CN104389052A - Variable-compression slip draft mechanism for spinning - Google Patents
Variable-compression slip draft mechanism for spinning Download PDFInfo
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- CN104389052A CN104389052A CN201410530830.5A CN201410530830A CN104389052A CN 104389052 A CN104389052 A CN 104389052A CN 201410530830 A CN201410530830 A CN 201410530830A CN 104389052 A CN104389052 A CN 104389052A
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H5/00—Drafting machines or arrangements ; Threading of roving into drafting machine
- D01H5/18—Drafting machines or arrangements without fallers or like pinned bars
- D01H5/46—Loading arrangements
- D01H5/50—Loading arrangements using springs
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Abstract
本发明公开一种纺纱用变加压滑溜牵伸机构,包括:由机前至机后依次设置的一系列罗拉,通常三至四组,罗拉上方设置有配合使用的皮辊,所述牵伸机构采用弹簧加压装置且各皮辊压力均独立可调,机前至机后的第二皮辊压簧配备多种规格,其余压簧规格相同,第二皮辊压簧所产生压力不大于其余皮辊压力。本发明根据不同的纤维原料的长度分布情况,配置第二皮辊弹簧规格,调节第二皮辊施加给罗拉的压力,形成滑溜牵伸效果,改善了牵伸过程中须条内纤维的受力状况,使其中的超长纤维可受到良好控制而不被严格握持,有效减少了纤维长度大于罗拉握持距时纤维被拉断的现象,提高了须条质量。The invention discloses a variable pressure slippery drafting mechanism for spinning, which comprises: a series of rollers arranged sequentially from the front of the machine to the rear of the machine, usually three to four groups, and cooperating top rollers are arranged above the rollers. The stretching mechanism adopts a spring pressure device and the pressure of each top roller is independently adjustable. The second top roller compression spring from the front of the machine to the rear of the machine is equipped with various specifications, and the other compression springs have the same specifications. The pressure generated by the second top roller compression spring is different. Greater than the rest of the top roller pressure. According to the length distribution of different fiber raw materials, the present invention configures the spring specifications of the second top roller, adjusts the pressure applied to the roller by the second top roller, forms a slippery drafting effect, and improves the stress on the fiber in the strand during the drafting process condition, so that the ultra-long fibers can be well controlled without being strictly held, which effectively reduces the phenomenon that the fibers are broken when the fiber length is greater than the holding distance of the rollers, and improves the quality of the sliver.
Description
技术领域technical field
本发明涉及纺织机械领域,具体则是指一种变加压滑溜牵伸机构。The invention relates to the field of textile machinery, in particular to a variable pressure slippery drafting mechanism.
背景技术Background technique
纺织生产中,为了保证须条的均匀性,牵伸区中罗拉握持距通常是根据纤维原料的品质长度来确定的,要求握持距要略大于纤维的品质长度。但是当原料的长度整齐度较差时,须条中的一些超长纤维的长度会大于罗拉隔距,被罗拉两端同时握持,这些超长纤维就会被拉断,造成须条中纤维的品质长度降低,由此造成的短纤维会进一步加剧条干的恶化,影响最终成纱质量。为解决这一问题,一般采用将牵伸机构调整为滑溜牵伸,国内专利CN201210065856.8为滑溜牵伸在并条机上的应用,国内专利CN 201210018356.9为滑溜牵伸在粗纱机上的应用,国内专利CN 201010536161.4为滑溜牵伸在细纱机上的应用,而上述三个专利均采用在皮辊开出一定宽度深度凹槽的技术方案实现滑溜牵伸。由于凹槽尺寸规格限制,此种方案适纺纤维种类单一,通用性较差。In textile production, in order to ensure the uniformity of the strands, the gripping distance of the rollers in the drafting zone is usually determined according to the quality length of the fiber raw material, and the gripping distance is required to be slightly larger than the quality length of the fiber. However, when the length uniformity of the raw material is poor, the length of some ultra-long fibers in the strands will be greater than the roller gauge, and when they are held by both ends of the rollers at the same time, these ultra-long fibers will be broken, causing the fibers in the strands to be broken. The quality and length of the yarn is reduced, and the resulting short fibers will further aggravate the deterioration of the evenness and affect the final yarn quality. In order to solve this problem, it is generally adopted to adjust the drafting mechanism to slippery drafting. Domestic patent CN201210065856.8 is the application of slippery drafting on the draw frame. Domestic patent CN 201210018356.9 is the application of slippery drafting on the roving frame. CN 201010536161.4 is the application of slippery drafting on spinning frame, and above-mentioned three patents all adopt the technical scheme that leaves certain width deep groove to realize slippery drafting at top roller. Due to the limitation of the size of the groove, this solution is suitable for a single type of spinning fiber and has poor versatility.
发明内容Contents of the invention
本发明的目的是解决长度整齐度较差的纤维须条在并条牵伸过程中超长纤维易被拉断,造成纤维品质长度下降,条子质量下降的问题,提供一种结构合理,工作性能良好,使用方便,适纺纤维种类宽泛,通用性较好且的变加压滑溜牵伸机构。The purpose of the present invention is to solve the problem that fiber strands with poor length uniformity are easily broken during the drawing process, resulting in a decrease in fiber quality and length, and a decrease in sliver quality. , easy to use, suitable for a wide variety of spinning fibers, good versatility and a variable pressure slippery drafting mechanism.
为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种纺纱用变加压滑溜牵伸机构,包括:由机前至机后依次设置的一系列罗拉,通常三至四组,罗拉上方设置有配合使用的皮辊,所述牵伸机构采用弹簧加压装置且各皮辊压力均独立可调,机前至机后的第二皮辊压簧配备多种规格,其余皮辊压簧规格相同。第二皮辊压簧可以根据纤维原料的摩擦性能、强度、长度分布情况进行配置,所产生压力不大于其余皮辊压力,以达到滑溜牵伸的效果,其中各皮辊间较为接近的压力配置适合纤维长度整齐度较好的情况,皮辊间较为悬殊的压力配置适宜纤维长度整齐度较差的情况。A variable pressure slippery drafting mechanism for spinning, comprising: a series of rollers arranged sequentially from the front of the machine to the rear of the machine, usually three to four groups, with cooperating top rollers arranged above the rollers, the drafting mechanism adopts The spring pressure device and the pressure of each top roller are independently adjustable. The second top roller pressure spring from the front of the machine to the rear of the machine is equipped with various specifications, and the other top roller pressure springs have the same specifications. The pressure spring of the second top roller can be configured according to the friction performance, strength, and length distribution of the fiber material, and the pressure generated is not greater than that of the other top rollers to achieve the effect of slippery drafting. The pressure configuration between the top rollers is relatively close It is suitable for the condition of good fiber length uniformity, and the relatively disparate pressure configuration between top rollers is suitable for the situation of poor fiber length uniformity.
本发明结构设计合理,通过调节第二皮辊所用压簧压力,实现滑溜牵伸的效果,改善了牵伸过程中须条内纤维的受力状况,使其中的超长纤维可受到良好控制而不被严格握持,有效减少了纤维长度大于罗拉握持距时纤维被拉断的现象,提高了产品质量。该牵伸机构可推广应用于棉纺、毛纺、绢纺等行业中的并条机、粗纱机、环锭细纱机、喷气涡流纺纱机和带有牵伸机构的花式捻线机等机械。The invention has a reasonable structural design, and by adjusting the pressure of the pressure spring used by the second top roller, the effect of slippery drafting is realized, and the stress condition of the fibers in the strands during the drafting process is improved, so that the ultra-long fibers can be well controlled. It is not strictly held, which effectively reduces the phenomenon that the fiber is broken when the fiber length is greater than the holding distance of the roller, and improves the product quality. The drafting mechanism can be widely used in drawing frames, roving frames, ring spinning frames, air-jet vortex spinning machines and fancy twisters with drafting mechanisms in cotton spinning, wool spinning, silk spinning and other industries.
具体实施方式Detailed ways
下面给出本发明一种纺纱用变加压滑溜牵伸机构的三个具体实施例,这些实施例仅是对本发明的举例说明,并不构成对本发明权利要求的限制,本发明未述及之处适用于现有技术。Provide three specific embodiments of a kind of variable pressurization slippery drafting mechanism for spinning of the present invention below, these embodiments are only illustrations to the present invention, do not constitute the restriction to the claims of the present invention, the present invention does not describe apply to existing technologies.
实施例1Example 1
采用半精纺工艺加工羊毛/腈纶(50/50)混纺纱,腈纶纤维名义长度38mm,名义线密度1.67dtex,羊毛为60支,国毛,并条机采用此变加压滑溜牵伸机构,包括:由机前至机后依次设置的四组罗拉,罗拉上方分别设置配合使用的皮辊,前、第三、后皮辊所用压簧规格相同,均为YB 3.5×18×48GB/T 2089,第二皮辊压簧规格为YB 1.6×16×48GB/T 2089,前、中、后握持距配置为42mm×42mm×65mm,一至四皮辊压力则配置为350N×50N×350N×350N。The semi-worsted process is used to process wool/acrylic (50/50) blended yarn, the nominal length of acrylic fiber is 38mm, the nominal linear density is 1.67dtex, the wool is 60, and the drawing frame adopts this variable pressurized slippery drafting mechanism , including: four sets of rollers arranged sequentially from the front of the machine to the rear of the machine, and cooperating top rollers are respectively arranged above the rollers. The pressure springs used for the front, third and rear top rollers have the same specifications, all of which are YB 3.5×18×48GB/T 2089, the second top roller compression spring specification is YB 1.6×16×48GB/T 2089, the front, middle and rear grip distance configuration is 42mm×42mm×65mm, and the pressure configuration of the first to fourth top rollers is 350N×50N×350N× 350N.
牵伸过程中,混纺须条从后钳口处喂入牵伸区,由于后罗拉、第三罗拉、第二罗拉以及前罗拉的转速依次递增,混纺须条被逐渐拉细。由于混纺纤维长度差异大,当短纤维运动出牵伸区时,部分长纤维尾部依然在第二皮辊罗拉钳口中,这时,由于第二皮辊罗拉副上加压很低,其对长纤维不严格握持,使长纤维在其钳口中滑溜,产生滑溜牵伸,提高了条子质量。During the drafting process, the blended strands are fed into the drafting zone from the rear nip, and the blended strands are gradually thinned as the speeds of the rear roller, the third roller, the second roller and the front roller increase in sequence. Due to the large difference in the length of the blended fibers, when the short fibers move out of the drafting zone, part of the long fiber tails are still in the nip of the second top roller roller. At this time, because the pressure on the second top roller pair is very low, its The fibers are not held tightly, making the long fibers slippery in their jaws, resulting in a slippery draft and improving the quality of the sliver.
实施例2Example 2
纯纺牦牛绒纱,并条机采用此变加压滑溜牵伸机构,包括:由机前至机后依次设置的四组罗拉,罗拉上方分别设置配合使用的皮辊,前、第三、后皮辊所用压簧规格相同,均为YB 3.5×18×48GB/T 2089,第二皮辊压簧规格为YB 1.6×16×48GB/T 2089,前、中、后握持距配置为42mm×42mm×52mm,一至四皮辊压力则配置为350N×50N×350N×350N。Purely spun yak velvet yarn, the drawing frame adopts this variable pressurized slippery drafting mechanism, including: four sets of rollers arranged in sequence from the front of the machine to the rear of the machine, and cooperating top rollers are respectively arranged above the rollers, and the front, third and rear The compression springs used for the top rollers have the same specifications, both are YB 3.5×18×48GB/T 2089, the specifications of the compression springs for the second top roller are YB 1.6×16×48GB/T 2089, and the front, middle and rear grip distances are configured as 42mm× 42mm×52mm, the pressure of one to four top rollers is configured as 350N×50N×350N×350N.
牵伸过程中,牦牛绒须条从后钳口处喂入牵伸区,由于后罗拉、第三罗拉、第二罗拉以及前罗拉的转速依次递增,牦牛绒须条被逐渐拉细。由于牦牛绒纤维长度差异大,当牦牛绒短纤维运动出牵伸区时,部分长纤维尾部依然在第二皮辊罗拉钳口中,这时,由于第二皮辊罗拉上加压极低,其对牦牛绒长纤维不严格握持,使长纤维在其钳口中滑溜,产生滑溜牵伸,改善了牵伸过程中牦牛绒须条纤维的受力状况,有效减少了超长纤维断裂现象的产生,提高了条子质量。During the drafting process, the yak velvet strips are fed into the drafting area from the rear nip, and the yak velvet strips are gradually thinned due to the sequentially increasing speeds of the rear roller, the third roller, the second roller and the front roller. Due to the large difference in length of yak cashmere fibers, when the short yak cashmere fibers move out of the drafting zone, part of the long fiber tails are still in the nip of the second top roller roller. At this time, due to the extremely low pressure on the second top roller roller, its The long fiber of yak hair is not strictly held, so that the long fiber is slippery in its jaws, resulting in slippery drafting, which improves the stress of the yak hair fiber during the drafting process, and effectively reduces the occurrence of ultra-long fiber breakage , Improved the quality of the sliver.
实施例3Example 3
普梳纯纺棉型涤纶纱,并条机采用此变加压滑溜牵伸机构,包括:由机前至机后依次设置的四组罗拉,罗拉上方分别设置配合使用的皮辊,前、第二、第三、后皮辊所用压簧规格相同,均为YB 3.5×18×48GB/T2089,前、中、后握持距配置为42mm×42mm×52mm,一至四皮辊压力则配置为350N×300N×350N×350N。For carding pure cotton polyester yarn, the drawing frame adopts this variable pressurized slippery drafting mechanism, which includes: four sets of rollers arranged in sequence from the front of the machine to the rear of the machine, and cooperating top rollers are respectively arranged above the rollers. 2. The pressure springs used for the third and rear top rollers have the same specifications, both are YB 3.5×18×48GB/T2089, the front, middle and rear grip distances are configured as 42mm×42mm×52mm, and the pressure of the first to fourth top rollers is configured as 350N ×300N×350N×350N.
牵伸过程中,涤纶纤维须条从后钳口处喂入牵伸区,由于从后罗拉、第三罗拉、第二罗拉以及前罗拉的转速依次递增,涤纶纤维须条被逐渐拉细。由于棉型涤纶纤维长度整齐度较好,纤维变速点较为集中,这时,在第二皮辊罗拉上加压与其余的接近,即将此牵伸机构作为普通棉型并条机来使用。During the drafting process, the polyester fiber strands are fed into the drafting zone from the rear nip, and the polyester fiber strands are gradually thinned due to the successively increasing speeds from the rear roller, the third roller, the second roller and the front roller. Because the cotton-type polyester fiber length is uniform and the fiber speed change points are relatively concentrated, at this time, the pressure on the second top roller is close to that of the rest, and the drafting mechanism is used as an ordinary cotton-type draw frame.
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| CN201410530830.5A CN104389052A (en) | 2014-09-30 | 2014-09-30 | Variable-compression slip draft mechanism for spinning |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11359309B2 (en) | 2018-12-21 | 2022-06-14 | Target Brands, Inc. | Ring spun yarn and method |
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| GB820253A (en) * | 1957-08-23 | 1959-09-16 | Skf Kugellagerfabriken Gmbh | Improvements in or relating to textile drafting mechanism |
| CN1445399A (en) * | 2003-04-28 | 2003-10-01 | 宁波德昌精密纺织机械有限公司 | Roller pressure control mechanism for drafting assembly of spinning machine |
| CN201003086Y (en) * | 2006-10-28 | 2008-01-09 | 崔云海 | Spring cradle with adjustable middle and rear area pressure |
| CN202717901U (en) * | 2012-06-08 | 2013-02-06 | 常州市同和纺织机械制造有限公司 | Novel spring cradle |
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2014
- 2014-09-30 CN CN201410530830.5A patent/CN104389052A/en active Pending
Patent Citations (5)
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| US2729859A (en) * | 1952-01-30 | 1956-01-10 | Noguera | |
| GB820253A (en) * | 1957-08-23 | 1959-09-16 | Skf Kugellagerfabriken Gmbh | Improvements in or relating to textile drafting mechanism |
| CN1445399A (en) * | 2003-04-28 | 2003-10-01 | 宁波德昌精密纺织机械有限公司 | Roller pressure control mechanism for drafting assembly of spinning machine |
| CN201003086Y (en) * | 2006-10-28 | 2008-01-09 | 崔云海 | Spring cradle with adjustable middle and rear area pressure |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11359309B2 (en) | 2018-12-21 | 2022-06-14 | Target Brands, Inc. | Ring spun yarn and method |
| US11767618B2 (en) | 2018-12-21 | 2023-09-26 | Target Brands, Inc. | Ring spun yarn and method |
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