CN104385108A - Novel polishing device - Google Patents

Novel polishing device Download PDF

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Publication number
CN104385108A
CN104385108A CN 201310359891 CN201310359891A CN104385108A CN 104385108 A CN104385108 A CN 104385108A CN 201310359891 CN201310359891 CN 201310359891 CN 201310359891 A CN201310359891 A CN 201310359891A CN 104385108 A CN104385108 A CN 104385108A
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CN
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Patent type
Prior art keywords
polisher
pipeline
polishing
end
air
Prior art date
Application number
CN 201310359891
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Chinese (zh)
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CN104385108B (en )
Inventor
蔡红
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江苏绿叶锅炉有限公司
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B29/00Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
    • B24B29/02Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
    • B24B29/06Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction
    • B24B29/08Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces for elongated workpieces having uniform cross-section in one main direction the cross-section being circular, e.g. tubes, wires, needles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/061Work supports, e.g. adjustable steadies axially supporting turning workpieces, e.g. magnetically, pneumatically
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/065Steady rests

Abstract

The invention discloses a novel polishing device. The novel polishing device comprises a polisher and a pipeline support; the polisher is fixed to a polisher support; a supporting block for supporting a pipeline is arranged on the polisher support; a polishing piece is arranged at one end of the polisher; an air cylinder for driving the pipeline to move left and right is arranged at the right end of the pipeline support; a rotating shaft at the other end of the polisher is connected with a linking rod through a worm and gear; an infrared inductor is arranged on the supporting block; the infrared inductor controls a power source of the polisher to be switched on and switched off; a positioning pin for fixing the pipeline is arranged at one end of the linking rod; after the infrared inductor induces a signal of the positioning pin, the polisher is started to rotate; one end of an air cylinder is fixed to the pipeline support; and the other end of the air cylinder is provided with a chuck for clamping the pipeline. The novel polishing device is novel in structure and convenient to operate; the utilization rate of the device is improved; the polishing time is shortened; the pipeline is positioned through the air cylinder; the air cylinder is not required to be manually pushed; labor force is saved; and the labor intensity is reduced.

Description

一种新型抛光装置 A novel polishing apparatus

技术领域 FIELD

[0001] 本发明属于锅炉技术领域,具体的说是涉及一种锅炉炉管的抛光装置。 [0001] The present invention belongs to the technical field of boiler, specifically relates to a polishing apparatus boiler tubes.

背景技术 Background technique

[0002] 锅炉炉管在安装的过程中需要按照相应的尺寸进行焊接,焊接之前需要对炉管进行倒角和抛光,倒角是为了炉管在焊接是不产生凹凸不平的现象,而抛光则是去除接头处的铁屑,避免影响焊接的质量,以往的抛光装置将管道放在指甲上,工作人员将管道推入到抛光机处转动来实现炉管的抛光,并且只能利用抛光机的一侧来抛光,而另一侧则不能使用,这样使用抛光机浪费了能源,机器利用率低,以往的抛光装置不仅生产速度慢,抛光不均匀,而且还会对工人造成一定危险性。 [0002] In the boiler tubes during installation needs to be performed according to the corresponding weld size, the need for chamfering and polishing furnace tube prior to welding, chamfering is not the tubes to a phenomenon in uneven welding, polishing and the iron is removed at the joint, to avoid affecting the quality of the welding, a conventional polishing apparatus nail on the pipe, the pipe workers polishing machine is pushed into the furnace tube is rotated to achieve polishing and a polishing machine using only side polished, while the other side can not be used, so that a waste of energy with a buffing machine, the machine utilization is low, not only the production of a conventional polishing apparatus is slow, non-uniform polishing, but also result in some risk to workers.

发明内容 SUMMARY

[0003] 为了解决上述问题,本发明提供了一种自动进料、自动旋转管道的新型抛光装置。 [0003] In order to solve the above problems, the present invention provides an automatic feed, automatic rotation of the new pipe polishing apparatus.

[0004] 为了达到上述目的,本发明是通过以下技术方案实现的: [0004] To achieve the above object, the present invention is achieved by the following technical solution:

本发明是一种新型抛光装置,包括抛光机和管道支架,抛光机固定在抛光机支架上,在抛光机支架上设置有支撑管道的支撑块,抛光机的一端设置有抛光片,在管道支架的右端设置有带动管道左右移动的气缸,在抛光机的另一端的转动轴上通过蜗轮蜗杆连接有连动杆,在支撑块上设置有红外感应器,红外感应器控制抛光机电源的开启和断开。 The present invention is a novel polishing apparatus comprising a polishing machine and pipe supports, fixed to the polishing machine, polishing machine stand, the support block is provided with a support pipe bracket on a polishing machine, the polishing machine is provided at one end with a polishing pad, the pipe support moving around the right end is provided with a duct in the cylinder drive, the other end of the rotating shaft of the polishing machine by a worm connected to the linkage rod, disposed on the support block having an infrared sensor, an infrared sensor controlling the opening and the power polisher disconnect.

[0005] 本发明的进一步改进在于:在连动杆的一端设置有固定管道的定位销,红外感应器感应到定位销的信号后,启动抛光机进行转动。 [0005] Further improvements of the present invention is that: even after the end of the rod is provided with a positioning pin fixed duct, the infrared sensor senses the positioning signal pin to start polishing machine for rotation.

[0006] 本发明的进一步改进在于:气缸的一端固定在管道支架上,气缸的另一端设置有夹紧管道的卡盘。 Further improve [0006] the present invention is: at the end of the cylinder is fixed to the pipe bracket and the other end of the cylinder is provided with a tube gripping chuck.

[0007] 本发明的进一步改进在于:支撑块通过螺钉固定在抛光机支架上,支撑块中间为弧形。 Further improve [0007] the present invention: the support block is fixed by screws on the holder of polishing machine, the intermediate arcuate support block.

[0008] 本发明的进一步改进在于:在管道支架的左端设置有滚轮。 Further improvement [0008] The present invention is: at the left end of the pipe is provided with a roller holder.

[0009] 本发明的有益效果是:本发明的抛光设备通过气缸将管道自动向前推动,抛光机的另一端通过蜗轮蜗杆装置设置有连动杆,通过连动杆前端的固定销固定管道,到插入定位销后红外线感应器感应到信号,启动抛光机进行抛光,抛光机和炉管一起转动,减少了抛光的时间,提高了利用率,抛光完成后拔出定位销,抛光机停止转动,气缸在卡盘的作用下带动管道向右拉动,完成管道的抛光,卸管时,支架上有滚轮,带动炉管转动,支撑块中间有弧形,方便固定炉管。 [0009] Advantageous effects of the present invention are: the polishing apparatus of the present invention will automatically pushed forward by the cylinder pipe, the other end of the worm by the polishing machine is provided with interlocking lever means, even by fixing lever pin fixed duct front end, after inserting a positioning pin into the infrared sensor senses the signal to start the polishing machine, the polishing machine and rotated together with the tube, to reduce the time of polishing, improve the utilization, removed after completion of the positioning pin polishing, polishing machine stops rotating, drive cylinder under the action of pulling the right chuck pipe, pipe polishing completed, unloading tube, with rollers on the bracket, drive tube is rotated, the intermediate support block having an arcuate, conveniently fixed tube.

[0010] 本发明结构新颖,操作方便,提高了机器的利用率,减少了抛光的时间,气缸定位管道,无需人工推动气缸,节省了劳动力,降低了劳动强度。 [0010] The present invention is a novel structure, convenient operation, improve the utilization of the machine, reducing the time of polishing, the positioning cylinder pipe, without manual pushing cylinder, labor savings, reduce labor intensity.

附图说明 BRIEF DESCRIPTION

[0011] 图1是本发明的俯视图。 [0011] FIG. 1 is a top plan view of the invention.

[0012] 其中:1-抛光机,2-管道支架,3-抛光机支架,4-管道,5-支撑块,6-抛光片,7-气缸,8-连动杆,9-定位销,10-卡盘,11-红外感应器,12-滚轮。 [0012] wherein: 1 - polishing machine, pipe supports 2-, 3- stent polishing machine, 4- pipes, 5-supporting block, polished 6-, 7- cylinder, interlocking lever 8-, 9- positioning pin, 10- chuck, infrared sensors 11-, 12- roller.

具体实施方式 detailed description

[0013] 为了加深对本发明的理解,下面将结合附图和实施例对本发明作进一步详细描述,该实施例仅用于解释本发明,并不对本发明的保护范围构成限定。 [0013] In order to deepen the understanding of the invention, the accompanying drawings and the following embodiments of the present invention is described in further detail, this embodiment is merely for explaining the present invention, the scope of the present invention is not to be construed as limiting.

[0014] 如图1所示,本发明是一种新型抛光装置,包括抛光机I和管道支架2,所述抛光机I固定在抛光机支架3上,在所述抛光机支架3上设置有支撑管道4的支撑块5,所述支撑块5通过螺钉固定在抛光机支架3上,所述支撑块5中间为弧形,支撑块5根据炉管的不同直径可以更换,简单方便,中间弧形起到了固定炉管的作用,避免管道在转动的过程中偏离轨道,抛光机I的一端设置有抛光片6,在所述管道支架2的右端设置有带动所述管道4左右移动的气缸7,所述气缸7的一端固定在所述管道支架2上,所述气缸7的另一端设置有夹紧管道4的卡盘10,在所述抛光机I的另一端的转动轴上通过蜗轮蜗杆连接有连动杆8,在所述支撑块5上设置有红外感应器11,所述红外感应器11控制所述抛光机I电源的开启和断开,在所述连动杆8的一端设置有固定所述管道4的定位销9,所述红外 [0014] 1, the present invention is a novel polishing apparatus comprising a polishing machine I and pipe holder 2, fixed to the polishing machine I 3 holder on a polishing machine, the polishing machine is provided with a bracket 3 support conduit supporting block 54, the support block 5 is fixed by screws on a polishing machine holder 3, the intermediate block 5 supporting an arc, the support block 5 can be replaced depending on the diameter of the furnace tube, simple, intermediate arc shaped tube functions as a stationary, off-track to avoid the pipe during rotation of the polishing machine is provided with a polished end I 6, the right end of the pipe holder 2 are driven by the air cylinder 7 is moved around pipe 4 one end of the cylinder 7 is fixed on the pipe holder 2, the other end of the cylinder 7 is provided with a chuck 4 gripping the pipe 10, the other end of the rotating shaft of the polishing machine by the worm I 8 is connected to the linkage rod is provided with an infrared sensor 11, the infrared sensor 11 controls the on and off of the power I polishing machine on the support block 5 at one end of the interlocking lever 8 is provided fixing the positioning pin 94 of the pipe, the infrared 应器11感应到所述定位销9的信号后,启动所述抛光机I进行转动。 The reactor 11 after the induction signal to the positioning pin 9, the polishing machine I start to rotate. 在所述管道支架2的左端设置有滚轮12,方便炉管卸管。 The left end of the conduit is provided with a roller 12 of the holder 2, to facilitate furnace tube discharge tube.

[0015] 本发明的工作过程是:炉管滚落到管道支架上,通过气缸前端的卡盘夹紧管道,气缸将管道向左推进,经过支撑块推至抛光机的抛光片处,卡盘打开,插入定位销,红外感应感应到信号后带动抛光机转动,在抛光机转动同时蜗轮蜗杆也通过连动杆带动管道转动,抛光后将定位销拔出,信号断,抛光机停止转动,卡盘夹紧管道,在气缸的带动下退出来,然后滚落到置物架上,支架上还有方便管道滚落的滚轮。 [0015] The operation of the present invention is: rolled tube to the pipe holder, the front end of the cylinder through conduit gripping chuck cylinder propulsion duct to the left, to push polished at a polishing machine through the support block, the chuck open, inserting the positioning pins, the infrared sensor senses the rotation of the drive signal polishing machine, polishing machine while rotated by the worm gear also rotates interlocking pipe drive lever positioning pin extraction after polishing off signal, stop the rotation of the polishing machine, the card pipe clamp plate, to withdraw the driven cylinder, and then rolled onto the rack, as well as easy on the holder pipe rolling roller.

[0016] 本发明的抛光设备通过气缸将管道自动向前推动,抛光机的另一端通过蜗轮蜗杆装置设置有连动杆,通过连动杆前端的固定销固定管道,到插入定位销后红外线感应器感应到信号,启动抛光机进行抛光,抛光机和炉管一起转动,减少了抛光的时间,提高了利用率,抛光完成后拔出定位销,抛光机停止转动,气缸在卡盘的作用下带动管道向右拉动,完成管道的抛光,卸管时,支架上有滚轮,带动炉管转动,支撑块中间有弧形,方便固定炉管。 [0016] The polishing apparatus according to the present invention will automatically pushed forward by the cylinder pipe, the other end of the worm by the polishing machine is provided with means interlocking lever, is fixed by a fixing pin interlocking lever conduit front end, the positioning pin is inserted into the rear infrared ray sensor is sensed signal to start polishing machine for polishing, polishing machine, and rotates together with the tube, to reduce the time of polishing, improve the utilization, removed after completion of the positioning pin polishing, polishing machine stops rotating, under the action of the chuck cylinder rightward drive pipe pulling, pipe polishing completed, unloading tube, with rollers on the bracket, drive tube is rotated, the intermediate support block having an arcuate, conveniently fixed tube.

[0017] 本发明结构新颖,操作方便,提高了机器的利用率,减少了抛光的时间,气缸定位管道,无需人工推动气缸,节省了劳动力,降低了劳动强度。 [0017] The present invention is a novel structure, convenient operation, improve the utilization of the machine, reducing the time of polishing, the positioning cylinder pipe, without manual pushing cylinder, labor savings, reduce labor intensity.

Claims (5)

  1. 1.一种新型抛光装置,包括抛光机(I)和管道支架(2),所述抛光机(I)固定在抛光机支架(3 )上,在所述抛光机支架(3 )上设置有支撑管道(4 )的支撑块(5 ),抛光机(I)的一端设置有抛光片(6),其特征在于:在所述管道支架(2)的右端设置有带动所述管道(4)左右移动的气缸(7 ),在所述抛光机(I)的另一端的转动轴上通过蜗轮蜗杆连接有连动杆(8 ),在所述支撑块(5 )上设置有红外感应器(11),所述红外感应器(11)控制所述抛光机(I)电源的开启和断开。 A new type of polishing apparatus comprises a polishing machine (I) and pipe holder (2), the polishing unit (I) is fixed on a polishing machine stand (3), disposed on the polisher carrier (3) One end of the support pipe (4) of the support block (5), a polishing machine (I) is provided with a polishing pad (6), wherein: said drive is provided with a duct (4) at the right end of the stand pipe (2) left and right movement of the cylinder (7), the other end of the rotating shaft of the polishing machine (I) is connected through a worm with a linkage rod (8), an infrared sensor is provided on the support block (5) ( 11), said infrared sensor (11) to control the polishing machine (I) on and turning off the power.
  2. 2.根据权利要求1所述一种新型抛光装置,其特征在于:在所述连动杆(8)的一端设置有固定所述管道(4)的定位销(9),所述红外感应器(11)感应到所述定位销(9)的信号后,启动所述抛光机(I)进行转动。 2. The polishing apparatus 1 according to a novel claim, wherein: one end of the interlocking lever (8) is provided with fixing the duct (4) a positioning pin (9), said infrared sensor (11) the sensing signal to the positioning pin (9), activating the polisher (I) is rotated.
  3. 3.根据权利要求1所述一种新型抛光装置,其特征在于:所述气缸(7)的一端固定在所述管道支架(2)上,所述气缸(7)的另一端设置有夹紧管道(4)的卡盘(10)。 The polishing apparatus in claim 1 a new claim, wherein: one end of the cylinder (7) is fixed on the pipe holder (2), the other end of the cylinder (7) is provided with clamping pipe (4) of the chuck (10).
  4. 4.根据权利要求1所述一种新型抛光装置,其特征在于:所述支撑块(5)通过螺钉固定在抛光机支架(3)上,所述支撑块(5)中间为弧形。 According to claim 1. A novel polishing apparatus, characterized in that: said support block (5) is fixed by screws on a polishing machine stand (3), said support (5) is arcuate intermediate block.
  5. 5.根据权利要求1所述一种新型抛光装置,其特征在于:在所述管道支架(2)的左端设置有滚轮(12)。 5. The polishing apparatus 1 according to a novel claim, wherein: there is provided a roller (12) at the left end of the pipe support (2).
CN 201310359891 2013-08-19 2013-08-19 A novel polishing apparatus CN104385108B (en)

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CN104385108B CN104385108B (en) 2016-12-28

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2122684U (en) * 1992-04-28 1992-11-25 郑廷旺 In situ axle grinding machine for ball mill
US6089962A (en) * 1997-09-22 2000-07-18 Companhia Vale Do Rio Doce Machine for polishing railway vehicle wheel axles
CN2807583Y (en) * 2005-07-18 2006-08-16 杨清福 Double driving shaft motor
CN201776629U (en) * 2010-07-12 2011-03-30 宋玉玲 Novel gantry machine tool
CN102886727A (en) * 2012-10-20 2013-01-23 湖州剑力金属制品有限公司 Automatic polishing machine for pipe fittings
CN103036350A (en) * 2011-10-09 2013-04-10 许淑娟 Motor with double output shafts
CN203460042U (en) * 2013-08-19 2014-03-05 江苏绿叶锅炉有限公司 Novel polishing device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2122684U (en) * 1992-04-28 1992-11-25 郑廷旺 In situ axle grinding machine for ball mill
US6089962A (en) * 1997-09-22 2000-07-18 Companhia Vale Do Rio Doce Machine for polishing railway vehicle wheel axles
CN2807583Y (en) * 2005-07-18 2006-08-16 杨清福 Double driving shaft motor
CN201776629U (en) * 2010-07-12 2011-03-30 宋玉玲 Novel gantry machine tool
CN103036350A (en) * 2011-10-09 2013-04-10 许淑娟 Motor with double output shafts
CN102886727A (en) * 2012-10-20 2013-01-23 湖州剑力金属制品有限公司 Automatic polishing machine for pipe fittings
CN203460042U (en) * 2013-08-19 2014-03-05 江苏绿叶锅炉有限公司 Novel polishing device

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