CN104343084B - The trackless lower edge inspection trolley of a kind of steel purlin bridge - Google Patents
The trackless lower edge inspection trolley of a kind of steel purlin bridge Download PDFInfo
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- CN104343084B CN104343084B CN201410653369.2A CN201410653369A CN104343084B CN 104343084 B CN104343084 B CN 104343084B CN 201410653369 A CN201410653369 A CN 201410653369A CN 104343084 B CN104343084 B CN 104343084B
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/10—Railings; Protectors against smoke or gases, e.g. of locomotives; Maintenance travellers; Fastening of pipes or cables to bridges
- E01D19/106—Movable inspection or maintenance platforms, e.g. travelling scaffolding or vehicles specially designed to provide access to the undersides of bridges
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Abstract
本发明一种钢桁桥梁无轨式下弦检查车,属桥梁检查车领域,本发明包括主车架,行走机构和钢桁梁底部T梁,行走机构包括行走支架、行走驱动机构、走行靴、行走支架挂钩和走行靴挂钩,两部行走机构对称安装在主车架顶面横桥向两端;行走驱动机构与行走支架固定连接,走行靴通过齿条与行走驱动机构的驱动齿轮啮合;控制两部行走机构的行走支架、走行靴上端分别通过各自挂钩与钢桁梁底部对应T梁交替掛接,并驱动行走驱动机构的驱动齿轮转动,驱使走行靴、行走支架相对钢桁梁底部T梁交替式移动,本设计无需铺设检查车专用走行轨道,利用钢桁梁本身的自铺轨T梁,实现检查车的平稳有序行走和实施检查维修,广泛适用于各种样式的钢桁梁桥梁结构。
The invention relates to a trackless lower chord inspection vehicle for a steel truss bridge, which belongs to the field of bridge inspection vehicles. Bracket hook and walking boot hook, the two traveling mechanisms are symmetrically installed at both ends of the main frame top cross-bridge; The upper ends of the walking bracket and walking shoes of the upper walking mechanism are alternately connected to the corresponding T beams at the bottom of the steel truss girder through their respective hooks, and drive the driving gear of the walking driving mechanism to rotate, so that the walking shoes and the walking bracket are alternately opposite to the T beams at the bottom of the steel truss girder. This design does not need to lay a special running track for inspection vehicles, and uses the self-laying track T beam of the steel truss girder itself to realize the smooth and orderly walking of the inspection vehicle and the implementation of inspection and maintenance. It is widely applicable to various types of steel truss bridge structures.
Description
技术领域technical field
本发明一种钢桁桥梁无轨式下弦检查车,属桥梁检查车领域,具体涉及钢桁梁底部检查车。The invention relates to a trackless lower chord inspection vehicle for a steel truss bridge, which belongs to the field of bridge inspection vehicles, and in particular relates to a steel truss girder bottom inspection vehicle.
背景技术Background technique
下弦检查车广泛用于大、中型钢桁桥梁的预防性检查和维修,为桥梁各结构全方面的检查、维修提供了安全保障。目前,目前使用的钢桁梁桥梁的底部都铺有间隔相等的T梁结构,钢桁桥梁底部现有技术检查作业主要采用悬挂式的走行检查车,相应的走行轨道或附加件需安装在桥梁底端,下弦检查车在行进的过程中只能以滚动或履带式链条传动的方式沿铺设在钢桁梁底端的固定轨道或附加件移动前行,对于这种沿固定轨道或附加件移动的检查车,当钢桁梁桥梁检修的距离很大时,就需要安装大量的钢轨或附加件,这样造成成本费用高,而且走行轨道或附加件安装难度较高,劳动强度高,作业成本高,花费时间长。因此,急需利用钢桁梁已有的T梁结构开发一种用于沿钢桁梁底部顺桥向无轨道移动的检查车,以降低作业成本,取消轨道安装这一环节。The lower string inspection vehicle is widely used in the preventive inspection and maintenance of large and medium-sized steel truss bridges, providing a safety guarantee for the inspection and maintenance of all aspects of bridge structures. At present, the bottom of the currently used steel truss bridges are paved with T-beam structures with equal intervals. The existing technical inspection work at the bottom of the steel truss bridges mainly uses a suspended walking inspection vehicle, and the corresponding running tracks or additional parts need to be installed on the bridge. At the bottom end, the lower chord inspection vehicle can only move along the fixed track or attachment laid at the bottom of the steel truss girder in the way of rolling or crawler chain transmission during the running process. For this kind of moving along the fixed track or attachment Inspection vehicle, when the maintenance distance of the steel truss girder bridge is large, a large number of rails or additional parts need to be installed, which results in high cost, and the installation of running rails or additional parts is difficult, labor-intensive, and costly. It takes a long time. Therefore, there is an urgent need to use the existing T-beam structure of the steel truss girder to develop an inspection vehicle for moving along the bottom of the steel truss girder along the bridge to the trackless, so as to reduce the operating cost and cancel the track installation.
发明内容Contents of the invention
本发明目的是提供一种钢桁桥梁无轨式下弦检查车,利用钢桁梁本身的自铺轨T梁,无需另行铺设检查车专用走行轨道,通过检查车行走支架和走行靴的交替走行,实现检查车平稳运行,实施检查作业。The object of the present invention is to provide a trackless lower chord inspection vehicle for steel truss bridges. Using the self-laying track T beam of the steel truss girder itself, there is no need to lay a special running track for the inspection vehicle, and the inspection can be realized by alternately running the inspection vehicle's walking bracket and walking shoes. The car runs smoothly, and the inspection operation is carried out.
本发明一种钢桁桥梁无轨式下弦检查车,包括主车架,行走机构和钢桁梁底部T梁,每部行走机构包括行走支架、行走驱动机构、走行靴、行走支架挂钩和走行靴挂钩,两部行走机构分别通过其行走支架的下端对称安装在主车架顶面横桥向两端;行走驱动机构设置在走行靴的下方与行走支架固定连接,走行靴其底部齿条与行走驱动机构的驱动齿轮啮合;所述两部行走机构的行走支架的上端分别通过行走支架挂钩与钢桁梁底部T梁对应掛接或脱离挂接;所述两部行走机构的走行靴上端分别通过走行靴挂钩与钢桁梁底部T梁对应掛接或脱离挂接;通过分别控制行走支架挂钩、走行靴挂钩与钢桁梁底部对应T梁交替掛接,并驱动行走驱动机构的驱动齿轮转动,驱使走行靴、行走支架相对钢桁梁底部T梁交替式一步一驱移动,实现检查车的顺桥向逐步有序移动行走,实施钢桁梁底部检查维修工作。The present invention is a steel truss bridge trackless lower chord inspection vehicle, comprising a main vehicle frame, a running mechanism and a T-beam at the bottom of a steel truss girder. , the two walking mechanisms are symmetrically installed on the two ends of the main frame top horizontal bridge through the lower ends of the walking brackets; The driving gear of the mechanism is meshed; the upper ends of the walking brackets of the two walking mechanisms are respectively hooked or disengaged from the T-beam at the bottom of the steel truss beam through the hooks of the walking brackets; the upper ends of the walking shoes of the two walking mechanisms are respectively The shoe hook and the T-beam at the bottom of the steel truss girder are correspondingly hooked or disengaged; by separately controlling the hook of the walking bracket, the walking shoe hook and the corresponding T-beam at the bottom of the steel truss girder alternately, and driving the driving gear of the walking drive mechanism to rotate, drive The walking boots and the walking bracket move alternately step by step and one drive relative to the T-beam at the bottom of the steel truss girder, realizing the step-by-step and orderly movement of the inspection vehicle along the bridge direction, and implementing the inspection and maintenance work at the bottom of the steel truss girder.
控制所述行走支架的两端的行走支架挂钩与T梁挂接固定,将走行靴走行靴挂钩与T梁脱离挂接,行走驱动机构通过电机使驱动齿轮转动,驱使走行靴底部齿条相对于行走支架移动行走。Control the walking bracket hooks at both ends of the walking bracket to be hooked and fixed with the T beam, and the walking boots hook and the T beam are decoupled from the hook, and the walking driving mechanism rotates the driving gear through the motor to drive the bottom rack of the walking boots relative to the walking The bracket moves and walks.
控制所述走行靴的两端的走行靴挂钩与T梁挂固定,将行走支架的行走支架挂钩与T梁脱离挂接,行走驱动机构通过电机使驱动齿轮转动,驱使行走支架携检查车主车架相对走行靴底部齿条移动行走。Control the walking boot hooks at both ends of the walking boots to be fixed with the T-beam, disengage the walking bracket hooks of the walking bracket from the T-beam, and the driving mechanism rotates the driving gear through the motor to drive the walking bracket to be opposite to the frame of the owner of the inspection vehicle. The rack at the bottom of the walking boot moves for walking.
所述行走驱动机构由电机和驱动齿轮组成,电机的输出轴与驱动齿轮固定连接。The walking driving mechanism is composed of a motor and a driving gear, and the output shaft of the motor is fixedly connected with the driving gear.
所述行走支架挂钩与液压缸机构连接,通过液压油缸伸缩控制行走支架挂钩的旋转折叠。The walking support hook is connected with the hydraulic cylinder mechanism, and the rotation and folding of the walking support hook are controlled through the expansion and contraction of the hydraulic oil cylinder.
所述走行靴挂钩与液压缸机构连接,通过液压油缸伸缩控制走行靴挂钩的旋转折叠。The walking boot hook is connected with the hydraulic cylinder mechanism, and the rotation and folding of the walking boot hook is controlled through the expansion and contraction of the hydraulic oil cylinder.
本发明设计采用将行走支架和走行靴一方相对于桥梁固定,另一方则通过驱动电机驱动齿轮转动的方式向前移动,行走支架和走行靴交替前进,从而实现检查车的前进;当需走行靴相对于桥梁固定时,与走行靴挂钩相连接的液压缸机构收缩,走行靴挂钩旋转,使得走行靴的两端的走行靴挂钩钩住T梁,保证走行靴相对于桥梁固定,此时与行走支架挂钩相连接的液压缸机构伸长,行走支架挂钩旋转,行走支架脱离T梁,行走驱动机构通过驱动电机驱动齿轮传动,使得行走支架在走行靴上向前移动。当需行走支架相对于桥梁固定时,与行走支架挂钩相连接的液压缸机构收缩,行走支架挂钩旋转,使得行走支架的两端的行走支架挂钩钩住T梁,保证行走支架相对于桥梁固定,此时与走行靴挂钩相连接的液压缸机构伸长,走行靴挂钩旋转,走行靴脱离T梁,行走驱动机构通过驱动电机驱动齿轮传动,使得走行靴在行走支架上向前移动。The present invention is designed to fix one side of the walking bracket and the walking shoes relative to the bridge, and the other side moves forward by driving the motor to drive the gear to rotate, and the walking bracket and the walking boots advance alternately, thereby realizing the advancement of the inspection vehicle; when the walking boots are required When it is fixed relative to the bridge, the hydraulic cylinder mechanism connected to the walking shoe hook shrinks, and the walking shoe hook rotates, so that the walking shoe hooks at both ends of the walking shoe hook the T beam to ensure that the walking shoe is fixed relative to the bridge. At this time, it is connected to the walking bracket The hydraulic cylinder mechanism connected with the hook is extended, the hook of the walking support is rotated, the walking support is separated from the T-beam, and the driving mechanism drives the gear transmission through the drive motor, so that the walking support moves forward on the walking boots. When the walking support needs to be fixed relative to the bridge, the hydraulic cylinder mechanism connected to the walking support hook shrinks, and the walking support hook rotates, so that the walking support hooks at both ends of the walking support hook the T beam, ensuring that the walking support is fixed relative to the bridge. When the hydraulic cylinder mechanism that is connected with the walking boot hook is extended, the walking boot hook rotates, the walking boot breaks away from the T beam, and the walking drive mechanism drives the gear transmission through the drive motor, so that the walking boot moves forward on the walking support.
本发明一种无轨式下弦检查车,解决了下弦检查车走行轨道或附加件安装难度高、劳动强度高、作业成本高的问题,通过驱动电机驱动齿轮转动的方式带动行走支架和走行靴交替移动,实现检查车的无轨道移动。当检查车不用时,应用行走支架挂钩和走行靴挂钩可将检查车与桥体固定在一起,保证了整个检查车结构的安全稳定性。本发明无需铺设检查车专用走行轨道,利用钢桁梁本身的自铺轨T梁,通过创新检查车结构设计,以齿轮传动的方式来实现检查车行走支架和走行靴的交替前进,实现检查车平稳运行,本发明结构简单可靠,综合成本低等特点,广泛适用于各种样式的钢桁梁桥梁结构。The invention is a trackless bottom inspection car, which solves the problems of high difficulty in installing the running track or additional parts of the bottom inspection car, high labor intensity, and high operating cost, and drives the walking bracket and the walking boots to move alternately by driving the motor to drive the gear to rotate. , to realize the trackless movement of the inspection vehicle. When the inspection vehicle is not in use, the inspection vehicle and the bridge body can be fixed together by using the walking bracket hook and the walking shoe hook, which ensures the safety and stability of the entire inspection vehicle structure. The invention does not need to lay the special running track for the inspection vehicle, uses the self-laying track T-beam of the steel truss girder itself, through the innovative structural design of the inspection vehicle, and realizes the alternate advancement of the inspection vehicle’s walking bracket and walking shoes in the form of gear transmission, and realizes the inspection vehicle’s stability operation, the present invention has the characteristics of simple and reliable structure, low comprehensive cost and the like, and is widely applicable to various types of steel truss bridge structures.
附图说明Description of drawings
图1是本发明顺桥向主视示意图;Fig. 1 is a schematic view of the present invention along the bridge to the front;
图2是图1的侧视示意图;Figure 2 is a schematic side view of Figure 1;
图3是本发明行走机构示意图;Fig. 3 is a schematic diagram of the walking mechanism of the present invention;
图4是本发明走行靴的两端的走行靴挂钩钩接T梁,行走支架携主车架移动行走示意图Fig. 4 is a schematic diagram showing that the walking boot hooks at the two ends of the walking boots of the present invention are hooked to the T-beam, and the walking bracket carries the main frame to move and walk
图5是本发明行走支架的两端的行走支架挂钩钩接T梁,走行靴相对于行走支架移动运行示意图。Fig. 5 is a schematic diagram showing that the walking bracket hooks at both ends of the walking bracket of the present invention are hooked to the T-beam, and the walking boots move relative to the walking bracket.
具体实施方式detailed description
现结合附图进一步说明本发明是如何实施的:Now further illustrate how the present invention is implemented in conjunction with accompanying drawings:
本发明一种钢桁桥梁无轨式下弦检查车,包括主车架H,行走机构Z和钢桁梁底部T梁,每部行走机构Z包括行走支架1、行走驱动机构2、走行靴3、行走支架挂钩4和走行靴挂钩5,两部行走机构Z分别通过其行走支架1的下端,对称安装在主车架H顶面横桥向两端;行走驱动机构2设置在走行靴3的下方与行走支架1固定连接,走行靴3其底部齿条3-1与行走驱动机构2的驱动齿轮21啮合;所述两部行走机构Z的行走支架1的上端分别通过行走支架挂钩4与钢桁梁底部T梁对应掛接或脱离挂接;所述两部行走机构Z的走行靴3上端分别通过走行靴挂钩5与钢桁梁底部T梁对应掛接或脱离挂接;通过分别控制行走支架挂钩4、走行靴挂钩5与钢桁梁底部对应T梁交替掛接,并驱动行走驱动机构2的驱动齿轮21转动,驱使走行靴3、行走支架1相对钢桁梁底部T梁交替式一步一驱式移动,从而实现检查车的顺桥向逐步有序移动行走,实施钢桁梁底部检查维修工作。A steel truss bridge trackless lower chord inspection vehicle of the present invention comprises a main vehicle frame H, a traveling mechanism Z and a T beam at the bottom of a steel truss girder, and each traveling mechanism Z includes a traveling support 1, a traveling driving mechanism 2, a traveling shoe 3, a walking The bracket hook 4 and the walking boot hook 5, and the two traveling mechanisms Z are symmetrically installed on the two ends of the main frame H top cross bridge through the lower end of the walking bracket 1 respectively; The walking bracket 1 is fixedly connected, and the rack 3-1 at the bottom of the walking boot 3 meshes with the driving gear 21 of the walking driving mechanism 2; The bottom T beam is correspondingly hooked or unhooked; the upper ends of the running shoes 3 of the two walking mechanisms Z are respectively hooked or unhooked with the T beam at the bottom of the steel truss girder through the running shoe hook 5; 4. The walking shoe hook 5 is alternately hooked to the corresponding T beam at the bottom of the steel truss beam, and drives the driving gear 21 of the walking driving mechanism 2 to rotate, driving the walking shoe 3 and the walking bracket 1 to alternately drive one step at a time relative to the T beam at the bottom of the steel truss beam In order to realize the step-by-step and orderly movement of the inspection vehicle along the bridge direction, the inspection and maintenance work at the bottom of the steel truss girder is carried out.
控制所述行走支架1的两端的行走支架挂钩4与T梁挂接固定,将走行靴3走行靴挂钩5与T梁脱离挂接,行走驱动机构2通过电机22使驱动齿轮21转动,驱使走行靴3底部齿条3-1相对于行走支架1移动行走。Control the walking bracket hook 4 at the two ends of the walking bracket 1 to be hooked and fixed with the T beam, and the walking boot 3 and the walking boot hook 5 are disengaged from the T beam, and the walking driving mechanism 2 rotates the driving gear 21 through the motor 22 to drive the walking The rack 3-1 at the bottom of the boot 3 moves and walks relative to the walking bracket 1.
控制所述走行靴3的两端的走行靴挂钩5与T梁挂固定,将行走支架1的行走支架挂钩4与T梁脱离挂接,行走驱动机构2通过电机22使驱动齿轮21转动,驱使行走支架1携检查车主车架相对走行靴3底部齿条3-1移动行走。Control the walking boots hook 5 at the two ends of the walking boots 3 to be fixed with the T beam, and the walking bracket hook 4 of the walking bracket 1 is disengaged from the T beam, and the walking drive mechanism 2 rotates the driving gear 21 through the motor 22 to drive the walking The support 1 carries the inspection car owner's vehicle frame to move and walk relative to the rack 3-1 at the bottom of the walking boot 3 .
所述行走驱动机构2由电机22和驱动齿轮21组成,电机22的输出轴与驱动齿轮21固定连接。The walking drive mechanism 2 is composed of a motor 22 and a drive gear 21, and the output shaft of the motor 22 is fixedly connected with the drive gear 21.
所述行走支架挂钩4与液压缸机构A连接,通过液压油缸伸缩控制行走支架挂钩4的旋转折叠。The walking support hook 4 is connected with the hydraulic cylinder mechanism A, and the rotation and folding of the walking support hook 4 is controlled through the expansion and contraction of the hydraulic oil cylinder.
所述走行靴挂钩5与液压缸机构B连接,通过液压油缸伸缩控制走行靴挂钩5的旋转折叠。The walking boot hook 5 is connected with the hydraulic cylinder mechanism B, and the rotation and folding of the walking boot hook 5 are controlled through the expansion and contraction of the hydraulic oil cylinder.
关于本发明检查车的移动行进如下:About the mobile advance of inspection vehicle of the present invention is as follows:
本发明设计采用将行走支架1和走行靴3一方相对于桥梁固定,另一方则通过驱动电机22驱动齿轮21转动的方式向前移动,行走支架1和走行靴3交替前进,从而实现检查车的前进;如图3所示,当需走行靴3相对于桥梁固定时,液压缸机构B收缩,走行靴挂钩5旋转,使得走行靴3的两端的走行靴挂钩5钩住T梁,保证走行靴3相对于桥梁固定,此时液压缸机构B伸长,行走支架挂钩4旋转,行走支架1脱离T梁,行走驱动机构2通过驱动电机22驱动齿轮21传动,使得行走支架1携带检查车主车架H在走行靴3上移动行走。The present invention is designed to fix one side of the walking bracket 1 and the walking shoe 3 relative to the bridge, and the other side moves forward by driving the gear 21 through the drive motor 22, and the walking bracket 1 and the walking shoe 3 advance alternately, thereby realizing inspection of the vehicle. Advance; as shown in Figure 3, when the walking boots 3 are fixed relative to the bridge, the hydraulic cylinder mechanism B shrinks, and the walking boots hook 5 rotates, so that the walking boots hooks 5 at both ends of the walking boots 3 hook the T beam to ensure that the walking boots 3. It is fixed relative to the bridge. At this time, the hydraulic cylinder mechanism B is extended, the hook 4 of the walking bracket is rotated, the walking bracket 1 is separated from the T beam, and the driving mechanism 2 is driven by the drive motor 22 to drive the gear 21, so that the walking bracket 1 carries the frame of the owner for inspection. H moves and walks on the walking boot 3 .
如图4所示,当需行走支架1相对于桥梁固定时,液压缸机构B收缩,行走支架挂钩4旋转,使得行走支架1的两端的行走支架挂钩4钩住T梁,保持行走支架1相对于桥梁固定,此时液压缸机构A伸长,走行靴挂钩5旋转,走行靴3脱离T梁,行走驱动机构2通过驱动电机22驱动齿轮21传动,使得走行靴3在行走支架1上移动行走。As shown in Figure 4, when the walking support 1 is fixed relative to the bridge, the hydraulic cylinder mechanism B shrinks, and the walking support hook 4 rotates, so that the walking support hooks 4 at both ends of the walking support 1 hook the T beam, keeping the walking support 1 relative to the bridge. Fixed on the bridge, at this time, the hydraulic cylinder mechanism A is extended, the walking shoe hook 5 is rotated, the walking shoe 3 is separated from the T beam, and the walking driving mechanism 2 is driven by the drive motor 22 to drive the gear 21, so that the walking shoe 3 moves and walks on the walking support 1 .
Claims (6)
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| CN105799718B (en) * | 2016-03-16 | 2017-12-05 | 武汉优凯检测技术有限公司 | A kind of rotating mechanism of the rail-defect detector car of rail two |
| CN105714677B (en) * | 2016-04-27 | 2017-05-10 | 衡橡科技股份有限公司 | Trackless bridge inspection vehicle traveling device |
| CN106835976B (en) * | 2017-02-23 | 2018-11-16 | 武汉武桥交通装备技术有限公司 | A kind of top chord check car heavy grade climbing walking mechanism |
| CN107938506B (en) * | 2017-10-17 | 2023-09-15 | 中铁工程设计咨询集团有限公司 | Can load and unload last string inspection vehicle certainly |
| CN110131589A (en) * | 2019-04-19 | 2019-08-16 | 成都市新筑路桥机械股份有限公司 | A kind of towed main push-towing rope inspection vehicle of stepping |
| CN114182631B (en) * | 2021-12-24 | 2024-09-13 | 成都市新筑交通科技有限公司 | A track-gauge-variable crawler-type traveling mechanism for bridge maintenance |
| CN115976951B (en) * | 2022-12-29 | 2026-01-02 | 中铁桥隧技术有限公司 | A type of all-round inspection vehicle for the interior of box girders |
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Effective date of registration: 20250622 Address after: 430056 office building, No.777, Zhuankou Road, Wuhan Economic and Technological Development Zone, Wuhan City, Hubei Province Patentee after: Wuqiao Industrial Equipment Co.,Ltd. Country or region after: China Address before: 430056 No. 777, Zhuankou Road, Wuhan economic and Technological Development Zone, Wuhan, Hubei Patentee before: Wuhan Bridge Heavy Industries Group Co.,Ltd. Country or region before: China |
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