CN104400669B - Dust removing device for stone shot blasting - Google Patents
Dust removing device for stone shot blasting Download PDFInfo
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- CN104400669B CN104400669B CN201410669095.6A CN201410669095A CN104400669B CN 104400669 B CN104400669 B CN 104400669B CN 201410669095 A CN201410669095 A CN 201410669095A CN 104400669 B CN104400669 B CN 104400669B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/003—Removing abrasive powder out of the blasting machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/023—Pockets filters, i.e. multiple bag filters mounted on a common frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
- B01D46/04—Cleaning filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/56—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2267/00—Multiple filter elements specially adapted for separating dispersed particles from gases or vapours
- B01D2267/30—Same type of filters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2279/00—Filters adapted for separating dispersed particles from gases or vapours specially modified for specific uses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
本发明提供了一种石材抛丸除尘装置,其包括:除尘器室体;离心风机,其设置于所述气流出口处;隔板,其设置于所述除尘器室体内,通过所述隔板将所述除尘器室体分割为第一腔室和第二腔室;除尘布袋,其位于所述第一腔室和第二腔室内;储气包,其位于所述除尘布袋的上方并与所述除尘布袋相连通;脉冲阀,其位于所述储气包的上方并与所述储气包相连通;用于控制所述第一腔室打开和关闭的第一控制装置;用于控制所述第二腔室打开和关闭的第二控制装置。本发明的石材抛丸除尘装置,除尘效果显著提高,工作效率提高了4倍以上。
The invention provides a stone shot blasting dust removal device, which includes: a dust collector chamber; a centrifugal fan, which is arranged at the air outlet; a partition, which is arranged in the dust collector chamber, and passes through the partition Divide the dust remover chamber body into a first chamber and a second chamber; a dust bag, which is located in the first chamber and the second chamber; an air storage bag, which is located above the dust bag and is connected with the dust bag The dust bag is connected; a pulse valve, which is located above the air storage bag and communicated with the air storage bag; a first control device for controlling the opening and closing of the first chamber; for controlling A second control means for opening and closing of the second chamber. The stone shot blasting and dedusting device of the present invention significantly improves the dedusting effect, and the working efficiency is increased by more than 4 times.
Description
技术领域technical field
本实用型专利涉及工程机械领域,尤其是一种石材抛丸除尘装置。The utility model relates to the field of engineering machinery, in particular to a stone shot blasting dust removal device.
背景技术Background technique
石材抛丸清理机在毛化光滑表面的石材时会产生大量的石材粉尘。石材粉尘粒径细小,质量轻、密度小,且含有大量对人体有害的二氧化硅。这类粉尘使用干式除尘,除尘效果不佳,且难以保持稳定。因为石材粉尘粒径细小,质量轻、密度小传统除尘器上的风机在工作时,脉冲反吹清灰装置不能将大量吸附在滤袋上的石材粉尘吹走,一大部分灰尘在室内进行二次飞扬没有排出除尘室体。时间久后,除尘器中的滤袋上大量的石头粉尘使得除尘器通气不顺畅,抛丸清理室体内气流负压骤减。清理室体进出口端飞扬大量的灰尘,且除尘器顶部的风机出风口为含尘气体。这样的石材抛丸器的除尘器在实际使用上存在很大的缺陷。The stone shot blasting machine will produce a lot of stone dust when roughening the stone with smooth surface. The particle size of stone dust is small, light in weight, low in density, and contains a large amount of silica which is harmful to human body. This type of dust uses dry dust removal, the dust removal effect is not good, and it is difficult to maintain stability. Because the particle size of stone dust is small, light in weight and low in density, when the fan on the traditional dust collector is working, the pulse back-blowing dust cleaning device cannot blow away a large amount of stone dust adsorbed on the filter bag, and a large part of the dust is carried out indoors. The second Feiyang did not discharge the dust chamber. After a long time, a large amount of stone dust on the filter bag in the dust collector makes the ventilation of the dust collector not smooth, and the negative pressure of the airflow in the shot blasting cleaning room drops sharply. A large amount of dust is flying from the inlet and outlet of the cleaning room, and the air outlet of the fan on the top of the dust collector is dusty gas. There is a big defect in the actual use of the dust collector of such a stone blasting machine.
因此,有必要对现有技术做进一步改进。Therefore, it is necessary to further improve the prior art.
发明内容Contents of the invention
本发明的目的在于克服上述现有技术的缺陷提供一种石材抛丸除尘装置,其除尘效果好,工作效率高。The purpose of the present invention is to overcome the defects of the above-mentioned prior art and provide a stone shot blasting dust removal device, which has good dust removal effect and high working efficiency.
为达成前述目的,本发明一种石材抛丸除尘装置,其包括:In order to achieve the aforementioned purpose, a stone blasting and dedusting device of the present invention comprises:
除尘器室体,其上方开设有气流出口、下方设置有粉尘收集装置,所述粉尘收集装置侧面开设有气流入口,底部开设有粉尘出口;The dust collector chamber has an air outlet on the top and a dust collection device on the bottom. The dust collection device has an air inlet on the side and a dust outlet on the bottom;
离心风机,其设置于所述气流出口处;Centrifugal fan, which is arranged at the air outlet;
隔板,其设置于所述除尘器室体内,通过所述隔板将所述除尘器室体分割为第一腔室和第二腔室;a partition, which is arranged in the dust collector chamber, and divides the dust collector chamber into a first chamber and a second chamber through the partition;
除尘布袋,其位于所述第一腔室和第二腔室内;dust bag, which is located in the first chamber and the second chamber;
储气包,其位于所述除尘布袋的上方并与所述除尘布袋相连通;an air storage bag, which is located above the dust bag and communicated with the dust bag;
脉冲阀,其位于所述储气包的上方并与所述储气包相连通;A pulse valve, which is located above the gas storage bag and communicates with the gas storage bag;
用于控制所述第一腔室和第二腔室打开和关闭的控制装置。Control means for controlling opening and closing of said first and second chambers.
作为本发明一个优选的实施例,所述控制装置包括气缸、与所述气缸相连的闸门。As a preferred embodiment of the present invention, the control device includes an air cylinder and a gate connected to the air cylinder.
作为本发明一个优选的实施例,离心风机工作,所述控制装置控制所述第一腔室关闭、控制所述第二腔室打开,带粉尘的气流从所述气流入口进入第二腔室通过位于所述第二腔室内的除尘布袋进行过滤,过滤完成后,关闭第二腔室,所述控制装置控制所述第一腔室打开,同时打开第二腔室的脉冲阀,带粉尘的气流从所述气流入口进入第一腔室通过位于所述第一腔室内的除尘布袋进行过滤,同时通过所述第二腔室的脉冲阀的压缩空气将所述第二腔室内的除尘布袋中的积灰吹落,净化后的气体通过离心风机从所述气流出口流出;As a preferred embodiment of the present invention, the centrifugal fan works, the control device controls the closing of the first chamber and the opening of the second chamber, and the airflow with dust enters the second chamber from the airflow inlet and passes through the The dust-removing cloth bag located in the second chamber is filtered, and after the filtration is completed, the second chamber is closed, the control device controls the opening of the first chamber, and at the same time opens the pulse valve of the second chamber, and the airflow with dust Entering the first chamber from the air inlet is filtered through the dust bag in the first chamber, and at the same time, the compressed air passing through the pulse valve of the second chamber The accumulated dust is blown off, and the purified gas flows out from the air outlet through the centrifugal fan;
当所述第一腔室内的除尘布袋过滤完成后,关闭第一腔室,所述控制装置控制所述第二腔室打开,同时打开第一腔室的脉冲阀,带粉尘的气流从所述气流入口进入第二腔室通过位于所述第二腔室内的除尘布袋进行过滤,同时通过所述第一腔室的脉冲阀的压缩空气将所述第一腔室内的除尘布袋中的积灰吹落,净化后的气体通过离心风机从所述气流出口流出。When the dust bag in the first chamber is filtered, the first chamber is closed, the control device controls the opening of the second chamber, and at the same time opens the pulse valve of the first chamber, and the airflow with dust flows from the The air inlet enters the second chamber and is filtered through the dust bag in the second chamber, and at the same time, the compressed air passing through the pulse valve in the first chamber blows off the dust accumulated in the dust bag in the first chamber , the purified gas flows out from the air outlet through the centrifugal fan.
作为本发明一个优选的实施例,所述气流入口至少为两个。As a preferred embodiment of the present invention, there are at least two air inlets.
作为本发明一个优选的实施例,所述除尘布袋为多个。As a preferred embodiment of the present invention, there are multiple dust-removing cloth bags.
本发明的有益效果:与现有技术相比,本发明的石材抛丸除尘装置,利用分室隔板和气缸、闸板来控制,使得除尘器过滤和反吹清灰工作分开进行。除尘器过滤和清灰时两股气流不会干扰,使得除尘器内滤袋不会阻塞,除尘器能够正常工作,除尘效果显著提高,工作效率提高了4倍以上。Beneficial effects of the present invention: Compared with the prior art, the stone shot blasting and dedusting device of the present invention is controlled by compartmental partitions, cylinders and rams, so that the filtering of the dust collector and the work of backflushing and dust removal are carried out separately. The two airflows will not interfere when the dust collector is filtering and cleaning, so that the filter bag in the dust collector will not be blocked, the dust collector can work normally, the dust removal effect is significantly improved, and the working efficiency is increased by more than 4 times.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。其中:In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort. in:
图1是本发明石材抛丸除尘装置部分剖视结构示意图;Fig. 1 is a partial sectional structure schematic diagram of stone material shot blasting dedusting device of the present invention;
图2是图1的侧视示意图;Figure 2 is a schematic side view of Figure 1;
图3是图1的俯视示意图。FIG. 3 is a schematic top view of FIG. 1 .
具体实施方式detailed description
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
此处所称的“一个实施例”或“实施例”是指可包含于本发明至少一个实现方式中的特定特征、结构或特性。在本说明书中不同地方出现的“在一个实施例中”并非均指同一个实施例,也不是单独的或选择性的与其他实施例互相排斥的实施例。Reference herein to "one embodiment" or "an embodiment" refers to a particular feature, structure or characteristic that can be included in at least one implementation of the present invention. "In one embodiment" appearing in different places in this specification does not all refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments.
请参阅图1至图3,图1是本发明石材抛丸除尘装置的结构示意图;图2是图1的侧视示意图;图3是图1的俯视示意图。其中,图中向下的箭头(指向粉尘收集装置的箭头)所指的方向为粉尘掉落的方向,向上的箭头(指向分离风机的箭头)所指的方向为净化后的气体流出的方向。Please refer to Figures 1 to 3, Figure 1 is a schematic structural view of the stone shot blasting dust removal device of the present invention; Figure 2 is a schematic side view of Figure 1; Figure 3 is a schematic top view of Figure 1. Wherein, the direction pointed by the downward arrow (the arrow pointing to the dust collection device) in the figure is the direction of dust falling, and the direction pointed by the upward arrow (pointing to the separation fan) is the direction of the purified gas flowing out.
所述石材抛丸除尘装置包括除尘器室体1、离心风机5、隔板6、除尘布袋2、储气包3、脉冲阀4和控制装置。The stone shot blasting dust removal device includes a dust collector chamber body 1, a centrifugal fan 5, a partition 6, a dust bag 2, an air storage bag 3, a pulse valve 4 and a control device.
所述除尘器室体1,其上方开设有气流出口13、下方设置有粉尘收集装置9,所述粉尘收集装置9侧面开设有气流入口91,底部开设有粉尘出口92。带有粉尘的气流从所述气流入口91进入。在该实施例中,为了保证过滤效率,所述气流入口91至少为两个。The dust collector chamber body 1 has an air outlet 13 on the top and a dust collection device 9 on the bottom. The dust collection device 9 has an air inlet 91 on the side and a dust outlet 92 on the bottom. Airflow with dust enters from the airflow inlet 91 . In this embodiment, in order to ensure the filtering efficiency, there are at least two air inlets 91 .
所述离心风机5,其设置于所述气流出口13处。The centrifugal fan 5 is arranged at the air outlet 13 .
所述隔板6,其设置于所述除尘器室体1内,通过所述隔板6将所述除尘器室体1分割为第一腔室11和第二腔室12。The partition plate 6 is arranged in the dust collector chamber body 1 , and the dust collector chamber body 1 is divided into a first chamber 11 and a second chamber 12 by the partition board 6 .
所述除尘布袋2,其位于所述第一腔室11和第二腔室12内。在该实施例中,为了保证除尘效果,所述除尘布袋2为多个。The dust bag 2 is located in the first chamber 11 and the second chamber 12 . In this embodiment, in order to ensure the dust removal effect, there are multiple dust removal cloth bags 2 .
所述储气包3,其位于所述除尘布袋2的上方并与所述除尘布袋2相连通。当所述除尘布袋2内的粉尘积灰较多时,所述脉冲阀4通过储气包3对除尘布袋2内的积灰进行高压吹灰,将粉尘布袋2内的积灰通过所述粉尘收集装置9的粉尘出口92排出。The air storage bag 3 is located above the dust-removing bag 2 and communicated with the dust-removing bag 2 . When there is a lot of dust in the dust bag 2, the pulse valve 4 performs high-pressure soot blowing on the dust in the dust bag 2 through the air storage bag 3, and the dust in the dust bag 2 is collected by the dust. The dust outlet 92 of the device 9 is discharged.
所述脉冲阀4,其位于所述储气包3的上方并与所述储气包3相连通。所述脉冲阀4通过储气包3对除尘布袋2进行高压吹灰清理。The pulse valve 4 is located above the gas storage bag 3 and communicates with the gas storage bag 3 . The pulse valve 4 performs high-pressure soot blowing on the dust bag 2 through the air storage bag 3 .
所述控制装置,其用于控制所述第一腔室11和第二腔室12的打开和关闭。所述控制装置包括气缸、与所述气缸相连的闸门。The control device is used to control the opening and closing of the first chamber 11 and the second chamber 12 . The control device includes an air cylinder and a gate connected with the air cylinder.
离心风机工作,所述控制装置控制所述第一腔室关闭、所述第二腔室打开,带粉尘的气流从所述气流入口进入第二腔室通过位于所述第二腔室内的除尘布袋进行过滤。当第二腔室的除尘布袋积灰较多时,通过控制装置关闭第二腔室,通过所述控制装置打开所述第一腔室11,带粉尘的气流从所述气流入口91进入第一腔室11通过位于所述第一腔室11内的除尘布袋进行过滤,同时第二腔室12的脉冲阀4开始工作,通过压缩空气将所述第二腔室12内的除尘布袋2中的积灰吹落,由于第二腔室12内密封,无紊乱气流,粉尘将通过自重掉从粉尘出口92落出除尘器室体1外,净化后的气体通过离心风机5从所述气流出口13流出。当所述第一腔室11内的除尘布袋2积灰较多时,关闭第一腔室11,所述控制装置控制所述第二腔室12打开,同时打开第一腔室11的脉冲阀4,带粉尘的气流从所述气流入口91进入第二腔室12通过位于所述第二腔室12内的除尘布袋2进行过滤,同时通过所述第一腔室11的脉冲阀4的压缩空气将所述第一腔室11内的除尘布袋2中的积灰吹落,净化后的气体通过离心风机5从所述气流出口13流出。针对石材抛丸机的除尘需求特性,利用隔板6来使得除尘器清灰和布袋过滤能够分开进行,使得石材抛丸清理机的除尘效果显著提高,延长了除尘布袋的使用寿命,并可以使整体抛丸设备连续工作,将石材抛丸清理机的工作效率提高了4倍。The centrifugal fan works, the control device controls the closing of the first chamber and the opening of the second chamber, and the airflow with dust enters the second chamber from the airflow inlet and passes through the dust bag in the second chamber to filter. When the dust-removing bag in the second chamber accumulates a lot of dust, the second chamber is closed by the control device, the first chamber 11 is opened by the control device, and the airflow with dust enters the first chamber from the airflow inlet 91 The chamber 11 is filtered through the dust-removing bag in the first chamber 11, and at the same time the pulse valve 4 of the second chamber 12 starts to work, and the accumulated dust in the dust-removing bag 2 in the second chamber 12 is compressed by air. Ashes blow down, because the second chamber 12 is sealed and there is no turbulent air flow, the dust will fall out of the dust collector chamber 1 from the dust outlet 92 by its own weight, and the purified gas will flow out from the air outlet 13 through the centrifugal fan 5. When the dust bag 2 in the first chamber 11 accumulates a lot of dust, close the first chamber 11, the control device controls the opening of the second chamber 12, and simultaneously opens the pulse valve 4 of the first chamber 11 , the airflow with dust enters the second chamber 12 from the airflow inlet 91 and is filtered through the dust bag 2 in the second chamber 12, and the compressed air passing through the pulse valve 4 of the first chamber 11 The dust accumulated in the dust bag 2 in the first chamber 11 is blown off, and the purified gas flows out from the air outlet 13 through the centrifugal fan 5 . According to the dust removal requirements of the stone shot blasting machine, the separator 6 is used to separate the dust removal and bag filtration of the dust collector, so that the dust removal effect of the stone shot blasting machine is significantly improved, and the service life of the dust bag is extended. The overall shot blasting equipment works continuously, which increases the working efficiency of the stone shot blasting cleaning machine by 4 times.
本发明的石材抛丸除尘装置,利用分室隔板和气缸、闸板来控制,使得除尘器过滤和反吹清灰工作分开进行。除尘器过滤和清灰时两股气流不会干扰,使得除尘器内滤袋不会阻塞,除尘器能够正常工作,除尘效果显著提高,工作效率提高了4倍以上。The stone shot blasting and dedusting device of the present invention is controlled by compartmental partitions, cylinders and rams, so that the dust collector can be filtered and the work of back blowing and dust removal can be carried out separately. The two airflows will not interfere when the dust collector is filtering and cleaning, so that the filter bag in the dust collector will not be blocked, the dust collector can work normally, the dust removal effect is significantly improved, and the working efficiency is increased by more than 4 times.
上述说明已经充分揭露了本发明的具体实施方式。需要指出的是,熟悉该领域的技术人员对本发明的具体实施方式所做的任何改动均不脱离本发明的权利要求书的范围。相应地,本发明的权利要求的范围也并不仅仅局限于前述具体实施方式。The above description has fully disclosed the specific implementation manners of the present invention. It should be pointed out that any changes made by those skilled in the art to the specific embodiments of the present invention will not depart from the scope of the claims of the present invention. Accordingly, the scope of the claims of the present invention is not limited only to the foregoing specific embodiments.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410669095.6A CN104400669B (en) | 2014-11-20 | 2014-11-20 | Dust removing device for stone shot blasting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410669095.6A CN104400669B (en) | 2014-11-20 | 2014-11-20 | Dust removing device for stone shot blasting |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104674587A (en) * | 2015-03-16 | 2015-06-03 | 张家港市华凌电子有限公司 | Dust removing system for sand blasting machine |
| CN107096315A (en) * | 2017-06-28 | 2017-08-29 | 北京首华科技发展有限公司 | A kind of flying dust entrucking dust arrester |
| CN107984400A (en) * | 2018-01-19 | 2018-05-04 | 丹阳市技星液压机械有限公司 | A kind of saw blade sandblasting air filtering purifier |
| CN108704406B (en) * | 2018-05-30 | 2020-11-03 | 贵州环科环境工程有限公司 | Ash and dust removing device |
| CN108636075A (en) * | 2018-05-30 | 2018-10-12 | 贵州环科环境工程有限公司 | A kind of smoke eliminator |
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Denomination of invention: A stone shot blasting dust removal device Granted publication date: 20170201 Pledgee: Postal Savings Bank of China Limited Yancheng Dafeng sub branch Pledgor: YANCHENG FENGTE CASTING MACHINERY Co.,Ltd. Registration number: Y2025980043713 |