CN104413540A - Tobacco loading technology based on bulk curing fixed square frames and pins - Google Patents
Tobacco loading technology based on bulk curing fixed square frames and pins Download PDFInfo
- Publication number
- CN104413540A CN104413540A CN201310396121.8A CN201310396121A CN104413540A CN 104413540 A CN104413540 A CN 104413540A CN 201310396121 A CN201310396121 A CN 201310396121A CN 104413540 A CN104413540 A CN 104413540A
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- China
- Prior art keywords
- cigarette
- tobacco leaf
- tobacco
- square frame
- dress cigarette
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B1/00—Preparation of tobacco on the plantation
- A24B1/08—Suspending devices for tobacco leaves
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
Abstract
The invention relates to a tobacco loading technology based on bulk curing fixed square frames and pins, and belongs to the technical field of tobacco curing. A tobacco loading support is arranged in a bulk curing barn; the fixed tobacco loading square frames, the triangular pins and movable tobacco loading and unloading plates are matched with the tobacco loading support; the fixed tobacco loading square frames and the movable tobacco loading and unloading plates are horizontally placed on the tobacco loading support; tobacco leaves are horizontally placed on the movable tobacco loading and unloading plates and the fixed tobacco loading square frames; after the movable tobacco loading and unloading plates and the fixed tobacco loading square frames are filled with the tobacco leaves, movable square rods are clamped on the movable tobacco loading and unloading plates and the fixed tobacco loading square frames, and the triangular pins are inserted in the tobacco leaves so that the tobacco leaves are fixed; the movable tobacco loading and unloading plates are removed and the tobacco leaves are hung in the fixed tobacco loading square frames; the existing curing barn tobacco loading and air dividing partitions are omitted; and after the curing barn is filled with the tobacco leaves, the tobacco leaves can be cured. The tobacco loading technology based on the bulk curing fixed square frames and the pins has the advantages that the tobacco loading amount is large, the tobacco loading speed is high, the tobacco loading neatness and the tobacco loading uniformity are high, the tip curling degree of the tobacco leaves is reduced, the labor and the cost are saved, and the problem that stalks of the tobacco leaves are bent is solved completely.
Description
Technical field
The present invention relates to a kind of dense drying and fix square frame contact pin dress cigarette technology, belong to baking of flue-cured tobacco technical field.
Background technology
Domestic dense drying technology obtains popularity, the supporting dress cigarette mode of dense drying and dress cigarette equipment also a lot, such as, " loose leaf fast quick-mounting cigarette frame " in Chinese patent (patent No. is 201220222105.8), the patent No. are " frame dress cigarette bulk curing barn " in 201110231608.1 etc., and the advanced technology promoted at present mainly contains loose leaf and stacks dress cigarette and loose leaf sign inserting dress cigarette technology.If a kind of " the close hothouse loose-tobacco loading method " in Chinese patent (patent No. is 2009102494.3) stacks at loose leaf the dress cigarette technology that dress cigarette and loose leaf cigarette frame dress cigarette technical foundation are optimized, this technology has obtained tobacco grower's accreditation in production, this kind of dress cigarette mode promotes the use in national main product cigarette district, its advantage mainly comprises: 1. filling smoke which, to stack dress cigarette than peg dress cigarette and loose leaf large, relative saving of labor and reduce coal-fired consumption; 2. tobacco leaf is relatively fixing, and the comparatively loose leaf of dress cigarette regularity and uniformity is stacked dress cigarette and significantly improved, and cured tobacco leaf quality significantly improves; 3. structure is simple, is convenient to study and promotes.
But loose leaf sign inserting dress cigarette technology is appointed and so be there is following problem in production is used: 1. fill cigarette speed slower.Adopt leaf base down, blade tip fills cigarette upward, and the too much or very few tobacco leaf that all can cause of each tobacco leaf quantity loading fixing square bar lodges; 2. fill cigarette regularity and uniformity not high.Adopt leaf base down, blade tip fills cigarette upward, often causes dress cigarette first tight rear loose phenomenon; 3. elasticity is uneven causes tobacco leaf flavescence Time Inconsistency in bake process, extends the flavescence time, increases baking total time, increases fuel cost, and part tobacco leaf turns yellow excessively simultaneously, affects quality of tobacco; 4. tobacco leaf blade tip and petiole bend obviously, are unfavorable for classification process, affect tobacco leaf outward appearance, and then affect tobacco price.To this, need to take some other way to be solved problems.
Summary of the invention
Based on above-mentioned situation, the object of the invention is to solve that the dress cigarette speed that existing bulk curing barn dress cigarette mode exists is slow, dress cigarette regularity and uniformity is not high, tobacco leaf turns yellow time is longer, high in cost of production problem, and provide a kind of and can improve dress cigarette speed, solve dress cigarette regularity, cost-saving and the dense drying that can reduce tobacco leaf blade tip and petiole buckling problem fixes square frame contact pin dress cigarette technology.
For achieving the above object, this invention technical scheme is as follows:
A kind of dense drying fixes square frame contact pin dress cigarette technology, comprise fixing dress cigarette square frame, triangle contact pin, movable square bar and movable handling cigarette plate, in bulk curing barn, install dress cigarette frame, fixing dress cigarette square frame, triangle contact pin and movable handling cigarette plate mate with dress cigarette frame; Fixing dress cigarette square frame and movable handling cigarette plate are lain on dress cigarette frame, lain in by tobacco leaf in movable handling cigarette plate and fixing dress cigarette square frame, tobacco leaf fills movable square bar on rear card, plugs triangle contact pin and fixes tobacco leaf; Remove movable handling cigarette plate, make tobacco leaf be suspended in fixing dress cigarette square frame; Baking can be started after barn fills tobacco leaf.
Further, fixing dress cigarette square frame and movable handling cigarette plate adopt metal or wood materials to make, and described triangle contact pin adopts metal material to make.
This kind of dense drying fixes square frame contact pin dress cigarette technology, and concrete steps are as follows:
(1) material is made: make fixing dress cigarette square frame, movable handling cigarette plate and triangle metal contact pin, dress cigarette frame is installed in bulk curing barn;
(2) material assembling: first fixing dress cigarette square frame and movable cigarette plate two ends of load and unload are put into and fill on cigarette frame before dress cigarette, load and unload on cigarette plate in activity and load onto cigarette dividing plate;
(3) fill cigarette: shaken loose gently by the fresh tobacco leaf of gathering, lie in equably on movable handling cigarette plate and in fixing dress cigarette square frame, tobacco leaf petiole contact dress cigarette dividing plate, tobacco leaf is alignd with dividing plate, and dividing plate is 20 ~ 40cm from fixing dress cigarette square bar distance; After tobacco leaf fills up fixing dress cigarette square frame, fixing square bar is inserted square bar holddown groove and fill cigarette square frame fix with fixing;
(4) smoke which control is filled: dress cigarette quantity can be controlled by the width of fixing dress cigarette square frame, and dress smoke which increases along with the width increase of fixing dress cigarette square frame, and used width is at 15 ~ 30cm, and standard barn goes out dry smoke which 800 ~ 1100kg;
(5) contact pin: when fixing dress cigarette square frame fill tobacco leaf fixing after, fix tobacco leaf further with triangle contact pin, for the tobacco leaf that smoked sheet is longer, triangle contact pin is inserted in above fixing dress cigarette square frame, reduces longer tobacco leaf blade tip and to lodge degree; When tobacco leaf is shorter, triangle contact pin is upwards inserted in above fixing dress cigarette square frame with any pin, and all the other two pins are in below fixing dress cigarette square frame, guarantee that shorter tobacco leaf can not come off;
(6) mobile activity handling cigarette plate: after tobacco leaf is fixed by fixing dress cigarette square frame and triangle contact pin, cigarette plate is loaded and unloaded in the mobile or activity of taking off, now, tobacco leaf because of Action of Gravity Field sagging, fixing dress cigarette square frame is along petiole direction 90-degree rotation, and fixing dress cigarette square frame four limit lies against on barn fixed support, and tobacco leaf petiole down, blade tip, hangs on fixing dress cigarette square frame upward completely;
(7) toast: barn tobacco leaf can start baking after all filling;
(8) unload cigarette: after tobacco leaf dries moisture regain, barn support is put movable handling cigarette plate, takes out triangle contact pin, unload fixing square bar, unloaded by tobacco leaf from activity handling cigarette plate, neat heap is put into and is simple and easyly unloaded cigarette frame, and tobacco bales is penetrated storehouse.
Beneficial effect of the present invention is: adopt dense drying to fix square frame contact pin dress cigarette technology, by using fixing dress cigarette square frame, triangle contact pin and movable handling cigarette plate, the in-built smoke stratification of barn keeps flat dress cigarette, remove split-wind plate simultaneously, solve the problem of existing loose leaf sign inserting dress cigarette baking, have the following advantages:
(1) fill cigarette quantity larger, dress smoke which can increase 20-30%, and dress cigarette controllable quantity.Keep flat dress cigarette, fixing after first filling cigarette, smoke filling density is larger.The width control system dress smoke which of dress cigarette square frame can be fixed in various places according to leaf tobacco production horizontal adjustment.
(2) cigarette speed is filled faster.Keep flat dress cigarette, there is not tobacco leaf lodging problem in dress cigarette process, speed is faster.
(3) fill cigarette regularity and uniformity better.Employing keeps flat dress cigarette, only needs tobacco leaf to scatter stacking, then fixes.Dress cigarette regularity and uniformity better.
(4) this falls in saving of labor.This kind of dress cigarette mode does not re-use split-wind plate, and between every, barn can be saved and make split-wind plate expense more than 5000 yuan, adopts special handling cigarette portable plate, and dress cigarette is more laborsaving, more convenient.Every a heatable brick bed tobacco leaf dress cigarette amount of labour used can reduce 30%.
(5) tobacco leaf blade tip and petiole buckling problem is solved.Adopt triangle contact pin, different length tobacco leaf all can better be fixed.Reduce tobacco leaf blade tip buckling problem.Eliminate split-wind plate, tobacco leaf is in suspension status at bake process Leaf, solves tobacco leaf petiole buckling problem completely.Reduce tobacco leaf blade tip amount of crimp, tobacco leaf grading recruitment reduces more than 20%, and tobacco leaf presentation quality is better.
Accompanying drawing explanation
Fig. 1 is the dress cigarette structural representation in this inventive embodiments.
Fig. 2 is the activity handling cigarette plate structure schematic diagram in this inventive embodiments.
Fig. 3 is the triangle metal contact pin structure schematic diagram in this inventive embodiments.
Description of symbols in figure, 1, metope; 2, fixing dress cigarette square frame; 3, fixing square bar; 4, cigarette dividing plate is filled; 5, tobacco leaf; 6, triangle metal contact pin; 7, fixing dress cigarette square frame U-shaped portion is divided; 8, split-wind plate holddown groove; 9, movable handling cigarette board mount; 10, movable handling cigarette plate; 11, movable latch; 12, active card pin; 13, steady pin.
Detailed description of the invention
In order to further describe the present invention, set forth the detailed description of the invention of this invention further below in conjunction with accompanying drawing.
Embodiment
For the loose leaf bulk curing barn of a cigarette-filling house 800cm × 270cm, dress cigarette 3 layers of specification.Dress fresh tobacco leaf capacity is 6000-9000kg, and every a heatable brick bed goes out dry tobacco leaf 800-1100kg, can in the tobacco flue-curing of cigarette area 30-35 mu.Select specification be 400mm wide × metal that 250mm is thick fixes dress cigarette square frame, square frame 138cm length × 20cm is wide, and square frame is by fixing dress cigarette square frame U-shaped part and fixing square bar forms, and barn needs fixingly to fill 90, cigarette square frame.Manufacturing specification is that 25cm is long, and spacing is the triangle metal contact pin of 10cm, and a barn needs triangle metal contact pin 500.Make the activity handling cigarette plate that one piece of 131cm length × 40cm is wide, the wide dividing plate of one piece of 131cm length × 25cm installed by movable handling cigarette plate.
As shown in Figure 1, the both sides metope 1 in existing standard barn and position, middle, apart from 30cm place installation activity handling cigarette board mount 9 above existing barn split-wind plate holddown groove 8 for filling cigarette; Produce one piece of movable handling cigarette plate 10(as Fig. 2 according to specification empty in barn), fixing dress cigarette square frame U-shaped portion divide 7 and fixing square bar 3, triangle metal contact pin 6(is as Fig. 3).Successively activity is loaded and unloaded cigarette plate 10, the fixing cigarette square frame U-shaped portion that fills divides 7 two ends to lean against on movable handling cigarette board mount 9, activity handling cigarette plate 10 is installed and fills cigarette dividing plate 4, and fix with active card pin 13; By enough tobacco leaf 5 petioles inwardly, near dress cigarette dividing plate 4, blade tip outwards keeps flat dress cigarette; When tobacco leaf piles with after fixing dress cigarette U-shaped portion divides 7 completely, block upper fixing square bar 3 with steady pin 12; Triangle metal contact pin 6 is inserted on fixing square bar 3 and fix tobacco leaf.Exit the movable latch 11 at movable handling two ends, left and right, cigarette plate 10 rear, movable handling cigarette plate 10 is rotated counterclockwise 90 degree, tobacco leaf leaf is along with being rotated counterclockwise 90 degree, the four edges of fixing dress cigarette square frame 2 is completely near activity handling cigarette board mount 9, tobacco leaf petiole down, tobacco leaf upward, to be fixed by fixing square bar 3 and triangle metal contact pin 6 and is suspended on movable handling cigarette board mount 9, completing dress cigarette by blade tip.After tobacco leaf 5 dries moisture regain, first activity is loaded and unloaded cigarette plate 10 and put into existing barn split-wind plate holddown groove 8, take off triangle metal contact pin 6, take off fixing square bar 3, tobacco leaf is taken out, simply tie up rear warehouse-in and preserve.
Claims (3)
1. dense drying fixes a square frame contact pin dress cigarette technology, it is characterized in that: in bulk curing barn, install dress cigarette frame, and fixing dress cigarette square frame, triangle contact pin and movable handling cigarette plate mate with dress cigarette frame; Fixing dress cigarette square frame and movable handling cigarette plate are lain on dress cigarette frame, lain in by tobacco leaf in movable handling cigarette plate and fixing dress cigarette square frame, tobacco leaf fills movable square bar on rear card, plugs triangle contact pin and fixes tobacco leaf; Remove movable handling cigarette plate, make tobacco leaf be suspended in fixing dress cigarette square frame; Baking can be started after barn fills tobacco leaf.
2. dense drying according to claim 1 fixes square frame contact pin dress cigarette technology, it is characterized in that: described fixing dress cigarette square frame and movable handling cigarette plate adopt metal or wood materials to make, and described triangle contact pin adopts metal material to make.
3. dense drying according to claim 1 fixes square frame contact pin dress cigarette technology, it is characterized in that: described dress cigarette technology concrete steps are as follows:
(1) material is made: make fixing dress cigarette square frame, movable handling cigarette plate and triangle metal contact pin, dress cigarette frame is installed in bulk curing barn;
(2) material assembling: first fixing dress cigarette square frame and movable cigarette plate two ends of load and unload are put into and fill on cigarette frame before dress cigarette, load and unload on cigarette plate in activity and load onto cigarette dividing plate;
(3) fill cigarette: shaken loose gently by the fresh tobacco leaf of gathering, lie in equably on movable handling cigarette plate and in fixing dress cigarette square frame, tobacco leaf petiole contact dress cigarette dividing plate, tobacco leaf is alignd with dividing plate, and dividing plate is 20 ~ 40cm from fixing dress cigarette square bar distance; After tobacco leaf fills up fixing dress cigarette square frame, fixing square bar is inserted square bar holddown groove and fill cigarette square frame fix with fixing;
(4) smoke which control is filled: dress cigarette quantity can be controlled by the width of fixing dress cigarette square frame, and dress smoke which increases along with the width increase of fixing dress cigarette square frame, and used width is at 15 ~ 30cm, and standard barn goes out dry smoke which 800 ~ 1100kg;
(5) contact pin: when fixing dress cigarette square frame fill tobacco leaf fixing after, fix tobacco leaf further with triangle contact pin, for the tobacco leaf that smoked sheet is longer, triangle contact pin is inserted in above fixing dress cigarette square frame, reduces longer tobacco leaf blade tip and to lodge degree; When tobacco leaf is shorter, triangle contact pin inserts above fixing dress cigarette square frame with any pin, and all the other two pins are in below fixing dress cigarette square frame, guarantee that shorter tobacco leaf can not come off;
(6) mobile activity handling cigarette plate: after tobacco leaf is fixed by fixing dress cigarette square frame and triangle contact pin, cigarette plate is loaded and unloaded in the mobile or activity of taking off, now, tobacco leaf because of Action of Gravity Field sagging, fixing dress cigarette square frame is along petiole direction 90-degree rotation, and fixing dress cigarette square frame four limit lies against on barn fixed support, and tobacco leaf petiole down, blade tip, hangs on fixing dress cigarette square frame upward completely;
(7) toast: barn tobacco leaf can start baking after all filling;
(8) unload cigarette: after tobacco leaf dries moisture regain, barn support is put movable handling cigarette plate, takes out triangle contact pin, unload fixing square bar, unloaded by tobacco leaf from activity handling cigarette plate, neat heap is put into and is simple and easyly unloaded cigarette frame, and tobacco bales is penetrated storehouse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310396121.8A CN104413540B (en) | 2013-09-04 | 2013-09-04 | Dense drying fixes square frame contact pin tobacco loading method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310396121.8A CN104413540B (en) | 2013-09-04 | 2013-09-04 | Dense drying fixes square frame contact pin tobacco loading method |
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| CN104413540A true CN104413540A (en) | 2015-03-18 |
| CN104413540B CN104413540B (en) | 2016-02-10 |
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| CN201310396121.8A Active CN104413540B (en) | 2013-09-04 | 2013-09-04 | Dense drying fixes square frame contact pin tobacco loading method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105077551A (en) * | 2015-09-16 | 2015-11-25 | 贵州省烟草公司毕节市公司 | Frame-type hanging curing device for flue-cured tobaccos and hanging curing using method thereof |
| CN105192873A (en) * | 2015-11-05 | 2015-12-30 | 贵州省烟草科学研究院 | Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins |
| CN105212256A (en) * | 2015-11-12 | 2016-01-06 | 贵州省烟草公司毕节市公司 | A kind of baking of flue-cured tobacco hangs cigarette device and using method thereof |
| CN106235372A (en) * | 2016-09-29 | 2016-12-21 | 贵州省烟草公司遵义市公司桐梓县分公司 | Bulk curing barn dissipates the leaf sign inserting dress persistently overheating roasting perfume (or spice) of cigarette and bakes soft baking method |
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| US3999303A (en) * | 1976-01-02 | 1976-12-28 | William Kearns Martin | Apparatus and method for tobacco handling and curing |
| CN201243614Y (en) * | 2008-09-05 | 2009-05-27 | 贵州省烟草科学研究所 | Loose tobacco filling tool for coarctation barn for curing fire-cured tobacco |
| CN101507528A (en) * | 2009-03-31 | 2009-08-19 | 贵州省烟草科学研究所 | Close hothouse loose-tobacco loading method |
| CN101695406A (en) * | 2009-09-30 | 2010-04-21 | 河南农业大学 | Needle-inserted tobacco frame for bulk curer |
-
2013
- 2013-09-04 CN CN201310396121.8A patent/CN104413540B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3999303A (en) * | 1976-01-02 | 1976-12-28 | William Kearns Martin | Apparatus and method for tobacco handling and curing |
| CN201243614Y (en) * | 2008-09-05 | 2009-05-27 | 贵州省烟草科学研究所 | Loose tobacco filling tool for coarctation barn for curing fire-cured tobacco |
| CN101507528A (en) * | 2009-03-31 | 2009-08-19 | 贵州省烟草科学研究所 | Close hothouse loose-tobacco loading method |
| CN101695406A (en) * | 2009-09-30 | 2010-04-21 | 河南农业大学 | Needle-inserted tobacco frame for bulk curer |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105077551A (en) * | 2015-09-16 | 2015-11-25 | 贵州省烟草公司毕节市公司 | Frame-type hanging curing device for flue-cured tobaccos and hanging curing using method thereof |
| CN105192873A (en) * | 2015-11-05 | 2015-12-30 | 贵州省烟草科学研究院 | Outdoor tobacco loading method based on bulk curing of loose leaves fixed through inserted pins |
| CN105212256A (en) * | 2015-11-12 | 2016-01-06 | 贵州省烟草公司毕节市公司 | A kind of baking of flue-cured tobacco hangs cigarette device and using method thereof |
| CN106235372A (en) * | 2016-09-29 | 2016-12-21 | 贵州省烟草公司遵义市公司桐梓县分公司 | Bulk curing barn dissipates the leaf sign inserting dress persistently overheating roasting perfume (or spice) of cigarette and bakes soft baking method |
| CN106235372B (en) * | 2016-09-29 | 2018-01-30 | 贵州省烟草公司遵义市公司桐梓县分公司 | Bulk curing barn dissipates the persistently overheating roasting fragrant roasting soft baking method of leaf sign inserting dress cigarette |
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| CN104413540B (en) | 2016-02-10 |
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