CN104384192A - Tube drawing machine and seamless tube rolling method - Google Patents
Tube drawing machine and seamless tube rolling method Download PDFInfo
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- CN104384192A CN104384192A CN201410645632.3A CN201410645632A CN104384192A CN 104384192 A CN104384192 A CN 104384192A CN 201410645632 A CN201410645632 A CN 201410645632A CN 104384192 A CN104384192 A CN 104384192A
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- 238000009785 tube rolling Methods 0.000 title 1
- 238000005096 rolling process Methods 0.000 claims abstract description 67
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 10
- 239000002699 waste material Substances 0.000 claims description 14
- 238000003801 milling Methods 0.000 claims 4
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Abstract
本发明提供了一种拉管机和无缝管轧制方法,用于将毛管轧制成荒管,所述拉管机包括:床身(5),布置在轧制线上;多个辊模,并列设置在床身(5)内;缩口机(4),位于所述床身(5)的入口;受料前台(3),位于缩口机(4)的上游,承受待轧的毛管的前台支撑面;拉管后台(6),位于所述床身的出口,所述拉管后台(6)支撑芯棒和毛管;齿轮齿条传动系统(7),位于所述拉管后台(6)的下游;芯棒,连接所述齿轮齿条传动系统(7),并且所述芯棒能在受料前台(3)、缩口机(4)和床身(5)、辊模(30)、和拉管后台(6)之间进行往复直线移动。无缝管轧制方法采用上述拉管机。本发明床身系数更小且没有压杆稳定性问题。
The invention provides a pipe drawing machine and a seamless pipe rolling method, which are used for rolling a capillary pipe into a blank pipe. The pipe drawing machine includes: a bed (5), arranged on a rolling line; a plurality of rollers Dies are arranged side by side in the bed (5); the necking machine (4) is located at the entrance of the bed (5); the material receiving front (3) is located at the upstream of the necking machine (4), and bears the The foreground supporting surface of the capillary; the drawing tube background (6), located at the outlet of the bed, and the drawing tube background (6) supports the mandrel and the capillary; the rack and pinion transmission system (7), located at the drawing tube The downstream of the backstage (6); the mandrel is connected to the rack and pinion drive system (7), and the mandrel can be placed on the receiving front (3), necking machine (4) and bed (5), roller Carry out reciprocating linear movement between mold (30) and drawing tube background (6). The seamless pipe rolling method uses the above-mentioned pipe drawing machine. The bed coefficient of the present invention is smaller and there is no pressure bar stability problem.
Description
技术领域technical field
本发明涉及冶金领域,具体涉及一种用于轧制无缝钢管的三辊轧机,尤其是一种拉管机和无缝管轧制方法。The invention relates to the field of metallurgy, in particular to a three-roll mill for rolling seamless steel pipes, in particular to a pipe drawing machine and a seamless pipe rolling method.
背景技术Background technique
目前无缝钢管轧制按传动型式可分为主动轧制和被动轧制,其中主动轧制机组包括MPM、PQF等两辊或三辊多机架的连续纵轧以及ASSEL三辊单机架斜轧、Accu Roll两辊单机架斜轧等机组;被动轧制主要是CPE法(Cross-roll Piercing and Elongating),是一种用穿孔斜轧出毛管经过缩口后进行顶管得到荒管、并经张减制得成品钢管的轧管工艺方法。此种方法关键是顶制,电动机通过减速机驱动齿条,带动推杆推着芯棒,顶制得荒管。At present, seamless steel pipe rolling can be divided into active rolling and passive rolling according to the transmission type. The active rolling unit includes MPM, PQF and other two-roll or three-roll multi-stand continuous longitudinal rolling and ASSEL three-roll single-stand skew rolling. , Accu Roll two-roller single-stand cross-rolling and other units; passive rolling is mainly CPE method (Cross-roll Piercing and Elongating), which is a method of cross-rolling perforated cross-rolled capillary pipes and then jacking them to obtain waste pipes after shrinking. A rolling process method for producing finished steel pipes by tension reduction. The key of this method is the top system, the motor drives the rack through the reducer, drives the push rod to push the mandrel, and tops the barren tube.
对应上述CPE主要压力加工变形设备之一是顶管机,由于压杆稳定性原因,此机型的芯棒长径比(长度与直径的比值)往往受到限制,匹配的推杆的长径比也同样受到限制,在一定程度上影响床身系数。One of the main pressure processing and deformation equipment corresponding to the above-mentioned CPE is the pipe jacking machine. Due to the stability of the pressure rod, the mandrel aspect ratio (the ratio of length to diameter) of this model is often limited, and the aspect ratio of the matching push rod It is also limited and affects the bed coefficient to a certain extent.
由于最大顶推力的限制,同时咬入机架(辊模)数不能过多,轧制辊模较大间距布置,考虑到压杆稳定性因素,间距又不能太大,但轧制道次(在线辊模总数)必须保证工艺要求,往往将床身加长,由此致使芯棒或推杆做长,顶管齿条也相应增长,从而使得设备和工具制造以及生产备件都不够经济。Due to the limitation of the maximum jacking force, the number of biting racks (roll dies) cannot be too many at the same time, and the rolling roll dies are arranged at a relatively large interval. Considering the stability of the pressure bar, the interval cannot be too large, but the rolling pass ( The total number of online roller molds) must ensure the process requirements, and the bed is often lengthened, resulting in longer mandrels or push rods, and corresponding increases in pipe jacking racks, which makes equipment and tool manufacturing and production of spare parts uneconomical.
综上所述,现有技术中存在以下问题:目前无缝钢管轧制中,存在芯棒或推杆受力稳定性差而影响芯棒长径比的问题。To sum up, the following problems exist in the prior art: in the current rolling of seamless steel pipes, there is a problem of poor force stability of mandrel or push rod, which affects the length-to-diameter ratio of the mandrel.
发明内容Contents of the invention
本发明提供一种拉管机和无缝管轧制方法,以解决无缝钢管轧制中,存在芯棒或推杆受力稳定性差而影响芯棒长径比的问题。The invention provides a pipe drawing machine and a seamless pipe rolling method to solve the problem that the mandrel rod or push rod has poor force stability and affects the mandrel length-to-diameter ratio in the seamless steel pipe rolling.
为此,本发明提出一种拉管机,用于将毛管轧制成荒管,所述拉管机包括:For this reason, the present invention proposes a kind of pipe drawing machine, is used for rolling capillary pipe into waste pipe, and described pipe drawing machine comprises:
床身,布置在轧制线上,起到底座的作用,支撑各辊模;The bed, arranged on the rolling line, acts as a base to support each roll mold;
多个辊模,并列设置在床身内;Multiple roller molds are arranged side by side in the bed;
缩口机,位于所述床身的入口;Necking machine, located at the entrance of the bed;
受料前台,位于缩口机的上游,承受待轧的毛管;The material receiving front is located upstream of the necking machine, receiving the capillary to be rolled;
拉管后台,位于所述床身的出口,所述拉管后台支撑芯棒和毛管;The tube-drawing background is located at the exit of the bed, and the tube-drawing background supports the mandrel and the capillary;
齿轮齿条传动系统,位于所述拉管后台的下游;The rack and pinion transmission system is located downstream of the backstage of the pulling tube;
芯棒,连接所述齿轮齿条传动系统,并且所述芯棒能在受料前台、缩口机和床身、辊模、和拉管后台之间进行往复直线移动,并且,The mandrel is connected to the rack and pinion transmission system, and the mandrel can move reciprocally and linearly between the material receiving front, the necking machine and the bed, the roller mold, and the drawing tube background, and,
当芯棒穿棒到毛管中到位后,所述齿轮齿条传动系统拉动芯棒,使所述芯棒拉动所述毛管沿着同一轧制方向移动,将所述毛管拉制成型,轧制成荒管。When the mandrel is inserted into the capillary and put in place, the rack and pinion drive system pulls the mandrel, so that the mandrel pulls the capillary to move along the same rolling direction, and the capillary is drawn into shape and rolled. Become a waste management.
进一步地,所述拉管机还包括:设置在所述受料前台上游的定位挡板。Further, the tube drawing machine further includes: a positioning baffle arranged upstream of the material receiving front.
进一步地,所述拉管机还包括:设置在所述定位挡板上游的升降辊道,所述定位挡板连接在所述升降辊道与所述受料前台之间。Further, the tube drawing machine further includes: a lifting roller table arranged upstream of the positioning baffle, and the positioning baffle is connected between the lifting roller table and the material receiving front desk.
进一步地,所述齿轮齿条传动系统包括:传动电机、与所述传动电机连接的齿轮、与所述齿轮啮合的齿条,其中,所述齿条与所述芯棒连接。Further, the rack and pinion transmission system includes: a transmission motor, a gear connected to the transmission motor, and a rack meshed with the gear, wherein the rack is connected to the mandrel.
进一步地,所述芯棒包括:依次连接的头部、棒身和尾部,所述芯棒的棒身包括两段,分别是相互连接的粗段和细段,粗段为芯棒工作段,细段的长度大于床身长度,粗段与细段轴肩处为芯棒的缩口位,芯棒的头部位于粗段端头呈锥形,所述芯棒的尾部是与齿条联接的夹持头,并且所述夹持头与所述细段连接。Further, the mandrel includes: a head, a rod body and a tail connected in sequence, and the rod body of the mandrel includes two sections, which are thick sections and thin sections connected to each other respectively, and the thick section is the working section of the mandrel, The length of the thin section is greater than the length of the bed, and the shaft shoulders of the thick section and the thin section are the necking positions of the mandrel. The head of the mandrel is located at the end of the thick section and is tapered. The clamping head, and the clamping head is connected with the thin section.
进一步地,所述齿条包括:与齿轮啮合的齿条主体、以及与所述齿条主体连接的齿条头部,所述齿条头部与所述芯棒连接,其中,所述齿条头部位于所述齿条主体之下,沿着齿条的长度方向,所述齿条主体的顶部具有咬合齿,所述齿条头部的底面为平直的。Further, the rack includes: a rack body engaged with a gear, and a rack head connected to the rack body, and the rack head is connected to the mandrel, wherein the rack The head is located under the rack main body, along the length direction of the rack, the top of the rack main body has engaging teeth, and the bottom surface of the rack head is straight.
进一步地,所述拉管后台具有V型辊道,在垂直齿条长度方向的断面上,所述齿条头部的底面为V型。Further, the pull tube backstage has a V-shaped roller table, and on a section perpendicular to the length direction of the rack, the bottom surface of the rack head is V-shaped.
进一步地,每个辊模包括三个轧辊,三个轧辊分别绕各自的自转轴线从动旋转,三个轧辊的旋转轴线之间的夹角为60°,相邻的辊模中的轧辊呈60°相位角交错布置,实现毛管圆周方向上60°错位轧制。Further, each roll mold includes three rolls, and the three rolls are driven to rotate around their respective rotation axes, and the included angle between the rotation axes of the three rolls is 60°, and the rolls in the adjacent roll molds are 60°. ° Phase angles are staggered to achieve 60° dislocation rolling in the circumferential direction of the capillary.
进一步地,每个辊模包括三个轧辊,三个轧辊分别绕各自的自转轴线从动旋转,三个轧辊的旋转轴线之间的夹角为60°,相邻辊模采用45°相位角错位布置,实现毛管圆周方向上45°和30°交替的错位轧制。Further, each roll mold includes three rolls, and the three rolls are driven to rotate around their respective rotation axes, the angle between the rotation axes of the three rolls is 60°, and the adjacent roll molds adopt a 45° phase angle misalignment Arrangement to realize alternate rolling of 45° and 30° in the circumferential direction of the capillary.
本发明还提出一种无缝管轧制方法,所述无缝管轧制方法包括:The present invention also proposes a seamless pipe rolling method, the seamless pipe rolling method comprising:
步骤A:芯棒前进并穿棒到毛管中到位;Step A: the mandrel advances and puts the rod in place in the capillary;
步骤B:然后,通过齿轮齿条传动系统拉动芯棒回退,使所述芯棒拉动所述毛管沿着同一轧制方向进入各辊模中,各辊模中的轧辊从动旋转,将所述毛管拉制成型,轧制成荒管。Step B: Then, pull the mandrel back through the rack and pinion transmission system, so that the mandrel pulls the capillary and enters each roll mold along the same rolling direction, and the rolls in each roll mold are driven to rotate, and the The capillary is drawn into shape and rolled into a waste tube.
进一步地,所述无缝管轧制方法还包括步骤C:所述荒管带棒拨出拉管后台,进行松棒脱管工序,步骤C发生在步骤B之后。Further, the seamless pipe rolling method further includes step C: the bare pipe with the rod is removed from the background of the pipe drawing, and the process of loose rod and pipe removal is carried out, and step C occurs after step B.
本发明在芯棒穿棒到毛管中到位后,所述齿轮齿条传动系统拉动芯棒,使所述芯棒拉动所述毛管沿着同一轧制方向移动,将所述毛管拉制成型,轧制成荒管。本发明用“拉”替代“推”的方式来进行轧管生产,这样避开了芯棒等生产工具的压杆稳定性的问题,芯棒承受的拉力远大于其能承受的推力,从而使得同时要咬入机架数(辊模)大为增加,辊模采用紧贴布置,床身做得更短更经济,床身系数更小,拉管机最大延伸系数可比顶管机还大,为大延伸轧管机。In the present invention, after the mandrel is inserted into the capillary in place, the rack and pinion transmission system pulls the mandrel, so that the mandrel pulls the capillary to move along the same rolling direction, and the capillary is drawn into shape. Rolled into barren tube. In the present invention, the method of "pull" instead of "push" is used to produce rolled tubes, which avoids the problem of the stability of the pressure rods of production tools such as mandrels. At the same time, the number of racks (roller molds) to bite into is greatly increased, the roller molds are arranged in close contact, the bed is made shorter and more economical, the bed coefficient is smaller, and the maximum extension coefficient of the pipe drawing machine can be larger than that of the pipe jacking machine. It is a large extension pipe rolling mill.
因为芯棒直径可以做的更小,所以可以生产比现有的顶管更小直径的荒管,由于不需要像顶管那样的在床身底部留出齿条的轨道空间(齿条不用穿过床身),因此床身更低,与基础连接后机架刚性更强。因由“推”变成“拉”,相应保证推杆和芯棒稳定性的扣瓦工具亦可以省去,也大大节省了换产品规格的生产时间。Because the diameter of the mandrel can be made smaller, it is possible to produce a blank pipe with a smaller diameter than the existing jacking pipe, because there is no need to reserve a track space for the rack at the bottom of the bed like the jacking pipe (the rack does not need to wear bed), so the bed is lower and the frame is more rigid after being connected to the foundation. Because of the change from "push" to "pull", the buckling tool for ensuring the stability of the push rod and mandrel can also be omitted, which greatly saves the production time for changing product specifications.
同规格情况下,本发明能提供比顶管机更大的轧制力,同时咬入机架数更多,提供更大延伸率,且没有压杆稳定性问题。Under the condition of the same specification, the present invention can provide greater rolling force than the pipe jacking machine, and at the same time, the number of biting racks is larger, providing greater elongation, and there is no stability problem of the pressing bar.
附图说明Description of drawings
图1为本发明的工作原理示意图;Fig. 1 is a schematic diagram of the working principle of the present invention;
图2为本发明的轧制线的结构示意图;Fig. 2 is the structural representation of rolling line of the present invention;
图3是本发明的齿条和芯棒的连接方式示意图;Fig. 3 is the schematic diagram of the connection mode of rack and mandrel of the present invention;
图4是本发明的齿条和芯棒的打开方式示意图;Fig. 4 is the schematic diagram of the opening mode of the rack and mandrel of the present invention;
图5是本发明的受料前台的结构示意图;Fig. 5 is a schematic structural view of the receiving front desk of the present invention;
图6是本发明的辊模与床身的结构示意图;Fig. 6 is the structural representation of roller mold and bed of the present invention;
图7是本发明的六方辊模示意图;Fig. 7 is a schematic diagram of a hexagonal roll die of the present invention;
图8是本发明的八方辊模示意图;Fig. 8 is the octagonal roll die schematic diagram of the present invention;
图9是本发明实施例的第一种齿条的结构示意图;Fig. 9 is a schematic structural view of the first rack according to the embodiment of the present invention;
图10是本发明实施例的第二种齿条的结构示意图;Fig. 10 is a schematic structural diagram of a second rack according to an embodiment of the present invention;
图11是本发明实施例的第三种齿条的结构示意图;Fig. 11 is a schematic structural diagram of a third rack according to an embodiment of the present invention;
图12是本发明的齿条头部的剖面图。Fig. 12 is a sectional view of the rack head of the present invention.
附图标号说明:Explanation of reference numbers:
1升降辊道 2定位挡板 3受料前台 4缩口机 5床身 6 拉管后台 7齿轮齿条传动系统 8齿条轨道 9芯棒 10压轮摇柄 11锁杆 12碟簧(叠簧) 13齿条 14导板 16长管扣瓦 17中管扣瓦 18短管扣瓦 20辊模 21中吊环 22左吊环23右吊环 24 辊模 25正吊环 26侧吊环 27压块 29侧齿板 30辊模31轧辊 32轧辊 33轧辊 131齿条主体 133齿条头部 50轧制方向 60毛管 65V型辊道1 Lifting roller table 2 Positioning baffle 3 Material receiving front 4 Shrinking machine 5 Bed 6 Pulling tube backstage 7 Rack and pinion transmission system 8 Rack and rack track 9 Mandrel 10 Pressure wheel rocker 11 Lock lever 12 Disc spring (overlap spring ) 13 Rack 14 Guide plate 16 Long pipe buckle 17 Middle pipe buckle 18 Short pipe buckle 20 Roller mold 21 Middle ring 22 Left ring 23 Right ring 24 Roller mold 25 Positive ring 26 Side ring 27 Press block 29 Side tooth plate 30 Roll mold 31 roll 32 roll 33 roll 131 rack main body 133 rack head 50 rolling direction 60 capillary 65 V type roller table
具体实施方式Detailed ways
为了对本发明的技术特征、目的和效果有更加清楚的理解,现对照附图说明本发明。In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the present invention will now be described with reference to the accompanying drawings.
如图1所示,本发明轧辊机架(辊模)采用惰辊轧制(亦即被动轧制),芯棒拉动毛管沿着轧制方向50共同移动,芯棒9和毛管60穿过各辊模30,轧制成所需的荒管。芯棒头部采取倒角设计,便于穿棒,芯棒尾部有夹持端,用于芯棒的锁扣固定。As shown in Figure 1, the roll stand (roll die) of the present invention adopts idle roll rolling (that is, passive rolling), and the mandrel pulls the capillary to move together along the rolling direction 50, and the mandrel 9 and the capillary 60 pass through each Roller die 30 is rolled into required waste pipes. The mandrel head adopts a chamfered design, which is convenient for threading the rod, and the tail of the mandrel has a clamping end, which is used for locking and fixing the mandrel.
如图2所示,本发明提出一种拉管机,用于将毛管轧制成荒管,拉管机包括:As shown in Figure 2, the present invention proposes a pipe drawing machine, which is used to roll capillary pipes into waste pipes, and the pipe drawing machine includes:
床身5(或者称为底座),布置在轧制线上;The bed 5 (or called the base) is arranged on the rolling line;
多个辊模30(三辊轧机),并列设置在床身5内;A plurality of roll molds 30 (three-roll rolling mill), arranged side by side in the bed 5;
缩口机4,位于所述床身5的入口,对毛管头部进行收口,作为较佳选择,缩口机4在线对毛管60进行收口,其中心与毛管中心共线,在同一轧线上,采用毛管轧线缩口,缩短毛管穿孔至轧管间隔时间,减少散热,利于拉管顺利进行;The necking machine 4 is located at the entrance of the bed 5 and closes the head of the capillary. As a better option, the necking machine 4 closes the capillary 60 online, and its center is in line with the center of the capillary, on the same rolling line , using the capillary rolling line to shorten the interval between capillary perforation and pipe rolling, reduce heat dissipation, and facilitate the smooth progress of pipe drawing;
受料前台3,位于缩口机4的上游,承受待轧的毛管保证轧线对中,毛管从侧向(侧向为图2中的上下方向,轧制线为图2中的左右方向)进入受料前台3,受料前台3高度可调,使承受待轧的毛管保证轧线对中;The material receiving front 3 is located upstream of the necking machine 4, and accepts the capillary to be rolled to ensure that the rolling line is centered. Enter the receiving front 3, the height of the receiving front 3 can be adjusted, so that the capillary to be rolled can ensure the centering of the rolling line;
拉管后台6,位于所述床身的出口,所述拉管后台6支撑芯棒9和毛管60,拉管后台6轧制前输送芯棒,轧制后运送荒管,其两侧分别预热芯棒上料,带芯棒轧制的荒管出料;拉管后台6的辊道可以升降,用来承接不同直径的芯棒和不同直径的荒管,此谓小幅度升降,此动作由螺旋升降机统一调整实现(也可通过其它机构实现);当齿条13过来后,需要避让,实现大幅度升降,此动作由单独液压缸实现;The tube-drawing background 6 is located at the exit of the bed. The tube-drawing background 6 supports the mandrel 9 and the capillary 60. The tube-drawing background 6 transports the mandrel before rolling, and transports the waste tube after rolling. The hot mandrel is loaded, and the blank pipe rolled with the mandrel is discharged; the roller table 6 in the pipe drawing background can be lifted and lowered to accept mandrels of different diameters and blank pipes of different diameters. This is called a small lift. This action It is realized by the unified adjustment of the screw elevator (it can also be realized by other mechanisms); when the rack 13 comes over, it needs to avoid and realize a large lifting, and this action is realized by a separate hydraulic cylinder;
齿轮齿条传动系统7,位于所述拉管后台6的下游,作为轧制的动力来源;The rack and pinion transmission system 7 is located downstream of the pipe-drawing background 6 as a power source for rolling;
芯棒9,连接所述齿轮齿条传动系统7,并且所述芯棒能在受料前台3、缩口机4和床身5、辊模30、和拉管后台6之间进行往复直线移动,如图1所示,当芯棒穿棒到毛管中到位后,所述齿轮齿条传动系统7拉动芯棒,使所述芯棒拉动所述毛管沿着同一轧制方向移动,将所述毛管拉制成型,轧制成荒管。The mandrel 9 is connected to the rack and pinion transmission system 7, and the mandrel can move linearly back and forth between the material receiving front 3, the necking machine 4 and the bed 5, the roller mold 30, and the tube drawing background 6 , as shown in Figure 1, when the mandrel is put in place through the capillary, the rack and pinion drive system 7 pulls the mandrel, so that the mandrel pulls the capillary to move along the same rolling direction, and the The capillary is drawn into shape and rolled into a waste tube.
其中,本申请中,齿条夹持着芯棒送进,穿过床身5,往毛管穿棒,此时的穿棒与传统的顶管轧制的穿棒对于芯棒的直径、穿棒的力量等方面相同。本申请中,定位挡板2止挡毛管尾部,并有受料前台的三个扣瓦(长管扣瓦16、中管扣瓦17和短管扣瓦18)来对毛管进行固定,进而实现毛管静态下穿棒到位,这种穿棒方式与以前顶管在毛管静态下芯棒穿入毛管到位的预穿工序是相同的。Wherein, in the present application, the rack clamps the mandrel and feeds it, passes through the bed 5, and wears the rod toward the capillary. The strength and so on are the same. In this application, the positioning baffle 2 stops the end of the capillary, and there are three buckle tiles (long pipe buckle 16, middle pipe buckle 17 and short pipe buckle 18) on the receiving front to fix the capillary, and then realize Threading the rod into place under the capillary static state, this threading method is the same as the pre-threading process in which the mandrel penetrates the capillary into place under the capillary static state before the pipe jacking.
进一步地,如图2所示,所述拉管机还包括:设置在所述受料前台3上游的定位挡板2。定位挡板2定位止挡不同毛管长度,通过控制液压缸行程将毛管推至缩口位固定挡板并紧贴毛管。Further, as shown in FIG. 2 , the tube drawing machine further includes: a positioning baffle 2 arranged upstream of the material receiving front 3 . The positioning baffle plate 2 is positioned to stop different capillary lengths, and the capillary is pushed to the shrinkage position by controlling the stroke of the hydraulic cylinder to fix the baffle and be close to the capillary.
进一步地,如图2所示,所述拉管机还包括:设置在所述定位挡板2上游的升降辊道1,所述定位挡板2连接在所述升降辊道1与所述受料前台3之间。升降辊道1实时调整高度承接不同直径芯棒,使芯棒中心、毛管中心对准辊模中心。Further, as shown in FIG. 2 , the pipe drawing machine also includes: a lifting roller table 1 arranged upstream of the positioning baffle 2, and the positioning baffle 2 is connected between the lifting roller table 1 and the receiving Between the front desk 3. The height of the lifting roller table 1 is adjusted in real time to accept mandrels of different diameters, so that the center of the mandrel and the center of the capillary are aligned with the center of the roller mold.
进一步地,所述齿轮齿条传动系统7包括:传动电机、与所述传动电机连接的齿轮、与所述齿轮啮合的齿条,其中,所述齿条与所述芯棒连接。齿轮齿条传动系统7作为轧制的动力来源,由电机驱动减速机,并带动齿轮齿条,实现芯棒的送进和回退,从而拉制荒管。Further, the rack and pinion transmission system 7 includes: a transmission motor, a gear connected to the transmission motor, and a rack meshed with the gear, wherein the rack is connected to the mandrel. The rack and pinion transmission system 7 is used as the power source of rolling, the motor drives the reducer, and drives the rack and pinion to realize the feeding and retracting of the mandrel, thereby drawing the waste tube.
进一步地,所述芯棒包括:依次连接的头部、棒身和尾部,所述芯棒的棒身包括两段,分别是相互连接的粗段和细段,粗段为芯棒工作段,细段的长度大于床身长度,粗段与细段轴肩处为芯棒的缩口位,芯棒9的头部位于粗段端头呈锥形,以利于穿棒,所述芯棒9的尾部是与齿条联接的夹持头,并且所述夹持头与所述细段连接。Further, the mandrel includes: a head, a rod body and a tail connected in sequence, and the rod body of the mandrel includes two sections, which are thick sections and thin sections connected to each other respectively, and the thick section is the working section of the mandrel, The length of the thin section is greater than the length of the bed, and the shaft shoulders of the thick section and the thin section are the necking positions of the mandrel. The tail part is the clamping head coupled with the rack, and the clamping head is connected with the thin section.
齿条轨道8位于轧制线最后端或传动系统7的下游,承接运行的齿条,或停靠检修齿条。The rack track 8 is located at the rearmost end of the rolling line or downstream of the transmission system 7, and accepts the running rack, or stops to overhaul the rack.
如图2所示,本发明轧制工艺是:从穿孔过来的毛管落在受料前台3上,定位挡板2将毛管定位,升降辊道1和拉管后台6的辊道调整到芯棒位,此时传动系统7中的主传动电机驱动齿轮,使齿条轨道8上的齿条夹持着芯棒送进,穿过床身5,往毛管穿棒,到位后,缩口机4对毛管头部进行收口,此后拉管后台6的辊道调整到荒管位,齿轮齿条拽着芯棒回退,拉制荒管。紧接着,荒管带棒拨出拉管后台,进行下道松棒脱管工序。As shown in Figure 2, the rolling process of the present invention is: the capillary coming from the perforation falls on the material receiving front 3, the positioning baffle 2 positions the capillary, and the roller table of the lifting roller table 1 and the drawing pipe background 6 is adjusted to the mandrel. At this time, the main drive motor in the transmission system 7 drives the gear, so that the rack on the rack track 8 clamps the mandrel and feeds it, passes through the bed 5, and puts the rod on the capillary. After it is in place, the necking machine 4 The head of the capillary tube is closed, and the roller table of the tube pulling background 6 is adjusted to the position of the waste tube, and the rack and pinion pull the mandrel back to draw the waste tube. Immediately afterwards, the barren tube with rod is removed from the backstage of the tube, and the next process of loose rod and tube removal is carried out.
如图9所示,齿条13采用易加工的直齿,其头部联接芯棒9,齿条13双齿面加工,此种方案需要让拉管后台辊道在轧制的过程中依次避开齿条齿面。As shown in Figure 9, the rack 13 adopts straight teeth that are easy to process, and its head is connected to the mandrel 9, and the double tooth surface of the rack 13 is processed. Open the tooth surface of the rack.
进一步地,如图10所示,所述齿条13包括:与齿轮啮合的齿条主体131、以及与所述齿条主体连接的齿条头部133,所述齿条头部133与所述芯棒9连接,其中,所述齿条头部133位于所述齿条主体131之下,如图10所示,沿着齿条的长度方向,所述齿条主体131的顶部具有与齿轮啮合的咬合齿,齿条主体131的底部也具有与齿轮啮合的咬合齿,所述齿条头部133的底面为平直的。这样可以将齿条13上抬呈卧“L”形,连接芯棒9的齿条头部做适当的优化,从而使拉管后台辊道在轧制的过程中只须承接芯棒或荒管,无须依次避开齿条齿面。Further, as shown in FIG. 10 , the rack 13 includes: a rack body 131 engaged with a gear, and a rack head 133 connected to the rack body, and the rack head 133 is connected to the rack body. Mandrel 9 is connected, wherein, the rack head 133 is located under the rack body 131, as shown in Figure 10, along the length direction of the rack, the top of the rack body 131 has a The bottom of the rack main body 131 also has meshing teeth meshing with the gear, and the bottom surface of the rack head 133 is straight. In this way, the rack 13 can be lifted up into a horizontal "L" shape, and the head of the rack connected to the mandrel 9 can be properly optimized, so that the backstage roller table of the pipe drawing only needs to accept the mandrel or empty pipe during the rolling process. , without avoiding the tooth surface of the rack in turn.
进而,如图11所示,沿着齿条的长度方向,所述齿条主体131的顶部具有与齿轮啮合的咬合齿,齿条主体131的底部则没有与齿轮啮合的咬合齿,即齿条13单齿面加工,齿条主体131的底部为平直的,所述齿条头部133的底面为平直的。当拉管机的拉拔力不用那么高时,可以采用这一优选的方案。齿条13单齿面加工,降低制造成本。Furthermore, as shown in FIG. 11 , along the length direction of the rack, the top of the rack body 131 has meshing teeth that mesh with the gear, and the bottom of the rack body 131 does not have meshing teeth that mesh with the gear, that is, the rack 13 Single tooth surface processing, the bottom of the rack body 131 is straight, and the bottom of the rack head 133 is straight. This preferred solution can be used when the drawing force of the pipe drawing machine is not so high. The single tooth surface of the rack 13 is processed to reduce the manufacturing cost.
进一步地,如图12所示,所述拉管后台6具有V型辊道65,在垂直齿条长度方向的断面上,所述齿条头部的底面为V型。优化齿条头部的形状,根据芯棒位时辊道的高度,依照拉管后台V型辊道的辊面制作相应的齿条头部,使辊道满足运送芯棒,又不至于和齿条相碰,起到精简辅助动作的效果。Further, as shown in FIG. 12 , the pipe-drawing backstage 6 has a V-shaped roller table 65 , and the bottom surface of the head of the rack is V-shaped on a section perpendicular to the length direction of the rack. Optimize the shape of the rack head, according to the height of the roller table when the mandrel is in position, and make the corresponding rack head according to the roller surface of the V-shaped roller table in the backstage of the tube, so that the roller table can meet the mandrel conveying, and will not interfere with the gear The bars touch each other, which has the effect of streamlining auxiliary actions.
进一步地,如图6至图8所示,每个辊模为三辊轧机,每个辊模包括三个轧辊,三个轧辊分别绕各自的自转轴线从动旋转,各辊模30并列设置在床身内,每个辊模包括三个轧辊,分别为轧辊31、轧辊32、轧辊33,三个轧辊分别绕各自的自转轴线A1、A2、A3从动旋转,三条轴线之间的夹角为60°,相邻的辊模中的轧辊呈60°相位角交错布置。Further, as shown in Figures 6 to 8, each roll mold is a three-roll mill, and each roll mold includes three rolls, and the three rolls are driven to rotate around their respective rotation axes, and each roll mold 30 is arranged side by side on the In the bed, each roll mold includes three rolls, namely roll 31, roll 32, and roll 33. The three rolls are driven to rotate around their respective rotation axes A1, A2, and A3, and the included angle between the three axes is 60°. °, the rolls in adjacent roll molds are arranged in a staggered phase angle of 60°.
床身机架两侧设置侧齿板29,当辊模30装入床身后,用压块27固定。如图6所示,圆形模架30,由于相邻辊模错位布置,采用的方式是绕轧线调转180°放置,给车间吊装带来不便。当采用如图7所示的六方辊模24能较好的避免这问题。六方辊模24上装有正吊环25和侧吊环26。若一辊模采用正吊环25朝上,则相邻辊模采用侧吊环26朝上,从而相邻辊模的各轧辊的中心面实现60°错位布置。以上两种辊模形式相当于“六方”受力轧制荒管(即六个方向受力轧制),优点是有效抑制并消除轧辊间辊缝产生在荒管表面的耳子。Side tooth plates 29 are arranged on both sides of the bed frame, and after the roller mold 30 is packed into the bed, it is fixed with a briquetting block 27. As shown in Fig. 6, the circular formwork 30, due to the staggered arrangement of adjacent roller molds, is placed around the rolling line by 180°, which brings inconvenience to the workshop for hoisting. This problem can be better avoided when adopting the hexagonal roll die 24 as shown in Figure 7 . The positive suspension ring 25 and the side suspension ring 26 are housed on the hexagonal roller mold 24. If a roll mold adopts the positive hanging ring 25 to face upward, then the adjacent roll mold adopts the side hanging ring 26 to face upward, so that the central planes of each roll of the adjacent roll mold realize a 60° dislocation arrangement. The above two forms of roll dies are equivalent to "six-sided" force-rolled blank pipes (that is, six-direction force-rolled pipes), and the advantage is to effectively suppress and eliminate the ear on the surface of the waste pipe produced by the roll gap between the rolls.
进而,如图8所示,当采用八方(八边)辊模20时,相邻辊模采用45°错位布置,可以得到相当于“九方”受力轧制荒管(九个方向轧制)。八方辊模20上装有中吊环21、左吊环22、右吊环23,若一辊模采用中吊环21朝上,则前相邻辊模采用左吊环22朝上,后相邻辊模采用右吊环23朝上,从而实现圆周方向上45°和30°交替的错位布置。八方辊模20的机架外廓采用八方,从而实现45°错位布置。这样,使毛管轧制圆周方向受力合理,轧制更均匀。其中,相邻3个辊模依次错位45°后叠加效果就是“九方”。And then, as shown in Fig. 8, when adopting eight sides (eight sides) roll mold 20, adjacent roll mold adopts 45 ° dislocation arrangement, can obtain the blank tube equivalent to "nine directions" force rolling (rolling in nine directions) ). Bafang roller mold 20 is equipped with middle suspension ring 21, left suspension ring 22, and right suspension ring 23. If one roll mold adopts middle suspension ring 21 to face upward, then the front adjacent roller mold adopts left suspension ring 22 to face upward, and the rear adjacent roller mold adopts right suspension ring 23 facing upward, so as to realize the alternate arrangement of 45° and 30° in the circumferential direction. The frame outline of the Bafang roller mold 20 adopts Bafang, thereby realizing a 45° dislocation arrangement. In this way, the force in the circumferential direction of capillary rolling is reasonable, and the rolling is more uniform. Among them, the superimposed effect of the three adjacent roller molds being misplaced by 45° in turn is "nine squares".
八方辊模20和六方(六边)辊模24使用的轧辊都是一样的,八方辊模20和六方辊模24除了在模架外部轮廓和吊环的数量(分别3个和2个)上有区别外,没有其他区别。Bafang roll mold 20 and hexagonal (hexagonal) roll mold 24 use the same rolls. Bafang roll mold 20 and hexagon roll mold 24 have the same shape except for the outer contour of the formwork and the number of suspension rings (3 and 2 respectively). Other than that, there is no other difference.
如图3和图4所示,齿条与芯棒采用自动锁扣及打开的连接方式,在齿条13的运行过程中,叠簧12(碟簧)推动锁杆11,将芯棒9的夹持尾端紧紧锁扣固定在齿条13上。当齿条13在芯棒9的起始位或终止位时,齿条进入导向板14,压轮摇柄10受压,推动锁杆11压缩叠簧12,此时齿条13打开,芯棒9可与其脱离并上下料,即轧制起始时单棒上料,轧制终止时棒管下料(芯棒带轧后荒管),上下料工位分别位于拉管后台的两侧。齿条13在轧制运行过程中,叠簧12推动锁杆11,将芯棒9紧锁在齿条13上,此时压轮摇柄10上扬,直至回到起始位导向板14的下抑。As shown in Figures 3 and 4, the rack and the mandrel adopt an automatic locking and opening connection mode. During the operation of the rack 13, the stacked spring 12 (disc spring) pushes the lock lever 11, and the mandrel 9 The clamping tail end is tightly locked and fixed on the rack 13. When the rack 13 is at the start or end position of the mandrel 9, the rack enters the guide plate 14, the pressure wheel rocker 10 is pressed, and the lock lever 11 is pushed to compress the folded spring 12. At this time, the rack 13 is opened, and the mandrel 9 It can be separated from it and loaded and unloaded, that is, single rod is loaded at the beginning of rolling, and rod tube is unloaded at the end of rolling (mandrel strip with blank tube after rolling). The loading and unloading stations are respectively located on both sides of the tube drawing background. During the rolling operation of the rack 13, the overlapping spring 12 pushes the lock lever 11 to lock the mandrel 9 on the rack 13. At this time, the rocker handle 10 of the pressure roller rises until it returns to the lower position of the guide plate 14 at the initial position. suppress.
如图5所示,从穿孔过来的毛管放在管端线A4、管端线A5之内的受料前台3上,受料前台3上等间隔布置长管扣瓦16、中管扣瓦17和短管扣瓦18,这些是拉管机组唯一的扣瓦,目的是扣住毛管,利于穿棒。毛管可长可短,根据其长短有选择地控制扣瓦的动作。当毛管来料是长毛管时,长管扣瓦16、中管扣瓦17、短管扣瓦18同时扣下,定位挡板2到位,贴上毛管尾端,用于穿棒时对毛管的止挡。穿棒完成后,缩口机4对毛管头端进行收口;当毛管来料是中等长度毛管时,长管扣瓦16打开,中管扣瓦17和短管扣瓦18同时扣下,定位挡板2到位止挡,缩口机4收口;当毛管来料是短毛管时,长管扣瓦16和中管扣瓦17打开,短管扣瓦18扣下,定位挡板2到位止挡,缩口机4收口。拉管机的定位挡板2,用于定位止挡不同毛管长度,通过溢流阀控制长行程液压缸,将毛管推至缩口位摆动式固定挡板并紧贴毛管,受料前台3上的扣瓦扣住毛管,然后位于缩口处的固定挡板摆开,等待穿棒。缩口机固定,芯棒缩口位置由编码器计算定位。As shown in Figure 5, the capillary from the perforation is placed on the material receiving front 3 within the pipe end line A4 and the pipe end line A5, and the long pipe buckle 16, the middle pipe buckle 17 and the short pipe buckle are arranged at equal intervals on the material receiving front 3. Pipe buckle tiles 18, these are the only buckle tiles of the pipe drawing unit, the purpose is to buckle the capillary and facilitate threading of the rod. The capillary can be long or short, and the action of buckling the tile can be selectively controlled according to its length. When the capillary incoming material is a long capillary, the long tube buckle 16, the middle tube buckle 17, and the short tube buckle 18 are buckled at the same time, the positioning baffle 2 is in place, and the capillary tail is attached to the capillary when threading the rod. stop. After the rod threading is completed, the necking machine 4 closes the head end of the capillary; when the incoming capillary is a medium-length capillary, the long tube buckle 16 is opened, the middle tube buckle 17 and the short tube buckle 18 are buckled at the same time, and the positioning stop The plate 2 stops in place, and the necking machine 4 closes; when the capillary incoming material is a short capillary, the long pipe buckle 16 and the middle pipe buckle 17 are opened, the short pipe buckle 18 is buckled, and the positioning baffle 2 is in place to stop, Shrinking machine 4 closes. The positioning baffle 2 of the tube drawing machine is used to position and stop different capillary lengths. The long-stroke hydraulic cylinder is controlled by the overflow valve to push the capillary to the shrinking position and the swing-type fixed baffle is close to the capillary. On the receiving front 3 The fastening tile buckles the capillary, and then the fixed baffle at the necking is opened, waiting for the rod to be worn. The necking machine is fixed, and the necking position of the mandrel is calculated and positioned by the encoder.
本发明在其传动布置、受力方式和工具设计上有显著的区别,属于CPE新方法。电动机通过减速机驱动齿条,拉动芯棒拉制得荒管。同规格情况下,本发明能提供比顶管机更大的轧制力,同时咬入机架数更多,提供更大延伸率。本发明能够提供更为高效经济的更大延伸率轧制的无缝钢管生产方式,辊模紧贴布置,同时咬入辊模数大为增加,床身系数更小,芯棒直径更小,可生产荒管直径更小,且没有压杆稳定性问题,大量节省了扣瓦工具和产品换规格的更换时间。The present invention has significant differences in its transmission arrangement, force bearing mode and tool design, and belongs to the new method of CPE. The motor drives the rack through the reducer, and pulls the mandrel to make the waste tube. Under the condition of the same specification, the present invention can provide greater rolling force than the pipe jacking machine, and at the same time, the number of biting stands is more, and greater elongation is provided. The present invention can provide a more efficient and economical production method of seamless steel pipes rolled with greater elongation, and the roll dies are arranged close to each other. At the same time, the modulus of the biting rolls is greatly increased, the bed coefficient is smaller, and the diameter of the mandrel is smaller. The diameter of the blank pipe can be produced smaller, and there is no problem with the stability of the pressure bar, which greatly saves the replacement time of tile buckle tools and product specifications.
以上所述仅为本发明示意性的具体实施方式,并非用以限定本发明的范围。为本发明的各组成部分在不冲突的条件下可以相互组合,任何本领域的技术人员,在不脱离本发明的构思和原则的前提下所作出的等同变化与修改,均应属于本发明保护的范围。The above descriptions are only illustrative specific implementations of the present invention, and are not intended to limit the scope of the present invention. Because the various components of the present invention can be combined with each other under the condition of no conflict, any equivalent changes and modifications made by any person skilled in the art without departing from the concept and principle of the present invention shall belong to the protection of the present invention. range.
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