CN104405073A - Production line and production method for steel structure plates - Google Patents

Production line and production method for steel structure plates Download PDF

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Publication number
CN104405073A
CN104405073A CN201410691643.5A CN201410691643A CN104405073A CN 104405073 A CN104405073 A CN 104405073A CN 201410691643 A CN201410691643 A CN 201410691643A CN 104405073 A CN104405073 A CN 104405073A
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Prior art keywords
steel
panel
frock
welding
production line
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CN201410691643.5A
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CN104405073B (en
Inventor
徐泽樟
黄军海
吴学军
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Guangdong Yao housing Polytron Technologies Inc
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FOSHAN NANHAI YAODA BUILDING MATERIAL Co Ltd
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Publication of CN104405073A publication Critical patent/CN104405073A/en
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Abstract

The invention discloses a production line and production method for steel structure plates. The production line comprises a panel production line for processing panels, a double-end saw used for cutting standard materials, a steel structure forming production line used for steel structure processing, a welding operation station used for welding steel frame structures, and a plate nailing production line used for combining the steel structure plates. The production line for steel structure plates, provided by the invention, has the characteristics of high automation degree, and stable quality of produced steel structure plate products.

Description

A kind of steel work panel production line and production method thereof
[technical field]
The present invention relates to a kind of panel production line and production method thereof, especially a kind of steel work panel production line and production method thereof.
[background technology]
At present, because steel work movable board room, factory building and integrated house have cheap, easy for installation, the advantage such as installation period is short, mobility is high, reusable edible compared to the house of traditional reinforced concrete structure, be widely used in daily life.The sheet material of integrated house can be produced with industrialized mode, realize prefabricated construction, due to the great demand in market, structure and the material of the steel work sheet material used for integrated house and integrated house have had large quantifier elimination, but it is high not enough to manufacture steel work sheet material automaticity at present, production efficiency is lower, has had a strong impact on the process of integrated house industrialization assembling.
[summary of the invention]
For above-mentioned technical problem, the present invention aims to provide a kind of steel work panel production line and production method thereof, to adapt to the needs that steel work board industryization is produced.
In order to solve above technical problem, the concrete technical scheme of the present invention is as follows:
A kind of steel work panel production line, comprise the panel production line for panel machining, for the dual-end saw of standard material cutting, for the steel structure forming production line of steel work processing, for the welding workstation of steel framed structure welding and the nail-plate line for steel work sheet material compound, it is characterized in that, described panel production line comprises feeder, double end edge milling machines, engraving machine and yard device that automatically falls, described steel structure forming production line comprises discharging frame, to bin, punching is to bin, shaped device, hole punched device and cutting device, described welding workstation comprises welding robot, walking guide rail, tooling base and frock, described nail-plate line comprises automatic charging device according to this from charging aperture to discharging opening, position, school frock, upper spike devices, patch station, roll-over table, beat glue workbench, loaders' station, beat glue workbench, position, school frock, upper spike devices, finished product detection, automatic blanking device.
Further, frock described in described welding workstation is rectangular frame, framework is fixed on described tooling base relative to both sides mid point, described tooling base is provided with motor, described frock can rotate along 2 place central axiss under described driven by motor, and described walking guide rail is parallel with described rotary middle spindle or vertical.
Further, in described welding workstation, three frock welding are responsible for by a welding robot, three Square tool are on the left of described welding robot respectively, right side and front, wherein two the frock rotations in left and right and described walking guide rail parallel, front frock rotation is vertical with described walking guide rail.
Further, described welding robot comprises pedestal, rotating circular disk, underarm, upper arm and welding gun from top to bottom successively, described pedestal is fixed on described walking guide rail, and can along described walking guide rail movement, described rotating circular disk is arranged on described pedestal, and can rotate along described pedestal axle center, described underarm one end is connected with described disk upper surface mid point, and the other end is connected with described upper arm.
Further, position, described school tooling base is fixed with the floating formwork that can fluctuate, described floating formwork diverse location is provided with the clamping device that can be used for clamping steel framework web, described floating formwork fore-and-aft direction and left and right sides are provided with the positioning cylinder can locating steel framework, tooling base both sides, position, described school are provided with rail plate, position, described school tooling base is provided with the roll shaft for carrying steel framed structure, described rail plate is provided with multiple crossbeams that can slide along guide rail direction, described crossbeam is provided with the boring nailing device that can freely walk.
Further, in described nail-plate line, automatic charging device adopts material loading gantry manipulator, and described manipulator adopts vacuum cup, and described two gantry manipulators are respectively used to the supply of panel and steel framed structure.
A production method for steel work sheet material, comprises the steps:
Step 1: the production of steel framed structure:
(1) according to steel framed structure choice criteria material and the molding mass of design, standard material is hollow cuboid steel, and molding mass is package rectangle steel;
(2) use dual-end saw that standard material is cut into specific length;
(3) molding mass is through forming production line debatching, feed, punching, many group mould wheel shapings, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped;
(4) according to the needs of steel framed structure assembling, step (2) and (3) is repeated;
(5) steel obtained are assembled into required steel framed structure, and be fixed in the frock of welding workstation, frock is faced up be horizontal, after electroplating equipment wielding machine people has welded the seam of steel frame front and side, frock is revolved turnback and make frock on the contrary upward, then the reverse side of welding parameters calculated;
(6) weld the upset of rear frock, steel come off under gravity, manually haul out;
Step 2: the processing of panel, by panel through double end milling limit, carve, cut the panel obtaining given size and effect of decorative patterns with automatic stacking;
Step 3: the processing of filler, cuts into prescribed level by filler by steel work interior spatial structure size, so that sheet material inside is filled;
Step 4: steel work sheet material Compound Machining:
(1) sucker is adopted to be superposed successively by the steel framed structure obtained in the panel obtained in step 2 and step 1, upper spike devices is entered through conveying roll, correct panel and steel framed structure position, make it align all around, by upper nail of holing, panel and steel framed structure are combined between the higher and lower levels;
(2) panel combined and steel framed structure send into patch station through conveying roll, fill leaking upper nail part in (1);
(3) entering roll-over table through conveying roll again, making panel be in below steel framed structure through turning over turnback;
(4) enter after completing upset and beat glue station, by inside steel frame and panel stamp glue in exposed portion upward, enter filler station through conveying roll, and at the solid filler of steel frame;
(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, adopting sucker the panel obtained in step 2 suction to be placed on completes on the steel frame of filler, upper spike devices is entered through conveying roll, correct top panel and steel framed structure position, make it align all around, by upper nail of holing, top panel and steel framed structure are combined between the higher and lower levels;
(6) the steel work sheet material obtained enters finished product detection station through conveying roll and detects, and then adopts gantry manipulator automatic blanking to obtain required steel work sheet material.
Further, the time rotated by programming butt welding machine tool people's welding sequence and frock in described step 1 is set, and realizes Full-automatic welding.
Further, corresponding three frocks of welding robot in described step (1), three frocks are distributed in the left side of described welding robot, right side and front, described welding robot is while one of them frock of welding, steel framed structure is unloaded in second frock upset, 3rd frock assembles steel framed structure as required, and described welding robot free of discontinuities can carry out the welding of second frock after having welded first frock.
The invention provides a kind of steel work panel production line and production method thereof, there is following beneficial effect:
(1) adopt robot Full-automatic welding, can effectively reduce welding error, improve welding effect, improve welding efficiency, significant for the stability improving steel structure frame;
(2) on nail-plate line, be automation from equipment such as sucker automatic chargings, automatically position, school nail, turning plate, sucker automatic blanking, mechanization degree is high, effectively can reduce cost of labor and labour intensity, enhances productivity;
(3) many crossbeams are adopted can to move forward and backward on rail plate in nail-plate machine, with the needs of satisfied different plate length, different nailing spacing; Crossbeam is arranged the boring nailing device that can freely walk, this boring nailing device all can move freely, and to meet the nailing needs of different in width, different template, and can not mutually interfere; Adopt floating formwork, fluctuate, be beneficial to the turnover of framework, panel;
(4) on floating formwork, diverse location arranges clamping device, by clamping its web, buckling deformation can not be there is when can ensure nailing and affect nailing effect, the original state of mould bases is below roll shaft, when above steel frame and cement board have arrived mould bases, mould bases emersion holds steel framework and cement board, compresses steel framework outer to reach the object of location by the pressing plate on positioning cylinder;
(4) in nail-plate line, automatic feeding device adopts two gantry manipulators, and steel framework is placed in side, opposite side plate placement, and steel framework and panel are placed in left and right circulation, raise the efficiency;
(5) robots are responsible for the welding of three frocks, weld one, installation component one, unload one that welds, and without the need to shutting down, cycle operation, raise the efficiency;
(6) weld the upset of rear mould bases, component comes off under gravity, manually hauls out, time saving and energy saving.
[accompanying drawing explanation]
Fig. 1 is process flow diagram of the present invention;
Fig. 2 is panel production-line technique FB(flow block) of the present invention;
Fig. 3 is nail-plate Wiring technology FB(flow block) of the present invention;
Fig. 4 is the present invention's preferably welding workstation structure chart;
Fig. 5 is the present invention's preferably nail-plate machine structure chart;
Fig. 6 is the preferably steel work sheet material sectional view utilizing production line of the present invention and production method to obtain;
Fig. 7 is the present invention's preferably steel framed structure disassembly diagram;
1-frock; 2-base; 3-air pressure fastening devices; 4-motor; 5-walking track;
6-pedestal; 7-rotating circular disk; 8-underarm; 9-upper arm; 10-welding gun;
11-motor; 12-nail-plate machine base; 13-roller; 14-rail plate; 15-crossbeam;
16-boring nailing device; 17-floating formwork; 18-positioning cylinder; 19-working head;
20-steel work sheet material; 21-top panel; 22-filler; 23-screw;
24-Z-type reinforcing rib; 25-little C type reinforcing rib; 26-lower panel; 27-upper and lower side frame.
[detailed description of the invention]
Below in conjunction with detailed description of the invention, the present invention is further detailed explanation.
In order to those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
Be illustrated in figure 1 process chart of the present invention, standard material is hollow cuboid steel, and molding mass is package rectangle steel, and concrete technology step is as follows:
(1) standard material is that standard material cuts into regulatory specifications through dual-end saw;
(2) molding mass is processed into debatching, feed, punching, many group mould wheel shapings through forming production line, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped;
(3) the one-tenth structural section obtained is assembled into required steel framed structure, and be fixed in the frock of welding workstation, frock is faced up be horizontal, after electroplating equipment wielding machine people has welded the seam of steel frame front and side, frock is revolved turnback and make frock on the contrary upward, the reverse side of welding parameters calculated again, completes the welding of framework;
(4) panel is obtained the panel of given size, effect of decorative patterns through panel production line simultaneously;
(5) filler is cut into prescribed level by steel work interior spatial structure size, so that sheet material inside is filled;
(6) follow closely on steel framed structure and upper and lower panel on nail-plate line, and complete the filling of filler, obtain required steel work sheet material.
Be illustrated in figure 2 panel production-line technique FB(flow block) of the present invention, comprise feeder, double end edge milling machines, engraving machine, automatic stacking machine successively, panel, through successively through material loading, double end milling limit, engraving, finally obtains shaping panel.
Be illustrated in figure 3 nail-plate Wiring technology FB(flow block) of the present invention, comprise automatic charging device, position, school frock, upper spike devices, patch station, roll-over table successively, beat glue workbench, loaders' station, beat glue workbench, position, school frock, upper spike devices, finished product detection, automatic blanking device, concrete steps are as follows:
(1) adopt sucker shaping panel and steel framed structure to be superposed successively, enter upper spike devices through conveying roll, correct panel and steel framed structure position, make it align all around, by upper nail of holing, panel and steel framed structure are combined between the higher and lower levels;
(2) panel combined and steel framed structure send into patch station through conveying roll, fill leaking upper nail part in (1);
(3) entering roll-over table through conveying roll again, making panel be in below steel framed structure through turning over turnback;
(4) enter after completing upset and beat glue station, by inside steel frame and panel stamp glue in exposed portion upward, enter filler station through conveying roll, and at the solid filler of steel frame;
(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, adopting sucker shaping panel suction to be placed on completes on the steel frame of filler, upper spike devices is entered through conveying roll, correct top panel and steel framed structure position, make it align all around, by upper nail of holing, top panel and steel framed structure are combined between the higher and lower levels;
(6) the steel work sheet material obtained enters finished product detection station through conveying roll and detects, and then adopts gantry manipulator automatic blanking to obtain required steel work sheet material.
Be illustrated in figure 4 the present invention's preferably welding workstation structure chart, comprise frock 1, base 2, air pressure fastening devices 3, motor 4, walking track 5, pedestal 6, rotating circular disk 7, underarm 8, upper arm 9, welding gun 10, motor 11, one-tenth structural section is operationally first assembled into required steel framed structure by it, and be fixed in the frock 1 of welding workstation by air pressure fastening devices 3, frock 1 is faced up be horizontal, electroplating equipment wielding machine people pedestal 6 is fixed on walking track 5, and can move along walking track 5 direction, rotating circular disk 7 is arranged on pedestal 6, and can rotate along pedestal 6 axle center, underarm 8 one end is connected with rotating circular disk 7 upper surface mid point, the other end is connected with upper arm 9, by the drive electroplating equipment wielding machine people horizontal movement of pedestal, the rotary motion of rotating circular disk 7, the swing of underarm 8 and upper arm 9 can make welding gun 10 arrive each position of steel framed structure welding, after having welded the seam of steel frame front and side, frock is revolved turnback and make frock on the contrary upward, the reverse side of welding parameters calculated again, complete the welding of framework.
Be illustrated in figure 5 the present invention's preferably nail-plate machine structure chart, comprise nail-plate machine base 12, roller 13, rail plate 14, crossbeam 15, boring nailing device 16, floating formwork 17, positioning cylinder 18 and working head 19, wherein nail-plate machine base 12 is fixed with the floating formwork 17 that can fluctuate, floating formwork 17 front and back and left and right sides are provided with positioning cylinder 18, the original state of floating formwork 17 is below roll shaft, when above steel frame and cement board have arrived floating formwork 17, floating formwork 17 emersion holds steel framework and cement board, steel framework outer is compressed to reach the object of location by the pressing plate on positioning cylinder 18, after completing location, moved left and right on crossbeam 15 by crossbeam 15 movable and boring nailing device 16 on rail plate 14, boring nailing device 16 is provided with the working head 19 for nailing of holing, and working head 19 adopts cylinder to promote.
Be illustrated in figure 6 preferably steel work sheet material 20 sectional view utilizing production line of the present invention and production method to obtain, if Fig. 7 is the present invention's preferably steel framed structure disassembly diagram, comprise top panel 21, filler 22, screw 23, Z-type reinforcing rib 24, little C type reinforcing rib 25, lower panel 26 and upper and lower side frame 27, wherein Z-type reinforcing rib 24, little C type reinforcing rib 25 obtain through processing and forming for molding mass, and top panel 21 and lower panel 26 are shaping panel.
On the present invention is described in detail, the above, be only the preferred embodiment of the present invention, do not limit the scope of the present invention, namely allly does impartial change according to the application's scope and modify, and all should still belong in covering scope of the present invention.

Claims (9)

1. a steel work panel production line, comprise the panel production line for panel machining, for the dual-end saw of standard material cutting, for the steel structure forming production line of steel work processing, for the welding workstation of steel framed structure welding and the nail-plate line for steel work sheet material compound, it is characterized in that, described panel production line comprises feeder, double end edge milling machines, engraving machine and yard device that automatically falls, described steel structure forming production line comprises discharging frame, to bin, punching is to bin, shaped device, hole punched device and cutting device, described welding workstation comprises welding robot, walking guide rail, tooling base and frock, described nail-plate line comprises automatic charging device according to this from charging aperture to discharging opening, position, school frock, upper spike devices, patch station, roll-over table, beat glue workbench, loaders' station, beat glue workbench, position, school frock, upper spike devices, finished product detection, automatic blanking device.
2. a kind of steel work panel production line as claimed in claim 1, it is characterized in that, frock described in described welding workstation is rectangular frame, framework is fixed on described tooling base relative to both sides mid point, described tooling base is provided with motor, described frock can rotate along 2 place central axiss under described driven by motor, and described walking guide rail is parallel with described rotary middle spindle or vertical.
3. a kind of steel work panel production line as claimed in claim 1, it is characterized in that, in described welding workstation, three frock welding are responsible for by a welding robot, three Square tool are on the left of described welding robot respectively, right side and front, wherein two the frock rotations in left and right and described walking guide rail parallel, front frock rotation is vertical with described walking guide rail.
4. a kind of steel work panel production line as claimed in claim 1, it is characterized in that, described welding robot comprises pedestal, rotating circular disk, underarm, upper arm and welding gun from top to bottom successively, described pedestal is fixed on described walking guide rail, and can along described walking guide rail movement, described rotating circular disk is arranged on described pedestal, and can rotate along described pedestal axle center, described underarm one end is connected with described disk upper surface mid point, and the other end is connected with described upper arm.
5. a kind of steel work panel production line as claimed in claim 1, it is characterized in that, position, described school tooling base is fixed with the floating formwork that can fluctuate, described floating formwork diverse location is provided with the clamping device that can be used for clamping steel framework web, described floating formwork fore-and-aft direction and left and right sides are provided with the positioning cylinder can locating steel framework, tooling base both sides, position, described school are provided with rail plate, position, described school tooling base is provided with the roll shaft for carrying steel framed structure, described rail plate is provided with multiple crossbeams that can slide along guide rail direction, described crossbeam is provided with the boring nailing device that can freely walk.
6. a kind of steel work panel production line as claimed in claim 1, it is characterized in that, in described nail-plate line, automatic charging device adopts material loading gantry manipulator, and described manipulator adopts vacuum cup, and described two gantry manipulators are respectively used to the supply of panel and steel framed structure.
7. a production method for steel work sheet material, comprises the steps:
Step 1: the production of steel framed structure
(1) according to steel framed structure choice criteria material and the molding mass of design, standard material is hollow cuboid steel, and molding mass is package rectangle steel;
(2) use dual-end saw that standard material is cut into specific length;
(3) molding mass is through forming production line debatching, feed, punching, many group mould wheel shapings, in the severing of middle, hole, obtaining cross sectional shape is C shape, c-shape, Z-shaped;
(4) according to the needs of steel framed structure assembling, step (2) and (3) is repeated;
(5) steel obtained are assembled into required steel framed structure, and be fixed in the frock of welding workstation, frock is faced up be horizontal, after electroplating equipment wielding machine people has welded the seam of steel frame front and side, frock is revolved turnback and make frock on the contrary upward, then the reverse side of welding parameters calculated;
(6) weld the upset of rear frock, steel come off under gravity, manually haul out;
Step 2: the processing of panel, by panel through double end milling limit, carve, cut the panel obtaining given size and effect of decorative patterns with automatic stacking;
Step 3: the processing of filler, cuts into prescribed level by filler by steel work interior spatial structure size, so that sheet material inside is filled;
Step 4: steel work sheet material Compound Machining
(1) sucker is adopted to be superposed successively by the steel framed structure obtained in the panel obtained in step 2 and step 1, upper spike devices is entered through conveying roll, correct panel and steel framed structure position, make it align all around, by upper nail of holing, panel and steel framed structure are combined between the higher and lower levels;
(2) panel combined and steel framed structure send into patch station through conveying roll, fill leaking upper nail part in (1);
(3) entering roll-over table through conveying roll again, making panel be in below steel framed structure through turning over turnback;
(4) enter after completing upset and beat glue station, by inside steel frame and panel stamp glue in exposed portion upward, enter filler station through conveying roll, and at the solid filler of steel frame;
(5) after completing filler, glue is stamped at filler upper surface, feeding station is delivered into through roller, adopting sucker the panel obtained in step 2 suction to be placed on completes on the steel frame of filler, upper spike devices is entered through conveying roll, correct top panel and steel framed structure position, make it align all around, by upper nail of holing, top panel and steel framed structure are combined between the higher and lower levels;
(6) the steel work sheet material obtained enters finished product detection station through conveying roll and detects, and then adopts gantry manipulator automatic blanking to obtain required steel work sheet material.
8. the production method of a kind of steel work sheet material as claimed in claim 7, is characterized in that, the time rotated by programming butt welding machine tool people's welding sequence and frock in described step 1 is set, and realizes Full-automatic welding.
9. the production method of a kind of steel work sheet material as claimed in claim 7, it is characterized in that, corresponding three frocks of welding robot in described step (1), three frocks are distributed in the left side of described welding robot, right side and front, described welding robot is while one of them frock of welding, steel framed structure is unloaded in second frock upset, 3rd frock assembles steel framed structure as required, and described welding robot free of discontinuities can carry out the welding of second frock after having welded first frock.
CN201410691643.5A 2014-11-27 2014-11-27 A kind of steel construction panel production line and production method thereof Active CN104405073B (en)

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CN105058142A (en) * 2015-07-16 2015-11-18 济南星辉数控机械科技有限公司 Plate type production line capable of automatically charging and discharging
CN105128142A (en) * 2015-06-16 2015-12-09 季生海 Light partition board production line
CN105269325A (en) * 2015-11-18 2016-01-27 长沙长泰机器人有限公司 Robot work station for automatic machining of aluminum alloy door frame and machining method
CN106112331A (en) * 2016-07-07 2016-11-16 黄亦晴 A kind of plate welding device
CN106493526A (en) * 2016-12-27 2017-03-15 湖北鑫索建设有限公司 A kind of heavy hyperboloid arc steel box-girder manufacture craft
CN107363477A (en) * 2017-07-18 2017-11-21 江苏绿色辉煌节能科技有限公司 A kind of production technology of high usage, precision steel structures
CN107856464A (en) * 2017-11-01 2018-03-30 南通欧科数控设备有限公司 A kind of laser carving method of door-plate
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CN105269325A (en) * 2015-11-18 2016-01-27 长沙长泰机器人有限公司 Robot work station for automatic machining of aluminum alloy door frame and machining method
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CN106493526A (en) * 2016-12-27 2017-03-15 湖北鑫索建设有限公司 A kind of heavy hyperboloid arc steel box-girder manufacture craft
CN106493526B (en) * 2016-12-27 2018-04-10 湖北鑫索建设有限公司 A kind of heavy hyperboloid arc steel box-girder manufacture craft
CN107363477A (en) * 2017-07-18 2017-11-21 江苏绿色辉煌节能科技有限公司 A kind of production technology of high usage, precision steel structures
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CN110355578B (en) * 2019-01-18 2020-11-06 天津港峰门窗制品股份有限公司 Profile processing system and processing technology
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