CN104384260B - A kind of twist and warping device of liftable rail - Google Patents
A kind of twist and warping device of liftable rail Download PDFInfo
- Publication number
- CN104384260B CN104384260B CN201410647338.6A CN201410647338A CN104384260B CN 104384260 B CN104384260 B CN 104384260B CN 201410647338 A CN201410647338 A CN 201410647338A CN 104384260 B CN104384260 B CN 104384260B
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- rail
- platform
- rotating disk
- framework
- twist
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- 238000009434 installation Methods 0.000 claims abstract description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 3
- 238000002407 reforming Methods 0.000 abstract description 3
- 239000004615 ingredient Substances 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 241001669679 Eleotris Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Types And Forms Of Lifts (AREA)
Abstract
A kind of twist and warping device of liftable rail, including the most interconnective twist and warping mechanism, clamp system, platform and lifting mechanism, the present invention uses the single unit system that multiple ingredient is constituted, so that an equipment solves various problems, a kind of equipment unifying datum during installation calibrating, can effectively reduce error, the present invention can not only ensure to face the smooth of arrangement directly not only by the cooperation of each building block, simultaneously can be by twist and warping mechanism twist and warping curved surface, the height of rail can be adjusted with lifting mechanism simultaneously, rail can also be promoted to move the movement being easy to rail in reforming process by the running roller on lifting mechanism, convenient to operation.
Description
Technical field
The present invention relates to a kind of rail processing unit (plant), especially relate to the twist and warping device of a kind of liftable rail.
Background technology
Rail be railroad track mainly comprise parts, its Main Function be pilot engine vehicle wheel advance, bear the immense pressure of wheel, and be delivered on sleeper.Rail be necessary for wheel provide continuously, smooth-going and the little rolling surface of resistance, therefore the plane of rail must pass through shaping, rail uses in corner and is also required to rail is applied pressure simultaneously, rail is made to buckle, a lot of equipment are all that a function is implemented separately in the prior art, therefore there is various problems when running into rail, so processing of multiple operation then needs multiple devices to coordinate, need constantly to change benchmark, constantly fixing and so easily cause error, rail mismachining tolerance easily causes during rail uses and causes vehicle accident.
Summary of the invention
It is an object of the invention to the problem for solving not have the equipment of comprehensive shaping in rail reforming process, it is provided that the twist and warping device of a kind of liftable rail.
The present invention solves the deficiency of above-mentioned technical problem, be the technical scheme is that
A kind of twist and warping device of liftable rail, including the most interconnective twist and warping mechanism, clamp system, platform and lifting mechanism,
nullDescribed twist and warping mechanism includes: pedestal I、For supporting the base I of pedestal I、Rotating disk and bracing frame，Bracing frame and rotating disk are disposed on pedestal I，Offer on bracing frame for wearing and the passage of supporting rail，The top of pedestal I offers groove，In having one section to stretch into groove along its diametric(al) on rotating disk and unsettled installation，The through hole along its axial distribution is offered on rotating disk，Described through hole cross section be two ends be the parallel tetragons in the other both sides of arc-shaped，The mould for installing guide rail it is arranged with in through hole，Mold shape is mutually matched with shape of through holes，A pair symmetrically arranged otic placode is also extended on the periphery of rotating disk，Otic placode is arranged on base I to realize being controlled the motion of rotating disk by hydraulic cylinder I by hydraulic cylinder I，Rotating disk can be driven to move up and down when two hydraulic cylinder synchronous are run，Thus control the degree of crook of rail vertical direction，When a hydraulic cylinder active exercise，Time another is driven，Rotating disk can be controlled rotate，Control the degree of crook of rail horizontal direction；
Described platform is supported on mounting plane by being fixed on the base II bottom it, platform and pedestal I is connected with each other and in integrative-structure, and both end faces are in the same plane；
nullDescribed lifting mechanism is arranged on platform on the side away from pedestal I，Distance between bottom and the mounting plane of lifting mechanism is more than the distance between bottom and the mounting plane of platform，Lifting mechanism includes: framework、Drive mechanism、Electric pushrod、Running roller and connecting plate，Connecting plate is fixed on the sidewall of framework，Connecting plate is arranged in the contiguous block in mesa sidewalls by axis of rotation，Rotate around the axis realizing framework，The two ends of electric pushrod be separately fixed on the sidewall of mesa sidewalls and framework with realize electric pushrod drive framework rotate around the axis，Running roller is arranged on the top of framework and is supported the two ends of running roller wheel shaft by bearing block，Running roller drives it to rotate by drive mechanism，Drive mechanism includes the driven pulley being fixed on running roller wheel shaft one end、Belt、Drivewheel and motor，Drivewheel is arranged on the output shaft of motor，Motor is fixed in framework by electric machine support，Belt sleeve is located on driven pulley and drivewheel.
Described mould be the cross section that a shape is mutually matched with through hole be two ends be the parallel tetragon chucks in the other both sides of arc-shaped, and offer the shape hole identical with rail vertical sectional shape at described tetragon chuck hub to place rail.
The stopper preventing the mould in through hole from skidding off through hole it is provided with on described rotating disk.
The invention has the beneficial effects as follows: the present invention uses the single unit system that multiple ingredient is constituted, so that an equipment solves various problems, a kind of equipment unifying datum during installation calibrating, can effectively reduce error, the present invention can not only ensure to face the smooth of arrangement directly not only by the cooperation of each building block, simultaneously can be by twist and warping mechanism twist and warping curved surface, the height of rail can be adjusted with lifting mechanism simultaneously, rail can also be promoted to move the movement being easy to rail in reforming process by the running roller on lifting mechanism, convenient to operation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation twisting and warping mechanism in the present invention.
Fig. 3 is the right view of Fig. 2 in the present invention.
Fig. 4 is the cooperation schematic diagram of platform and lifting mechanism in the present invention.
Fig. 5 is the side view of Fig. 4 in the present invention.
Graphical indicia: 1, twist and warping mechanism；101, pedestal I；102, bracing frame；103, passage；104, rotating disk；105, groove；106, base I；107, hydraulic cylinder I；108, stopper；109, mould；3, platform；301, base II；4, lifting mechanism；401, rotating shaft；402, connecting plate；403, electric pushrod；404, framework；405, drive mechanism；406, drivewheel；407, belt；408, driven pulley；409, bearing block；410, running roller；411, motor；412, electric machine support.
Detailed description of the invention
Shown in figure, detailed description of the invention is as follows:
A kind of twist and warping device of liftable rail, including the most interconnective twist and warping mechanism 1, clamp system 2, platform 3 and lifting mechanism 4,
nullDescribed twist and warping mechanism 1 includes: pedestal I101、For supporting the base I106 of pedestal I101、Rotating disk 104 and bracing frame 102，Bracing frame 102 and rotating disk 104 are disposed on pedestal I101，Offer on bracing frame 102 for wearing and the passage 103 of supporting rail，The top of pedestal I101 offers groove 105，One section is had to stretch into the interior and unsettled installation of groove 105 along its diametric(al) on rotating disk 104，The through hole along its axial distribution is offered on rotating disk 104，Described through hole cross section be two ends be the parallel tetragons in the other both sides of arc-shaped，The mould 109 for installing guide rail it is arranged with in through hole，Mould 109 shape is mutually matched with shape of through holes，A pair symmetrically arranged otic placode is also extended on the periphery of rotating disk 104，Otic placode is arranged on base I106 to realize being controlled the motion of rotating disk 104 by hydraulic cylinder I107 by hydraulic cylinder I107，Rotating disk can be driven to move up and down when two hydraulic cylinder synchronous are run，Thus control the degree of crook of rail vertical direction，When a hydraulic cylinder active exercise，Time another is driven，Rotating disk can be controlled rotate，Control the degree of crook of rail horizontal direction；
Described platform 3 is supported on mounting plane by being fixed on the base II301 bottom it, platform 3 and pedestal I101 is connected with each other and in integrative-structure, and both end faces are in the same plane；
nullDescribed lifting mechanism 4 is installed on platen 3 on side away from pedestal I101，Distance between bottom and the mounting plane of lifting mechanism 4 is more than the distance between bottom and the mounting plane of platform 3，Lifting mechanism 4 includes: framework 404、Drive mechanism 405、Electric pushrod 403、Running roller 410 and connecting plate 402，Connecting plate 402 is fixed on the sidewall of framework 404，Connecting plate 402 is rotatably installed in the contiguous block 302 on platform 3 sidewall by rotating shaft 401，To realize framework 404 401 rotation around the shaft，The two ends of electric pushrod 403 be separately fixed on the sidewall of platform 3 sidewall and framework 404 with realize electric pushrod 403 drive framework 404 around the shaft 401 rotate，Running roller 410 is arranged on the top of framework 404 and is supported the two ends of running roller 410 wheel shaft by bearing block 409，Running roller 410 drives it to rotate by drive mechanism 405，Drive mechanism 405 includes the driven pulley 408 being fixed on running roller 410 wheel shaft one end、Belt 407、Drivewheel 406 and motor 411，Drivewheel 406 is arranged on the output shaft of motor 411，Motor 411 is fixed in framework 404 by electric machine support 412，Belt sleeve is located on driven pulley and drivewheel.
Described mould 109 be the cross section that a shape is mutually matched with through hole be two ends be the parallel tetragon chucks in the other both sides of arc-shaped, and offer the shape hole identical with rail vertical sectional shape at described tetragon chuck hub to place rail.
The stopper 108 preventing the mould 109 in through hole from skidding off through hole it is provided with on described rotating disk 104.
The present invention is in use, rail being placed on platform top, and stretches in the mould in twist and warping mechanism, then rail can lift rail by lifting mechanism under electric pushrod effect, running roller can be controlled simultaneously and promote the advance of rail and rear shifting, it is simple to the movement in rail installation process.
Technical scheme cited by the present invention and embodiment non-limiting, be equal to the technical scheme cited by the present invention and embodiment or effect same approach be all in the range of the present invention is protected.
Claims (1)
1. the twist and warping device of a liftable rail, it is characterised in that: include the most interconnective twist and warping mechanism (1), platform (3) and lifting mechanism (4),
nullDescribed twist and warping mechanism (1) including: pedestal I(101)、For supporting pedestal I(101) base I(106)、Rotating disk (104) and bracing frame (102)，Bracing frame (102) and rotating disk (104) are disposed on pedestal I(101) on，Offer on bracing frame (102) for wearing and the passage (103) of supporting rail，Pedestal I(101) top offer groove (105)，One section is had to stretch in groove (105) and unsettled installation along its diametric(al) on rotating disk (104)，Rotating disk offers the through hole along its axial distribution on (104)，Described through hole cross section be two ends be the parallel tetragons in the other both sides of arc-shaped，The mould (109) for installing guide rail it is arranged with in through hole，Mould (109) shape is mutually matched with shape of through holes，A pair symmetrically arranged otic placode is also extended on the periphery of rotating disk (104)，Otic placode is arranged on base I(106 by hydraulic cylinder (107)) to realize being controlled the motion of rotating disk (104) by hydraulic cylinder (107)；
Described platform (3) is by being fixed on the base II(301 bottom it) be supported on mounting plane, platform (3) and pedestal I(101) be connected with each other and in integrative-structure, and both end faces are in the same plane；
nullDescribed lifting mechanism (4) is arranged on platform (3) away from pedestal I(101) side on，Distance between bottom and the mounting plane of lifting mechanism (4) is more than the distance between bottom and the mounting plane of platform (3)，Lifting mechanism (4) including: framework (404)、Drive mechanism (405)、Electric pushrod (403)、Running roller (410) and connecting plate (402)，Connecting plate (402) is fixed on the sidewall of framework (404)，Connecting plate (402) is rotatably installed in the contiguous block (302) on platform (3) sidewall Nei by rotating shaft (401)，To realize framework (404) (401) around the shaft rotation，The two ends of electric pushrod (403) are separately fixed on the sidewall of platform (3) sidewall and framework (404) to realize electric pushrod (403) drive framework (404) (401) around the shaft rotation，Running roller (410) is arranged on the top of framework (404) and is supported the two ends of running roller (410) wheel shaft by bearing block (409)，Running roller (410) drives it to rotate by drive mechanism (405)，Drive mechanism (405) includes the driven pulley (408) being fixed on running roller (410) wheel shaft one end、Belt (407)、Drivewheel (406) and motor (411)，Drivewheel (406) is arranged on the output shaft of motor (411)，Motor (411) is fixed in framework (404) by electric machine support (412)，Belt sleeve is located on driven pulley and drivewheel；
Described mould (109) be the cross section that a shape is mutually matched with through hole be two ends be the parallel tetragon chucks in the other both sides of arc-shaped, and offer the shape hole identical with rail vertical sectional shape at described tetragon chuck hub to place rail；
The stopper (108) preventing the mould (109) in through hole from skidding off through hole it is provided with on described rotating disk (104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410647338.6A CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410647338.6A CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104384260A CN104384260A (en) | 2015-03-04 |
| CN104384260B true CN104384260B (en) | 2016-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410647338.6A Active CN104384260B (en) | 2014-11-17 | 2014-11-17 | A kind of twist and warping device of liftable rail |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102101133A (en) * | 2010-12-10 | 2011-06-22 | 大连华锐股份有限公司 | Continuous rolling type steel rail bending machine |
| JP2012040605A (en) * | 2010-08-23 | 2012-03-01 | Nihon Univ | Method for bending railroad rail and device thereof |
| CN102489566A (en) * | 2011-11-29 | 2012-06-13 | 攀钢集团工程技术有限公司 | Automatic control equipment of rail bending machine |
| CN202824291U (en) * | 2012-10-23 | 2013-03-27 | 淮南矿业(集团)有限责任公司 | Hydraulic bend device |
| JP2014030835A (en) * | 2012-08-02 | 2014-02-20 | Nikkeikin Aluminium Core Technology Co Ltd | Method for manufacturing sunroof guide rail |
| CN204294693U (en) * | 2014-11-17 | 2015-04-29 | 汝州郑铁三佳道岔有限公司 | A kind of twist and warping device of liftable rail |
-
2014
- 2014-11-17 CN CN201410647338.6A patent/CN104384260B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2012040605A (en) * | 2010-08-23 | 2012-03-01 | Nihon Univ | Method for bending railroad rail and device thereof |
| CN102101133A (en) * | 2010-12-10 | 2011-06-22 | 大连华锐股份有限公司 | Continuous rolling type steel rail bending machine |
| CN102489566A (en) * | 2011-11-29 | 2012-06-13 | 攀钢集团工程技术有限公司 | Automatic control equipment of rail bending machine |
| JP2014030835A (en) * | 2012-08-02 | 2014-02-20 | Nikkeikin Aluminium Core Technology Co Ltd | Method for manufacturing sunroof guide rail |
| CN202824291U (en) * | 2012-10-23 | 2013-03-27 | 淮南矿业(集团)有限责任公司 | Hydraulic bend device |
| CN204294693U (en) * | 2014-11-17 | 2015-04-29 | 汝州郑铁三佳道岔有限公司 | A kind of twist and warping device of liftable rail |
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|---|---|
| CN104384260A (en) | 2015-03-04 |
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| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A torsion bending device that can lift steel rails Effective date of registration: 20231120 Granted publication date: 20161026 Pledgee: Bank of China Limited Ruzhou sub branch Pledgor: RUZHOU ZHENGTIE SANJIA TURNOUT Co.,Ltd. Registration number: Y2023980066349 |
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