CN104341692A - Nanometer calcium carbonate-reinforced ecological wood material and preparation method thereof - Google Patents
Nanometer calcium carbonate-reinforced ecological wood material and preparation method thereof Download PDFInfo
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L27/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
- C08L27/02—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L27/04—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
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- C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
- C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
- C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
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- C08J2497/00—Characterised by the use of lignin-containing materials
- C08J2497/02—Lignocellulosic material, e.g. wood, straw or bagasse
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
The invention relates to a nanometer calcium carbonate-reinforced ecological wood material and a preparation method thereof. According to the technical points of the nanometer calcium carbonate-reinforced ecological wood material, the material is prepared from the following raw materials in parts by weight: 100 parts of PVC resin, 30-40 parts of 40-200mesh lignocellulose, 50-60 parts of light calcium carbonate, 5-10 parts of nanometer calcium carbonate of which the size is 50-90nm, 2-10 parts of an elastomer, 1-6 parts of a stabilizer, 0.5-3 parts of a foaming agent, 0.5-4 parts of a foaming regulator, 0.5-1 part of a lubricant, 0.5-5 parts of a plasticizer, 0.2-1 part of a pigment and 1-2 parts of a coupling agent. According to the nanometer calcium carbonate-reinforced ecological wood material, the problems of high production cost, short service life, poor plasticity, large probability in layering during production, particle agglomeration and the like of the existing ecological wood material are fundamentally solved. The nanometer calcium carbonate-reinforced ecological wood material has the advantages that the raw materials are resourceful, the product can be plasticized, the application is environmentally friendly, the cost is economic and the material is recycled and the like.
Description
Technical field
Invention relates to environment-friendly materials field, and specifically a kind of nano-calcium carbonate strengthens ecological wooden material and preparation method thereof.
Background technology
Ecological wooden is with agriculture and forestry organic waste material and waste or used plastics for main raw material, processes according to the feature of filling plastic modification and macromolecule interfacial compatibility principle.This material has raw material resources, product plasticization, and use environmental protection, economical, reclaiming is a kind of real environmental protection shaped material.It has the dual nature of plastics and timber: waterproof, fire-retardant, corrosion-resistant, Anti-moth-eating, and plasticity-is strong, easy to process, once shaped, not containing the toxic and harmful such as formaldehyde, benzene, is a kind of novel for Wood products.Be widely used in landscape architecture, communication and logistics, interior/exterior decoration finishing, office furniture etc.But because wood fibre surface exists polar hydroxyl groups, surface energy is high, and polyvinyl chloride resin surface is comparatively low-pole, with wood fibre poor compatibility, produces interfacial separation, reduces mechanical property, shorten work-ing life, define its use range.Nano material due to size little, specific surface area is large and produce quantum effect and surface effects, has many special excellent properties.And nano-calcium carbonate is one of inorganic nano material developed the earliest, because it is cheap, the characteristic such as wide material sources and nontoxic pollution-free, be widely used in many fields such as chemical industry, medicine.But because nano-calcium carbonate has great specific surface area and higher specific surface energy, very easily particle aggregation is there is in preparation and last handling process, layering, fly upward, in use lose quantum effect and surface effects, do not have the effect of activeness and quietness, because which limit its application in suitability for industrialized production.
Summary of the invention
The object of this invention is to provide a kind of nano-calcium carbonate and strengthen ecological wooden material and preparation method thereof, fundamentally solve the problems such as existing ecological wooden material production cost is high, work-ing life is short, the easy layering of poor plasticity, production process, particle aggregation.There is raw material resources, product plasticization, use the advantages such as environmental protection, economical, reclaiming.
The object of the present invention is achieved like this: this nano-calcium carbonate strengthens ecological wooden material, and its technical essential is, is prepared from by the raw material of following parts by weight:
Polyvinyl chloride resin 100 parts, 40-200 object wood fibre 30 ~ 40 parts, light calcium carbonate 50 ~ 60 parts, 50 ~ 90nm nano-calcium carbonate 5 ~ 10 parts, 2 ~ 10 parts, elastomerics, stablizer 1 ~ 6 part, whipping agent 0.5 ~ 3 part, foaming control agent 0.5 ~ 4 part, lubricant 0.5 ~ 1 part, 0.5 ~ 5 part, softening agent, 0.2 ~ 1 part, colorant, coupling agent 1 ~ 2 part;
Described wood fibre filler is selected from more than one of wood powder, chaff powder or straw powder; Elastomerics be selected from chlorinatedpolyethylene, SBS or ACR more than one; Stablizer is selected from more than one of calcium-zinc composite stabilizing agent, organic tin stablizer, compound lead stabilizer or rare-earth stabilizer; Lubricant is selected from more than one of paraffin, clorafin, polyethylene wax, oxidized polyethlene wax, stearic acid or vinyl bis-stearamides; Softening agent is selected from more than one of epoxy soybean oil, dioctyl phthalate (DOP) or dibutyl phthalate; Coupling agent is selected from the two or more of acrylate, titanic acid ester or Aluminate.
Present invention also offers the preparation method that this nano-calcium carbonate strengthens ecological wooden material, its technical essential comprises the following steps:
1) dried 40-200 object wood fibre 30 ~ 40 parts is taken, wherein a kind of coupling agent 0.2 ~ 0.3 part, 90 ~ 100 DEG C of mix and blend 5 ~ 10min, stirring velocity 2000r/min, add another kind of above coupling agent 0.3 ~ 0.7 part, mix and blend 10 ~ 15min obtains modification wood fibre;
2) take polyvinyl chloride resin 100 parts, stablizer 1 ~ 6 part, more than one coupling agents 0.5 ~ 1 part, 100 ~ 110 DEG C of mix and blend 5 ~ 15min, 50 ~ 90nm nano-calcium carbonate 5 ~ 10 parts, stir 5min and obtain modified PVC resin;
3) by modification wood fibre, modified PVC resin, light calcium carbonate 50 ~ 60 parts, 0.2 ~ 1 part, colorant, 2 ~ 10 parts, elastomerics, lubricant 0.5 ~ 1 part and 0.5 ~ 5 part, softening agent, 80 ~ 100 DEG C of mix and blend 5 ~ 15min, cold mixed 5 ~ 10min obtains Preblend, and Preblend granulation is obtained particle I;
4) by particle I extrusion moulding, get product through mould, cooling, traction, cutting;
Described wood fibre filler is selected from more than one of wood powder, chaff powder or straw powder; Coupling agent is selected from the two or more of acrylate, titanic acid ester or Aluminate; Elastomerics be selected from chlorinatedpolyethylene, SBS or ACR more than one; Stablizer is selected from more than one of calcium-zinc composite stabilizing agent, organic tin stablizer, compound lead stabilizer or rare-earth stabilizer; Lubricant is selected from more than one of paraffin, clorafin, polyethylene wax, oxidized polyethlene wax, stearic acid or vinyl bis-stearamides; Softening agent is selected from more than one of epoxy soybean oil, dioctyl phthalate (DOP) or dibutyl phthalate.
Invent the advantage that has and positive technique effect is: in system, have employed double-contracting cover modification technology surface modification treatment is carried out to wood fibre filler, improve the consistency of wood fibre and matrix resin, extend the work-ing life of material, also solve nano-calcium carbonate easily to reunite simultaneously, processing layered, fly upward large, be difficult to the problem realizing industrial applications.Nano-calcium carbonate because size is little, the large generation quantum effect of specific surface area and surface effects, on the basis of gaining in strength, improve toughness.By polymer carrier, nano-calcium carbonate is evenly distributed in macromolecule surface, forms polymer segment, avoid nano-calcium carbonate in production process and easily reunite, process layered, fly upward large defect.And then improve the mechanical property of material, widen its range of application.Utilize quantum effect and the surface effects of nano-calcium carbonate, elastomerics and nano-calcium carbonate not only enhance the strength of materials but also create coordination plasticizing effect in system, compared with other ecological wooden materials, the mechanical property such as toughness and intensity is more excellent, and range of application is wider.In sum, the present invention has raw material resources, product plasticization, uses the advantages such as environmental protection, economical, reclaiming.
For step 1) 90 ~ 100 DEG C of mix and blend 5 ~ 10min, Main Function is the moisture in removing fiber, and the too high meeting of temperature causes power loss, the too low object do not reached except moisture of temperature.Stirring velocity 2000r/min, the too fast wearing and tearing that can strengthen machine of rotating speed, rotating speed is too low can reduce production efficiency, therefore adopts this speed range.Step 2) in 100 ~ 110 DEG C of mix and blend synchronization rapid 1), the too high meeting of temperature makes PVC decompose, and the too low effect that can not reach moistened surface, therefore adopts this temperature range.Step 3) in 80 ~ 100 DEG C of mix and blend synchronization rapid 1), in mixing process, heat is mainly from the frictional heat of storeroom, the setting of temperature mainly plays regulatory role, the too high meeting of temperature makes whipping agent decompose in advance, impact processing, the too low mixed effect of temperature is bad, therefore adopts this temperature range.
Embodiment
Content of the present invention is elaborated below in conjunction with specific embodiment.
Each component concentration summary sheet (unit: kg) in table 1 embodiment
Embodiment 1
1) take dried 40-200 order wood powder, acrylate (coupling agent) 0.2kg that table 1 is measured, at 90 ~ 100 DEG C, in high-speed mixer, stir 5 ~ 10min, stirring velocity 2000r/min; And then add titanic acid ester (coupling agent) 0.3kg wherein, stir 10 ~ 15min and obtain modification wood fibre.
2) polyvinyl chloride resin, organic tin stablizer, acrylate (coupling agent) 0.5kg that table 1 is measured is taken, high-speed mixing 5min in high mixer, mixing temperature 100 ~ 110 DEG C, then low speed adds nano-calcium carbonate wherein, stirs 5min and obtains modified PVC resin.
3) modification wood fibre, modified PVC resin, light calcium carbonate, colorant, chlorinatedpolyethylene (elastomerics), paraffin (lubricant) and epoxy soybean oil (softening agent) are joined in high-speed mixer and stir 10min, mixing temperature is 90 DEG C, then carry out cold mixed, obtain Preblend, then extrude with parallel double-screw extruder and obtain particle I.
4) by particle I extrusion moulding on forcing machine, get product through mould, cooling, traction, cutting.
Embodiment 2
1) take dried wood powder, chaff powder, acrylate (coupling agent) 0.3kg that table 1 is measured, 90 ~ 100 DEG C are stirred 5 ~ 10min, stirring velocity 2000r/min in high-speed mixer; And then add Aluminate (coupling agent) 0.7kg wherein, stir 10 ~ 15min and obtain modification wood fibre.
2) polyvinyl chloride resin of table 1 amount, calcium-zinc composite stabilizing agent, compound lead stabilizer, acrylate (coupling agent) 0.3kg, Aluminate (coupling agent) 0.2kg, high-speed mixing 5min in high mixer is taken, mixing temperature 100 ~ 110 DEG C, low speed adds nano-calcium carbonate wherein again, stirs 5min and obtains modified PVC resin.
3) modification wood fibre, modified PVC resin, light calcium carbonate, colorant, SBS (elastomerics), ACR (elastomerics), clorafin (lubricant), polyethylene wax (lubricant), dioctyl phthalate (DOP) (softening agent) and dibutyl phthalate (softening agent) are joined in high-speed mixer and stir 10min, mixing temperature is 90 DEG C, then carry out cold mixed, obtain Preblend, then extrude with parallel double-screw extruder and obtain particle I.
4) by particle I extrusion moulding on forcing machine, get product through mould, cooling, traction, cutting.
Embodiment 3
1) take dried wood powder, chaff powder, titanic acid ester (coupling agent) 0.3kg that table 1 is measured, 90 ~ 100 DEG C are stirred 5 ~ 10min, stirring velocity 2000r/min in high-speed mixer; And then add Aluminate (coupling agent) 0.4kg wherein, stir 10 ~ 15min and obtain modification wood fibre.
2) polyvinyl chloride resin of table 1 amount, calcium-zinc composite stabilizing agent, compound lead stabilizer, titanic acid ester (coupling agent) 0.8kg, Aluminate (coupling agent) 0.2kg, high-speed mixing 5min in high mixer is taken, mixing temperature 100 ~ 110 DEG C, low speed adds nano-calcium carbonate wherein again, stirs 5min and obtains modified PVC resin.
Step 3) 4) method is with embodiment 1, and charging capacity is in table 1.
Embodiment 4
1) take dried wood powder, chaff powder, Aluminate (coupling agent) 0.2kg that table 1 is measured, 90 ~ 100 DEG C are stirred 5 ~ 10min, stirring velocity 2000r/min in high-speed mixer; And then add acrylate (coupling agent) 0.2kg, titanic acid ester (coupling agent) 0.4kg wherein, stir 10 ~ 15min and obtain modification wood fibre.
2) polyvinyl chloride resin of table 1 amount, calcium-zinc composite stabilizing agent, compound lead stabilizer, acrylate (coupling agent) 0.2kg, Aluminate (coupling agent) 0.2kg, titanic acid ester (coupling agent) 0.3kg, high-speed mixing 5min in high mixer is taken, mixing temperature 100 ~ 110 DEG C, low speed adds nano-calcium carbonate wherein again, stirs 5min and obtains modified PVC resin.
Step 3) 4) method is with embodiment 1, and charging capacity is in table 1.
Carry out Performance Detection with reference to GB/T24137-2009, GB/T8814-1998 standard, the bending strength of finished product, up to 38MPa, improves 90% compared with standard, Deflection Modulus of Elasticity 3100MPa, improve 72% compared with standard, tensile yield strength 72MPa, improves 94% compared with standard.
Claims (2)
1. nano-calcium carbonate strengthens an ecological wooden material, it is characterized in that, is prepared from by the raw material of following parts by weight:
Polyvinyl chloride resin 100 parts, 40-200 object wood fibre 30 ~ 40 parts, light calcium carbonate 50 ~ 60 parts, 50 ~ 90nm nano-calcium carbonate 5 ~ 10 parts, 2 ~ 10 parts, elastomerics, stablizer 1 ~ 6 part, whipping agent 0.5 ~ 3 part, foaming control agent 0.5 ~ 4 part, lubricant 0.5 ~ 1 part, 0.5 ~ 5 part, softening agent, 0.2 ~ 1 part, colorant, coupling agent 1 ~ 2 part;
Described wood fibre filler is selected from more than one of wood powder, chaff powder or straw powder; Elastomerics be selected from chlorinatedpolyethylene, SBS or ACR more than one; Stablizer is selected from more than one of calcium-zinc composite stabilizing agent, organic tin stablizer, compound lead stabilizer or rare-earth stabilizer; Lubricant is selected from more than one of paraffin, clorafin, polyethylene wax, oxidized polyethlene wax, stearic acid or vinyl bis-stearamides; Softening agent is selected from more than one of epoxy soybean oil, dioctyl phthalate (DOP) or dibutyl phthalate; Coupling agent is selected from the two or more of acrylate, titanic acid ester or Aluminate.
2. nano-calcium carbonate strengthens a preparation method for ecological wooden material, it is characterized in that, comprises the following steps:
1) dried 40-200 object wood fibre 30 ~ 40 parts is taken, wherein a kind of coupling agent 0.2 ~ 0.3 part, 90 ~ 100 DEG C of mix and blend 5 ~ 10min, stirring velocity 2000r/min, add another kind of above coupling agent 0.3 ~ 0.7 part, mix and blend 10 ~ 15min obtains modification wood fibre;
2) take polyvinyl chloride resin 100 parts, stablizer 1 ~ 6 part, more than one coupling agents 0.5 ~ 1 part, 100 ~ 110 DEG C of mix and blend 5 ~ 15min, 50 ~ 90nm nano-calcium carbonate 5 ~ 10 parts, stir 5min and obtain modified PVC resin;
3) by modification wood fibre, modified PVC resin, light calcium carbonate 50 ~ 60 parts, 50 ~ 90nm nano-calcium carbonate 5 ~ 10 parts, whipping agent 0.5 ~ 3 part, foaming control agent 0.5 ~ 4 part, 0.2 ~ 1 part, colorant, 2 ~ 10 parts, elastomerics, lubricant 0.5 ~ 1 part and 0.5 ~ 5 part, softening agent, 80 ~ 100 DEG C of mix and blend 5 ~ 15min, cold mixed 5 ~ 10min obtains Preblend, and Preblend granulation is obtained particle I;
4) by particle I extrusion moulding, get product through mould, cooling, traction, cutting;
Described wood fibre filler is selected from more than one of wood powder, chaff powder or straw powder; Coupling agent is selected from more than one of acrylate, titanic acid ester or Aluminate; Elastomerics be selected from chlorinatedpolyethylene, SBS or ACR more than one; Stablizer is selected from more than one of calcium-zinc composite stabilizing agent, organic tin stablizer, compound lead stabilizer or rare-earth stabilizer; Lubricant is selected from more than one of paraffin, clorafin, polyethylene wax, oxidized polyethlene wax, stearic acid or vinyl bis-stearamides; Softening agent is selected from more than one of epoxy soybean oil, dioctyl phthalate (DOP) or dibutyl phthalate.
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CN104774399A (en) * | 2015-03-05 | 2015-07-15 | 陕西丰浩实业有限公司 | Wood plastic template material and preparation method thereof |
CN106280102A (en) * | 2016-08-18 | 2017-01-04 | 桐城市弘业塑胶有限公司 | A kind of Plant fiber strengthens composite plastic |
CN106496875A (en) * | 2016-11-21 | 2017-03-15 | 广西华纳新材料科技有限公司 | A kind of PVC wood plastic expanded material and preparation method thereof |
CN106496841A (en) * | 2016-09-30 | 2017-03-15 | 河南联塑实业有限公司 | A kind of abrasion resistant fire blocking environment-friendly polyvinyl chloride nanometer calcium carbonate plastics tubing and preparation method thereof |
CN106836719A (en) * | 2017-04-10 | 2017-06-13 | 吉林爱尔得板材科技有限公司 | Petrified wood waterproof laminate floor |
CN107446370A (en) * | 2017-09-30 | 2017-12-08 | 广西华洋矿源材料有限公司 | A kind of precipitated calcium carbonate fireproof environmental dividing plate and its production method |
CN108219312A (en) * | 2017-12-15 | 2018-06-29 | 安徽嘉中金属材料有限公司 | A kind of high-strength abrasion-proof composite fibre PVC material and preparation method thereof |
CN110219389A (en) * | 2019-07-04 | 2019-09-10 | 国隆科技股份有限公司 | A kind of super low energy consumption prefabricated buildings wall |
WO2019218219A1 (en) * | 2018-05-16 | 2019-11-21 | 增城市碧桂园物业发展有限公司 | Decorative wall system mounted with low-voltage wire |
CN111550014A (en) * | 2020-06-02 | 2020-08-18 | 浙江云木新材股份有限公司 | Environment-friendly flame-retardant skirting line and preparation process thereof |
CN111660539A (en) * | 2020-06-02 | 2020-09-15 | 浙江云木新材股份有限公司 | Door frame line with hollow cloud wood structure and preparation process thereof |
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Cited By (13)
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CN104774399A (en) * | 2015-03-05 | 2015-07-15 | 陕西丰浩实业有限公司 | Wood plastic template material and preparation method thereof |
CN106280102A (en) * | 2016-08-18 | 2017-01-04 | 桐城市弘业塑胶有限公司 | A kind of Plant fiber strengthens composite plastic |
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CN106496875B (en) * | 2016-11-21 | 2019-01-25 | 广西华纳新材料科技有限公司 | A kind of PVC wood plastic foamed material and preparation method thereof |
CN106496875A (en) * | 2016-11-21 | 2017-03-15 | 广西华纳新材料科技有限公司 | A kind of PVC wood plastic expanded material and preparation method thereof |
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