CN104391047A - Wood damage monitoring device based on acoustic emission technique - Google Patents

Abstract

The invention relates to a wood damage monitoring device based on an acoustic emission technique. The wood damage monitoring device comprises a wood damage signal acquisition system based on acoustic emission and an analysis and monitoring system; the wood damage signal acquisition system comprises an acoustic emission sensor, a pre-amplifier, a filter circuit, a main amplifying circuit, an analog-to-digital conversion circuit, an FPGA (Field Programmable Gate Array) control module and a wireless transmission module, wherein the acoustic emission sensor selects an ultrasonic wave sensor with the frequency of 60 Hz-400 KHz and the central frequency of 150 KHz; the analysis and monitoring system comprises a wood damage source positioning analysis module and an accumulative energy prediction analysis module, wherein the wood damage source positioning analysis module can carry out wavelet denoising and reconstruction on an acquired acoustic emission signal, then position an acoustic emission source by adopting a linear positioning method and display on a wood damage acoustic emission source positioning monitoring interface; the accumulative energy prediction analysis module is used for extracting energy characteristic values of the acoustic emission signal by applying wavelet packet analysis to construct a neural network and to realize the valid prediction of accumulative energy of the wood stress acoustic emission signal through predicting accumulative energy values, so that effective data is provided for monitoring, corresponding prevention measures are conveniently taken, and the loss caused by wood damage is avoided.

Description

A kind of wood damage monitoring device based on acoustic emission

Technical field

The present invention relates to timber field, especially a kind of wood damage monitoring device based on acoustic emission.

Background technology

In the U.S., timber buildings is in leading market status, is widely used in building house, factory building, school, hotel, commercial building, gymnasium etc.In Canada, timber industry is one of national mainstay industry, the industrialization of its wooden house, standardization and supporting field engineering are very ripe, in Finland and the Sweden in Northern Europe, 90% of local-style dwelling houses house is the timber buildings of one deck or two layers, in Japan, also there is a large amount of wood structure building, even if be also like this in densely populated Tokyo.In China, have the ancient building of a lot of wooden structures, that is the rarity of human history.

In today of urban look development, the quality of people to life view has more and more higher pursuit.Timber, as a kind of building materials conventional in gardens, with the self attributes of its uniqueness and distinctive landscape effect, plays the irreplaceable effect of other materials in urban look, and its application is more and more subject to the attention of designer.

Timber has natural decorative pattern and color and good processing characteristics, and timber is also applied much at furniture industry.

But timber also has that drying shrinkage is wet to rise and the feature such as anisotropy, easily can produce cracking, torsional deformation equivalent damage in atmosphere, there is certain security risk during Long-Time Service.

Summary of the invention

The object of this invention is to provide a kind of wood damage monitoring device based on acoustic emission, by detecting the stressed concentrated significant points of timber, analyze the force-bearing situation of timber, determine the position that timber may damage, thus the loss of the personnel effectively avoiding the damage of timber to bring and property.

The present invention forms by based on the wood damage signal acquiring system of acoustic emission and research and application system two large divisions.Described signal acquiring system is mainly used in the collection of acoustic emission signal, mainly comprises calibrate AE sensor, prime amplifier, filtering circuit, main amplifying circuit, analog to digital conversion circuit, FPGA control module, wireless transport module; Described research and application system comprises wood damage Source localization and cumlative energy forecast analysis two modules.

Described signal acquiring system settles calibrate AE sensor, the faint acoustic emission signal produced for gathering wood damage on the stressed concentrated significant points surface of timber.Described calibrate AE sensor is connected with described prime amplifier, to described faint acoustic emission signal through amplifying, removing noise.Again by the output signal of described prime amplifier after filtering circuit process, utilize filtering characteristic can the acoustic emission signal of acquisition frequency band width between 100KHz to 300KHz.The output of described filtering circuit is amplified to after volt level through main amplifying circuit and inputs to analog-to-digital conversion module, and described acoustic emission signal is converted to digital quantity.By described FPGA control module, conversion timing sequence control is carried out to described A/D change-over circuit, and the data transfers after described conversion is carried out buffer memory to the FIFO of described FPGA control module inside, then through described wireless transport module, data are reached host computer.

Described wood damage Source localization module is carried out wavelet de-noising to the acoustic emission signal gathered and reconstructs, then the method for linear orientation is adopted to position acoustic emission source, and shown at wood damage acoustic emission source position monitor interface, to take corresponding preventive measure, avoid the loss that wood damage brings.

Described cumlative energy forecast analysis module uses wavelet packet analysis to extract energy eigenvalue to acoustic emission signal, construct corresponding training sample set, build neural network, neural network model simulation and prediction is carried out for the time dependent sequence of acoustic emission signal cumlative energy, utilize front 5 values of cumlative energy seasonal effect in time series, predict next cumulative energy value, realize effective prediction of timber stressed acoustic emission signal cumlative energy, for monitoring provides valid data.

The present invention gathers the acoustic emission signal of wood damage by calibrate AE sensor, the acoustic emission signal of collection is amplified through amplifier and is gathered by collector, avoid the decay of signal in transmitting procedure, signal is preserved more complete.The acoustic emission signal collected intuitively can be determined accurately the position of wood damage through software process, and adopt neural network prediction cumlative energy, can damage further timber in advance and take preventive measures, thus efficiently avoid the heavy losses of personnel that wood damage may bring and property.Method of the present invention is harmless simple, be easy to realize, and the sensor adopted is few, has saved cost largely.

Accompanying drawing explanation

Accompanying drawing 1 is acoustic emission signal collection schematic diagram

Accompanying drawing 2 is acoustic emission signal acquisition system cut-away view

Accompanying drawing 3 is acoustic emission signal acquisition system pre-amplification circuit figure

Accompanying drawing 4 is acoustic emission signal acquisition system filtering circuit figure

Accompanying drawing 5 is acoustic emission signal acquisition system main amplifying circuit figure

Accompanying drawing 6 is AD conversion process flow diagram in acoustic emission signal acquisition system cut-away view

Accompanying drawing 7 is FIFO process flow diagram in acoustic emission signal acquisition system cut-away view

Accompanying drawing 8 is acoustic emission signal acquisition system UART sending module program flow diagram

Accompanying drawing 9 is that two channel sounds of acoustic emission signal acquisition system collection transmit figure

Accompanying drawing 10 is wood damage acoustic emission signal three layers of wavelet decomposition structural drawing

Accompanying drawing 11 is signal de-noising processing flow chart

Accompanying drawing 12 is location, wood damage position schematic diagram

Accompanying drawing 13 is acoustic emission source positioning flow figure

Accompanying drawing 14 is cross-correlation coefficient figure

Accompanying drawing 15 is the positioning result figure of wood damage acoustic emission source

Accompanying drawing 16 is the location relative error figure of wood damage acoustic emission source

The machine Interaction Interface Design flow chart that accompanying drawing 17 is located for wood damage acoustic emission source

The human-computer interaction interface signals collecting that accompanying drawing 18 is located for wood damage acoustic emission source and decompose noise reduction panel figure

The human-computer interaction interface spectrum analysis panel figure that accompanying drawing 19 is located for wood damage acoustic emission source

The human-computer interaction interface acoustic emission source positioning panel figure that accompanying drawing 20 is located for wood damage acoustic emission source

Accompanying drawing 21 is accumulated energy figure

Accompanying drawing 22 is BP network training program flow diagram

Accompanying drawing 23 is network training result figure

Accompanying drawing 24 is network verification figure

Embodiment

The wood damage monitoring device based on acoustic emission that the present invention proposes, is described in detail as follows in conjunction with the accompanying drawings and embodiments.The present invention take timber as measurand, the impaired acoustic emission signal sent of monitoring timber.Accompanying drawing 1 is that the stressed damage acoustic emission signal of timber gathers schematic diagram.The frequency span of this acoustic emission signal is between 100KHz-300KHz, therefore the calibrate AE sensor in the design selects 60Hz-400KHz, centre frequency to be the ultrasonic sensor of 150KHz.First calibrate AE sensor is positioned over the stressed concentrated significant points of timber, when timber is when producing by having stress wave when producing deformation when internal force or external force, calibrate AE sensor converts stress wave to electric signal, because this electric signal is original very faint, and can decay when propagating in wood, in order to preserve the acoustic emission signal collected better, the signal that described calibrate AE sensor gathers being sent into described signal acquiring system and processes, for later signal analysis lays the foundation.

Wood damage acoustic emission signal acquisition system

Accompanying drawing 2 is signal acquiring system cut-away view.First described signal acquiring system carries out front-end processing to the acoustic emission signal gathered, and comprises the pre-service such as signal amplification, filtering.Again the acoustic emission signal after conditioning is transferred to described FPGA processing module.Described FPGA processor module adopts FP6A device to realize the steering logic of whole system, which control analog-to-digital of acquisition channel/stop, change after deposit data, the extraction of FEATURE PARAMETERS OF ACOUSTIC EMISSION and the wireless transmission of data.Last host computer carries out wavelet analysis process to the data received, and carries out the location of wood damage acoustic emission source and effective prediction of acoustic emission signal cumlative energy.

The signal of described calibrate AE sensor collection is faint microvolt level high-frequency signal, if through long range propagation, signal to noise ratio (S/N ratio) will inevitably reduce, and is not easy to analyze, therefore needs to utilize described signal acquiring system hardware circuit to amplify faint signal, remove noise.Acoustic emission signal belongs to high-frequency signal, therefore gain bandwidth product wants large, and guarantee enlargement factor is stablized.

In the present invention, selection integrated operational amplifier AD620 designs pre-amplification circuit, sees shown in accompanying drawing 3.If described pre-amplification circuit only selects a chip to amplify 100 times, the gain bandwidth product due to described integrated operational amplifier AD620 is 8MHz, and bandwidth is 8MHz is 80KHz divided by 100, does not meet the requirement that 300KHz signal passes through; Because described integrated operational amplifier AD620 gain bandwidth product is certain, want to obtain wider frequency band and just must sacrifice gain, so design two-stage cascade amplifying circuit, when enlargement factor is 10, bandwidth is then 8MHz is 800KHz divided by 10, can meet the requirement that 300KHz signal passes through far away, therefore, the signal of 300KHz can be amplified 100 times by the designed described pre-amplification circuit be made up of two-stage cascade amplifying circuit.

The closed loop gain of designing requirement and bandwidth can by changing resistance to change, and the gain formula (1) according to described integrated operational amplifier AD620 can pass through the adjusted resistance R of formula (2) _gvalue.

G＝49.4kΩ/R _G+1 (1)

: R _g=49.4k Ω/(G-1) (2)

In formula (2), when gain is 100, when namely G is 100, RG is 5.49K Ω, and namely regulating resistance selects 5.49K Ω.

The frequency span of the acoustic emission signal sent because timber is impaired is between 100KHz-300KHz, and therefore, the filtering circuit designed in described acquisition system to be in series second-order filter circuit by high pass and low pass, and filtering circuit figure as shown in Figure 4.In accompanying drawing 4, low-pass cut-off frequencies is at 300KHz, and high pass cut off frequency is at 100KHz.In the present invention, selection amplifier and resistance capacitance composition bandpass filter, adopt integrated operational amplifier OP27 to form second order active bandwidth-limited circuit.Described filter circuit is the filtering ensureing required frequency band, and enlargement factor is set to 2 times, and the signal between 100KHz-300KHz passes through undamped, and higher than 300KHz or lower than the signal between 100KHz by the rate attenuation according to-40dB/10 frequency multiplication.The second order high-pass filtering circuit of design, cutoff frequency is 100KHz, and correlation parameter calculates as formula (3).

High pass cut off frequency gets 100KHz, then according to transport function:

$A\left(S\right)=\frac{A_0{S}^2}{S^2+\frac{{\mathrm{S\ω}}_C}{Q_0}+{{\mathrm{\ω}}_C}^2}---\left(3\right)$

${\mathrm{\ω}}_C=\frac{1}{R_1{C}_1}$

Wherein, in formula (3)

$\begin{array}{c}{A}_0=1+\frac{R_4}{R_2}\\ Q_0=\frac{1}{3-A_0}\end{array}$

ω _C＝2πf

F value 100KHz, if resistance value is all 1K Ω, it is 1600pF that substitution formula (3) obtains electric capacity value.

Lowpass frequency circuit cutoff frequency is 300KHz, and correlation computations is as formula (4).

$A\left(S\right)=\frac{A_0{S}^2}{S^2+\frac{{\mathrm{S\ω}}_C}{Q_0}+{{\mathrm{\ω}}_C}^2}---\left(4\right)$

Wherein, in formula (4)

${\mathrm{\ω}}_C=\frac{1}{R_1{C}_1}$

$\begin{array}{c}{Q}_0=\frac{1}{3-A_0}\\ A_0=1+\frac{R_4}{R_2}\end{array}$

ω _C＝2πf

F value 100KHz, if resistance value is 1K Ω, obtains electric capacity value in substitution formula (4) and is 470pF.

Accompanying drawing 5 is described acoustic emission signal acquisition system main amplifying circuit figure.After described pre-amplification circuit and described filtering circuit, signal is amplified to millivolt level by tens microvolt levels, therefore by acoustic emission signal again through main amplifying circuit, signal need be amplified to volt level.Selected by described main amplifying circuit, chip remains AD620.Circuit is made up of two panels AD620, amplifies 15 times respectively, and resistance is calculated by computing formula (2) shown in above, and resistance all gets 3.48K Ω.

In order to carry out storage and the transmission of data, need design analog to digital conversion circuit that acoustic emission signal is converted to digital quantity.According to the feature of the impaired acoustic emission signal of timber and the requirement of acquisition system, the successively comparison A of 12/D conversion chip AD7893 in described acquisition system, is selected to carry out the analog to digital conversion of acoustic emission signal.In described acquisition system, AD7893 will take serial mode to carry out analog to digital conversion, and reference voltage adopts builtin voltage.Input pin is for starting switching signal, and output pin is EOC signal and a data lines.Accompanying drawing 6 is AD conversion process flow diagram in acoustic emission signal acquisition system cut-away view, takes inquiry mode to carry out the reading of A/D translation data.

In order to the high speed acquisition of data, described acquisition system selects FPGA as the core of control module.The model of described FPGA is EP3C25Q240C8, and it has 24624 logical blocks, internal RAM 608256 bit, supports SOPC and the NIOS II software of ALTERA company.With FPGA, conversion and control is carried out to A/D conversion chip in described signal acquiring system, and the data after conversion are transferred to FPGA inside, utilize at FPGA indoor design push-up storage (i.e. FIFO), data after conversion are write in FIFO, in order to data are carried out buffer memory, ensure that data are not lost.

In order to carry out effective storage of data, in described FPGA control module, design FIFO buffer memory; Fully be beneficial to the feature that there is a large amount of RAM FPGA inside, by calling LPM module, in indoor design FIFO memory, mode bit comprises full and empty, when discontented time, can carry out write operation, when not empty time, can carry out read operation.Described acquisition system will normally work, the input signal of usual needs outside is synchronous with inner oscillator signal, the present invention utilizes PLL (phaselocked loop) module of FPGA inside to carry out frequency multiplication, be used for unified integration time pulse signal, make internal memory correctly can access data and utilize phase-locked loop just can achieve this end.Described acquisition system adopts 1 frequency multiplication, foreign frequency 50MHz, and internal frequency is equally also 50MHz; The each FIFO designing described FPGA can stored in 128 16 bit data, i.e. 256B, and total volume should be the multiple of 256B; Described FPGA control module software only employs a FIFO, and therefore total volume is 256B.Accompanying drawing 7 is FIFO program flow diagram in described acoustic emission signal acquisition system cut-away view, by described analog-digital conversion result stored in asynchronous FIFO.Asynchronous FIFO adopts the read-write mode of ping-pong operation, solves the data synchronization problems between different sequential.

Described wireless transport module adopts RF100, and it has, and size is little, highly sensitive, long transmission distance, feature that communication digit rate is high, can revise the parameters such as serial rate, emissive power, communication digit rate by corresponding upper computer software simultaneously.Described wireless transport module contains UART interface, comprises TXD (transmission), RXD (reception) data-signal, UART can be made to support various data layout and baud rate by programming.Described acquisition system is always controlled by described FPGA processor, data is read from FIFO memory, is transferred to host computer by described wireless transport module.

Accompanying drawing 8 is described acoustic emission signal acquisition system UART sending module program flow diagram; UART module both sides before data send must appoint the clock frequency of communication, and adopt the clock of 8 times to sample in described acquisition system, Configuration of baud rate is 9600bps.In described data acquisition system (DAS), UART module first will produce the internal clocking of a 76800Hz, samples to the serial data received with this clock; The data arranging transmission in sending module are the data that FIFO reads, and often cross 8 clocks, send data; First sends 0, and represent and start, last position sends 1, and represent and terminate, the speed of transmission can by corresponding programmed control; The acoustic emission signal that described acoustic emission signal acquisition system gathers as shown in Figure 9.

Wood damage Source localization

In order to realize wood damage Source localization and stressed forecast analysis, first analyzing and processing must be carried out to gathered acoustic emission signal.

Accompanying drawing 10 is wood damage acoustic emission signal three layers of wavelet decomposition structural drawing.

First wavelet transformation must be carried out to described acoustic emission signal.

If f (t) ∈ L2 (R), the continuous wavelet transform of f (t) is defined as formula (5),

$w_f(a,b)=<f,{\mathrm{\&psi;}}_{a,b}>=\frac{1}{\sqrt{\left|a\right|}}{\&Integral;}_{-\&infin;}^{\&infin;}f\left(t\right)\stackrel{\&OverBar;}{\mathrm{\&psi;}\left(\frac{t-b}{a}\right)}\mathrm{dt}---\left(5\right)$

Its inverse transformation is defined as formula (6),

$f\left(t\right)=\frac{1}{c_{\mathrm{\&psi;}}}{\&Integral;}_{-\&infin;}^{\&infin;}{\&Integral;}_{-\&infin;}^{\&infin;}{w}_f(a,b){\mathrm{\&psi;}}_{a,b}\left(t\right)\frac{\mathrm{da}}{a^2}\mathrm{db}---\left(6\right)$

Continuous wavelet and conversion thereof are in the practical application of wavelet transformation, and when especially it being realized on computers, need do the signal transacting of discretize, a and b carries out sliding-model control as formula (7),

$\left\{\begin{array}{c}a={a_0}^j,a>1\\ b={{\mathrm{ka}}_0}^j{b}_0,k,j\&Element;Z\end{array}\right.---\left(7\right)$

So discrete wavelet base is:

${\mathrm{\&psi;}}_{j,k}\left(t\right)={a_0}^{-\frac{j}{2}}\mathrm{\&psi;}({a_0}^{-j}t-k{b}_0)---\left(8\right)$

Wavelet transform is defined as:

$w_f(j,k)={\&Integral;}_{-\&infin;}^{\&infin;}f\left(t\right)\stackrel{\&OverBar;}{{\mathrm{\&psi;}}_{j,k}\left(t\right)}\mathrm{dt}=<f\left(t\right),{\mathrm{\&psi;}}_{j,k}\left(t\right)>---\left(9\right)$

Correspondingly inverse transformation is defined as:

$f\left(t\right)=\frac{1}{c_{\mathrm{\&psi;}}}\underset{-\&infin;}{\overset{\&infin;}{\mathrm{\&Sigma;}}}\underset{-\&infin;}{\overset{\&infin;}{\mathrm{\&Sigma;}}}{w}_f(j,k){\mathrm{\&psi;}}_{j,k}\left(t\right)---\left(10\right)$

Constant in discrete wavelet base is generally got: a ₀=2, b ₀=1, so that calculate.

The Symlets small echo of the applicable described wood damage sound emission signal characteristic analysis selected has orthogonality, and can adopt Mallat fast algorithm based on the wavelet transformation of orthogonality wavelet basis; The Mallat algorithm of wavelet analysis is based on multiresolution analysis theory, construct low-pass filter H (w) and Hi-pass filter G (w) according to orthogonal wavelet basis function ψ (t) and scaling function φ (t), their corresponding impulse Response Function h (n) and g (n) are defined as respectively:

$h\left(n\right)=[2^{-\frac{j}{2}}\mathrm{\&phi;}\left(2^{-j}t\right),2^{-\frac{j-1}{2}}\mathrm{\&phi;}(2^{-(j-1)}t-n)]---\left(11\right)$

$g\left(n\right)=[2^{-\frac{j}{2}}\mathrm{\&psi;}\left(2^{-j}t\right),2^{-\frac{j-1}{2}}\mathrm{\&phi;}(2^{-(j-1)}t-n)]---\left(12\right)$

On each wavelet decomposition scales j, do convolution algorithm respectively to the approximate signal of a upper yardstick and low-pass filter and Hi-pass filter, (low-frequency component uses A to the approximate signal obtaining on wavelet decomposition scales j in the present invention _jf (n) represents, referred to as A _j) and detail signal (D used by radio-frequency component _jf (n) represents, referred to as D _j).If the discrete sampling sequence of wood damage acoustic emission signal is f (n), and make f (n) for the approximate signal on yardstick 0, then concrete decomposition algorithm is as follows:

$A_0^{d}f=f\left(n\right)---\left(13\right)$

$D_j^{d}f=\underset{k}{\mathrm{\&Sigma;}}{g}_{k-2n}{A}_{j-1}^{d}f---\left(14\right)$

$A_j^{d}f=\underset{k}{\mathrm{\&Sigma;}}{h}_{k-2n}{A}_{j-1}^{d}f---\left(15\right)$

Wherein, D ^d _jf is the wavelet decomposition high frequency coefficient on decomposition scale j, A ^d _jf is the wavelet decomposition low frequency coefficient on decomposition scale j, g _k-2nand h _k-2nbe respectively Hi-pass filter impulse Response Function _gthe new impulse Response Function formed j-1 zero point is often inserted between adjacent two coefficients in (n) and low-pass filter impulse Response Function h (n).

Definition D _jf (n) is the reconstruction signal of jth time wavelet decomposition radio-frequency component, A _jf (n) is the reconstruction signal of low-frequency component after jth time wavelet decomposition, realizes the low-frequency component of signal on decomposition scale j and the reconstruct of radio-frequency component according to following formula:

$D_{j}f\left(n\right)=\underset{k}{\mathrm{\&Sigma;}}{g}_{n-2k}{D}_j^{d}f---\left(16\right)$

$A_{j}f\left(n\right)=\underset{k}{\mathrm{\&Sigma;}}{h}_{n-2k}{A}_j^{d}f---\left(17\right)$

Thus, the breakdown of signal f (n) after J wavelet decomposition can be obtained and see formula (18), (19), (20).：

f(n)＝A ₀f(n) (18)

A ₀f(n)＝A ₁f(n)+D ₁f(n) (19)

A _J-1f(n)＝A _Jf(n)+D _Jf(n) (20)

That is:

$f\left(n\right)=A_{J}f\left(n\right)+\underset{j=1}{\overset{J}{\mathrm{\&Sigma;}}}{D}_{j}f\left(n\right)---\left(21\right)$

Wavelet decomposition result due to each yardstick is all carry out convolutional calculation with the low-pass filter of structure and Hi-pass filter, and therefore acoustic emission signal has been broken down into different frequency range compositions.This illustrates that the local time frequency analysis characteristic of wavelet analysis to signal based on Mallat algorithm is by signal decomposition is become the time domain signal components within the scope of different frequency to realize, the local message of reaction low frequency shows in the decomposed component that decomposition scale is higher, and the local message of reaction high frequency shows in the decomposed component that decomposition scale is lower.

Mallat algorithm has become different frequency range compositions signal decomposition, and decomposition scale is larger, thinner to the division of the frequency range of signal.The present invention by the problem from two aspect analysis wavelet decomposition scale ranges of choice, and derives the maximum decomposition scale formula of wavelet decomposition.

Make the sample frequency of signal f (n) be fs, the sampling length of signal is N number of data point, carries out J wavelet transformation to signal, then according to the frequency range formula determined above, and the relational expression formula (22) that can release,

fs/2N≤fs/2 ^J+1≤fs/2 (22)

Formula (23) can be obtained after the simplification to formula (22),

J≤log ₂N(23)

Analysis is above pointed out, the wavelet analysis of Mallat algorithm to signal does convolution by Hi-pass filter impulse Response Function g (n) of structure with low-pass filter impulse Response Function h (n) and signal to realize.

If the coefficient number of impulse Response Function is L _f, according to g _k-2nand h _k-2ndefinition, the coefficient number of the known impulse Response Function for the J time wavelet decomposition is 2 ^j-1l _f. according to formula (13) to (17), when the coefficient number of impulse Response Function is not more than the length of signal, the decomposition of formula (13) to (14) just has meaning, that is:

2 ^J-1L _f≤N (24)

Can obtain after to the simplification of above formula:

J≤log ₂N/L _f+1 (25)

According to the formula derived (23) and (25), the maximum decomposition scale formula based on Mallat wavelet decomposition can be expressed as formula (26),

J _max＝min(int(log ₂N)，int(log ₂N/L _f+1)) (26)

Wherein, min represents and gets minimum value, and int represents round numbers.Wavelet decomposition progression J can select [1, J _max] any one integer in scope.

Maximum decomposition scale formula shows: decomposed class signal being carried out to wavelet transformation is not blindly select, but have direct relation with the sampling length of signal and the wavelet basis of selection, only have and meet formula (26), each decomposition scale signal being carried out to wavelet transformation just has clear and definite physical significance, just has meaning on this basis to the signature analysis of signal.As can be seen here, wavelet analysis achieves the analysis of nonstationary random signal from time domain to time-frequency domain well.

The signal model of a Noise can be expressed as (27),

s(i)＝f(i)+a×e(i)，i＝0，1，…，n-1 (27)

In formula (27), f (i) is actual signal, and e (i) is noise, the original signal that s (i) is Noise, and the original signal measured in test is combined by actual signal and noise linearity; Because wavelet transformation is linear transformation, form so the wavelet transformation of measured value is also added by the wavelet transformation of actual signal and the wavelet transformation of noise, therefore only need find out the wavelet transformation value belonging to noise, be set to zero, then signal is reconstructed, the signal removing noise can be obtained.

Wood damage acoustic emission signal noise reduction process flow process as shown in Figure 11, the wood damage acoustic emission signal collected is imported software Matlab analyze, select default threshold method as the wavelet de-noising method of wood damage acoustic emission signal, then the acoustic emission signal after noise reduction is reconstructed.In the analyzing and processing of wood damage acoustic emission signal, choose the SNR estimation and compensation that sym8 wavelet basis realizes timber acoustic emission signal.

For the evaluation of noise reduction, adopt signal to noise ratio (S/N ratio) (SNR) to quantize, signal to noise ratio (S/N ratio) is higher, and the root mean square variance of the estimated signal after original signal and noise reduction is less, and the estimated signal namely after noise reduction follows original signal more close, and noise reduction is better.

$\mathrm{SNR}=10\log \left[\frac{\underset{n}{\mathrm{\&Sigma;}}{f}^2\left(n\right)}{\underset{n}{\mathrm{\&Sigma;}}{[f\left(n\right)-\widehat{f\left(n\right)}]}^2}\right]---\left(28\right)$

In formula (28), f (n) is original signal, for the estimated signal after wavelet de-noising, the SNR=129.7912 of sym8 wavelet basis default threshold method.

Accompanying drawing 12 is location, wood damage position schematic diagram, rectangle represents tested timber test specimen, quadrangle represents the position of wood damage, two right cylinders represent sensor 1 and sensor 2, S represents the distance between two calibrate AE sensors, t1 and t2 represents that sensor 1 and sensor 2 receive the time of acoustic emission signal respectively, Δ t is the mistiming between acoustic emission signal to two sensors, the position of wood damage is represented with the distance L of the position distance sensor 1 of wood damage, having recorded the speed that acoustic emission signal propagates in wood is V, ranging formula can be obtained such as formula shown in (29) according to position relationship.

$L=\frac{S-V\&times;\mathrm{\&Delta;t}}{2}---\left(29\right)$

Accompanying drawing 13 is acoustic emission source positioning flow figure.There are two kinds of situations in the position due to wood damage, one is near sensor 1, and one is near sensor 2.Again according to the attenuation characteristic of signal, wood damage position is when sensor 1, lacking of the acoustic emission signal decay that sensor 1 receives, the acoustic emission signal relative attenuation that sensor 2 receives is many, so sensor 1 receives Acoustic Emission Signal Energy e1 be greater than the Acoustic Emission Signal Energy e2 that sensor 2 receives, when the position of wood damage is near sensor 2, in like manner, e2 can be greater than e1.Use the position of the method determination wood damage of positioning using TDOA again.

Adopt cross-correlation coefficient method to carry out time delay estimation, ask signal to arrive the mistiming of two sensors.

First, the signal that sensor 1 receives is divided into two, and first half is denoted as x (n).The signal that sensor 2 receives is designated as y (n), and then the signal that receives of pointwise translation sensor 2, goes relevant to x (n) with y (n) signal of equal length, obtain correlation coefficient ρ _xy(m), computing formula is:

${\mathrm{\&rho;}}_{\mathrm{xy}}\left(m\right)=\frac{{\mathrm{\&Sigma;}}_0^N(x\left(n_i\right)-\stackrel{\&OverBar;}{x\left(n\right)})*(y(n+m)-\stackrel{\&OverBar;}{y(n+m)})}{{\left[{\mathrm{\&Sigma;}}_0^N{(x\left(n\right)-\stackrel{\&OverBar;}{x\left(n\right)})}^2{\mathrm{\&Sigma;}}_0^N{(y(n+m)-\stackrel{\&OverBar;}{y(n+m)})}^2\right]}^{0.5}}---\left(30\right)$

In formula (30), for the mean value of x (n), for the mean value of y (n+m).Work as ρ _xywhen () gets maximal value m, x (n) is greatly similar to y (n+m), now the product of m and sampling interval is the mistiming of signal to two sensors, experiment sample frequency due to wood damage acoustic emission signal is 10MHz, then sampling interval duration is 0.1us, i.e. time difference t=m*0.1us; Obtain cross-correlation coefficient figure as shown in Figure 14, by accompanying drawing 14 can know cross-correlation coefficient maximum be m=441, i.e. time difference Δ t=44.1us.In testing, with standard break plumbous signal carry out simulated logs fracture time the acoustic emission signal that produces, test specimen adopts solid wood larch (600mm*50mm*60mm), distance s=500mm between two calibrate AE sensors, speed v=5570m/s that acoustic emission signal is propagated in wood, within the scope of timber piece lengths 120-380mm, break lead once every 20mm, the time difference obtained is with linear positioning using TDOA formula 29, then can obtains the position of Wood fracture acoustic emission source.As shown in Figure 15 (unit: mm), the location relative error of described wood damage acoustic emission source as shown in Figure 16 for the positioning result of the wood damage acoustic emission source obtained.From result of calculation, maximum relative error is no more than 5%, has absolutely proved the feasibility that linear orientation method is located Wood fracture acoustic emission source.

In order to carry out Real-Time Monitoring to wood damage process, the good human-computer interaction interface with the Position Design that LABVIEW development platform is wood damage acoustic emission source, and utilize the powerful data analysis capabilities of the MATLAB node in LABVIEW to analyze acoustic emission signal.The machine Interaction Interface Design flow chart that accompanying drawing 17 is located for wood damage acoustic emission source.In the machine Interaction Interface Design flow chart design of described wood damage acoustic emission source location, key has used MATLAB Script node, makes program flow diagram more succinct; Program can be responded operations different on front panel and not interact in the application of event structure, is the emphasis of man-machine interaction.In addition, original wood damage acoustic emission signal storage format is .txt, so be also the key that program flow diagram is write to the reading of text, read two column datas and will note text reading format, otherwise the 2nd column data is difficult to read-in programme, type of must distinguishing one from the other when carrying out Inport And Outport Node setting in addition, otherwise program correctly cannot respond the operation of front panel, want correct display spectrogram, need first amplitude and frequency binding, then shown by XY oscillogram.

Figure 18 is the human-computer interaction interface signals collecting of described wood damage acoustic emission source location and decomposes noise reduction panel figure.Accompanying drawing 18 is made up of " signal decomposition and noise reduction " button and 9 oscillograms.Press " signal decomposition and noise reduction " button, then on front panel, show the signal after original signal, default threshold noise reduction and frequency spectrum and each coefficient of dissociation.

Figure 19 is the human-computer interaction interface spectrum analysis panel figure of described wood damage acoustic emission source location.Accompanying drawing 19 is made up of " spectrum analysis " button and 4 oscillograms.Press " spectrum analysis " button, then will show the spectrogram of two-way collection signal and two paths of signals on front panel.

Figure 20 is the human-computer interaction interface acoustic emission source positioning panel figure of described wood damage acoustic emission source location.By " location " button, 3 oscillograms, 5 numerical value display boxes and the horizontal sliding bar for position form.When pressing " location " button, by display two channel signal reconstruction signal after treatment, cross-correlogram, the velocity of sound, sampling number, position, maximum correlation coefficient and time delay on interface.

The forecast analysis of wood damage cumlative energy

Described wood damage acoustic emission signal is decomposed after WAVELET PACKET DECOMPOSITION through wavelet packet three layers as shown in Figure 10, the distribution of informational content in described wood damage acoustic emission signal in the different frequency bands component of each decomposition scale is also different, and the energy information after extraction WAVELET PACKET DECOMPOSITION on each frequency band is as the feature of acoustic emission signal.(i, j) represents a jth node of i-th layer, and wherein, i=0-3, j=0-7, each node represents certain signal characteristic.Wherein, (0,0) node represents original signal S, (1,0) represents the ground floor low frequency coefficient X10 of WAVELET PACKET DECOMPOSITION, and (1,1) the high frequency coefficient X11 of WAVELET PACKET DECOMPOSITION ground floor is represented, (3,0) represents the coefficient of third layer the 0th node, and other by that analogy.The signal decomposed in each frequency band rear is reconstructed respectively, obtain eight frequency bands of the signal frequency band division such as from low to high, the wavelet energy defining a certain characteristic frequency section is the quadratic sum of this section of wavelet coefficient, thus structure one take energy as the octuple vector of element.Represent the reconstruction signal of X30 with S30, S31 represents the reconstruction signal of X31, and the rest may be inferred for other.Only analyze all nodes of third layer, then resultant signal can be expressed as formula (31).

S＝S30+S31+S32+S33+S34+S35+S36+S37 (31)

Ask the energy of each band signal, if the energy of S3j (j=0-7) correspondence is E3j (j=0-7), then described energy can represent with formula (32).

E3j＝∫|S3j(t)|2dt＝nk＝1∑|xjk|2 (32)

The middle xjk of formula (32) (j=0,1 ..., 7; K=1,2 .., n) represent the amplitude of the discrete point of reconstruction signal S3j.

Due to timber there is crackle time, larger impact can be had on the energy of each inband signal.Therefore, be that element can construct a proper vector with energy.Proper vector T structure is as shown in formula (33).

T＝[E30 E31 --- E37] (33)

Data after first being reconstructed by noise reduction are divided into 100 groups by regular hour sequence, and carry out three layers of db3 WAVELET PACKET DECOMPOSITION obtain energy value to often organizing data, accompanying drawing 21 is cumlative energy figure.

Neural network model simulation and prediction is carried out for the time dependent sequence of described wood damage acoustic emission signal cumlative energy, build neural network, utilize front 5 values of cumlative energy seasonal effect in time series, predict next cumulative energy value, realize the one-step prediction of neural network.

According to 100 cumulative energy value gone out by certain hour sequential extraction procedures, by a1, a2, a3 ... arrange according to this.By [a1, a2, a3, a4, a5, a6], [a2, a3, a4, a5, a6, a7], [a3, a4, a5, a6, a7, a8] ... be grouped into 95 groups according to this; Random alignment gets 60 groups of training datas as neural network model, 35 groups of remaining data as modelling verification.

Go to predict next cumlative energy by the first five cumulative energy value, be so input as [a1, a2, a3, a4, a5], [a2, a3, a4, a5, a6], [a3, a4, a5, a6, a7] ... [a60, a61, a62, a63, a64] form 5 × 60 matrix; Export for a6, a7, a8 ... a65 composition 1 × 60 matrix; Build neural network importing input and output sample and carry out training study.

According to the BP network structure design analysis of described wood damage acoustic emission signal cumlative energy prediction, and the checking of experiment draws, input layer is five cumulative energy value, output is a prediction accumulated energy value, hidden layer is drawn by Experimental comparison in neural network structure, the network structure finally determining the design is 5 × 5 × 1, represent that the input layer of network has 5 neurons, hidden layer has 5 neurons, output layer has 1 neuron, hidden layer transport function adopts tansig function, output layer also adopts tansig function, utilize front 5 values of cumlative energy seasonal effect in time series, predict next cumulative energy value, realize the one-step prediction of neural network.Accompanying drawing 22 is BP network training program flow diagram.

According to revised training parameter, train 60 groups of sample datas, network training 5000 times, target error is 0.01, and training completes.Accompanying drawing 23 is network training result figure.

Accompanying drawing 24 is network verification figure.Input using 35 groups of remaining data as network, same use five next energy values of cumlative energy value prediction, the generalization ability of checking BP network." * " represents desired value, and " o " represents predicted value.Error between them, between [0,2], can be ignored compared with numerical value own, so network training success, this network can cumlative energy parameter in Accurate Prediction NextState, effectively can monitor the variation tendency of wood damage acoustic emission signal.

Technique effect

The present invention can effectively realize timber stressed damage time acoustic emission signal Real-time Collection, source of damage location and cumlative energy prediction; This invention can take preventive measures to wood damage, the personnel that can effectively avoid wood damage to bring and the loss of property.

Claims (3)

1. the wood damage monitoring device based on acoustic emission, comprise the wood damage signal acquiring system based on acoustic emission and research and application system, it is characterized in that: the described wood damage signal acquiring system based on acoustic emission comprises calibrate AE sensor, prime amplifier, filtering circuit, main amplifying circuit, analog to digital conversion circuit, FPGA control module, wireless transport module; Described research and application system comprises wood damage Source localization and cumlative energy forecast analysis;

The described wood damage signal acquiring system based on acoustic emission settles calibrate AE sensor on the stressed concentrated significant points surface of timber, the faint acoustic emission signal produced for gathering wood damage, described calibrate AE sensor is connected with described prime amplifier, to described faint acoustic emission signal through amplifying, removing noise, again by the output signal of described prime amplifier after filtering circuit process, utilize filtering characteristic can the acoustic emission signal of acquisition frequency band width between 100KHz to 300KHz; The output of described filtering circuit is amplified to after volt level through main amplifying circuit and inputs to analog-to-digital conversion module, and described acoustic emission signal is converted to digital quantity; By described FPGA control module, conversion timing sequence control is carried out to analog-digital conversion circuit as described, and the FIFO digital quantity after conversion being transferred to described FPGA control module inside carries out buffer memory, then through described wireless transport module, data are reached host computer;

Described wood damage Source localization carries out wavelet de-noising to the acoustic emission signal gathered and reconstructs, then the method for linear orientation is adopted to position acoustic emission source, and shown at wood damage acoustic emission source position monitor interface, to take corresponding preventive measure, avoid the loss that wood damage brings;

Described cumlative energy forecast analysis uses wavelet packet analysis to extract energy eigenvalue to acoustic emission signal, construct corresponding training sample set, build neural network, neural network model simulation and prediction is carried out for the time dependent sequence of acoustic emission signal cumlative energy, utilize front 5 values of cumlative energy seasonal effect in time series, predict next cumulative energy value, realize effective prediction of timber stressed acoustic emission signal cumlative energy, for monitoring provides valid data.

2. the wood damage monitoring device based on acoustic emission according to claim 1, wherein said calibrate AE sensor selects 60Hz-400KHz, centre frequency to be the ultrasonic sensor of 150KHz.

3. the wood damage monitoring device based on acoustic emission according to claim 2, the FIFO buffer memory of wherein said FPGA control module inside, by calling LPM module, when discontented time, can carry out write operation, when not empty time, can carry out read operation.