CN104399844B - Rectangular Section Spring machine-shaping module - Google Patents
Rectangular Section Spring machine-shaping module Download PDFInfo
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- CN104399844B CN104399844B CN201410826536.9A CN201410826536A CN104399844B CN 104399844 B CN104399844 B CN 104399844B CN 201410826536 A CN201410826536 A CN 201410826536A CN 104399844 B CN104399844 B CN 104399844B
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- bending
- bar assembly
- core bar
- winding core
- rectangular section
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Abstract
The invention discloses Rectangular Section Spring machine-shaping module, it comprises frame and is located at feed mechanism in frame, winding core bar assembly, cutting mechanism, pitch-changing mechanism and at least Liang Tao bending mechanism, winding core bar assembly is located at the output of feed mechanism, bending mechanism, cutting mechanism and pitch-changing mechanism circumferentially order are distributed in the periphery of winding core bar assembly, and the present invention has the features such as production efficiency is high, maintenance cost is low.
Description
Technical field
The present invention relates to field of spring processing, particularly relate to Rectangular Section Spring machine-shaping module.
Background technology
Along with the development of technology, the spring of square-section is more and more to be used, automatic spring winding machine also starts carrying out square-section wind spring shaping around the home step by step, automatic spring winding machine generally comprises feed mechanism, winding core bar assembly, cutting mechanism, pitch-changing mechanism and bending mechanism, the shaping process of spring wind is: under the drive of feeding roller group, square-section wind spring after a guided way, around winding core bar assembly coiling and molding under the effect of bending mechanism.As shown in Figure 1, existing guided way generally comprises the rectangle support 01 of a strip, the directed cavity 011 allowing Rectangular Section Spring pass is provided with in this support 01, after Rectangular Section Spring passes the directed cavity of above-mentioned guided way 011, coiling and molding is carried out again around winding core bar assembly, in order to obtain the pitch of spring, Rectangular Section Spring can produce the trend of trickle rotation in forming process around the home in directed cavity, and support is fixed in frame, the rotation of the directed cavity of rectangle restraining spring again, therefore, the phenomenon that Rectangular Section Spring was importing and can produce in process around the home card and pauses, thus affect wind spring quality.
In addition, as shown in Figure 2 or Figure 3, existing winding core bar assembly 02 generally comprises bearing 021 and core cutter 022, and core cutter 022 and bearing 021 are integral type structure, core cutter 022 side is the roll setting face matched with cutoff tool, and core cutter 022 opposite side is circular arc spring wind face.When the spring that completes around the home cuts off, winding and cutting mould motionless, cutoff tool 03 impacts downwards, utilizes shearing force cut-out steel.Repeatedly cutting off in the process of spring steel wire, core cutter will bear the cut-out impulsive force load of repetition, under the effect of long-term impact varying load, core cutter can produce wearing and tearing or crackle tendency unavoidably, if core cutter produces wearing and tearing, then to reprocess, if the tendency of cracking, then finally unexpected brittle fracture can occur.Because winding and cutting mould are integral structures, and the strength of materials higher grade that core cutter is generally selected, and therefore, virtually adds material cost, and when core cutter is scrapped, related bearing also will be scrapped, and virtually adds the maintenance cost of equipment.
Summary of the invention
In order to solve deficiency of the prior art, the object of the present invention is to provide the Rectangular Section Spring machine-shaping module that a kind of production efficiency is high, maintenance cost is low.
For achieving the above object, the present invention is by the following technical solutions:
Rectangular Section Spring machine-shaping module, comprise frame and be located at the feed mechanism in frame, winding core bar assembly, cutting mechanism, pitch-changing mechanism and at least Liang Tao bending mechanism, winding core bar assembly is located at the output of feed mechanism, bending mechanism, cutting mechanism and pitch-changing mechanism circumferentially order are distributed in the periphery of winding core bar assembly, described feed mechanism comprises feeding roller group and guided way, guided way is located at the output of feeding roller group, described guided way comprises support, described internal stent along its length turning set is provided with circular sleeve, described circular sleeve is provided with the rectangle directed cavity running through its two ends along its axis, the raw material of described Rectangular Section Spring after the guiding of rectangle directed cavity around winding core bar assembly coiling and molding,
Described winding core bar assembly comprises bearing and core cutter, the side of described core cutter is smooth roll setting face, opposite side is circular arc spring wind face, described bearing is provided with holddown groove along its length, the side in described core cutter circular arc spring wind face is by being tightly fixed in the holddown groove of bearing, and holddown groove is extended in one end of core cutter.
Described bending mechanism comprises the slide unit be fixed in frame, bending tool rest and bending cutter head, and described bending tool rest is located on slide unit, and is slided on slide unit by driving mechanism drive; Described bending cutter head is fixed on bending tool rest by clamping screw, and extends one end of slide unit; One end of described bending tool rest is provided with the strip groove perpendicular to bending tool rest glide direction, and described clamping screw is located in strip groove.
The bending edge of a knife of described bending cutter head is made up of the side of end face and arc.
The present invention adopts above technical scheme, has the following advantages:
1, guided way is the structure that inside has rotatable circular sleeve, the rotatory force that Rectangular Section Spring produces in the process of coiling and molding can drive circular sleeve to rotate, thus the generation that minimizing vibrations and card pause, improve the smoothness of spring wind, and then the quality that raising Rectangular Spring is produced.
2, make split type by the bearing in winding core bar assembly and core cutter, thus, bearing can with selecting cheaper material manufacture.Secondly, when core cutter is hit and weares and teares, only core cutter can be replaced, and without the need to replacing time, therefore, greatly reduce the maintenance cost of equipment.
3, in bending mechanism, bending cutter head and bending tool rest are made split type, when bending cutter head is because of fatigue wear, can change bending cutter head separately, the maintenance of equipment that senior general is low and the cost of maintenance.In addition, the strip groove that bending tool rest one end has, and clamping screw is arranged in strip groove and leads, realize bending cutter head perpendicular to the position adjustments in bending tool rest glide direction, therefore bending cutter head regulates more flexible, and the wind spring work of spring is more accurately good.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further details:
Fig. 1 is the structural representation of guided way in prior art;
Fig. 2 is the structural representation of core bar assembly of reeling in prior art;
Fig. 3 is the schematic diagram that in prior art, cutoff tool cuts off spring;
Fig. 4 is the structural representation of Rectangular Section Spring machine-shaping module of the present invention;
Fig. 5 is the structural representation of core bar assembly of reeling in the present invention;
Fig. 6 is the structural representation of guided way in the present invention;
Fig. 7 is the structural representation of bending mechanism in the present invention;
Fig. 8 is the side view that in the present invention, bending tool rest is connected with bending cutter head.
Detailed description of the invention
As shown in one of Fig. 4-8, the present invention includes frame (not shown) and be located at feed mechanism 1 in frame, winding core bar assembly 2, cutting mechanism 3, pitch-changing mechanism 4 and at least Liang Tao bending mechanism 5, winding core bar assembly 2 is located at the output of feed mechanism 1, bending mechanism 5, cutting mechanism 3 and pitch-changing mechanism 4 circumferentially order are distributed in the periphery of winding core bar assembly 2, described feed mechanism 1 comprises feeding roller group 11 and guided way 12, and guided way 12 is located at the output of feeding roller group 11.
Described guided way 12 comprises support 121, described support 121 inside along its length turning set is provided with circular sleeve 122, described circular sleeve 122 is provided with the rectangle directed cavity 123 running through its two ends along its axis, the raw material of described Rectangular Section Spring after the guiding of rectangle directed cavity 123 around winding core bar assembly 2 coiling and molding.Guided way 12 is the inner structure with rotatable circular sleeve 122, the rotatory force that the raw material of Rectangular Section Spring produce in the process of coiling and molding can drive circular sleeve 122 to rotate, thus reduce vibrations and block the generation of timing, improve the smoothness of spring wind, and then improve the quality of Rectangular Spring production.
Described winding core bar assembly 2 comprises bearing 21 and core cutter 22, the side of described core cutter 22 is smooth roll setting face 221, opposite side is circular arc spring wind face 222, described bearing 21 is provided with holddown groove 211 along its length, the side in described core cutter 22 circular arc spring wind face 222 is by being tightly fixed in the holddown groove 211 of bearing 21, and holddown groove 211 is extended in one end of core cutter 22.Make split type by bearing 21 and core cutter 22, thus, bearing 21 can with selecting cheaper material manufacture.Secondly, when core cutter 22 is hit and weares and teares, only core cutter 22 can be replaced, and without the need to replacing time 21, therefore, greatly reduce the maintenance cost of equipment.
Described bending mechanism 5 comprises the slide unit 51 be fixed in frame, bending tool rest 52 and bending cutter head 53, and described bending tool rest 52 is located on slide unit 51, and drives slip on slide unit 51 by driving mechanism 55; Described bending cutter head 53 is fixed on bending tool rest 52 by clamping screw 54, and extends one end of slide unit 51; One end of described bending tool rest 52 is provided with the strip groove 521 perpendicular to bending tool rest 52 glide direction, and described clamping screw 54 is located in strip groove 521, and the bending edge of a knife 531 of described bending cutter head 53 is made up of the side 5312 of end face 5311 and arc.Bending cutter head 53 and bending tool rest 52 are made split type, when bending cutter head 53 is because of fatigue wear, can change bending cutter head 53 separately, the maintenance of equipment that senior general is low and the cost of maintenance.In addition, the strip groove 521 that bending tool rest 52 one end has, and clamping screw 54 is arranged in strip groove 521 and leads, and realizes bending cutter head 53 perpendicular to the position adjustments in bending tool rest 52 glide direction, therefore bending cutter head 53 regulates more flexible, and the wind spring work of spring is more accurately good.
Claims (3)
1. Rectangular Section Spring machine-shaping module, comprise frame and be located at feed mechanism in frame, winding core bar assembly, cutting mechanism, pitch-changing mechanism and at least Liang Tao bending mechanism, winding core bar assembly is located at the output of feed mechanism, and bending mechanism, cutting mechanism and pitch-changing mechanism circumferentially order are distributed in the periphery of winding core bar assembly; Described feed mechanism comprises feeding roller group and guided way, guided way is located at the output of feeding roller group, it is characterized in that: described guided way comprises support, described internal stent along its length turning set is provided with circular sleeve, described circular sleeve is provided with the rectangle directed cavity running through its two ends along its axis, the raw material of described Rectangular Section Spring after the guiding of rectangle directed cavity around winding core bar assembly coiling and molding;
Described winding core bar assembly comprises bearing and core cutter, the side of described core cutter is smooth roll setting face, opposite side is circular arc spring wind face, described bearing is provided with holddown groove along its length, the side in described core cutter circular arc spring wind face is by being tightly fixed in the holddown groove of bearing, and holddown groove is extended in one end of core cutter.
2. Rectangular Section Spring machine-shaping module according to claim 1, it is characterized in that: described bending mechanism comprises the slide unit be fixed in frame, bending tool rest and bending cutter head, described bending tool rest is located on slide unit, and is slided on slide unit by driving mechanism drive; Described bending cutter head is fixed on bending tool rest by clamping screw, and extends one end of slide unit; One end of described bending tool rest is provided with the strip groove perpendicular to bending tool rest glide direction, and described clamping screw is located in strip groove.
3. Rectangular Section Spring machine-shaping module according to claim 2, is characterized in that: the bending edge of a knife of described bending cutter head is made up of the side of end face and arc.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410826536.9A CN104399844B (en) | 2014-12-26 | 2014-12-26 | Rectangular Section Spring machine-shaping module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410826536.9A CN104399844B (en) | 2014-12-26 | 2014-12-26 | Rectangular Section Spring machine-shaping module |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104399844A CN104399844A (en) | 2015-03-11 |
| CN104399844B true CN104399844B (en) | 2016-01-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410826536.9A Expired - Fee Related CN104399844B (en) | 2014-12-26 | 2014-12-26 | Rectangular Section Spring machine-shaping module |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363199A (en) * | 2017-08-31 | 2017-11-21 | 苏州昌田机械设备制造有限公司 | One kind can adjust special-shaped prism spring production equipment |
| CN107350401A (en) * | 2017-08-31 | 2017-11-17 | 苏州昌田机械设备制造有限公司 | A kind of prism spring production equipment for being conveniently adjusted specification |
| CN107457332A (en) * | 2017-08-31 | 2017-12-12 | 苏州昌田机械设备制造有限公司 | A kind of triangular prism-shaped spring production equipment |
| CN107598034A (en) * | 2017-09-25 | 2018-01-19 | 杭州富春弹簧有限公司 | The combination shearing device and its method of a kind of spring flat nick |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2081768U (en) * | 1990-09-30 | 1991-07-31 | 浙江省嵊县灵山机械修造厂 | Automatic spring winder |
| EP0930112A2 (en) * | 1998-01-13 | 1999-07-21 | Shinko Machinery Co., Ltd. | Spring manufacturing machine |
| JP2001340931A (en) * | 2000-05-29 | 2001-12-11 | Asahi-Seiki Mfg Co Ltd | Wire forming device |
| CN201931033U (en) * | 2010-12-10 | 2011-08-17 | 自如行自动化有限公司 | Push unit of spring forming machine |
| CN102350473A (en) * | 2011-09-13 | 2012-02-15 | 苏州忠明祥和精工有限公司 | Automatic torsion machine with heating device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5243049B2 (en) * | 2008-01-09 | 2013-07-24 | 新興機械工業株式会社 | Spring making machine |
-
2014
- 2014-12-26 CN CN201410826536.9A patent/CN104399844B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2081768U (en) * | 1990-09-30 | 1991-07-31 | 浙江省嵊县灵山机械修造厂 | Automatic spring winder |
| EP0930112A2 (en) * | 1998-01-13 | 1999-07-21 | Shinko Machinery Co., Ltd. | Spring manufacturing machine |
| JP2001340931A (en) * | 2000-05-29 | 2001-12-11 | Asahi-Seiki Mfg Co Ltd | Wire forming device |
| CN201931033U (en) * | 2010-12-10 | 2011-08-17 | 自如行自动化有限公司 | Push unit of spring forming machine |
| CN102350473A (en) * | 2011-09-13 | 2012-02-15 | 苏州忠明祥和精工有限公司 | Automatic torsion machine with heating device |
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| Publication number | Publication date |
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| CN104399844A (en) | 2015-03-11 |
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Granted publication date: 20160127 Termination date: 20191226 |