CN104393118A - Crystalline silicon solar cell wet chemical treatment method for performing texture surface making and cleaning steps - Google Patents
Crystalline silicon solar cell wet chemical treatment method for performing texture surface making and cleaning steps Download PDFInfo
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- 238000004140 cleaning Methods 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims abstract description 69
- 239000000126 substance Substances 0.000 title claims abstract description 28
- 229910021419 crystalline silicon Inorganic materials 0.000 title abstract description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 191
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 191
- 239000010703 silicon Substances 0.000 claims abstract description 191
- 238000005498 polishing Methods 0.000 claims abstract description 26
- 229910021645 metal ion Inorganic materials 0.000 claims abstract description 25
- 239000012535 impurity Substances 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 20
- 239000002245 particle Substances 0.000 claims abstract description 13
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 8
- 239000000243 solution Substances 0.000 claims description 121
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 90
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 53
- 239000011259 mixed solution Substances 0.000 claims description 42
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 36
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 24
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 24
- 238000005260 corrosion Methods 0.000 claims description 13
- 230000005661 hydrophobic surface Effects 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 12
- 230000000996 additive effect Effects 0.000 claims description 12
- 230000035484 reaction time Effects 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 7
- 230000005587 bubbling Effects 0.000 claims description 6
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- 235000008216 herbs Nutrition 0.000 claims 21
- 210000002268 wool Anatomy 0.000 claims 21
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- 238000012993 chemical processing Methods 0.000 claims 17
- 239000012530 fluid Substances 0.000 claims 16
- 238000011010 flushing procedure Methods 0.000 claims 7
- 238000002156 mixing Methods 0.000 claims 2
- 238000002161 passivation Methods 0.000 claims 2
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 claims 1
- 238000006386 neutralization reaction Methods 0.000 claims 1
- 235000012431 wafers Nutrition 0.000 abstract description 134
- 238000005530 etching Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 6
- 230000003749 cleanliness Effects 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 3
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- 239000002131 composite material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007704 wet chemistry method Methods 0.000 description 3
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 2
- 229910017604 nitric acid Inorganic materials 0.000 description 2
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Abstract
本发明公开了一种将制绒与清洗分步进行的晶硅太阳能电池湿化学处理方法,该方法的步骤如下:(1)提供一经过前处理后的硅片;(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层;(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构。本发明制绒后硅片可以长时间存放,并且其表面洁净度和减反射效果达到了较高的水平,大大减少了生产时间,提高了生产效率。
The invention discloses a method for wet chemical treatment of crystalline silicon solar cells in which texturing and cleaning are carried out step by step. The steps of the method are as follows: (1) providing a pre-treated silicon wafer; (2) adopting the first cleaning The silicon wafer is pre-cleaned with the liquid to remove the particle impurities and pollution on the surface of the silicon wafer; (3) The silicon wafer is polished with the polishing and etching liquid to corrode the mechanical damage layer on the surface; (4) The silicon wafer is treated with the texturing liquid Carry out texturing treatment to form a textured structure on the surface; (5) Use the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues; (6) Use oxidation The etching solution treats the silicon wafer to remove the oxide layer and form a hydrophobic dry structure on its surface. The silicon wafers can be stored for a long time after texturing, and the surface cleanliness and anti-reflection effect reach a higher level, which greatly reduces the production time and improves the production efficiency.
Description
技术领域technical field
本发明涉及一种将制绒与清洗分步进行的晶硅太阳能电池湿化学处理方法。The invention relates to a method for wet chemical treatment of crystalline silicon solar cells by performing texturing and cleaning step by step.
背景技术Background technique
目前,现有晶硅太阳能电池湿化学处理方法一般由硅片预处理,抛光,制绒,RCA清洗,甩干等工艺过程组成,耗时约为2~3h,是电池片制备工艺中最慢的环节,严重限制了生产效率,经湿化学处理后,硅片绒面均匀性较差,“金字塔”结构尺寸较大,减反射效果一般,制绒过程中硅片、花篮等的残留药液易带入清洗过程中,造成溶液污染,清洗液使用寿命降低,清洗效果受影响等问题。At present, the existing wet chemical treatment methods for crystalline silicon solar cells are generally composed of silicon wafer pretreatment, polishing, texturing, RCA cleaning, drying and other processes. The production efficiency is seriously limited. After wet chemical treatment, the uniformity of the suede surface of the silicon wafer is poor, the size of the "pyramid" structure is large, and the anti-reflection effect is average. It is easy to be brought into the cleaning process, causing solution pollution, reducing the service life of the cleaning solution, and affecting the cleaning effect.
发明内容Contents of the invention
本发明所要解决的技术问题是克服现有技术的缺陷,提供一种将制绒与清洗分步进行的晶硅太阳能电池湿化学处理方法,它制绒后硅片可以长时间存放,并且其表面洁净度和减反射效果达到了较高的水平,大大减少了生产时间,提高了生产效率。The technical problem to be solved by the present invention is to overcome the defects of the prior art, and to provide a wet chemical treatment method for crystalline silicon solar cells in which texturing and cleaning are carried out step by step. After texturing, the silicon wafer can be stored for a long time, and its surface The cleanliness and anti-reflection effect have reached a high level, greatly reducing production time and improving production efficiency.
为了解决上述技术问题,本发明的技术方案是:一种将制绒与清洗分步进行的晶硅太阳能电池湿化学处理方法,该方法的步骤如下:In order to solve the above technical problems, the technical solution of the present invention is: a method for wet chemical treatment of crystalline silicon solar cells by performing texturing and cleaning step by step, the steps of the method are as follows:
(1)提供一经过前处理后的硅片;前处理为:将装在花篮中的硅片放入纯水中浸润溢流,冲洗1-10min,去除灰尘等。纯水电阻率为10-18MΩ;(1) Provide a pre-treated silicon wafer; the pre-treatment is: put the silicon wafer in the flower basket into pure water to soak and overflow, rinse for 1-10 minutes, and remove dust, etc. The resistivity of pure water is 10-18MΩ;
(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(2) Pre-cleaning the silicon wafer with the first cleaning solution to remove particle impurities and pollution on the surface of the silicon wafer;
(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层;(3) Polishing the silicon wafer with a polishing etchant to corrode the mechanically damaged layer on the surface;
(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(4) adopt texturing liquid to carry out texturing process to silicon chip, make its surface form the textured structure;
(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(5) Using the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues;
(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构;(6) Treat the silicon wafer with an oxidative etching solution to remove the oxide layer and form a hydrophobic dry structure on its surface;
(7)对硅片表面进行反复的氧化-腐蚀处理;(7) Repeated oxidation-corrosion treatment on the surface of the silicon wafer;
(8)采用第三清洗液对硅片进行清洗,以去除表面颗粒杂质,进行化学中和;(8) Using the third cleaning solution to clean the silicon wafer to remove surface particle impurities and chemically neutralize them;
(9)最后采用第四清洗液对硅片进行清洗,以去除氧化层及表面金属离子,同时形成钝化的疏水表面,完成晶硅太阳能电池湿化学处理。(9) Finally, the fourth cleaning solution is used to clean the silicon wafer to remove the oxide layer and surface metal ions, and at the same time form a passivated hydrophobic surface to complete the wet chemical treatment of the crystalline silicon solar cell.
进一步由于其保存时间不影响绒面的减反射效果,所述的步骤(6)和步骤(7)中还包括步骤:将硅片放入干燥柜存放。Further, because the storage time does not affect the anti-reflection effect of the suede, the steps (6) and (7) also include the step of putting the silicon wafer into a drying cabinet for storage.
进一步,在所述的步骤(2)中,所述的第一清洗液为氢氧化钠和双氧水的混合溶液;并且其中,氢氧化钠的质量百分浓度为0.1%~3%,双氧水的质量百分浓度为1%~10%。Further, in the step (2), the first cleaning solution is a mixed solution of sodium hydroxide and hydrogen peroxide; and wherein the mass percentage concentration of sodium hydroxide is 0.1% to 3%, and the mass percentage of hydrogen peroxide is The percentage concentration is 1% to 10%.
进一步,所述的步骤(2)具体为:将前处理后的硅片放入第一清洗液中进行1~5min预清洗,温度控制在50-80℃;然后用纯水进行冲洗处理。Further, the step (2) specifically includes: putting the pretreated silicon wafer into the first cleaning solution for 1-5 minutes of pre-cleaning, the temperature is controlled at 50-80°C; and then rinsing with pure water.
进一步,在所述的步骤(3)中,所述的抛光腐蚀液为质量百分浓度为10%~50%的氢氧化钠。Further, in the step (3), the polishing and etching solution is sodium hydroxide with a concentration of 10%-50% by mass.
进一步,所述的步骤(3)具体为:将硅片置于抛光腐蚀液中,温度控制为60℃~100℃,腐蚀掉硅片在切片过程中形成的机械损伤层,反应时间为1~10min,硅片每面腐蚀3~20um;然后用纯水进行冲洗处理。Further, the step (3) specifically includes: placing the silicon wafer in a polishing etchant, the temperature is controlled at 60°C to 100°C, and the mechanical damage layer formed during the slicing process of the silicon wafer is etched away, and the reaction time is 1-100°C. For 10 minutes, corrode 3-20um on each side of the silicon wafer; then rinse with pure water.
进一步,在所述的步骤(4)中,所述的制绒液为氢氧化钠和制绒添加剂的混合溶液;并且其中,氢氧化钠的质量百分浓度为0.5%~8%,制绒添加剂的质量百分浓度为0.5%~5%。Further, in the step (4), the texturing solution is a mixed solution of sodium hydroxide and a texturing additive; and wherein the mass percent concentration of sodium hydroxide is 0.5% to 8%, the texturing The mass percent concentration of the additive is 0.5%-5%.
进一步,所述的步骤(4)具体为:将硅片放入制绒液中进行制绒,反应温度为70~90℃,反应时间为10~30min;然后用纯水进行冲洗处理。Further, the step (4) specifically includes: putting the silicon wafer into the texturing solution for texturing, the reaction temperature is 70-90° C., and the reaction time is 10-30 minutes; and then rinsed with pure water.
进一步,在所述的步骤(5)中,所述的第二清洗液为SC2清洗液,该SC2清洗液为HCL、H2O2和H2O的混合溶液;并且其中,HCL、H2O2、H2O的体积比为1:(1~3):(10~15)。Further, in the step (5), the second cleaning solution is an SC2 cleaning solution, and the SC2 cleaning solution is a mixed solution of HCL, H 2 O 2 and H 2 O; and wherein, HCL, H 2 The volume ratio of O 2 and H 2 O is 1:(1-3):(10-15).
进一步,所述的步骤(5)具体为:将硅片置于第二清洗液中处理3~10min,中和硅片表面残留碱性物质和金属离子;然后用纯水进行冲洗处理。Further, the step (5) specifically includes: placing the silicon wafer in the second cleaning solution for 3-10 minutes to neutralize residual alkaline substances and metal ions on the surface of the silicon wafer; and then rinsing with pure water.
进一步,在所述的步骤(6)中,所述的氧化腐蚀液为质量百分浓度为0.5%~5%的氢氟酸溶液。Further, in the step (6), the oxidizing corrosion solution is a hydrofluoric acid solution with a concentration of 0.5% to 5% by mass.
进一步,在所述的步骤(7)中,在HF和HNO3的混合溶液中对硅片表面进行反复的氧化-腐蚀处理;并且其中,HF和HNO3的体积比为1:(50~100)。Further, in the step (7), in the mixed solution of HF and HNO3 , the silicon wafer surface is repeatedly oxidized-corroded; and wherein, the volume ratio of HF and HNO3 is 1:(50~100 ).
进一步,所述的步骤(7)具体为:将硅片置于HF和HNO3的混合溶液中反应0.5~2min,溶液中增加鼓泡或超声处理;然后用纯水进行冲洗处理。Further, the step (7) specifically includes: placing the silicon wafer in a mixed solution of HF and HNO 3 to react for 0.5-2 minutes, increasing bubbling or ultrasonic treatment in the solution; and then rinsing with pure water.
进一步,在所述的步骤(8)中,所述的第三清洗液为SC1混合清洗液,该SC1混合清洗液为NH4OH、H2O2和H2O的混合溶液;并且其中,NH4OH、H2O2和H2O的体积比为:1:(0.5~5):(10~15)。Further, in the step (8), the third cleaning solution is an SC1 mixed cleaning solution, and the SC1 mixed cleaning solution is a mixed solution of NH 4 OH, H 2 O 2 and H 2 O; and wherein, The volume ratio of NH 4 OH, H 2 O 2 and H 2 O is: 1:(0.5-5):(10-15).
进一步,所述的步骤(8)具体为:将硅片放入温度为60~80℃的第三清洗液中反应1~10min;然后用纯水进行冲洗处理。Further, the step (8) specifically includes: placing the silicon wafer in a third cleaning solution at a temperature of 60-80° C. to react for 1-10 minutes; and then rinsing with pure water.
进一步,在所述的步骤(9)中,所述的第四清洗液为氢氟酸和盐酸的混合溶液;并且其中,氢氟酸的质量百分浓度为0.5%~5%,盐酸的质量百分浓度为0.5%~5%。Further, in the step (9), the fourth cleaning solution is a mixed solution of hydrofluoric acid and hydrochloric acid; and wherein, the mass percent concentration of hydrofluoric acid is 0.5% to 5%, and the mass percent concentration of hydrochloric acid The percentage concentration is 0.5% to 5%.
进一步,所述的步骤(9)具体为:将硅片置于第四清洗液中处理1~10min,去除氧化层及表面金属离子,并对硅片表面进行钝化,形成疏水表面;然后用纯水进行冲洗处理。Further, the step (9) specifically includes: placing the silicon wafer in the fourth cleaning solution for 1 to 10 minutes to remove the oxide layer and surface metal ions, and passivate the surface of the silicon wafer to form a hydrophobic surface; then use Rinse with pure water.
采用了上述技术方案后,本发明将湿化学工艺分为两段进行,即制绒段和清洗段,其中制绒段采用特定的制绒方法,在硅片表面形成均匀、致密的小尺寸“金字塔”结构绒面,并可连续大量进行,制绒后硅片经简单处理即可长时间存放,依需要取出保存的硅片清洗,其表面洁净度、减反射效果能达到较高水平,湿化学工艺时间减少为1.5h左右,提高了生产效率。此外,经制绒段处理后硅片形成疏水干燥表面,以此疏水表面进入清洗段工艺,进行清洗液清洗,避免了亲水硅片在清洗液中因浓度差异而造成的不均匀刻蚀,此湿化学方法,提高了生产效率,简化了工艺,并能防止溶液交叉污染,以此湿化学方法制备的异质结高效太阳能电池片的效率能达到20%。After adopting the above-mentioned technical scheme, the present invention divides the wet chemical process into two sections, that is, the texturing section and the cleaning section, wherein the texturing section adopts a specific texturing method to form uniform and compact small-sized " Pyramid" structure suede, and can be carried out in large quantities continuously. After the texturing, the silicon wafer can be stored for a long time after simple treatment, and the preserved silicon wafer can be taken out and cleaned according to the need. The surface cleanliness and anti-reflection effect can reach a high level. The chemical process time is reduced to about 1.5h, which improves the production efficiency. In addition, the silicon wafer forms a hydrophobic and dry surface after being treated in the texturing section, and the hydrophobic surface enters the cleaning section process for cleaning with the cleaning solution, which avoids uneven etching of the hydrophilic silicon wafer due to concentration differences in the cleaning solution. The wet chemical method improves production efficiency, simplifies the process, and prevents solution cross-contamination, and the efficiency of the heterojunction high-efficiency solar cells prepared by the wet chemical method can reach 20%.
附图说明Description of drawings
图1为本发明的制绒段的工艺流程图;Fig. 1 is the process flow diagram of the texturing section of the present invention;
图2为本发明的清洗段的工艺流程图;Fig. 2 is the process flow diagram of cleaning section of the present invention;
图3为本发明的硅片表面的机械损伤层的俯视图;Fig. 3 is the top view of the mechanically damaged layer on the surface of the silicon chip of the present invention;
图4为本发明的制绒后的硅片绒面俯视图;Fig. 4 is the top view of the silicon chip suede surface after the texturing of the present invention;
图5为本发明的制绒后的硅片绒面侧视图;Fig. 5 is the side view of the silicon chip suede surface after the texturing of the present invention;
图6为硅片制绒前后反射率的变化图。Fig. 6 is a diagram showing changes in reflectivity of silicon wafers before and after texturing.
具体实施方式Detailed ways
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如图1~2所示,一种将制绒与清洗分步进行的晶硅太阳能电池湿化学处理方法,该方法的步骤如下:As shown in Figures 1 to 2, a wet chemical treatment method for crystalline silicon solar cells is carried out in steps of texturing and cleaning. The steps of the method are as follows:
实施例一Embodiment one
制绒段操作如下:The operation of the velvet section is as follows:
(1)提供一经过前处理后的硅片;前处理为:将装在花篮中的硅片放入纯水中浸润溢流,冲洗5min,去除灰尘等。纯水电阻率为10-18MΩ。(1) Provide a pre-treated silicon wafer; the pre-treatment is: put the silicon wafer in the flower basket into pure water to soak and overflow, rinse for 5 minutes, and remove dust, etc. The resistivity of pure water is 10-18MΩ.
(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(2) Pre-cleaning the silicon wafer with the first cleaning solution to remove particle impurities and pollution on the surface of the silicon wafer;
(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层,机械损伤层如图3所示;(3) Polishing the silicon wafer with a polishing etchant to corrode the mechanically damaged layer on the surface, the mechanically damaged layer is shown in Figure 3;
(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(4) adopt texturing liquid to carry out texturing process to silicon chip, make its surface form the textured structure;
(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(5) Using the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues;
(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构;(6) Treat the silicon wafer with an oxidative etching solution to remove the oxide layer and form a hydrophobic dry structure on its surface;
完成制绒的硅片可放入干燥柜中存放,由于制绒工艺重复性高,可连续大量进行,依需要取出制绒后硅片,经以下清洗工艺即可得到低反射率、低表面复合速率的硅片。Textured silicon wafers can be stored in a drying cabinet. Due to the high repeatability of the texturing process, it can be carried out continuously in large quantities. The silicon wafers after texturing can be taken out as needed, and low reflectivity and low surface composite can be obtained through the following cleaning process. speed silicon wafers.
清洗段具体操作步骤如下:The specific operation steps of the cleaning section are as follows:
(7)对硅片表面进行反复的氧化-腐蚀处理;(7) Repeated oxidation-corrosion treatment on the surface of the silicon wafer;
(8)采用第三清洗液对硅片进行清洗,以去除表面颗粒杂质,进行化学中和;(8) Using the third cleaning solution to clean the silicon wafer to remove surface particle impurities and chemically neutralize them;
(9)最后采用第四清洗液对硅片进行清洗,以去除氧化层及表面金属离子,同时形成钝化的疏水表面,完成晶硅太阳能电池湿化学处理。(9) Finally, the fourth cleaning solution is used to clean the silicon wafer to remove the oxide layer and surface metal ions, and at the same time form a passivated hydrophobic surface to complete the wet chemical treatment of the crystalline silicon solar cell.
其中,在所述的步骤(2)中,所述的第一清洗液为氢氧化钠和双氧水的混合溶液;并且其中,氢氧化钠的质量百分浓度为0.1%,双氧水的质量百分浓度为1%。Wherein, in the step (2), the first cleaning solution is a mixed solution of sodium hydroxide and hydrogen peroxide; and wherein, the mass percent concentration of sodium hydroxide is 0.1%, and the mass percent concentration of hydrogen peroxide 1%.
所述的步骤(2)具体为:将前处理后的硅片放入第一清洗液中进行3min预清洗,温度控制在60℃;然后用纯水进行冲洗处理5min。The step (2) specifically includes: putting the pretreated silicon wafer into the first cleaning solution for 3 minutes of pre-cleaning, the temperature is controlled at 60° C.; and then rinsing with pure water for 5 minutes.
在所述的步骤(3)中,所述的抛光腐蚀液为质量百分浓度为30%的氢氧化钠。In the step (3), the polishing and etching solution is sodium hydroxide with a concentration of 30% by mass.
所述的步骤(3)具体为:将硅片置于抛光腐蚀液中,温度控制为90℃,腐蚀掉硅片在切片过程中形成的机械损伤层,反应时间为3min,硅片每面腐蚀10um;然后用纯水进行冲洗处理5min。The step (3) specifically includes: placing the silicon wafer in a polishing etching solution, controlling the temperature to 90° C., etching away the mechanically damaged layer formed during the slicing process of the silicon wafer, with a reaction time of 3 minutes, and etching each side of the silicon wafer 10um; then rinse with pure water for 5min.
在所述的步骤(4)中,所述的制绒液为氢氧化钠和制绒添加剂的混合溶液;并且其中,氢氧化钠的质量百分浓度为5%,制绒添加剂的质量百分浓度为3%。In described step (4), described texturing liquid is the mixed solution of sodium hydroxide and texturing additive; And wherein, the mass percentage concentration of sodium hydroxide is 5%, the mass percentage of texturing additive The concentration is 3%.
所述的步骤(4)具体为:将硅片放入制绒液中进行制绒,反应温度为80℃,反应时间为12min;然后用纯水进行冲洗处理5min。The step (4) specifically includes: putting the silicon chip into the texturing solution for texturing, the reaction temperature is 80° C., and the reaction time is 12 minutes; and then rinsed with pure water for 5 minutes.
在所述的步骤(5)中,所述的第二清洗液为SC2清洗液,该SC2清洗液为HCL、H2O2和H2O的混合溶液;并且其中,HCL、H2O2、H2O的体积比为1:1:10。In the step (5), the second cleaning solution is an SC2 cleaning solution, and the SC2 cleaning solution is a mixed solution of HCL, H 2 O 2 and H 2 O; and wherein, HCL, H 2 O 2 , The volume ratio of H 2 O is 1:1:10.
所述的步骤(5)具体为:将硅片置于第二清洗液中处理5min,中和硅片表面残留碱性物质和金属离子;然后用纯水进行冲洗处理5min。The step (5) specifically includes: placing the silicon wafer in the second cleaning solution for 5 minutes to neutralize residual alkaline substances and metal ions on the surface of the silicon wafer; and then rinsing with pure water for 5 minutes.
在所述的步骤(6)中,所述的氧化腐蚀液为质量百分浓度为5%的氢氟酸溶液。In the step (6), the oxidation corrosion solution is a hydrofluoric acid solution with a concentration of 5% by mass.
在所述的步骤(7)中,在HF和HNO3的混合溶液中对硅片表面进行反复的氧化-腐蚀处理;并且其中,HF和HNO3的体积比为1:50。In the step (7), the surface of the silicon wafer is repeatedly oxidized-etched in a mixed solution of HF and HNO 3 ; and wherein the volume ratio of HF and HNO 3 is 1:50.
所述的步骤(7)具体为:将硅片置于HF和HNO3的混合溶液中反应1min,溶液中增加鼓泡或超声处理;然后用纯水进行冲洗处理5min。The step (7) specifically includes: placing the silicon wafer in a mixed solution of HF and HNO 3 to react for 1 min, adding bubbling or ultrasonic treatment in the solution; and then rinsing with pure water for 5 min.
在所述的步骤(8)中,所述的第三清洗液为SC1混合清洗液,该SC1混合清洗液为NH4OH、H2O2和H2O的混合溶液;并且其中,NH4OH、H2O2和H2O的体积比为:1:1:10。In the step (8), the third cleaning solution is an SC1 mixed cleaning solution, and the SC1 mixed cleaning solution is a mixed solution of NH 4 OH, H 2 O 2 and H 2 O; and wherein, NH 4 The volume ratio of OH, H 2 O 2 and H 2 O is: 1:1:10.
所述的步骤(8)具体为:将硅片放入温度为60~80℃的第三清洗液中反应1min;然后用纯水进行冲洗处理5min。The step (8) specifically includes: placing the silicon wafer in the third cleaning solution at a temperature of 60-80° C. for 1 min; then rinsing with pure water for 5 min.
在所述的步骤(9)中,所述的第四清洗液为氢氟酸和盐酸的混合溶液;并且其中,氢氟酸的质量百分浓度为5%,盐酸的质量百分浓度为5%。In the described step (9), the fourth cleaning solution is a mixed solution of hydrofluoric acid and hydrochloric acid; and wherein the mass percent concentration of hydrofluoric acid is 5%, and the mass percent concentration of hydrochloric acid is 5%. %.
所述的步骤(9)具体为:将硅片置于第四清洗液中处理3min,去除氧化层及表面金属离子,并对硅片表面进行钝化,形成疏水表面;然后用纯水进行冲洗处理5min。The step (9) specifically includes: placing the silicon chip in the fourth cleaning solution for 3 minutes to remove the oxide layer and surface metal ions, and passivating the surface of the silicon chip to form a hydrophobic surface; then rinse with pure water Treat for 5min.
实施例二Embodiment two
制绒段操作如下:The operation of the velvet section is as follows:
(1)提供一经过前处理后的硅片;前处理为:将装在花篮中的硅片放入纯水中浸润溢流,冲洗8min,去除灰尘等。纯水电阻率为10-18MΩ。(1) Provide a pre-treated silicon wafer; the pre-treatment is: put the silicon wafer in the flower basket into pure water to soak and overflow, rinse for 8 minutes, and remove dust, etc. The resistivity of pure water is 10-18MΩ.
(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(2) Pre-cleaning the silicon wafer with the first cleaning solution to remove particle impurities and pollution on the surface of the silicon wafer;
(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层,机械损伤层如图3所示;(3) Polishing the silicon wafer with a polishing etchant to corrode the mechanically damaged layer on the surface, the mechanically damaged layer is shown in Figure 3;
(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(4) adopt texturing liquid to carry out texturing process to silicon chip, make its surface form the textured structure;
(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(5) Using the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues;
(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构;(6) Treat the silicon wafer with an oxidative etching solution to remove the oxide layer and form a hydrophobic dry structure on its surface;
完成制绒的硅片可放入干燥柜中存放,由于制绒工艺重复性高,可连续大量进行,依需要取出制绒后硅片,经以下清洗工艺即可得到低反射率、低表面复合速率的硅片。Textured silicon wafers can be stored in a drying cabinet. Due to the high repeatability of the texturing process, it can be carried out continuously in large quantities. The silicon wafers after texturing can be taken out as needed, and low reflectivity and low surface composite can be obtained through the following cleaning process. speed silicon wafers.
清洗段具体操作步骤如下:The specific operation steps of the cleaning section are as follows:
(7)对硅片表面进行反复的氧化-腐蚀处理;(7) Repeated oxidation-corrosion treatment on the surface of the silicon wafer;
(8)采用第三清洗液对硅片进行清洗,以去除表面颗粒杂质,进行化学中和;(8) Using the third cleaning solution to clean the silicon wafer to remove surface particle impurities and chemically neutralize them;
(9)最后采用第四清洗液对硅片进行清洗,以去除氧化层及表面金属离子,同时形成钝化的疏水表面,完成晶硅太阳能电池湿化学处理。(9) Finally, the fourth cleaning solution is used to clean the silicon wafer to remove the oxide layer and surface metal ions, and at the same time form a passivated hydrophobic surface to complete the wet chemical treatment of the crystalline silicon solar cell.
其中,在所述的步骤(2)中,所述的第一清洗液为氢氧化钠和双氧水的混合溶液;并且其中,氢氧化钠的质量百分浓度为2%,双氧水的质量百分浓度为5%。Wherein, in the described step (2), the first cleaning solution is a mixed solution of sodium hydroxide and hydrogen peroxide; and wherein, the mass percent concentration of sodium hydroxide is 2%, and the mass percent concentration of hydrogen peroxide 5%.
所述的步骤(2)具体为:将前处理后的硅片放入第一清洗液中进行3min预清洗,温度控制在60℃;然后用纯水进行冲洗处理5min。The step (2) specifically includes: putting the pretreated silicon wafer into the first cleaning solution for 3 minutes of pre-cleaning, the temperature is controlled at 60° C.; and then rinsing with pure water for 5 minutes.
在所述的步骤(3)中,所述的抛光腐蚀液为质量百分浓度为30%的氢氧化钠。In the step (3), the polishing and etching solution is sodium hydroxide with a concentration of 30% by mass.
所述的步骤(3)具体为:将硅片置于抛光腐蚀液中,温度控制为80℃,腐蚀掉硅片在切片过程中形成的机械损伤层,反应时间为5min,硅片每面腐蚀11um;然后用纯水进行冲洗处理5min。The step (3) specifically includes: placing the silicon wafer in a polishing etchant, controlling the temperature to 80° C., etching away the mechanically damaged layer formed during the slicing process of the silicon wafer, with a reaction time of 5 minutes, and etching each side of the silicon wafer 11um; then rinse with pure water for 5min.
在所述的步骤(4)中,所述的制绒液为氢氧化钠和制绒添加剂的混合溶液;并且其中,氢氧化钠的质量百分浓度为4%,制绒添加剂的质量百分浓度为3%。In described step (4), described texturing liquid is the mixed solution of sodium hydroxide and texturing additive; And wherein, the mass percentage concentration of sodium hydroxide is 4%, the mass percentage of texturing additive The concentration is 3%.
所述的步骤(4)具体为:将硅片放入制绒液中进行制绒,反应温度为80℃,反应时间为30min;然后用纯水进行冲洗处理5min。The step (4) specifically includes: putting the silicon chip into the texturing solution for texturing, the reaction temperature is 80° C., and the reaction time is 30 minutes; and then rinsed with pure water for 5 minutes.
在所述的步骤(5)中,所述的第二清洗液为SC2清洗液,该SC2清洗液为HCL、H2O2和H2O的混合溶液;并且其中,HCL、H2O2、H2O的体积比为1:2:13。In the step (5), the second cleaning solution is an SC2 cleaning solution, and the SC2 cleaning solution is a mixed solution of HCL, H 2 O 2 and H 2 O; and wherein, HCL, H 2 O 2 , The volume ratio of H 2 O is 1:2:13.
所述的步骤(5)具体为:将硅片置于第二清洗液中处理7min,中和硅片表面残留碱性物质和金属离子;然后用纯水进行冲洗处理5min。The step (5) specifically includes: placing the silicon wafer in the second cleaning solution for 7 minutes to neutralize residual alkaline substances and metal ions on the surface of the silicon wafer; and then rinsing with pure water for 5 minutes.
在所述的步骤(6)中,所述的氧化腐蚀液为质量百分浓度为3%的氢氟酸溶液。In the step (6), the oxidizing corrosion solution is a hydrofluoric acid solution with a concentration of 3% by mass.
在所述的步骤(7)中,在HF和HNO3的混合溶液中对硅片表面进行反复的氧化-腐蚀处理;并且其中,HF和HNO3的体积比为1:75。In the step (7), the surface of the silicon wafer is repeatedly oxidized-etched in a mixed solution of HF and HNO 3 ; and wherein the volume ratio of HF and HNO 3 is 1:75.
所述的步骤(7)具体为:将硅片置于HF和HNO3的混合溶液中反应1.5min,溶液中增加鼓泡或超声处理;然后用纯水进行冲洗处理5min。The step (7) specifically includes: placing the silicon wafer in a mixed solution of HF and HNO 3 to react for 1.5 min, adding bubbling or ultrasonic treatment in the solution; and then rinsing with pure water for 5 min.
在所述的步骤(8)中,所述的第三清洗液为SC1混合清洗液,该SC1混合清洗液为NH4OH、H2O2和H2O的混合溶液;并且其中,NH4OH、H2O2和H2O的体积比为:1:3:10。In the step (8), the third cleaning solution is an SC1 mixed cleaning solution, and the SC1 mixed cleaning solution is a mixed solution of NH 4 OH, H 2 O 2 and H 2 O; and wherein, NH 4 The volume ratio of OH, H 2 O 2 and H 2 O is: 1:3:10.
所述的步骤(8)具体为:将硅片放入温度为70℃的第三清洗液中反应5min;然后用纯水进行冲洗处理5min。The step (8) specifically includes: placing the silicon wafer in the third cleaning solution at a temperature of 70° C. for 5 minutes; then rinsing with pure water for 5 minutes.
在所述的步骤(9)中,所述的第四清洗液为氢氟酸和盐酸的混合溶液;并且其中,氢氟酸的质量百分浓度为3%,盐酸的质量百分浓度为3%。In said step (9), said fourth cleaning solution is a mixed solution of hydrofluoric acid and hydrochloric acid; and wherein, the mass percent concentration of hydrofluoric acid is 3%, and the mass percent concentration of hydrochloric acid is 3%. %.
所述的步骤(9)具体为:将硅片置于第四清洗液中处理5min,去除氧化层及表面金属离子,并对硅片表面进行钝化,形成疏水表面;然后用纯水进行冲洗处理5min。The step (9) specifically includes: placing the silicon wafer in the fourth cleaning solution for 5 minutes to remove the oxide layer and surface metal ions, and passivate the surface of the silicon wafer to form a hydrophobic surface; then rinse with pure water Treat for 5min.
实施例三Embodiment three
制绒段操作如下:The operation of the velvet section is as follows:
(1)提供一经过前处理后的硅片;前处理为:将装在花篮中的硅片放入纯水中浸润溢流,冲洗1min,去除灰尘等。纯水电阻率为10-18MΩ。(1) Provide a pre-treated silicon wafer; the pre-treatment is: put the silicon wafer in the flower basket into pure water to soak and overflow, rinse for 1 min, and remove dust, etc. The resistivity of pure water is 10-18MΩ.
(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(2) Pre-cleaning the silicon wafer with the first cleaning solution to remove particle impurities and pollution on the surface of the silicon wafer;
(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层,机械损伤层如图3所示;(3) Polishing the silicon wafer with a polishing etchant to corrode the mechanically damaged layer on the surface, the mechanically damaged layer is shown in Figure 3;
(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(4) adopt texturing liquid to carry out texturing process to silicon chip, make its surface form the textured structure;
(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(5) Using the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues;
(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构;(6) Treat the silicon wafer with an oxidative etching solution to remove the oxide layer and form a hydrophobic dry structure on its surface;
完成制绒的硅片可放入干燥柜中存放,由于制绒工艺重复性高,可连续大量进行,依需要取出制绒后硅片,经以下清洗工艺即可得到低反射率、低表面复合速率的硅片。Textured silicon wafers can be stored in a drying cabinet. Due to the high repeatability of the texturing process, it can be carried out continuously in large quantities. The silicon wafers after texturing can be taken out as needed, and low reflectivity and low surface composite can be obtained through the following cleaning process. speed silicon wafers.
清洗段具体操作步骤如下:The specific operation steps of the cleaning section are as follows:
(7)对硅片表面进行反复的氧化-腐蚀处理;(7) Repeated oxidation-corrosion treatment on the surface of the silicon wafer;
(8)采用第三清洗液对硅片进行清洗,以去除表面颗粒杂质,进行化学中和;(8) Using the third cleaning solution to clean the silicon wafer to remove surface particle impurities and chemically neutralize them;
(9)最后采用第四清洗液对硅片进行清洗,以去除氧化层及表面金属离子,同时形成钝化的疏水表面,完成晶硅太阳能电池湿化学处理。(9) Finally, the fourth cleaning solution is used to clean the silicon wafer to remove the oxide layer and surface metal ions, and at the same time form a passivated hydrophobic surface to complete the wet chemical treatment of the crystalline silicon solar cell.
其中,在所述的步骤(2)中,所述的第一清洗液为氢氧化钠和双氧水的混合溶液;并且其中,氢氧化钠的质量百分浓度为1%,双氧水的质量百分浓度为5%。Wherein, in the described step (2), the first cleaning solution is a mixed solution of sodium hydroxide and hydrogen peroxide; and wherein the mass percent concentration of sodium hydroxide is 1%, and the mass percent concentration of hydrogen peroxide 5%.
所述的步骤(2)具体为:将前处理后的硅片放入第一清洗液中进行1min预清洗,温度控制在50-80℃;然后用纯水进行冲洗处理。The step (2) specifically includes: putting the pretreated silicon wafer into the first cleaning solution for 1 min pre-cleaning, the temperature is controlled at 50-80°C; and then rinsing with pure water.
在所述的步骤(3)中,所述的抛光腐蚀液为质量百分浓度为10%的氢氧化钠。In the step (3), the polishing and etching solution is sodium hydroxide with a concentration of 10% by mass.
所述的步骤(3)具体为:将硅片置于抛光腐蚀液中,温度控制为60℃,腐蚀掉硅片在切片过程中形成的机械损伤层,反应时间为1min,硅片每面腐蚀3um;然后用纯水进行冲洗处理。The step (3) specifically includes: placing the silicon wafer in a polishing etchant, controlling the temperature to 60° C., etching away the mechanical damage layer formed during the slicing process of the silicon wafer, with a reaction time of 1 min, and etching each side of the silicon wafer 3um; then rinse with pure water.
在所述的步骤(4)中,所述的制绒液为氢氧化钠和制绒添加剂的混合溶液;并且其中,氢氧化钠的质量百分浓度为0.5%,制绒添加剂的质量百分浓度为0.5%。In described step (4), described texturing liquid is the mixed solution of sodium hydroxide and texturing additive; And wherein, the mass percentage concentration of sodium hydroxide is 0.5%, the mass percentage of texturing additive The concentration is 0.5%.
所述的步骤(4)具体为:将硅片放入制绒液中进行制绒,反应温度为70℃,反应时间为10min;然后用纯水进行冲洗处理。The step (4) specifically includes: putting the silicon chip into the texturing solution for texturing, the reaction temperature is 70° C., and the reaction time is 10 minutes; and then rinsed with pure water.
在所述的步骤(5)中,所述的第二清洗液为SC2清洗液,该SC2清洗液为HCL、H2O2和H2O的混合溶液;并且其中,HCL、H2O2、H2O的体积比为1:2:12。In the step (5), the second cleaning solution is an SC2 cleaning solution, and the SC2 cleaning solution is a mixed solution of HCL, H 2 O 2 and H 2 O; and wherein, HCL, H 2 O 2 , The volume ratio of H 2 O is 1:2:12.
所述的步骤(5)具体为:将硅片置于第二清洗液中处理3min,中和硅片表面残留碱性物质和金属离子;然后用纯水进行冲洗处理。The step (5) specifically includes: placing the silicon wafer in the second cleaning solution for 3 minutes to neutralize residual alkaline substances and metal ions on the surface of the silicon wafer; and then rinse with pure water.
在所述的步骤(6)中,所述的氧化腐蚀液为质量百分浓度为0.5%的氢氟酸溶液。In the step (6), the oxidizing corrosion solution is a hydrofluoric acid solution with a concentration of 0.5% by mass.
在所述的步骤(7)中,在HF和HNO3的混合溶液中对硅片表面进行反复的氧化-腐蚀处理;并且其中,HF和HNO3的体积比为1:80。In the step (7), the surface of the silicon wafer is repeatedly oxidized-etched in a mixed solution of HF and HNO 3 ; and wherein the volume ratio of HF and HNO 3 is 1:80.
所述的步骤(7)具体为:将硅片置于HF和HNO3的混合溶液中反应0.5min,溶液中增加鼓泡或超声处理;然后用纯水进行冲洗处理。The step (7) specifically includes: placing the silicon wafer in a mixed solution of HF and HNO 3 to react for 0.5 min, increasing bubbling or ultrasonic treatment in the solution; and then rinsing with pure water.
在所述的步骤(8)中,所述的第三清洗液为SC1混合清洗液,该SC1混合清洗液为NH4OH、H2O2和H2O的混合溶液;并且其中,NH4OH、H2O2和H2O的体积比为:1:0.5:10。In the step (8), the third cleaning solution is an SC1 mixed cleaning solution, and the SC1 mixed cleaning solution is a mixed solution of NH 4 OH, H 2 O 2 and H 2 O; and wherein, NH 4 The volume ratio of OH, H 2 O 2 and H 2 O is: 1:0.5:10.
所述的步骤(8)具体为:将硅片放入温度为60~80℃的第三清洗液中反应1min;然后用纯水进行冲洗处理。The step (8) specifically includes: placing the silicon wafer in the third cleaning solution at a temperature of 60-80° C. for 1 min; and then rinsing with pure water.
在所述的步骤(9)中,所述的第四清洗液为氢氟酸和盐酸的混合溶液;并且其中,氢氟酸的质量百分浓度为0.5%,盐酸的质量百分浓度为0.5%。In said step (9), said fourth cleaning solution is a mixed solution of hydrofluoric acid and hydrochloric acid; and wherein, the mass percent concentration of hydrofluoric acid is 0.5%, and the mass percent concentration of hydrochloric acid is 0.5% %.
所述的步骤(9)具体为:将硅片置于第四清洗液中处理1min,去除氧化层及表面金属离子,并对硅片表面进行钝化,形成疏水表面;然后用纯水进行冲洗处理5min。The step (9) specifically includes: placing the silicon chip in the fourth cleaning solution for 1 min, removing the oxide layer and surface metal ions, and passivating the surface of the silicon chip to form a hydrophobic surface; then rinse with pure water Treat for 5min.
实施例四Embodiment four
制绒段操作如下:The operation of the velvet section is as follows:
(1)提供一经过前处理后的硅片;前处理为:将装在花篮中的硅片放入纯水中浸润溢流,冲洗10min,去除灰尘等。纯水电阻率为10-18MΩ。(1) Provide a pre-treated silicon wafer; the pre-treatment is: put the silicon wafer in the flower basket into pure water to soak and overflow, rinse for 10 minutes, and remove dust, etc. The resistivity of pure water is 10-18MΩ.
(2)采用第一清洗液对硅片进行预清洗,以去除硅片表面颗粒杂质和污染;(2) Pre-cleaning the silicon wafer with the first cleaning solution to remove particle impurities and pollution on the surface of the silicon wafer;
(3)采用抛光腐蚀液对硅片进行抛光处理,腐蚀掉表面的机械损伤层,机械损伤层如图3所示;(3) Polishing the silicon wafer with a polishing etchant to corrode the mechanically damaged layer on the surface, the mechanically damaged layer is shown in Figure 3;
(4)采用制绒液对硅片进行制绒处理,使其表面形成绒面结构;(4) adopt texturing liquid to carry out texturing process to silicon chip, make its surface form the textured structure;
(5)采用第二清洗液对硅片进行清洗,以去除表面金属离子,并中和碱性杂质,减少表面化学残留;(5) Using the second cleaning solution to clean the silicon wafer to remove surface metal ions, neutralize alkaline impurities, and reduce surface chemical residues;
(6)采用氧化腐蚀液对硅片进行处理,以去除氧化层,并在其表面形成疏水干燥结构;(6) Treat the silicon wafer with an oxidative etching solution to remove the oxide layer and form a hydrophobic dry structure on its surface;
完成制绒的硅片可放入干燥柜中存放,由于制绒工艺重复性高,可连续大量进行,依需要取出制绒后硅片,经以下清洗工艺即可得到低反射率、低表面复合速率的硅片。Textured silicon wafers can be stored in a drying cabinet. Due to the high repeatability of the texturing process, it can be carried out continuously in large quantities. The silicon wafers after texturing can be taken out as needed, and low reflectivity and low surface composite can be obtained through the following cleaning process. speed silicon wafers.
清洗段具体操作步骤如下:The specific operation steps of the cleaning section are as follows:
(7)对硅片表面进行反复的氧化-腐蚀处理;(7) Repeated oxidation-corrosion treatment on the surface of the silicon wafer;
(8)采用第三清洗液对硅片进行清洗,以去除表面颗粒杂质,进行化学中和;(8) Using the third cleaning solution to clean the silicon wafer to remove surface particle impurities and chemically neutralize them;
(9)最后采用第四清洗液对硅片进行清洗,以去除氧化层及表面金属离子,同时形成钝化的疏水表面,完成晶硅太阳能电池湿化学处理。(9) Finally, the fourth cleaning solution is used to clean the silicon wafer to remove the oxide layer and surface metal ions, and at the same time form a passivated hydrophobic surface to complete the wet chemical treatment of the crystalline silicon solar cell.
其中,在所述的步骤(2)中,所述的第一清洗液为氢氧化钠和双氧水的混合溶液;并且其中,氢氧化钠的质量百分浓度为3%,双氧水的质量百分浓度为10%。Wherein, in the step (2), the first cleaning solution is a mixed solution of sodium hydroxide and hydrogen peroxide; and wherein, the mass percent concentration of sodium hydroxide is 3%, and the mass percent concentration of hydrogen peroxide 10%.
所述的步骤(2)具体为:将前处理后的硅片放入第一清洗液中进行5min预清洗,温度控制在80℃;然后用纯水进行冲洗处理。The step (2) specifically includes: putting the pretreated silicon wafer into the first cleaning solution for 5 minutes of pre-cleaning, the temperature is controlled at 80° C.; and then rinsing with pure water.
在所述的步骤(3)中,所述的抛光腐蚀液为质量百分浓度为50%的氢氧化钠。In the step (3), the polishing and etching solution is sodium hydroxide with a concentration of 50% by mass.
所述的步骤(3)具体为:将硅片置于抛光腐蚀液中,温度控制为100℃,腐蚀掉硅片在切片过程中形成的机械损伤层,反应时间为10min,硅片每面腐蚀20um;然后用纯水进行冲洗处理。The step (3) specifically includes: placing the silicon wafer in a polishing etchant, the temperature is controlled at 100° C., and the mechanical damage layer formed during the slicing process of the silicon wafer is etched away. The reaction time is 10 minutes, and each side of the silicon wafer is etched. 20um; then rinse with pure water.
在所述的步骤(4)中,所述的制绒液为氢氧化钠和制绒添加剂的混合溶液;并且其中,氢氧化钠的质量百分浓度为8%,制绒添加剂的质量百分浓度为5%。In described step (4), described texturing liquid is the mixed solution of sodium hydroxide and texturing additive; And wherein, the mass percentage concentration of sodium hydroxide is 8%, the mass percentage of texturing additive The concentration is 5%.
所述的步骤(4)具体为:将硅片放入制绒液中进行制绒,反应温度为90℃,反应时间为30min;然后用纯水进行冲洗处理。The step (4) specifically includes: putting the silicon chip into the texturing solution for texturing, the reaction temperature is 90° C., and the reaction time is 30 minutes; and then rinsed with pure water.
在所述的步骤(5)中,所述的第二清洗液为SC2清洗液,该SC2清洗液为HCL、H2O2和H2O的混合溶液;并且其中,HCL、H2O2、H2O的体积比为1:3:15。In the step (5), the second cleaning solution is an SC2 cleaning solution, and the SC2 cleaning solution is a mixed solution of HCL, H 2 O 2 and H 2 O; and wherein, HCL, H 2 O 2 , The volume ratio of H 2 O is 1:3:15.
所述的步骤(5)具体为:将硅片置于第二清洗液中处理10min,中和硅片表面残留碱性物质和金属离子;然后用纯水进行冲洗处理。The step (5) specifically includes: placing the silicon wafer in the second cleaning solution for 10 minutes to neutralize residual alkaline substances and metal ions on the surface of the silicon wafer; and then rinse with pure water.
在所述的步骤(6)中,所述的氧化腐蚀液为质量百分浓度为5%的氢氟酸溶液。In the step (6), the oxidation corrosion solution is a hydrofluoric acid solution with a concentration of 5% by mass.
在所述的步骤(7)中,在HF和HNO3的混合溶液中对硅片表面进行反复的氧化-腐蚀处理;并且其中,HF和HNO3的体积比为1:100。In the step (7), the surface of the silicon wafer is repeatedly oxidized-etched in a mixed solution of HF and HNO 3 ; and wherein the volume ratio of HF and HNO 3 is 1:100.
所述的步骤(7)具体为:将硅片置于HF和HNO3的混合溶液中反应2min,溶液中增加鼓泡或超声处理;然后用纯水进行冲洗处理。The step (7) specifically includes: placing the silicon wafer in a mixed solution of HF and HNO 3 to react for 2 minutes, increasing bubbling or ultrasonic treatment in the solution; and then rinsing with pure water.
在所述的步骤(8)中,所述的第三清洗液为SC1混合清洗液,该SC1混合清洗液为NH4OH、H2O2和H2O的混合溶液;并且其中,NH4OH、H2O2和H2O的体积比为:1:5:15。In the step (8), the third cleaning solution is an SC1 mixed cleaning solution, and the SC1 mixed cleaning solution is a mixed solution of NH 4 OH, H 2 O 2 and H 2 O; and wherein, NH 4 The volume ratio of OH, H 2 O 2 and H 2 O is: 1:5:15.
所述的步骤(8)具体为:将硅片放入温度为60~80℃的第三清洗液中反应10min;然后用纯水进行冲洗处理。The step (8) specifically includes: placing the silicon wafer in the third cleaning solution at a temperature of 60-80° C. for 10 minutes; and then rinsing with pure water.
在所述的步骤(9)中,所述的第四清洗液为氢氟酸和盐酸的混合溶液;并且其中,氢氟酸的质量百分浓度为5%,盐酸的质量百分浓度为5%。In the described step (9), the fourth cleaning solution is a mixed solution of hydrofluoric acid and hydrochloric acid; and wherein the mass percent concentration of hydrofluoric acid is 5%, and the mass percent concentration of hydrochloric acid is 5%. %.
所述的步骤(9)具体为:将硅片置于第四清洗液中处理10min,去除氧化层及表面金属离子,并对硅片表面进行钝化,形成疏水表面;然后用纯水进行冲洗处理5min。The step (9) is specifically: placing the silicon wafer in the fourth cleaning solution for 10 minutes to remove the oxide layer and surface metal ions, and passivate the surface of the silicon wafer to form a hydrophobic surface; then rinse with pure water Treat for 5min.
硅片从纯水中进行“慢提拉”操作取出,进行甩干后即可进行后段工艺。The silicon wafer is taken out from the pure water by "slow pulling" operation, and after being dried, the subsequent process can be carried out.
经过测试,如图4、5所示,通过以上湿化学工艺处理的硅片绒面“金字塔”结构尺寸1-4um,其表面复合速率小于10cm/s,如图6所示,在300-1100nm范围的反射率为11%左右,湿化学工艺时间减少为1.5h左右,从而降低了反射率,提高了硅片表面洁净度,符合高效异质结太阳能电池的要求。After testing, as shown in Figures 4 and 5, the size of the "pyramid" structure of the textured silicon wafer treated by the above wet chemical process is 1-4um, and its surface recombination rate is less than 10cm/s, as shown in Figure 6, at 300-1100nm The reflectivity of the range is about 11%, and the wet chemical process time is reduced to about 1.5h, thereby reducing the reflectivity, improving the cleanliness of the silicon wafer surface, and meeting the requirements of high-efficiency heterojunction solar cells.
以上所述的具体实施例,对本发明解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects solved by the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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