number of oil teeth is more than two, the processing of the oil-repellent groove will not process the middle oil teeth, so that the number of oil teeth set on the sub-arc ring can be more than two, and the number of slow oil grooves can be more than one, that is, a single There can be more than two oil teeth and more than one slow oil groove on the sealing part, thereby effectively increasing the number of oil teeth and slow oil grooves on a single seal part, which is beneficial to improve the sealing oil retaining effect of the seal part.
进一步地,本发明还提供了一种核电站发电机的密封系统,用于密封核电站发电机转轴与端盖的配合间隙,包括设于所述端盖与所述转轴之间以用于阻止端盖上的润滑油进入所述发电机内的内油挡结构,所述内油挡结构包括固定连接所述端盖且具有排油通道的内油挡挡圈和安装于所述内油挡挡圈内侧壁上的第一密封环;所述第一密封环采用上述的核电站发电机的密封部件。Furthermore, the present invention also provides a sealing system for nuclear power generators, which is used to seal the fit gap between the rotating shaft of the nuclear power generator and the end cover, including being arranged between the end cover and the rotating shaft to prevent the end cover from The lubricating oil on the oil enters the inner oil retaining structure in the generator, and the inner oil retaining structure includes an inner oil retaining ring fixedly connected to the end cover and having an oil discharge channel and an inner oil retaining ring installed on the inner oil retaining ring The first sealing ring on the inner side wall; the first sealing ring adopts the above-mentioned sealing component of the nuclear power plant generator.
优选地,所述第一密封环设有两个,两所述第一密封环沿所述转轴的轴向方向间隔设于所述内油挡挡圈的内侧壁上。Preferably, there are two first sealing rings, and the two first sealing rings are arranged on the inner side wall of the inner oil retaining ring at intervals along the axial direction of the rotating shaft.
进一步地,于所述内油挡挡圈朝向所述发电机外侧的端面上,还固设有用于抵挡并疏引部分润滑油的挡油环。Further, on the end surface of the inner oil retaining ring facing the outer side of the generator, an oil deflecting ring for resisting and draining part of lubricating oil is also fixed.
具体地,所述挡油环由上半子环和下半子环拼接而成,于所述上半子环朝向所述内油挡挡圈的端面上,还凸设有用于防止甩到所述上半子环上的润滑油滴落至所述转轴上的半遮蔽环。Specifically, the oil deflecting ring is spliced by an upper half sub-ring and a lower half sub-ring, and on the end face of the upper half sub-ring facing the inner oil retaining ring, there is also a protruding feature for preventing it from being thrown to the inner oil retaining ring. The lubricating oil on the above half sub-ring drops to the half shielding ring on the rotating shaft.
具体地,所述上半子环通过第一紧固组件固定于所述内油挡挡圈上,所述下半子环通过第二紧固组件固定于所述内油挡挡圈上。Specifically, the upper half sub-ring is fixed on the inner oil retaining ring through a first fastening component, and the lower half sub-ring is fixed on the inner oil retaining ring through a second fastening component.
优选地,所述第一紧固组件包括具有螺帽的螺栓,所述上半子环上贯穿开设有供所述螺栓穿设的第一通孔,所述内油挡挡圈上设有与所述螺栓配合设置的第一螺纹孔。Preferably, the first fastening assembly includes a bolt with a nut, the upper half sub-ring is provided with a first through hole for the bolt to pass through, and the inner oil retaining ring is provided with a The first threaded hole is matched with the bolt.
优选地,所述第二紧固组件包括双头螺柱、和螺母,所述双头螺柱包括中间台肩段和分别设于所述中间台肩段两侧的第一螺柱段、第二螺柱段,所述内油挡挡圈上设有与所述第一螺柱段配合设置的第二螺纹孔,所述下半子环上贯穿开设有供所述第二螺柱段穿设的第二通孔,第二螺柱段穿过所述第二通孔螺纹连接所述螺母。Preferably, the second fastening component includes a double-ended stud and a nut, and the double-ended stud includes a middle shoulder section and a first stud section, a second stud section respectively arranged on both sides of the middle shoulder section. Two stud sections, the inner oil retaining ring is provided with a second threaded hole cooperating with the first stud section; A second through hole is provided, and the second stud segment passes through the second through hole to be threadedly connected to the nut.
优选地,所述中间台肩段的轴向宽度等于所述半遮蔽环的轴向宽度。Preferably, the axial width of the intermediate shoulder section is equal to the axial width of the half-shielding ring.
优选地,所述螺母为圆螺母,所述第二紧固组件还包括用于锁紧所述圆螺母的止动垫圈,所述止动垫圈夹设于所述螺母与所述下半子环之间。Preferably, the nut is a round nut, and the second fastening assembly further includes a stop washer for locking the round nut, and the stop washer is clamped between the nut and the lower half sub-ring between.
具体地,所述内油挡挡圈上设有供所述第一密封环插入安装的安装槽。Specifically, the inner oil retaining ring is provided with an installation groove for inserting and installing the first sealing ring.
更具体地,所述安装槽呈T形,所述第一密封环的外侧壁对应设有可插入所述安装槽的T形安装部,所述第一密封环通过弹性件锁紧固定于所述安装槽内。More specifically, the mounting groove is T-shaped, and the outer wall of the first sealing ring is correspondingly provided with a T-shaped mounting portion that can be inserted into the mounting groove, and the first sealing ring is locked and fixed to the mounting groove by an elastic member. in the mounting slot described above.
具体地,所述弹性件的一端固定连接所述第一密封环的所述T形安装部,另一端延伸抵顶于所述安装槽的内壁上。Specifically, one end of the elastic member is fixedly connected to the T-shaped installation portion of the first sealing ring, and the other end extends to butt against the inner wall of the installation groove.
进一步地,还包括用于供润滑油流动以隔离外界空气与所述发电机内氢气的密封瓦结构,所述密封瓦结构呈环状,其外侧壁固定连接所述端盖,内侧壁套设于所述转轴上,且所述密封瓦结构上设有供润滑油流动至其内侧壁与所述转轴之间间隙的供油通道。Further, it also includes a sealing shoe structure for the flow of lubricating oil to isolate the outside air from the hydrogen in the generator, the sealing shoe structure is annular, its outer wall is fixedly connected to the end cover, and the inner wall is sleeved On the rotating shaft, an oil supply passage for lubricating oil to flow to the gap between the inner side wall and the rotating shaft is provided on the sealing shoe structure.
具体地,所述密封瓦结构包括固定连接所述端盖且具有凹腔的密封瓦座、设于所述密封瓦座凹腔内的密封瓦和用于将所述密封瓦压紧固定于所述密封瓦座凹腔内的固定板。Specifically, the sealing shoe structure includes a sealing shoe seat fixedly connected to the end cover and having a cavity, a sealing shoe arranged in the cavity of the sealing shoe seat, and a sealing shoe for pressing and fixing the sealing shoe to the Describe the fixing plate in the cavity of the sealed tile seat.
进一步地,还包括用于阻止端盖上的润滑油流出所述发电机外的外油挡结构,所述密封瓦结构设于所述内油挡结构和所述外油挡结构之间。Further, it also includes an outer oil retaining structure for preventing the lubricating oil on the end cover from flowing out of the generator, and the sealing shoe structure is arranged between the inner oil retaining structure and the outer oil retaining structure.
具体地,所述外油挡结构包括固定连接所述端盖且具有排油通道的外油挡挡圈和安装于所述外油挡挡圈内侧壁上的第二密封环。Specifically, the outer oil retaining structure includes an outer oil retaining ring fixedly connected to the end cover and having an oil discharge channel, and a second sealing ring installed on the inner wall of the outer oil retaining ring.
本发明提供的核电站发电机的密封系统,由于第一密封环采用了上述的密封部件,故而可使单个第一密封环上的油齿数量可设置多于两个,缓油槽数量可设置多于一个,这样,一方面有效增加了内油挡结构对润滑油轴向滑行的阻挡次数,从而提高了内油挡结构的密封挡油效果;另一方面有效增加了内油挡结构对润滑油缓存排放的次数,增加了由缓油槽缓存排放至疏油槽内的润滑油的量,从而可有效减少沿转轴轴向滑行的润滑油的量,进而可达到减少进入发电机内的润滑油的量的目的。本发明提供的核电站发电机的密封系统,有效减少了润滑油进入发电机内的量,保证了核电站发电机运行的安全可靠性。In the sealing system of a nuclear power plant generator provided by the present invention, since the first sealing ring adopts the above-mentioned sealing component, the number of oil teeth on a single first sealing ring can be set to more than two, and the number of slow oil grooves can be set to more than two One, in this way, on the one hand, it effectively increases the number of times the internal oil retaining structure blocks the axial sliding of lubricating oil, thereby improving the sealing and oil retaining effect of the internal oil retaining structure; The number of discharges increases the amount of lubricating oil that is buffered and discharged from the slow oil tank into the oil-repellent tank, thereby effectively reducing the amount of lubricating oil that slides axially along the rotating shaft, thereby reducing the amount of lubricating oil that enters the generator Purpose. The sealing system of the generator of the nuclear power plant provided by the invention effectively reduces the amount of lubricating oil entering the generator and ensures the safety and reliability of the generator of the nuclear power plant.
附图说明Description of drawings
图1是本发明实施例提供的内油挡结构与转轴的装配示意图;Fig. 1 is a schematic diagram of the assembly of the inner oil retaining structure and the rotating shaft provided by the embodiment of the present invention;
图2是本发明实施例提供的核电站发电机的密封系统的结构示意图;Fig. 2 is a structural schematic diagram of a sealing system of a nuclear power generator provided by an embodiment of the present invention;
图3是本发明实施例提供的子弧环的结构示意图;Fig. 3 is a schematic structural diagram of a sub-arc ring provided by an embodiment of the present invention;
图4是本发明实施例提供的挡油环的结构示意图;Fig. 4 is a schematic structural diagram of an oil slinger provided by an embodiment of the present invention;
图5是本发明实施例提供的双头螺柱的结构示意图;Fig. 5 is a schematic structural view of a double-ended stud provided by an embodiment of the present invention;
图6是本发明实施例提供的密封瓦结构与转轴的装配示意图。Fig. 6 is a schematic diagram of the assembly of the sealing shoe structure and the rotating shaft provided by the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1~图3所示,本发明实施例提供的核电站发电机的密封部件,用于阻挡润滑油沿发电机转轴2轴向的滑行,包括环状本体,环状本体由若干个子弧环120拼接而成,子弧环120的内侧壁上间隔凸设有至少三个用于抵挡润滑油滑行的油齿121、夹设于两相邻油齿121之间用于缓存部分润滑油的缓油槽122和用于疏引排放各缓油槽122内润滑油的疏油槽123,疏油槽123沿子弧环120的弧长方向凹设于子弧环120的端面(一个子弧环120的端面即为其与相邻子弧环120接触配合的端面)。本发明实施例中所指的径向为回转部件的直径方向,轴向为回转部件的回转中心轴方向。具体应用中,本发明实施例提供的核电站发电机的密封部件采用耐磨性较好、耐腐蚀性好的材料制成,如铜材料等。子弧环120上的疏油槽123可通过铣床加工而成,具体加工时,可先将子弧环120安装于铣床的夹具上,然后用铣床的铣刀沿子弧环120的端面铣出疏油槽123。本发明实施例提供的核电站发电机的密封部件,通过将环状本体设置为由若干个子弧环120拼接而成,并使疏油槽123沿子弧环120的弧长方向凹设于子弧环120的端面上,由于疏油槽123并不贯穿每个子弧环120的弧长方向,故,使得中间的油齿121(轴向方向两端两个油齿121除外的油齿121)仍保持与子弧环120实体相连。在油齿121数量多于两个时,疏油槽123的加工不会加工掉中间的油齿121,从而使得子弧环120上设置的油齿121数量可多于两个,缓油槽122数量可多于一个,即单个密封部件上设置的油齿121数量可多于两个,缓油槽122数量可多于一个,进而有效增加了单个密封部件上的油齿121和缓油槽122的数量,利于提高密封部件的密封挡油效果。As shown in Figures 1 to 3, the sealing part of the nuclear power generator provided by the embodiment of the present invention is used to prevent lubricating oil from sliding along the axial direction of the generator shaft 2, and includes an annular body, which is composed of several sub-arc rings 120 are spliced together, and the inner wall of the sub-arc ring 120 is provided with at least three oil teeth 121 for resisting the sliding of lubricating oil at intervals, and is sandwiched between two adjacent oil teeth 121 to buffer part of the lubricating oil. Oil groove 122 and the oil-repellent groove 123 that is used to dredge and discharge lubricating oil in each slow oil groove 122, oil-repellent groove 123 is recessed in the end face of sub-arc ring 120 along the arc length direction of sub-arc ring 120 (the end face of a sub-arc ring 120 is It is the end surface that is in contact with the adjacent sub-arc ring 120). The radial direction referred to in the embodiment of the present invention refers to the diameter direction of the rotary component, and the axial direction refers to the direction of the central axis of rotation of the rotary component. In a specific application, the sealing part of the nuclear power generator provided by the embodiment of the present invention is made of a material with good wear resistance and good corrosion resistance, such as copper material. The oil-repelling groove 123 on the sub-arc ring 120 can be processed by a milling machine. During specific processing, the sub-arc ring 120 can be installed on the fixture of the milling machine, and then the oil-repelling groove 123 can be milled out along the end face of the sub-arc ring 120 with the milling cutter of the milling machine. Oil tank 123. The sealing part of the nuclear power plant generator provided by the embodiment of the present invention is formed by arranging the annular body to be spliced by several sub-arc rings 120, and making the oil-repelling groove 123 recessed in the sub-arc rings along the arc length direction of the sub-arc rings 120 On the end face of 120, since the oil-repelling groove 123 does not run through the arc length direction of each sub-arc ring 120, the oil teeth 121 in the middle (the oil teeth 121 except the two oil teeth 121 at the two ends in the axial direction) still maintain the same The sub-arc rings 120 are physically connected. When the number of oil teeth 121 is more than two, the processing of the oil-repelling groove 123 will not process the oil teeth 121 in the middle, so that the number of oil teeth 121 arranged on the sub-arc ring 120 can be more than two, and the number of slow oil grooves 122 can be reduced. More than one, that is, the number of oil teeth 121 arranged on a single sealing component can be more than two, and the number of slow oil grooves 122 can be more than one, thereby effectively increasing the number of oil teeth 121 and slow oil grooves 122 on a single sealing component, which is beneficial to improving The sealing and oil-repelling effect of the sealing parts.
优选地,疏油槽123在子弧环120端面上的凹设深度小于子弧环120弧长的二分之一,这样,可有效保证疏油槽123没有沿弧长方向贯穿子孤环120,从而可使中间油齿121没有被铣掉,进而可有效实现单个密封部件上油齿121数量和缓油槽122数量的增加。更为优选地,疏油槽123在子弧环120端面上的凹设深度小于子弧环120弧长的四分之一。更为优选地,疏油槽123只是略凹设于子弧环120的端面上,即疏油槽123的凹设深度很小,从而使得子弧环120的中间油齿121(子弧环120沿转轴2轴向方向两端两个油齿121除外的油齿121)只是端部很小一段呈挖空状态,这样,在保证各缓油槽122内的润滑油可经过疏油槽123排放的前提下,可有效简化疏油槽123的设计加工过程,并可保证中间油齿121的稳固可靠性。具体应用中,疏油槽123的凹设深度可为10mm或5mm或更小。Preferably, the recessed depth of the oil-repelling groove 123 on the end face of the sub-arc ring 120 is less than 1/2 of the arc length of the sub-arc ring 120, so that it can effectively ensure that the oil-repelling groove 123 does not penetrate the sub-arc ring 120 along the arc length direction, thereby The middle oiling tooth 121 can be prevented from being milled off, thereby effectively realizing the increase in the number of oiling teeth 121 and slow oil grooves 122 on a single sealing member. More preferably, the recessed depth of the oil-repellent groove 123 on the end face of the sub-arc ring 120 is less than a quarter of the arc length of the sub-arc ring 120 . More preferably, the oil-repelling groove 123 is only slightly recessed on the end face of the sub-arc ring 120, that is, the depth of the recess of the oil-repelling groove 123 is very small, so that the middle oil tooth 121 of the sub-arc ring 120 (the sub-arc ring 120 along the rotation axis 2. The oil teeth 121 except for the two oil teeth 121 at both ends in the axial direction are only hollowed out at a small section of the end. In this way, under the premise of ensuring that the lubricating oil in each slow oil groove 122 can be discharged through the oil-repelling groove 123, The design and processing process of the oil-repelling groove 123 can be effectively simplified, and the stability and reliability of the middle oil tooth 121 can be ensured. In a specific application, the recessed depth of the oil-repellent groove 123 may be 10 mm or 5 mm or less.
优选地,拼接成密封部件的各子弧环120的结构形状尺寸均相同,即,各子弧环120的弧长、内环半径、外环半径等参数均相等。优选地,密封部件由十二块相同的子弧环120拼接而成。当然了,拼接成密封部件的子弧环120数量也可为其它数值,具体应用中,可根据具体加工成本等进行优化设计。Preferably, the sub-arc rings 120 spliced into the sealing component have the same structural shape and size, that is, parameters such as arc length, inner ring radius, and outer ring radius of each sub-arc ring 120 are equal. Preferably, the sealing component is formed by splicing twelve identical sub-arc rings 120 . Of course, the number of the sub-arc rings 120 spliced into the sealing part can also be other values, and in specific applications, the optimal design can be carried out according to specific processing costs and the like.
具体地,如图1和图3所示,疏油槽123呈T形,其包括用于连通各缓油槽122的连通槽段1231和沿环状本体径向从连通槽段1231底部延伸贯穿子弧环120外侧壁的贯穿槽段1232。连通槽段1231沿转轴2轴向方向的宽度大于贯穿槽段1232沿转轴2轴向方向的宽度。连通槽段1231沿转轴2轴向方向的宽度应设计得足够大,以保证连通槽段1231可连通同一子弧环120上的各缓油槽122,进而使同一子弧环120上各缓油槽122的润滑油均可流入该子弧环120的连通槽段1231;而贯穿槽段1232的设计,只需保证贯穿槽段1232与连通槽段1231连通并延伸贯穿子弧环120的外侧壁即可,故将,贯穿槽段1232沿转轴2轴向方向的宽度设计为小于连通槽段1231沿转轴2轴向方向的宽度,这样,可有效简化贯穿槽段1232的加工过程,进而提高加工效率。Specifically, as shown in Figures 1 and 3, the oil-repellent groove 123 is T-shaped, which includes a communication groove segment 1231 for communicating with each slow oil groove 122 and extending from the bottom of the communication groove segment 1231 along the radial direction of the annular body through the sub-arc. The through groove section 1232 of the outer wall of the ring 120 . The width of the connecting slot section 1231 along the axial direction of the rotating shaft 2 is greater than the width of the through slot section 1232 along the axial direction of the rotating shaft 2 . The width of the connecting groove section 1231 along the axial direction of the rotating shaft 2 should be designed to be large enough to ensure that the connecting groove section 1231 can communicate with each slow oil groove 122 on the same sub-arc ring 120, and then make each slow oil groove 122 on the same sub arc ring 120 All lubricating oil can flow into the connecting groove section 1231 of the sub-arc ring 120; and the design of the through groove section 1232 only needs to ensure that the through groove section 1232 communicates with the communicating groove section 1231 and extends through the outer side wall of the sub-arc ring 120 Therefore, the width of the through groove section 1232 along the axial direction of the rotating shaft 2 is designed to be smaller than the width of the connecting groove section 1231 along the axial direction of the rotating shaft 2. In this way, the machining process of the through groove section 1232 can be effectively simplified and the machining efficiency can be improved.
优选地,如图1~图3所示,每个子弧环120上设置的油齿121数量为五个,每个子弧环120上设置的缓油槽122数量为四个,且五个油齿121沿转轴2的轴向方向等间距设于子弧环120的内侧壁上,任意两相邻油齿121之间夹设一个缓油槽122。这样,大大增加了单个密封部件上的油齿121数量和缓油槽122的数量,从而大大增加了密封部件对流经其的润滑油的阻挡次数和缓存排放次数,进而大大减少了密封部件密封处的润滑油的泄漏量,有效保证了发电机的运行稳定可靠性和安全可靠性。当然了,在不超出密封部件沿转轴2轴向方向的宽度的前提下,单个密封部件上的油齿121数量也可以为其他数值,如三个或四个或六个或七个等,具体应用中可根据具体需求及设计加工成本等进行优化设计。Preferably, as shown in Figures 1 to 3, the number of oil teeth 121 provided on each sub-arc ring 120 is five, the number of slow oil grooves 122 provided on each sub-arc ring 120 is four, and five oil teeth 121 It is arranged on the inner side wall of the sub-arc ring 120 at equal intervals along the axial direction of the rotating shaft 2 , and a slow oil groove 122 is interposed between any two adjacent oil teeth 121 . In this way, the number of oil teeth 121 and the number of slow oil grooves 122 on a single sealing part are greatly increased, thereby greatly increasing the number of times the sealing part blocks the lubricating oil flowing through it and the number of buffer discharges, and then greatly reduces the lubrication at the sealing part of the sealing part. The amount of oil leakage effectively ensures the stable and reliable operation of the generator and its safety and reliability. Of course, under the premise of not exceeding the width of the sealing component along the axial direction of the rotating shaft 2, the number of oil teeth 121 on a single sealing component can also be other values, such as three or four or six or seven, etc., specifically In the application, the optimized design can be carried out according to the specific needs and design and processing costs.
进一步地,本发明实施例还提供了一种核电站发电机的密封系统,用于密封核电站发电机转轴2与端盖5的配合间隙,包括设于端盖5与转轴2之间以用于阻止端盖5上的润滑油进入发电机内的内油挡结构1,内油挡结构1包括固定连接端盖5且具有排油通道的内油挡挡圈11和安装于内油挡挡圈11内侧壁上的第一密封环12;第一密封环12采用上述的核电站发电机的密封部件。由于第一密封环12采用了上述的密封部件,故而可使单个第一密封环12上的油齿121数量可设置多于两个,缓油槽122数量可设置多于一个,这样,一方面有效增加了内油挡结构1对润滑油轴向滑行的阻挡次数,从而提高了内油挡结构1的密封挡油效果;另一方面有效增加了内油挡结构1对润滑油缓存排放的次数,增加了由缓油槽122缓存排放至疏油槽123内的润滑油的量,从而可有效减少沿转轴2轴向滑行的润滑油的量,进而可达到减少进入发电机内的润滑油的量的目的。本发明提供的核电站发电机的密封系统,有效减少了润滑油进入发电机内的量,保证了核电站发电机运行的稳定可靠性和安全可靠性。Further, the embodiment of the present invention also provides a nuclear power generator sealing system, which is used to seal the fit gap between the nuclear power generator rotating shaft 2 and the end cover 5, including being arranged between the end cover 5 and the rotating shaft 2 to prevent The lubricating oil on the end cover 5 enters the inner oil retaining structure 1 in the generator, and the inner oil retaining structure 1 includes an inner oil retaining ring 11 fixedly connected to the end cover 5 and having an oil discharge channel and an inner oil retaining ring 11 installed on the inner oil retaining ring 11 The first sealing ring 12 on the inner side wall; the first sealing ring 12 adopts the above-mentioned sealing component of the nuclear power plant generator. Since the first sealing ring 12 has adopted the above-mentioned sealing components, the number of oil teeth 121 on a single first sealing ring 12 can be set to more than two, and the number of slow oil grooves 122 can be set to more than one. Like this, on the one hand, it is effective The number of times the internal oil retaining structure 1 blocks the axial sliding of lubricating oil is increased, thereby improving the sealing and oil retaining effect of the internal oil retaining structure 1; The amount of lubricating oil buffered and discharged into the oil-repelling groove 123 from the slow oil groove 122 is increased, thereby effectively reducing the amount of lubricating oil sliding along the axial direction of the rotating shaft 2, thereby achieving the purpose of reducing the amount of lubricating oil entering the generator . The sealing system of the generator of the nuclear power plant provided by the invention effectively reduces the amount of lubricating oil entering the generator, and ensures the stable reliability and safety reliability of the generator of the nuclear power plant.
优选地,如图1和图2所示,一个内油挡挡圈11的内壁上设有两个第一密封环12,两第一密封环12沿转轴2的轴向方向间隔设于内油挡挡圈11的内侧壁上。可以理解地,通过增加单个第一密封环12上的油齿121和缓油槽122的数量即可实现增加对润滑油沿转轴2轴向滑行的阻挡次数和疏引排放次数,但是,当单个第一密封环12上的油齿121和缓油槽122的数量过多时,会使第一密封环12的设计加工过程较复杂,从而加大第一密封环12的加工制造难度。本实施例,第一密封环12设置为两个,一方面可有效增加内油挡结构1的油齿121数量和缓油槽122数量,从而可增加内油挡结构1对润滑油沿转轴2轴向滑行的阻挡次数和疏引排放次数,进而可有效减少从内油挡结构1进入发电机内的润滑油的量;另一方面在增加油齿121数量和缓油槽122数量的前提下,可防止由于单个第一密封环12的油齿121数量和缓油槽122数量过多造成单个第一密封环12结构过于复杂,从而利于第一密封环12的设计加工;再一方面由于第一密封环12可随转轴2进行浮动,故,第一密封环12设置为两个,可使两个第一密封环12上的不同油齿121的径向浮动幅度有所差异(一个第一密封环12的径向浮动大,另一个第一密封环12的径向浮动小),进而利于提高内油挡结构1对润滑油沿转轴2轴向滑行的阻挡效果。当然了,第一密封环12也可只设置一个,或者在内油挡挡圈11宽度足够大的情况下第一密封环12也可设置两个以上,如三个等。Preferably, as shown in FIGS. 1 and 2 , two first seal rings 12 are provided on the inner wall of an inner oil retaining ring 11 , and the two first seal rings 12 are spaced between the inner oil seal ring 12 along the axial direction of the rotating shaft 2 . On the inner wall of the retaining ring 11. It can be understood that by increasing the number of oil teeth 121 and slow oil grooves 122 on the single first sealing ring 12, the number of times of blocking and dredging and discharging of lubricating oil sliding along the axial direction of the rotating shaft 2 can be increased. However, when the single first seal ring 12 When there are too many oil teeth 121 and slow oil grooves 122 on the sealing ring 12 , the design and processing process of the first sealing ring 12 will be complicated, thereby increasing the difficulty of processing and manufacturing the first sealing ring 12 . In this embodiment, two first sealing rings 12 are provided. On the one hand, the number of oil teeth 121 and slow oil grooves 122 in the inner oil retaining structure 1 can be effectively increased, thereby increasing the number of lubricating oil in the inner oil retaining structure 1 along the axial direction of the rotating shaft 2. The number of blocking times and dredging discharge times of sliding can effectively reduce the amount of lubricating oil entering the generator from the inner oil retaining structure 1; The number of oil teeth 121 and slow oil grooves 122 of a single first seal ring 12 are too many to cause the structure of a single first seal ring 12 to be too complicated, which is beneficial to the design and processing of the first seal ring 12; The rotating shaft 2 floats, so the first sealing ring 12 is set to two, which can make the radial floating range of different oil teeth 121 on the two first sealing rings 12 differ to some extent (the radial direction of one first sealing ring 12 The floating is large, and the radial floating of the other first sealing ring 12 is small), which in turn helps to improve the effect of the inner oil retaining structure 1 on the lubricating oil sliding along the axial direction of the rotating shaft 2. Of course, only one first sealing ring 12 may be provided, or more than two first sealing rings 12 may be provided, such as three, if the width of the inner oil retaining ring 11 is sufficiently large.
具体地,如图1~图3所示,内油挡挡圈11上设有供第一密封环12插入安装的安装槽111。优选地,安装槽111呈T形,第一密封环12的外侧壁对应设有可插入安装槽111内的T形安装部124,第一密封环12通过弹性件(图未示)锁紧固定于安装槽111内。内油挡挡圈11由两个半环挡圈(图未示)拼接成一个整体环状部件,子弧环120可沿半环挡圈的弧长方向从半环挡圈的端面插入安装于内油挡挡圈11的安装槽111内。T形安装槽111的径向(沿内油挡挡圈11的直径方向)高度大于T形安装部124的径向(沿第一密封环12的直径方向)高度,这样,可使得第一密封环12安装于内油挡挡圈11上后可产生一定的径向浮动。通过弹性件可将第一密封环12的T形安装部124压紧于内油挡挡圈11的T形安装槽111内,而当转轴2出现径向跳动时,第一密封环12可随着转轴2的跳动进行浮动,从而可有效防止第一密封环12的油齿121刮伤转轴2的表面或者转轴2碰伤、碰断第一密封环12的油齿121。Specifically, as shown in FIGS. 1 to 3 , the inner oil retaining ring 11 is provided with an installation groove 111 for inserting and installing the first sealing ring 12 . Preferably, the mounting groove 111 is T-shaped, and the outer wall of the first sealing ring 12 is correspondingly provided with a T-shaped mounting portion 124 that can be inserted into the mounting groove 111, and the first sealing ring 12 is locked and fixed by an elastic member (not shown in the figure). in the mounting groove 111. The inner oil retaining ring 11 is spliced by two half-ring retaining rings (not shown in the figure) to form an integral ring-shaped part. The sub-arc ring 120 can be inserted and installed on the In the installation groove 111 of the inner oil retaining ring 11. The radial height (along the diameter direction of the inner oil retaining ring 11) of the T-shaped installation groove 111 is greater than the radial height (along the diameter direction of the first seal ring 12) of the T-shaped installation part 124, so that the first seal can be After the ring 12 is installed on the inner oil retaining ring 11, a certain radial float can be generated. The T-shaped installation part 124 of the first sealing ring 12 can be pressed into the T-shaped installation groove 111 of the inner oil retaining ring 11 through the elastic member, and when the shaft 2 runs out radially, the first sealing ring 12 can follow the Floating according to the beating of the rotating shaft 2 , thereby effectively preventing the oil teeth 121 of the first sealing ring 12 from scratching the surface of the rotating shaft 2 or the rotating shaft 2 from scratching or breaking the oil teeth 121 of the first sealing ring 12 .
具体地,弹性件的一端固定连接第一密封环12的T形安装部124,另一端延伸抵顶于安装槽111的内壁上。具体应用中,弹性件可为弹片或者弹簧。Specifically, one end of the elastic member is fixedly connected to the T-shaped installation portion 124 of the first sealing ring 12 , and the other end extends against the inner wall of the installation groove 111 . In a specific application, the elastic member can be a shrapnel or a spring.
进一步地,如图1和图2所示,于内油挡挡圈11朝向发电机外侧的端面上,还固设有用于抵挡并疏引部分润滑油的挡油环13。挡油环13可采用铝材制成。其通过在内油挡挡圈11朝向发电机外侧的端面上增设一挡油环13,可有效减少进入油齿121与转轴2间隙的润滑油的量,从而可有效减少进入发电机内的润滑油的量。Further, as shown in FIG. 1 and FIG. 2 , on the end face of the inner oil retaining ring 11 facing the outer side of the generator, an oil deflecting ring 13 for resisting and draining part of lubricating oil is also fixed. The oil deflector ring 13 can be made of aluminum. By adding an oil deflecting ring 13 on the end surface of the inner oil retaining ring 11 facing the outer side of the generator, the amount of lubricating oil entering the gap between the oil gear 121 and the rotating shaft 2 can be effectively reduced, thereby effectively reducing the lubricating oil entering the generator. amount of oil.
具体地,如图1和图4所示,挡油环13由上半子环131和下半子环132拼接而成,于上半子环131朝向内油挡挡圈11的端面上,还凸设有用于防止甩到上半子环131上的润滑油滴落至转轴2上的半遮蔽环14。上半子环131和下半子环132安装于内油挡挡圈11上后可围合成一完整环状的挡油环13,且上半子环131位于转轴2轴心的上方,下半子环132位于转轴2轴心的下方。半遮蔽环14可与上半子环131一体成型设计加工;也可将半遮蔽环14与上半子环131分为两个独立的部件分别设计加工后,再通过焊接方式连接在一起。半遮蔽环14的设置,一方面可使上半子环131与内油挡挡圈11之间形成一定的间隙,从而利于使部分润滑油进入该间隙内进行排放;另一方面由于半遮蔽环14是连续半环体,即上半子环131与内油挡挡圈11之间的间隙呈封闭式,这样,滴落至上半子环131与内油挡挡圈11之间间隙的润滑油只能沿着半遮蔽环14的顶部表面进行流动滴落,从而可防止从转轴2上甩落至上半子环131与内油挡挡圈11之间间隙的润滑油直接滴落至转轴2上,进而可减少沿转轴2轴向向内油挡结构1滑行的润滑油的量。Specifically, as shown in Figures 1 and 4, the oil deflector ring 13 is formed by splicing an upper half subring 131 and a lower half subring 132. A semi-shielding ring 14 for preventing the lubricating oil thrown onto the upper half sub-ring 131 from dripping onto the rotating shaft 2 is convexly provided. After the upper half sub-ring 131 and the lower half sub-ring 132 are installed on the inner oil retaining ring 11, they can form a complete annular oil retaining ring 13, and the upper half sub-ring 131 is located above the shaft center of the rotating shaft 2, and the lower half The sub-ring 132 is located below the axis of the rotating shaft 2 . The semi-shielding ring 14 can be designed and processed integrally with the upper half sub-ring 131; the semi-shielding ring 14 and the upper half sub-ring 131 can also be divided into two independent parts, designed and processed separately, and then connected together by welding. The setting of the semi-shielding ring 14, on the one hand, can form a certain gap between the upper half sub-ring 131 and the inner oil retaining ring 11, thereby facilitating part of the lubricating oil to enter the gap for discharge; on the other hand, due to the semi-shielding ring 14 is a continuous semi-ring body, that is, the gap between the upper half sub-ring 131 and the inner oil retaining ring 11 is closed, so that the lubricating oil dripping into the gap between the upper half sub-ring 131 and the inner oil retaining ring 11 It can only flow and drip along the top surface of the semi-shielding ring 14, thereby preventing the lubricating oil thrown from the rotating shaft 2 into the gap between the upper half sub-ring 131 and the inner oil retaining ring 11 from directly dripping onto the rotating shaft 2 , thereby reducing the amount of lubricating oil sliding axially inwardly along the shaft 2 to the oil retaining structure 1 .
优选地,上半子环131和下半子环132的内壁边缘均为经呈卷边处理或圆角处理而成的光滑弧段,这样,在转轴2出现振动时,即使转轴2碰触上半子环131和下半子环132的内壁,转轴2也不会被上半子环131和下半子环132的内壁边缘刮伤。更优选地,上半子环131和下半子环132的内壁边缘与转轴2之间至少设有0.5mm的间距。Preferably, the inner wall edges of the upper half sub-ring 131 and the lower half sub-ring 132 are all smooth arc segments processed by crimping or rounding, so that when the rotating shaft 2 vibrates, even if the rotating shaft 2 touches the upper The inner wall of the half sub-ring 131 and the lower half sub-ring 132 , the rotating shaft 2 will not be scratched by the inner wall edges of the upper half sub-ring 131 and the lower half sub-ring 132 . More preferably, a distance of at least 0.5 mm is provided between the inner wall edges of the upper half sub-ring 131 and the lower half sub-ring 132 and the rotating shaft 2 .
具体地,如图1所示,上半子环131通过第一紧固组件15固定于内油挡挡圈11上,下半子环132通过第二紧固组件16固定于内油挡挡圈11上。上半子环131和下半子环132是分别安装固定于内油挡挡圈11上的。第一紧固组件15和第二紧固组件件16均设有多个,且多个第一紧固组件15和多个第二紧固组件件16沿圆周方向均匀等间隔分布,这样,可使各第一紧固组件15和第二紧固组件件16受力较均匀。Specifically, as shown in FIG. 1 , the upper half sub-ring 131 is fixed on the inner oil retaining ring 11 through the first fastening assembly 15 , and the lower half sub-ring 132 is fixed on the inner oil retaining ring through the second fastening assembly 16 11 on. The upper half sub-ring 131 and the lower half sub-ring 132 are installed and fixed on the inner oil retaining ring 11 respectively. The first fastening assembly 15 and the second fastening assembly 16 are all provided with a plurality, and a plurality of first fastening assemblies 15 and a plurality of second fastening assemblies 16 are evenly and equidistantly distributed along the circumferential direction, so that The first fastening component 15 and the second fastening component 16 are stressed evenly.
具体地,如图1和图4所示,第一紧固组件15包括具有螺帽的螺栓151,上半子环131上贯穿开设有供螺栓151穿设的第一通孔141,内油挡挡圈11上设有与螺栓151配合设置的第一螺纹孔。具体安装时,螺栓151穿过第一通孔141并螺纹连接第一螺纹孔,从而可有效实现上半子环131在内油挡挡圈11上的锁紧固定。Specifically, as shown in Figures 1 and 4, the first fastening assembly 15 includes a bolt 151 with a nut, the upper half sub-ring 131 is penetrated with a first through hole 141 for the bolt 151 to pass through, and the inner oil retainer The retaining ring 11 is provided with a first threaded hole cooperating with the bolt 151 . During specific installation, the bolt 151 passes through the first through hole 141 and is screwed into the first threaded hole, so that the upper half sub-ring 131 can be effectively locked and fixed on the inner oil retaining ring 11 .
进一步地,如图1所示,第一紧固组件15还包括垫圈152,垫圈152夹设于螺帽与上半子环131之间。垫圈152为平面垫圈或平面垫圈与弹性垫圈的组合,垫圈152的设置,主要用于扩大螺栓151的螺帽与上半子环131之间的接触面积,从而可防止螺帽在上半子环131上压出压痕。Further, as shown in FIG. 1 , the first fastening component 15 further includes a washer 152 sandwiched between the nut and the upper half sub-ring 131 . The washer 152 is a flat washer or a combination of a flat washer and an elastic washer. The setting of the washer 152 is mainly used to expand the contact area between the nut of the bolt 151 and the upper half sub-ring 131, thereby preventing the nut from being in the upper half of the sub-ring. Press out indentation on 131.
具体地,如图1、图4和图5所示,第二紧固组件16包括双头螺柱161、和螺母162,双头螺柱161包括中间台肩段1613和分别设于中间台肩段1613两侧的第一螺柱段1611、第二螺柱段1612,内油挡挡圈11上设有与第一螺柱段1611配合设置的第二螺纹孔,下半子环132上贯穿开设有供第二螺柱段1612穿设的第二通孔1321,第二螺柱段1612穿过第二通孔1321螺纹连接螺母162。中间台肩段1613的设置,一方面可使下半子环132与内油挡挡圈11之间具有一定的间距,从而利于保证上半子环131和下半子环132安装于内油挡挡圈11上后的端面较平整;另一方面由于多个双头螺柱161是间隔设置的,故而,使得下半子环132与内油挡挡圈11之间的间隙呈开放式,从而利于从转轴2上甩落的润滑油和沿半遮蔽环14底部滴落的润滑油可从下半子环132与内油挡挡圈11之间的间隙滴入发电机的集油管道内。Specifically, as shown in Fig. 1, Fig. 4 and Fig. 5, the second fastening assembly 16 includes a stud 161 and a nut 162, the stud 161 includes a middle shoulder section 1613 and is respectively arranged on the middle shoulder The first stud segment 1611 and the second stud segment 1612 on both sides of the segment 1613, the inner oil retaining ring 11 is provided with a second threaded hole cooperating with the first stud segment 1611, and the lower half sub-ring 132 runs through A second through hole 1321 is defined for passing through the second stud section 1612 , and the second stud section 1612 passes through the second through hole 1321 to be threadedly connected to the nut 162 . The setting of the middle shoulder section 1613, on the one hand, can make a certain distance between the lower half sub-ring 132 and the inner oil retaining ring 11, thereby helping to ensure that the upper half sub-ring 131 and the lower half sub-ring 132 are installed on the inner oil retaining ring. The upper and rear end faces of the retaining ring 11 are relatively flat; on the other hand, since a plurality of double-ended studs 161 are arranged at intervals, the gap between the lower half sub-ring 132 and the inner oil retaining retaining ring 11 is open, thereby The lubricating oil that is beneficial to throwing off from the rotating shaft 2 and the lubricating oil dripping along the bottom of the semi-shielding ring 14 can drip into the oil collecting pipeline of the generator from the gap between the lower half sub-ring 132 and the inner oil retaining ring 11.
优选地,中间台肩段1613的轴向宽度等于半遮蔽环14的轴向宽度,这样,可使上半子环131和下半子环132安装于内油挡挡圈11上后的端面较平整,从而利于由半遮蔽环14可流至下半子环132与内油挡挡圈11的间隙之间。Preferably, the axial width of the intermediate shoulder section 1613 is equal to the axial width of the half-shielding ring 14, so that the end faces of the upper half sub-ring 131 and the lower half sub-ring 132 after they are installed on the inner oil retaining ring 11 are relatively small. Flattening, so as to facilitate the flow from the semi-shielding ring 14 to the gap between the lower half sub-ring 132 and the inner oil retaining ring 11 .
优选地,螺母162为圆螺母162,第二紧固组件16还包括用于锁紧圆螺母162的止动垫圈163,止动垫圈163夹设于螺母162与下半子环132之间。圆螺母162和止动垫圈163的配合设置,可有效提高圆螺母162在第二螺柱段1612上的紧固可靠性,进而提高下半子环132在内油挡挡圈11上安装的稳固可靠性。Preferably, the nut 162 is a round nut 162 , the second fastening assembly 16 further includes a stop washer 163 for locking the round nut 162 , and the stop washer 163 is sandwiched between the nut 162 and the lower half sub-ring 132 . The cooperative arrangement of the round nut 162 and the stop washer 163 can effectively improve the fastening reliability of the round nut 162 on the second stud section 1612, thereby improving the stability of the lower half sub-ring 132 installed on the inner oil retaining ring 11. reliability.
进一步地,如图2和图6所示,本发明实施例提供的核电站发电机的密封系统,还包括用于供润滑油流动以隔离外界空气与发电机内氢气的密封瓦结构33。优选地,为了使发电机内氢气与外界空气不致相遇而积聚,密封瓦结构33采用双流环密封瓦结构33。双流环密封瓦结构33的具体工作过程为:压力润滑油从不同油槽进入发电机转轴2与密封瓦结构33之间的间隙后,以相反方向分别向氢气侧和空气侧排出,从而使氢气侧(发电机内侧)和空气侧(发电机外侧)完全分开,进而可有效保证密封的安全可靠性。Further, as shown in Fig. 2 and Fig. 6, the sealing system of the generator of the nuclear power plant provided by the embodiment of the present invention also includes a sealing shoe structure 33 for flowing lubricating oil to isolate the outside air from the hydrogen in the generator. Preferably, the sealing shoe structure 33 adopts a double-flow ring sealing shoe structure 33 in order to prevent the hydrogen in the generator from meeting and accumulating with the outside air. The specific working process of the double-flow ring seal shoe structure 33 is as follows: After the pressure lubricating oil enters the gap between the generator shaft 2 and the seal shoe structure 33 from different oil tanks, it is discharged to the hydrogen side and the air side in opposite directions, so that the hydrogen side (inside the generator) and the air side (outside the generator) are completely separated, thus effectively ensuring the safety and reliability of the seal.
具体地,如图2和图6所示,密封瓦结构33呈环状,其外侧壁固定连接端盖5,内侧壁套设于转轴2上,且密封瓦结构33上设有供润滑油流动至其内侧壁与转轴2之间间隙的供油通道。Specifically, as shown in Figure 2 and Figure 6, the sealing shoe structure 33 is annular, its outer wall is fixedly connected to the end cover 5, the inner wall is sleeved on the rotating shaft 2, and the sealing shoe structure 33 is provided with a lubricating oil flow. The oil supply channel to the gap between its inner wall and the rotating shaft 2.
具体地,如图2和图6所示,密封瓦结构33包括固定连接端盖5且具有凹腔的密封瓦座32、设于密封瓦座32凹腔内的密封瓦31和用于将密封瓦31压紧固定于密封瓦座32凹腔内的固定板33。密封瓦座32可通过螺丝固定连接端盖5,固定板33可通过螺丝固定连接密封瓦座32。密封瓦31的中间开设有与发电机转轴2配合设置的轴孔。具体安装时,密封瓦31、密封瓦座32和保持板组成为一环状整体部件,该环状整体部件通过密封瓦31上轴孔套装于发电机的转轴2上,然后通过支撑环、螺丝等将由密封瓦31、密封瓦座32和保持板组成的环状整体部件锁紧固定于发电机端盖5上。在密封瓦31与发电机转轴2之间,密封瓦31侧面与密封瓦座32之间紧密的间隙用于保持密封瓦31周向和径向的压力油膜。为了建立合适的压力油膜,密封瓦31与发电机转轴2之间的径向间隙一般设置在0.35-0.38mm之间,密封瓦31侧面与密封瓦座32之间的轴向间隙一般设置在0.20~0.26mm之间,这样,密封瓦31在密封瓦座32中可以径向和轴向浮动。而为了防止密封瓦31随着发电机转轴2一起旋转,密封瓦座32中一般还装设有用于限制密封瓦31旋转的防转销(图中未示出)。Specifically, as shown in Fig. 2 and Fig. 6, the sealing shoe structure 33 includes a sealing shoe seat 32 fixedly connected to the end cover 5 and having a cavity, a sealing shoe 31 arranged in the cavity of the sealing shoe seat 32, and a sealing shoe 31 for sealing The tile 31 is compressed and fixed on the fixing plate 33 in the concave cavity of the sealing tile seat 32 . The sealing tile seat 32 can be fixedly connected to the end cover 5 by screws, and the fixing plate 33 can be fixedly connected to the sealing tile seat 32 by screws. A shaft hole cooperating with the generator shaft 2 is opened in the middle of the sealing shoe 31 . During specific installation, the sealing shoe 31, the sealing shoe seat 32 and the retaining plate form a ring-shaped integral part, and the ring-shaped integral part is sleeved on the rotating shaft 2 of the generator through the upper shaft hole of the sealing shoe 31, and then through the supporting ring, the screw etc. The ring-shaped integral part made up of the sealing tile 31, the sealing tile seat 32 and the holding plate is locked and fixed on the generator end cover 5. Between the sealing shoe 31 and the generator shaft 2 , the tight gap between the side of the sealing shoe 31 and the sealing shoe seat 32 is used to maintain the circumferential and radial pressure oil film of the sealing shoe 31 . In order to establish a suitable pressure oil film, the radial gap between the sealing shoe 31 and the generator shaft 2 is generally set between 0.35-0.38 mm, and the axial gap between the side of the sealing shoe 31 and the sealing shoe seat 32 is generally set at 0.20 mm. ~0.26mm, in this way, the sealing shoe 31 can float radially and axially in the sealing shoe seat 32. In order to prevent the sealing shoe 31 from rotating together with the generator shaft 2, an anti-rotation pin (not shown in the figure) for limiting the rotation of the sealing shoe 31 is generally installed in the sealing shoe seat 32 .
进一步地,如图2所示,本发明实施例提供的核电站发电机的密封系统,还包括用于阻止端盖5上的润滑油流出发电机外的外油挡结构4,密封瓦结构33设于内油挡结构1和外油挡结构4之间。Further, as shown in Fig. 2, the sealing system of the nuclear power plant generator provided by the embodiment of the present invention also includes an outer oil retaining structure 4 for preventing the lubricating oil on the end cover 5 from flowing out of the generator, and the sealing shoe structure 33 is set Between the inner oil retaining structure 1 and the outer oil retaining structure 4.
具体地,如图2所示,外油挡结构4包括固定连接端盖5且具有排油通道的外油挡挡圈41和安装于外油挡挡圈41内侧壁上的第二密封环42。第二密封环42的设置可有效实现外油挡结构4与转轴2的径向密封,进而可有效防止密封瓦结构上的润滑油流出发电机外。外油挡挡圈41的设置,主要用于实现外油挡结构4在端盖5上的安装固定,并可有效支撑第二密封环42。Specifically, as shown in FIG. 2 , the outer oil retaining structure 4 includes an outer oil retaining ring 41 fixedly connected to the end cover 5 and having an oil discharge channel, and a second sealing ring 42 installed on the inner wall of the outer oil retaining ring 41 . The setting of the second sealing ring 42 can effectively realize the radial sealing between the outer oil retaining structure 4 and the rotating shaft 2 , thereby effectively preventing the lubricating oil on the sealing shoe structure from flowing out of the generator. The setting of the outer oil retaining ring 41 is mainly used to realize the installation and fixation of the outer oil retaining structure 4 on the end cover 5 and can effectively support the second sealing ring 42 .
具体地,如图1和图2所示,核电站发电机的转轴2为阶梯轴,内油挡结构1、密封瓦结构和外油挡结构4分别安装于三个之间直径不同的轴段上。为了便于描述,将内油挡结构1安装的转轴2轴段称为第一轴段21,将密封瓦结构安装的转轴2轴段称为第二轴段22,将外油挡结构4安装的转轴2轴段称为第三轴段23。第二轴段22的两端分别连接第一轴段21和第三轴段23,且第一轴段21的直径和第三轴段23的直径均大于第二轴段22的直径,这样,可防止由密封瓦结构流出的润滑油直接甩至内油挡结构1和外油挡结构4上。第一轴段21和第二轴段22的过渡处为圆角过渡,这样,可延长第一轴段21和第二轴段22的过渡长度,进而利于提高由第一轴段21和第二轴段22的过渡处抵挡润滑油的量。Specifically, as shown in Figures 1 and 2, the rotating shaft 2 of the nuclear power plant generator is a stepped shaft, and the inner oil retaining structure 1, the sealing shoe structure and the outer oil retaining structure 4 are respectively installed on three shaft sections with different diameters . For the convenience of description, the shaft section of the rotating shaft 2 installed on the inner oil retaining structure 1 is called the first shaft section 21, the shaft section of the rotating shaft 2 installed on the sealing shoe structure is called the second shaft section 22, and the shaft section installed on the outer oil retaining structure 4 is called the first shaft section 21. The shaft section of the rotating shaft 2 is called the third shaft section 23 . The two ends of the second shaft section 22 are respectively connected to the first shaft section 21 and the third shaft section 23, and the diameter of the first shaft section 21 and the diameter of the third shaft section 23 are larger than the diameter of the second shaft section 22, like this, It can prevent the lubricating oil flowing out from the sealing shoe structure from being directly thrown onto the inner oil retaining structure 1 and the outer oil retaining structure 4 . The transition of the first shaft section 21 and the second shaft section 22 is a fillet transition, like this, the transition length of the first shaft section 21 and the second shaft section 22 can be extended, and then it is beneficial to improve the speed of the first shaft section 21 and the second shaft section 22. The transition of the shaft section 22 resists the quantity of lubricating oil.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换或改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement or improvement made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
Claims (20)
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