CN104384349A - Progressive die for forming metal frame of engine cylinder head cover gasket - Google Patents
Progressive die for forming metal frame of engine cylinder head cover gasket Download PDFInfo
- Publication number
- CN104384349A CN104384349A CN201410740237.3A CN201410740237A CN104384349A CN 104384349 A CN104384349 A CN 104384349A CN 201410740237 A CN201410740237 A CN 201410740237A CN 104384349 A CN104384349 A CN 104384349A
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- CN
- China
- Prior art keywords
- guide
- die
- stepping
- pad
- backing plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000000750 progressive effect Effects 0.000 title claims abstract description 17
- 239000002184 metal Substances 0.000 title abstract description 5
- 238000004073 vulcanization Methods 0.000 claims description 18
- 238000004080 punching Methods 0.000 claims description 16
- 239000011230 binding agent Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 6
- 238000003754 machining Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 239000004636 vulcanized rubber Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
- B21D37/12—Particular guiding equipment, e.g. pliers; Special arrangements for interconnection or cooperation of dies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention belongs to the technical field of dies and relates to a progressive die for forming a metal frame of an engine cylinder head cover gasket. The progressive die comprises a die set, a feed guide seat and a six-step progressive machining component. The die set comprises a die shank, an upper die set, an upper base plate, female dies, a lower base plate and a lower die set. The female dies are fixed on the lower base plate. The guide seat is arranged at the front end of the die set. The six-step progressive machining component is arranged between the upper die set and the lower die set. The progressive die has the advantages that land utilization cost and equipment investment are reduced, labor cost is decreased, and production efficiency is increased; due to factors such as rigidity and plasticity of plates, processes are integrated, clamp error is reduced, product quality is improved, and scrap rate is under control.
Description
Technical field
The present invention relates to a kind of mould, relate to a kind of progressive die of cylinder cover hood seal gasket metallic framework of formed automobile engine or rather.
Background technology
Can arrange sealing gasket between the cylinder cap and cylinder head cover of automobile engine, object is that the sealing strengthened between the two is leaked to prevent the machine oil of the lubrication in cylinder cap and cylinder head cover.
Described sealing gasket metallic framework needs to carry out vulcanized rubber to its periphery after shaping, improves sealing property with this.In order to the vulcanization of rubber can be allowed in place corresponding to metallic framework, what need some place on metallic framework to do is more thinner, namely do the design of some hollow outs, the connecting rod of hollow part is done individual thinner, the vulcanization member 14.1 on metallic framework 14 as shown in Figure 1.At present in the industry when making this product (as shown in Figure 1), adopts how secondary Mould Machining to complete, extensively, cost is high for how secondary mould floor space, and each secondary mould all must be equipped with and thinks workman, and cost of labor is higher; Many secondary Mould Machining, easily cause error to become large, qualification rate is low.
Summary of the invention
Technical problem to be solved by this invention is: the progressive die providing a kind of cylinder cover hood seal gasket metallic framework of formed automobile engine, and automatically working, enhances productivity, and can also improve metallic framework qualification rate.
The technical solution used in the present invention is: a kind of progressive die of cylinder cover hood seal gasket metallic framework of formed automobile engine, comprises mould bases, charging guide holder, the grading processing assembly of six steps; Described mould bases comprises die shank, top mold frame, upper padding plate, die, lower bolster and lower mold holder from top to bottom, and die is fixed on lower bolster; Guide holder is arranged on mould bases front end, and the grading processing assembly of six steps is arranged between top mold frame and lower mold holder;
The described grading processing assembly of six steps comprises upper punch fixed head, guide pin backing plate, guide pin, holding pad, guide pin backing plate and holding pad are suspended on below upper punch fixed head through screw from top to bottom, between guide pin backing plate and upper punch fixed head, helical spring is housed, guide pin is through on holding pad from top to bottom, and guide pin backing plate covers on holding pad and guide pin; The grading processing assembly of six steps also comprises and is arranged on successively from front to back on upper punch fixed head and flattens binder drift, stepping six separate punches drift, the adjacent vulcanization member of stepping five through the stepping one installing hole drift of guide pin backing plate and holding pad, Stepping positioning hole drift, stepping trisulfides forming punching head, stepping four vulcanization member simultaneously, and described die is provided with the forming cavity corresponding with above-mentioned six drifts.
Described charging guide holder comprises fixed guide reservation, guide runner, guiding pin, guide pad; Fixed guide reservation is fixed on the front of lower mold holder, and guide runner sliding fit is in the guide rail of fixed guide reservation, and guide pad is connected with guide runner, and guiding pin is arranged in guide pad.
The invention has the beneficial effects as follows: after adopting above structure, the progressive die of the cylinder cover hood seal gasket metallic framework of formed automobile engine of the present invention, compared with original technology, has the following advantages:
1, adopt a punch press machine to coordinate a secondary mould, reduce floor space, reduce cost of land.
2, reduce equipment investment and also reduce cost of labor simultaneously.
3, after adopting six grading designs, substep punching press alleviates punching press load, adds the service life of drift, and sustainable punching press, can also ensure that metallic framework does not deform in flattening process simultaneously.
4, owing to applying the progressive die of the cylinder cover hood seal gasket metallic framework of shaping automobile engine, metallic framework is that a punching press completes, and an operative employee operates a punch press, improves production efficiency.
5, because of the reason such as hardness, plasticity of plate, operation gathers together, and reduce clamping error, product quality is improved, and scrappage is controlled.
Accompanying drawing explanation
Fig. 1 is metallic framework schematic diagram.
Fig. 2 is schematic front view of the present invention.
Fig. 3 is schematic side view of the present invention.
Fig. 4 is schematic top plan view of the present invention.
Fig. 5 is invention flattening process part body schematic diagram.
Shown in figure: 1, die shank, 2, top mold frame, 3, upper padding plate, 4, upper punch fixed head, 5, guide pin backing plate, 6, holding pad, 7, stepping one installing hole drift, 8, Stepping positioning hole drift, 9, stepping trisulfides forming punching head, 10, stepping four vulcanization member flattens drift, 11, guide pin, 12, enter 5 45 ° of Bending punches, 13, stepping six separate punches, 14, metallic framework, 14.1, vulcanization member, 15, die, 16, lower bolster, 17, lower mold holder, 18, mould pin, 19, ball bearing guide bushing, 20, guide pillar, 21, feed lead rail, 22, guide pad, 23, guide runner, 24, fixed guide reservation, 25, guiding pin, 26, guide spring, 27, helical spring.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the invention will be further described.
Shown in Fig. 1-Fig. 5, in Fig. 4, the dotted line at each drift place is to six drifts be distinguished, and convenient observation understands use.The progressive die of the cylinder cover hood seal gasket metallic framework of a kind of formed automobile engine of the present invention, comprises mould bases, charging guide holder, the grading processing assembly of six steps; Described mould bases comprises die shank 1, top mold frame 2, upper padding plate 3, die 15, lower bolster 16 and lower mold holder 17 from top to bottom, and die 15 is fixed on lower bolster 16; To lead with guide pillar 20 through ball bearing guide bushing 19 between top mold frame 2 with lower mold holder 17 and coordinate.Top mold frame 2 connects punch press top by die shank 1; Lower mold holder 17 is provided with mould pin 18 and both are arranged on work bench of punch press together.
Guide holder is arranged on mould bases front end, and the grading processing assembly of six steps is arranged between top mold frame 2 and lower mold holder 17; The grading processing assembly of six steps comprises upper punch fixed head 4, guide pin backing plate 5, guide pin 11, holding pad 6, guide pin backing plate 5 and holding pad 6 are suspended on below upper punch fixed head 4 through screw from top to bottom, helical spring 27 is housed between guide pin backing plate 5 and upper punch fixed head 4, guide pin 11 is through on holding pad 6 from top to bottom, guide pin backing plate 5 covers on holding pad 6 and guide pin 11, prevents guide pin 11 from dropping out.
The grading processing assembly of six steps also comprises and is arranged on successively from front to back on upper punch fixed head 4 and flattens binder drift 12, stepping six separate punches 13 drift 10, the adjacent vulcanization member of stepping five through the stepping one installing hole drift 7 of guide pin backing plate 5 and holding pad 6, Stepping positioning hole drift 8, stepping trisulfides forming punching head 9, stepping four vulcanization member simultaneously, and described die 15 is provided with the forming cavity corresponding with above-mentioned six drifts.
Have a lot of hollow out to design in the middle of metallic framework 14 after shaping, between metal support body, bonding strength is lower, and easily deform distortion.The grading assembly of six step of the present invention is when molding sulfuration part 14.1, adopt step 3 and progressive being excised by material unnecessary for vulcanization member 14.1 surrounding of step 5 two steps, specially binder drift 12 between the adjacent vulcanization member of stepping five designed, after being placed on stepping four vulcanization member flattening drift 10, the advantage done like this works as step 4, when flattening vulcanization member 14.1, improve the bonding strength of metallic framework 14 metal support body, prevent from flattening process process, causing whole metal firmware 14 to be out of shape.After flattening process completes, then by die-cut for material unnecessary for metallic framework 14 hollow part, avoid metallic framework 14 to be out of shape, mention product percent of pass.
Described charging guide holder comprises fixed guide reservation 24, guide runner 23, guiding pin 25, guide pad 22; Fixed guide reservation 24 is fixed on the front of lower mold holder 17, and guide runner 23 sliding fit is in the guide rail of fixed guide reservation 24, and guide pad 22 is connected with guide runner 23, and guiding pin 25 is arranged in guide pad 22.
Described guiding pin 25 is divided into two pieces, and wherein fix for one piece, another block can slide relative to guide pad 22 and and be provided with guide spring 26 between guide pad 22.Invention applies charging guide holder, two guiding pins 25 1 are dynamic one quiet, and movable guiding pin 25 is equipped with guide spring 26, and plate, by between two guiding pins 25, is withstood by guide spring 26 and is unlikely to run; Guide pad 22 connects guide runner 23 and slides in fixed guide reservation 24, ensures that plate can enter feed lead rail 21 smoothly, and is unlikely to because processing or assembling reason cause guiding pin 25 and feed lead rail 21 orientation generation deviation.
Operation principle of the present invention is:
1, punch press is started, plate enters feed lead rail 21 by guiding pin 25, top mold frame 2 drives guide pin backing plate 5, holding pad 6, stepping one installing hole drift 7, Stepping positioning hole drift 8, stepping trisulfides forming punching head 9, stepping four vulcanization member flattens binder drift 12 between drift 10, the adjacent vulcanization member of stepping five, stepping six separate punches 13 is descending, holding pad 6 pushes down flitch under the effect of helical spring 27
Constantly descending along with top mold frame 2, stepping one installing hole drift 7 punching press plate, after Bottom Runby puts in place, top mold frame 2 rollback, drives all drifts, guide pin backing plate 5, holding pad 6 up, helical spring 27 resilience, wait for that plate is separated with corresponding drift, holding pad 6 is up.
2, plate continues to advance, and the plate after first step punching press enters the second working position, and the follow-up plate entered enters the first working position, top mold frame 2 drives guide pin backing plate 5, holding pad 6, stepping one installing hole drift 7, Stepping positioning hole drift 8, stepping trisulfides forming punching head 9, stepping four vulcanization member flattens drift 10, binder drift 12 between the adjacent vulcanization member of stepping five, stepping six separate punches 13 is descending, holding pad 6 pushes down flitch under the effect of helical spring 27, constantly descending along with top mold frame 2, the flitch of installing hole drift 7 punching press is entered in drift 8 punching press of Stepping positioning hole, stepping one installing hole drift 7 continues the plate that punching press enters, after Bottom Runby puts in place, top mold frame 2 rollback, drive all drifts, guide pin backing plate 5, holding pad 6 is up, helical spring 27 resilience, wait for that plate is separated with corresponding drift, holding pad 6 is up.The like, until six whole punching presses of step complete, till metallic framework 14 (product) drops.
Claims (3)
1. a progressive die for the cylinder cover hood seal gasket metallic framework of formed automobile engine, is characterized in that: comprise mould bases, charging guide holder, the grading processing assembly of six steps; Described mould bases comprises die shank (1), top mold frame (2), upper padding plate (3), die (15), lower bolster (16) and lower mold holder (17) from top to bottom, and die (15) is fixed on lower bolster (16); Guide holder is arranged on mould bases front end, and the grading processing assembly of six steps is arranged between top mold frame (2) and lower mold holder (17); The grading processing assembly of six steps comprises upper punch fixed head (4), guide pin backing plate (5), guide pin (11), holding pad (6), guide pin backing plate (5) and holding pad (6) are suspended on upper punch fixed head (4) below through screw from top to bottom, helical spring (27) is housed between guide pin backing plate (5) and upper punch fixed head (4), guide pin (11) is through on holding pad (6) from top to bottom, and guide pin backing plate (5) covers on holding pad (6) and guide pin (11);
The grading processing assembly of six steps also comprises and is arranged on that upper punch fixed head (4) is upper from front to back successively and simultaneously through binder drift (12), stepping six separate punches (13) stepping one installing hole drift (7) of guide pin backing plate (5) and holding pad (6), Stepping positioning hole drift (8), stepping trisulfides forming punching head (9), stepping four vulcanization member flattening drift (10), the adjacent vulcanization member of stepping five, described die (15) is provided with the forming cavity corresponding with above-mentioned six drifts.
2. the progressive die of the cylinder cover hood seal gasket metallic framework of formed automobile engine according to claim 1, is characterized in that: described charging guide holder comprises fixed guide reservation (24), guide runner (23), guiding pin (25), guide pad (22); Fixed guide reservation (24) is fixed on the front of lower mold holder (17), guide runner (23) sliding fit is in the guide rail of fixed guide reservation (24), guide pad (22) is connected with guide runner (23), and guiding pin (25) is arranged in guide pad (22).
3. the progressive die of the cylinder cover hood seal gasket metallic framework of formed automobile engine according to claim 2, it is characterized in that: described guiding pin (25) is divided into two pieces, wherein fix for one piece, another block can slide relative to guide pad (22) and and be provided with guide spring (26) between guide pad (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410740237.3A CN104384349A (en) | 2014-12-02 | 2014-12-02 | Progressive die for forming metal frame of engine cylinder head cover gasket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410740237.3A CN104384349A (en) | 2014-12-02 | 2014-12-02 | Progressive die for forming metal frame of engine cylinder head cover gasket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104384349A true CN104384349A (en) | 2015-03-04 |
Family
ID=52602360
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410740237.3A Pending CN104384349A (en) | 2014-12-02 | 2014-12-02 | Progressive die for forming metal frame of engine cylinder head cover gasket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104384349A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000053357A1 (en) * | 1999-03-09 | 2000-09-14 | Dynacraft Industries Sdn. Bdh. | Precision stamping tool |
| KR20120017141A (en) * | 2010-08-18 | 2012-02-28 | 윤지훈 | Press mold with improved working precision |
| CN102873195A (en) * | 2012-09-17 | 2013-01-16 | 宁波市奇精机械有限公司 | Progressive die for brake caliper blade |
| CN203061682U (en) * | 2012-12-29 | 2013-07-17 | 牟维军 | Continuous grading mold mechanism |
| CN103736857A (en) * | 2013-12-27 | 2014-04-23 | 柳州职业技术学院 | Multi-position progressive die for micro-motor shell |
| CN104148507A (en) * | 2014-08-19 | 2014-11-19 | 中山复盛机电有限公司 | Thermoset LED deep rolling support progressive die |
-
2014
- 2014-12-02 CN CN201410740237.3A patent/CN104384349A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2000053357A1 (en) * | 1999-03-09 | 2000-09-14 | Dynacraft Industries Sdn. Bdh. | Precision stamping tool |
| KR20120017141A (en) * | 2010-08-18 | 2012-02-28 | 윤지훈 | Press mold with improved working precision |
| CN102873195A (en) * | 2012-09-17 | 2013-01-16 | 宁波市奇精机械有限公司 | Progressive die for brake caliper blade |
| CN203061682U (en) * | 2012-12-29 | 2013-07-17 | 牟维军 | Continuous grading mold mechanism |
| CN103736857A (en) * | 2013-12-27 | 2014-04-23 | 柳州职业技术学院 | Multi-position progressive die for micro-motor shell |
| CN104148507A (en) * | 2014-08-19 | 2014-11-19 | 中山复盛机电有限公司 | Thermoset LED deep rolling support progressive die |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20150304 |