CN104387713B - One kind regeneration HIPS environment protection modification materials and preparation method thereof - Google Patents

One kind regeneration HIPS environment protection modification materials and preparation method thereof Download PDF

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CN104387713B
CN104387713B CN201410754894.3A CN201410754894A CN104387713B CN 104387713 B CN104387713 B CN 104387713B CN 201410754894 A CN201410754894 A CN 201410754894A CN 104387713 B CN104387713 B CN 104387713B
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parts
hips
retardant
materials
reclaimed materials
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CN104387713A (en
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周乾桃
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Dongguan National Polymer Materials Co ltd
Guangdong Quanwei Technology Co ltd
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State-Run Science And Technology Co Ltd In Guangdong
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Abstract

The present invention relates to the utilization technology field of HIPS reworked materials, and in particular to one kind regeneration HIPS environment protection modification materials and preparation method thereof, by the material composition of following parts by weight:100 parts of HIPS reclaimed materials, 36 parts of toughener, 15 20 parts of fire retardant, 12 parts of retardant synergist, 10 12 parts of anti-impact modifier, 12 parts of antioxidant, 14 parts of coupling agent, 25 parts of lubricant, 25 parts of stabilizer, the fire retardant is mixed with montmorillonite cetyl trimethylammonium bromide by the composite flame-retardant agent of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB and constituted;Regeneration HIPS low toxicities, low cigarette, the non-corrosiveness of the present invention, be conducive to HIPS's fire-retardant, and the mechanical property of energy material, cost is low, effectively save material cost, environmental protection, economical and effective, the preparation method has the HIPS purity height of obtained HIPS reclaimed materials, and impurity is few, preparation technology is simple, easily realizes industrialization.

Description

One kind regeneration HIPS environment protection modification materials and preparation method thereof
Technical field
The present invention relates to the utilization technology field of HIPS reworked materials, and in particular to one kind regeneration HIPS environment protection modification materials Material and preparation method thereof.
Background technology
China Today has been enter into household electrical appliance and discards peak period, and will produce more than 3,000 ten thousand every year scraps household appliances, So huge waste household appliances necessarily lead to substantial amounts of waste or used plastics.The recycling of waste or used plastics has sanitary landfills, burning to take Heat, and three kinds of modes of resource recycling, wherein landfill easily causes the wasting of resources and secondary pollution with burning, this is contrary to In the themes of the times of environmental protection.
Nowadays, the mode of regeneration is mainly taken in the recycling of waste or used plastics, mainly including Direct Regeneration, modification again Raw, gasification and oiling processing.However, the Mechanical Properties of Products decline of Direct Regeneration is larger, the product of top grade should not be made;Modeling Material high-temperature gasification, oiling are big with technical difficulty height, the equipment scale for reclaiming the low component product such as monomer, fuel oil;And modification regeneration The some mechanical properties of product can reach or more than the performance of elite tree grease article, with very high added value.Therefore, waste or used plastics Modification regeneration be recycling recycle developing direction.
In China, polystyrene PS major consumers field is electric equipment products, accounts for polystyrene total quantity consumed 60 %;And in electric equipment products, plastic components are with high impact polystyrene(HIPS)It is in the majority with ABS resins, wherein HIPS 56 % are just account for, though remaining species is more, amount is few.It can be seen that, when electric equipment products is once scrapped, that will bring substantial amounts HIPS waste or used plastics.If green reclaim and the channel of regeneration can be developed for this part HIPS waste or used plastics, then no Discarded object pollution on the environment is only alleviated, can turn waste into wealth again, economize on resources.
HIPS meets fire easily burning, and discharge substantial amounts of dense smoke and pernicious gas.In order that product meets flame-retardancy requirements, Fire retardant is must be added to be modified.At present, domestic market mainly uses (TDE, eight bromines containing halogen organic Biphenyl Ether, tetrabromobisphenol A) and antimony oxide (Sb2O3) compounding bromide fire retardant production flame retardant type HIPS.But due in recent years To be perplexed by dioxin problem, while bromo- antimony is united, fire-retardant high polymer material can be generated largely in thermal cracking and burning Flue dust and corrosive gas, therefore European Union promulgate dependent instruction, it is desirable to member state ensures to be invested in the new electronics in market and electricity Device product does not include the harmful substance such as poly- dibromodiphenyl ether and poly- bromo biphenyl.Many Research Centers major company's all phases in one's power both at home and abroad at present After the research for having carried out environmental-protection flame-retardant HIPS.
The content of the invention
The purpose of the present invention is that it has there is provided one kind regeneration HIPS environment protection modification materials for deficiency of the prior art There is good flame retardation effect, material impact strength is high, and the cost of material is low, well pollution-free to environment, is environmental type regenerated material Material.
Another goal of the invention of the present invention is to provide a kind of preparation method of regeneration HIPS environment protection modification materials, and it has The HIPS purity of the HIPS reclaimed materials arrived is high, and impurity is few, and preparation technology is easy, the characteristics of easily realizing industrialization.
The purpose of the present invention is achieved through the following technical solutions:
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
3-6 parts of toughener
15-20 parts of fire retardant
0.5-1 parts of retardant synergist
10-12 parts of anti-impact modifier
1-2 parts of antioxidant
1-4 parts of coupling agent
2-5 parts of lubricant
2-5 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8-2:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the grain of the waste and old TPR material for sole of shoe Footpath is 3-8 μm.
Hydrotalcite-based compound is anionic compound, and interlayer has tradable anion, with certain weak base Property, mainly it is made up of hydrotalcite, houghite and their intercalation chemistry product pillared hydrotalcite.Due to hydrotalcite laminarization It is made up of between compound laminate the metal oxide of two kinds of different price types, so also known as layered bi-metal oxide.Typical neatly Stone class compound Mg6Al2(OH )16CO3·4H2O, the body structure with positive eight similar to shepardite.
Hydrotalcite-based compound is mainly the generation for being prevented by 3 kinds of approach or delaying fire:(1) endothermic decomposition can be reduced The temperature of material compares other inorganic combustion inhibitors, and such as magnesium hydroxide, aluminium hydroxide, hydrotalcite-based compound have broader heat Decomposition temperature scope and better flame resistance.With red phosphor masterbatch cooperative effect, flame retardant effect is further improved, cost is reduced.
It is preferred that, when the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
Further, a kind of regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
4-5 parts of toughener
15-16 parts of fire retardant
0.5-0.8 parts of retardant synergist
10-12 parts of anti-impact modifier
1-2 parts of antioxidant
2-3 parts of coupling agent
2-4 parts of lubricant
3-4 parts of stabilizer.
It is preferred that, one kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
4 parts of toughener
20 parts of fire retardant
0.6 part of retardant synergist
11 parts of anti-impact modifier
1 part of antioxidant
2 parts of coupling agent
3 parts of lubricant
3 parts of stabilizer.
Wherein, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7. When above-mentioned three kinds of components are proportionally mixed, the flame retardant effect of whole system is best, when being acted synergistically with retardant synergist, The oxygen index (OI) of system is up to 32.
Inorganic combustion inhibitor magnesium hydroxide and Firebrake ZB can significantly improve fire resistance, and synergy is with the resistance become reconciled Fuel efficiency fruit, oxygen index (OI) is higher, and its combustion heat is fewer, and magnesium hydroxide low toxicity, low cigarette, non-corrosiveness, is conducive to HIPS resistance Combustion, and the mechanical property of regeneration HIPS materials can be improved.Firebrake ZB is fire-retardant, press down cigarette, into charcoal, nontoxic and anti-molten drop, and cost is low, Effectively save material cost, environmental protection, economical and effective.
Wherein, the mixed proportion of composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide is in the fire retardant 6:2.7.According to the addition of montmorillonite-cetyl trimethylammonium bromide of the parts by weight of aforementioned proportion, system can be not only improved In flame retardant effect, and can improve regeneration HIPS heat endurance and material property.
Wherein, the waste and old TPR material for sole of shoe obtains waste and old TPR material for sole of shoe through over cleaning, crushing.Will be waste and old TPR material for sole of shoe prepares powdering or graininess, equivalent to functional elastomer-filled material, can be carried in high temperature extruding pelletization Adherence, hardness or the elasticity of height regeneration HIPS materials, and reclaim that the cost of rubber is relatively low, preparation technology is also simple and easy to apply.
Wherein, the toughener is SBS SBSSBS, and the lubricant is second Support bis-stearamides;The coupling agent is silane coupler.The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to right It adds toughener and is modified, the conventional toughener of SBS inherently rubber-like, pitch class, with waste and old TPR material for sole of shoe There is stronger synergy, the mobility of integral material can be improved, be easy to melt and granulate, the property of material is more stablized.
Wherein, described antioxidant is antioxidant 300 or antioxidant 1010;The stabilizer is zinc stearate, stearic acid At least one of calcium, barium stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delay the old of material Change.The material of HIPS reclaimed materials in itself is not pure HIPS, is that by modified, therefore performance comparision is complicated, stability is low, By adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, the stability of material can be improved.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;Now the density of salt solution is slightly larger than HIPS density.
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;Brine density now is slightly less than HIPS density.
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, HIPS Sink;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 180-190 DEG C of an area in described step four;Two area 190-200 ℃ ;Three 180-190 DEG C of areas;Four 195-220 DEG C of areas;Five 195-220 DEG C of areas;Six 195-220 DEG C of areas;Seven 195-220 DEG C of areas;Eight 195-220 DEG C of area, nine 190-210 DEG C of areas;190-200 DEG C of head;Screw speed is controlled in 300-450r/min.
Beneficial effects of the present invention:Regeneration HIPS anti-flaming modified materials prepared by the present invention, fire-retardant rank is high, can reach V-0 grades, and it is excellent in cushion effect, processing fluidity is good, and the glossiness of finished product is high, and thermal deformation behavior is stable, regeneration of the invention HIPS materials low toxicity, low cigarette, non-corrosiveness, are conducive to HIPS's fire-retardant, and the mechanical property of energy material, and cost is low, effectively Material cost is saved, environmental protection, economical and effective, preparation method has the HIPS purity height of obtained HIPS reclaimed materials, and impurity is few, Preparation technology is simple, easily realizes industrialization.
Embodiment
The invention will be further described with the following Examples.
Embodiment 1
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
3 parts of toughener
16 parts of fire retardant
0.5 part of retardant synergist
10 parts of anti-impact modifier
2 parts of antioxidant
2 parts of coupling agent
5 parts of lubricant
2 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the particle diameter of the waste and old TPR material for sole of shoe For 3-8 μm.When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
The weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7.The resistance The mixed proportion for firing composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide in agent is 6:2.7.
There is obvious fire-retardant and suppression cigarette synergy, the fire resistance of enhancing regeneration HIPS materials to HIPS.
Waste and old TPR material for sole of shoe is prepared into powdering or graininess, equivalent to functional elastomer-filled material, in height Adherence, hardness or the elasticity of regeneration HIPS materials can be improved during warm extruding pelletization, and it is relatively low to reclaim the cost of rubber, prepares Technique is also simple and easy to apply.
The toughener is SBS SBS, and the lubricant is that ethylene is double stearic Acid amides;The coupling agent is silane coupler.The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to increasing is added to it Tough dose is modified, the conventional toughener of SBS inherently rubber-like, pitch class, has stronger with waste and old TPR material for sole of shoe Synergy, can improve the mobility of integral material, be easy to melt and granulate, and the property of material is more stablized.
Described antioxidant is antioxidant 300;The stabilizer is zinc stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delays the aging of material.The material of HIPS reclaimed materials in itself is not pure HIPS, is by modified , therefore performance comparision is complicated, stability is low, by adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, can carry The stability of high material.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, HIPS Sink;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 180 DEG C of an area in described step four;Two 190 DEG C of areas;3rd area 190℃;Four 195 DEG C of areas;Five 220 DEG C of areas;Six 195 DEG C of areas;Seven 19 DEG C of areas;Eight 195 DEG C of areas, nine 190 DEG C of areas;190 DEG C of head;Spiral shell Bar rotating speed is controlled in 300r/min.
Embodiment 2
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
6 parts of toughener
20 parts of fire retardant
0.5 part of retardant synergist
10 parts of anti-impact modifier
2 parts of antioxidant
1 part of coupling agent
2 parts of lubricant
5 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8-2:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the grain of the waste and old TPR material for sole of shoe Footpath is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
The weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7.The resistance The mixed proportion for firing composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide in agent is 6:2.7.
There is obvious fire-retardant and suppression cigarette synergy to HIPS, strengthen the fire resistance of regeneration HIPS materials, and Nontoxic, low cigarette, it is environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdering or graininess, equivalent to functional elastomer-filled material, in height Adherence, hardness or the elasticity of regeneration HIPS materials can be improved during warm extruding pelletization, and it is relatively low to reclaim the cost of rubber, prepares Technique is also simple and easy to apply.
The toughener is SBS, and the lubricant is ethylene bis stearamide;The coupling agent is silane coupler. The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to adds toughener to it and is modified, SBS inherently rubber The conventional toughener of class, pitch class, has stronger synergy with waste and old TPR material for sole of shoe, can improve the stream of integral material Dynamic property, is easy to melt and granulates, and the property of material is more stablized.
Described antioxidant is antioxidant 1010;The stabilizer is calcium stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delays the aging of material.The material of HIPS reclaimed materials in itself is not pure HIPS, is by modified , therefore performance comparision is complicated, stability is low, by adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, can carry The stability of high material.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, under HIPS It is heavy;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 190 DEG C of an area in described step four;Two 200 DEG C of areas;3rd area 190℃;Four 220 DEG C of areas;Five 220 DEG C of areas;Six 220 DEG C of areas;Seven 195 DEG C of areas;Eight 195 DEG C of areas, nine 210 DEG C of areas;200 DEG C of head; Screw speed is controlled in 450r/min.
Embodiment 3
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
4 parts of toughener
18 parts of fire retardant
0.8 part of retardant synergist
11 parts of anti-impact modifier
2 parts of antioxidant
3 parts of coupling agent
4 parts of lubricant
3 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8-2:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the grain of the waste and old TPR material for sole of shoe Footpath is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
The weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7.The resistance The mixed proportion for firing composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide in agent is 6:2.7.
There is obvious fire-retardant and suppression cigarette synergy to HIPS, strengthen the fire resistance of regeneration HIPS materials, and Nontoxic, low cigarette, it is environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdering or graininess, equivalent to functional elastomer-filled material, in height Adherence, hardness or the elasticity of regeneration HIPS materials can be improved during warm extruding pelletization, and it is relatively low to reclaim the cost of rubber, prepares Technique is also simple and easy to apply.
The toughener is SBS, and the lubricant is ethylene bis stearamide;The coupling agent is silane coupler. The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to adds toughener to it and is modified, SBS inherently rubber The conventional toughener of class, pitch class, has stronger synergy with waste and old TPR material for sole of shoe, can improve the stream of integral material Dynamic property, is easy to melt and granulates, and the property of material is more stablized.
Described antioxidant is antioxidant 1010;The stabilizer is calcium stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delays the aging of material.The material of HIPS reclaimed materials in itself is not pure HIPS, is by modified , therefore performance comparision is complicated, stability is low, by adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, can carry The stability of high material.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, HIPS Sink;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 190 DEG C of an area in described step four;Two 200 DEG C of areas;3rd area 190℃;Four 220 DEG C of areas;Five 220 DEG C of areas;Six 220 DEG C of areas;Seven 195 DEG C of areas;Eight 195 DEG C of areas, nine 210 DEG C of areas;200 DEG C of head; Screw speed is controlled in 450r/min.
Embodiment 4
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
5 parts of toughener
15 parts of fire retardant
0.6 part of retardant synergist
10 parts of anti-impact modifier
2 parts of antioxidant
1 part of coupling agent
2 parts of lubricant
5 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8-2:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the grain of the waste and old TPR material for sole of shoe Footpath is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
The weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7.The resistance The mixed proportion for firing composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide in agent is 6:2.7.
There is obvious fire-retardant and suppression cigarette synergy to HIPS, strengthen the fire resistance of regeneration HIPS materials, and Nontoxic, low cigarette, it is environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdering or graininess, equivalent to functional elastomer-filled material, in height Adherence, hardness or the elasticity of regeneration HIPS materials can be improved during warm extruding pelletization, and it is relatively low to reclaim the cost of rubber, prepares Technique is also simple and easy to apply.
The toughener is SBS, and the lubricant is ethylene bis stearamide;The coupling agent is silane coupler. The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to adds toughener to it and is modified, SBS inherently rubber The conventional toughener of class, pitch class, has stronger synergy with waste and old TPR material for sole of shoe, can improve the stream of integral material Dynamic property, is easy to melt and granulates, and the property of material is more stablized.
Described antioxidant is antioxidant 1010;The stabilizer is calcium stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delays the aging of material.The material of HIPS reclaimed materials in itself is not pure HIPS, is by modified , therefore performance comparision is complicated, stability is low, by adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, can carry The stability of high material.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, HIPS Sink;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 190 DEG C of an area in described step four;Two 200 DEG C of areas;3rd area 190℃;Four 220 DEG C of areas;Five 220 DEG C of areas;Six 220 DEG C of areas;Seven 195 DEG C of areas;Eight 195 DEG C of areas, nine 210 DEG C of areas;200 DEG C of head; Screw speed is controlled in 450r/min.
Embodiment 5
One kind regeneration HIPS environment protection modification materials, by the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
4 parts of toughener
17 parts of fire retardant
0.6 part of retardant synergist
11 parts of anti-impact modifier
1 part of antioxidant
2 parts of coupling agent
3 parts of lubricant
3 parts of stabilizer,
Wherein, composite flame-retardant agent and montmorillonite-ten six of the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB Alkyl trimethyl ammonium bromide mixing composition;The retardant synergist is hydrotalcite chemicals and red phosphor masterbatch is in mass ratio 1.8-2:1 mixture, the anti-impact modifier is waste and old TPR material for sole of shoe, the grain of the waste and old TPR material for sole of shoe Footpath is 3-8 μm.
When the quality of hydrotalcite chemicals and red phosphor masterbatch is 2:When 1, flame retardant effect is more excellent.
HIPS reclaimed materials is substantially the electronics for belonging to waste and old, the reclaimed materials of electric equipment products, because aging is serious, shock resistance Performance is low, easily occurs embrittlement, and glossiness is low.
The weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7.The resistance The mixed proportion for firing composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide in agent is 6:2.7.
There is obvious fire-retardant and suppression cigarette synergy to HIPS, strengthen the fire resistance of regeneration HIPS materials, and Nontoxic, low cigarette, it is environmentally friendly.
Waste and old TPR material for sole of shoe is prepared into powdering or graininess, equivalent to functional elastomer-filled material, in height Adherence, hardness or the elasticity of regeneration HIPS materials can be improved during warm extruding pelletization, and it is relatively low to reclaim the cost of rubber, prepares Technique is also simple and easy to apply.
The toughener is SBS, and the lubricant is ethylene bis stearamide;The coupling agent is silane coupler. The mechanical property of HIPS reclaimed materials is low, poor toughness, it is therefore desirable to adds toughener to it and is modified, SBS inherently rubber The conventional toughener of class, pitch class, has stronger synergy with waste and old TPR material for sole of shoe, can improve the stream of integral material Dynamic property, is easy to melt and granulates, and the property of material is more stablized.
Described antioxidant is antioxidant 1010;The stabilizer is calcium stearate.The addition of antioxidant can improve regeneration HIPS antioxygenic property, delays the aging of material.The material of HIPS reclaimed materials in itself is not pure HIPS, is by modified , therefore performance comparision is complicated, stability is low, by adding the stabilizers such as zinc stearate, calcium stearate, barium stearate, can carry The stability of high material.
A kind of preparation method of regeneration HIPS environment protection modification materials, comprises the following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, swim in HIPS reclaimed materials Face waterborne, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, return HIPS Rewinding is sunk to below solution, and partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050- 1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, HIPS Sink;Two kinds of materials of ABS and HIPS are and both performance comparision phases for two kinds of mixing materials most in electric product Seemingly, therefore using step one and step 2 it is difficult to separate both.The present invention coordinates pH value by using 50% acetum, Both materials can completely be moistened, and by control surface tension force, be efficiently separated HIPS and ABS, separation rate is high Up to more than 90%.
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: being added in the hopper of double screw extruder, the material after being mixed in step 3 through high-temperature extruder Melt blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
Wherein, the temperature setting of double screw extruder is 190 DEG C of an area in described step four;Two 200 DEG C of areas;3rd area 190℃;Four 220 DEG C of areas;Five 220 DEG C of areas;Six 220 DEG C of areas;Seven 195 DEG C of areas;Eight 195 DEG C of areas, nine 210 DEG C of areas;200 DEG C of head; Screw speed is controlled in 450r/min.
Embodiment 1-5 is subjected to aptitude test, performance is as shown in the table:
According to upper table as can be seen that regeneration HIPS prepared by the present invention comprehensive mechanical property and excellent fireproof performance.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than to present invention guarantor The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention Matter and scope.

Claims (5)

1. one kind regeneration HIPS environment protection modification materials, it is characterised in that:By the material composition of following parts by weight:
100 parts of HIPS reclaimed materials
3-6 parts of toughener
15-20 parts of fire retardant
0.5-1 parts of retardant synergist
10-12 parts of anti-impact modifier
1-2 parts of antioxidant
1-4 parts of coupling agent
2-5 parts of lubricant
2-5 parts of stabilizer,
Wherein, the fire retardant by high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB composite flame-retardant agent and montmorillonite-cetyl Trimethylammonium bromide mixing composition, composite flame-retardant agent and montmorillonite-cetyl trimethylammonium bromide is mixed in the fire retardant Composition and division in a proportion example is 6:2.7, the weight ratio of high ammonium polyphosphate, magnesium hydroxide and Firebrake ZB is 1.5 in the composite flame-retardant agent:2.5:7; The retardant synergist is that hydrotalcite chemicals and red phosphor masterbatch are 1.8-2 in mass ratio:1 mixture, the shock resistance Modifying agent is waste and old TPR material for sole of shoe, and the particle diameter of the waste and old TPR material for sole of shoe is 3-8 μm;The toughener is benzene second Alkene-butadiene-styrene block copolymer SBS, the lubricant is ethylene bis stearamide;The coupling agent is silane coupled Agent;Described antioxidant is antioxidant 300 or antioxidant 1010;The stabilizer is zinc stearate, calcium stearate, stearic acid At least one of barium.
2. a kind of regeneration HIPS environment protection modification materials according to claim 1, it is characterised in that:By the thing of following parts by weight Matter is constituted:
100 parts of HIPS reclaimed materials
4-5 parts of toughener
15-20 parts of fire retardant
0.5-0.8 parts of retardant synergist
10-12 parts of anti-impact modifier
1-2 parts of antioxidant
2-3 parts of coupling agent
2-4 parts of lubricant
3-4 parts of stabilizer.
3. a kind of regeneration HIPS environment protection modification materials according to claim 1, it is characterised in that:By the thing of following parts by weight Matter is constituted:
100 parts of HIPS reclaimed materials
4 parts of toughener
15 parts of fire retardant
0.6 part of retardant synergist
11 parts of anti-impact modifier
1 part of antioxidant
2 parts of coupling agent
3 parts of lubricant
3 parts of stabilizer.
4. a kind of preparation method of regeneration HIPS environment protection modification materials described in claim any one of 1-3, it is characterised in that:Bag Include following steps:
Step 1: the HIPS reclaimed materials crushed is cleaned by mixing up the salt solution of density, make the floating of HIPS reclaimed materials on the water Face, washes partial impurities;
Step 2: the cleaned HIPS reclaimed materials of step one is cleaned by the salt solution for adjusting density, make HIPS reclaimed materials Sink to below solution, partial impurities are washed again;
Step 3: the cleaned HIPS reclaimed materials of step 2 is put into acetum, the density of acetum is 1050-1060 kg/m3, surface tension is 35-40mN/m, and pH is 2.8, then the ABS being blended in HIPS reclaimed materials floats, and HIPS sinks;
Step 3: weighing each component in formula, pour into homogenizer and uniformly mix, high-speed stirred 5-8min;
Step 4: by the material after being mixed in step 3, being added in the hopper of double screw extruder, being melted through high-temperature extruder Blending extrusion, cooling, air-dried, pelletizing, homogenizing, packaging.
5. a kind of preparation method of regeneration HIPS environment protection modification materials according to claim 4, it is characterised in that:Described The temperature setting of double screw extruder is 180-190 DEG C of an area in step 4;Two 190-200 DEG C of areas;Three 180-190 DEG C of areas; Four 195-220 DEG C of areas;Five 195-220 DEG C of areas;Six 195-220 DEG C of areas;Seven 195-220 DEG C of areas;Eight 195-220 DEG C of areas, 9th area 190-210℃;190-200 DEG C of head;Screw speed is controlled in 300-450r/min.
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CN107418121A (en) * 2016-05-24 2017-12-01 上海羽迪新材料科技有限公司 A kind of high-performance refractory master batch
CN107163310A (en) * 2017-06-07 2017-09-15 常州苏达欧包装材料有限公司 A kind of halogen-free fireproof rubber and preparation method thereof
CN107828139A (en) * 2017-10-12 2018-03-23 费全中 Household electrical appliances flame-retarding HIPS plastics and its production technology
CN108559214A (en) * 2018-03-22 2018-09-21 清远市百悦企业服务有限公司 Regenerated polystyrene alloy material and preparation method and application
CN109181198A (en) * 2018-08-16 2019-01-11 安徽省汉甲机电设备科技有限公司 A kind of preparation method for the inexpensive HIPS material that impact resistance is strong
CN112662110A (en) * 2020-12-21 2021-04-16 青岛润兴塑料新材料有限公司 High-toughness flame-retardant PS micro-foaming material
CN113698682A (en) * 2021-05-28 2021-11-26 宁波讯强电子科技有限公司 Regenerated PS plastic film, acoustic-magnetic anti-theft label, label shell and preparation method thereof

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