CN104340813A - Construction method of elevator mounting - Google Patents
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- CN104340813A CN104340813A CN201410598944.3A CN201410598944A CN104340813A CN 104340813 A CN104340813 A CN 104340813A CN 201410598944 A CN201410598944 A CN 201410598944A CN 104340813 A CN104340813 A CN 104340813A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B9/00—Kinds or types of lifts in, or associated with, buildings or other structures
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Abstract
本发明公开了一种电梯安装施工方法,搭设样板架,测量井道确定基准线,悬挂基准线,导轨安装,安装底梁,安装立柱和上梁,安装轿厢底盘,安装导靴,安装厅门,安装曳引机及导向轮,安装井道机械,安装钢丝绳,安装电气装置及调试电梯。本发明使用简单,顺序清楚,能够安全规范的实现曳引式电梯的安装,同时,能够提供安装效率,电梯运行平稳有序。
The invention discloses an elevator installation and construction method, which includes setting up a model frame, measuring the shaft to determine the reference line, hanging the reference line, installing the guide rail, installing the bottom beam, installing the column and the upper beam, installing the chassis of the car, installing the guide shoes, and installing the hall door , Install the traction machine and the guide wheel, install the hoistway machinery, install the wire rope, install the electrical device and debug the elevator. The invention is easy to use, has clear sequence, can implement the installation of the traction elevator in a safe and standardized manner, and can improve installation efficiency, and the elevator runs smoothly and orderly.
Description
技术领域 technical field
本发明涉及一种曳引式电梯,尤其涉及的是一种电梯安装施工方法。 The invention relates to a traction elevator, in particular to an elevator installation and construction method.
背景技术 Background technique
电梯是服务于建筑物内若干特定的楼层,在垂直方向做间歇性运行,运送乘客或货物的升降设备。广义的电梯概念包括载人货电梯、自动扶梯、自动人行道等,狭义的电梯时指服务于规定楼层、有轿厢的垂直或微倾斜升降设备,不包含自动扶梯、自动人行道。 An elevator is a lifting device that serves several specific floors in a building and operates intermittently in the vertical direction to transport passengers or goods. The concept of elevators in a broad sense includes passenger-cargo elevators, escalators, moving walks, etc. Elevators in a narrow sense refer to vertical or slightly inclined lifting equipment that serve specified floors and have cars, excluding escalators and moving walks.
电梯的技术发展大体分为以下几个阶段: The technical development of elevators can be roughly divided into the following stages:
18世纪以前利用升降原理并采用人力驱动重物的提升。公元前1100年前后,我国古人发明了辘轳,它采用卷筒的回转运动来实现物品高度的提升。公元前236年希腊数学家阿基米德设计出人力驱动的卷筒式卷扬机,被认为是现代电梯的鼻祖。 Before the 18th century, the principle of lifting was used to lift heavy objects driven by human power. Around 1100 BC, the ancient Chinese invented the potter's wheel, which uses the rotary motion of the reel to increase the height of objects. In 236 BC, the Greek mathematician Archimedes designed the human-driven drum hoist, which is considered to be the originator of modern elevators.
18世纪-1889年机械力驱动的升降机。1743年,法国路易十五授权在凡尔赛的私人宫殿安装使用人员升降机。1852年,美国纽约杨克斯的机械工程师伊莱沙·格雷夫斯·奥的斯发明了世界第一台安全电梯,并在1854年的纽约世界博览会上展示了这项发明。1862年,奥的斯公司采用单独蒸汽机控制的升降机问世。 18th century - 1889 Mechanically powered elevator. In 1743, Louis XV of France authorized the installation and use of personnel lifts in his private palace in Versailles. In 1852, Elisha Graves Otis, a mechanical engineer in Yonkers, New York, USA, invented the world's first safety elevator and demonstrated the invention at the 1854 New York World's Fair. In 1862, the Otis company came out with an elevator controlled by a separate steam engine.
1889年-20世纪初:电梯的成熟发展。1889年12月,美国奥的斯电梯公司在纽约的第玛瑞斯特大楼成功安装了世界第一台电力驱动升降机,它以直流电动机为动力通过蜗轮减速器带动卷筒上缠绕的绳索,悬挂并升降轿厢,从此诞生了名副其实的电梯。1892年,美国奥的斯公司开始采用按钮操纵装置,取代传统的轿厢内拉动绳索的操纵方式,为操纵方式现代化开了先河。1922年,奥的斯公司制造了世界上第一台现代化自动扶梯,由水平楔槽式梯级与梳齿板相结合,从此也为其它自动扶梯制造商所沿用。 1889-early 20th century: The mature development of the elevator. In December 1889, the Otis Elevator Company of the United States successfully installed the world's first electric drive elevator in the Demarest Building in New York. And lift the car, and a veritable elevator was born from then on. In 1892, Otis Corporation of the United States began to adopt the button control device to replace the traditional control method of pulling the rope in the car, which pioneered the modernization of the control method. In 1922, Otis Company manufactured the world's first modern escalator, which was combined with horizontal wedge-groove steps and comb plates, and has been used by other escalator manufacturers since then.
20世纪初-至今:电梯的多样化和高性能化发展。 From the beginning of the 20th century to the present: the development of diversification and high performance of elevators.
目前为了满足人们的各种需求和提升产品的功能,电梯的种类向着多样化不断发展。1985年,三菱电机公司研制出曲线运行的螺旋型自动扶梯,并成功投入生产,螺旋型自动扶梯可以节省建筑空间,具有装饰艺术效果。1996年3月,芬兰通力电梯公司发布了革新设计的无机房电梯,电梯省去了独立机房,解决了建筑成本。20世纪90年代末,富士达公司开发了变速式自动人行道,即自动人行道以分段速度运行,提高了乘客上下自动人行道时的安全性,缩短了长行程时的乘梯时间。2008年5月上海环球金融中心安装了层间距可自动调整的双层轿厢电梯。 At present, in order to meet the various needs of people and improve the functions of products, the types of elevators are constantly developing towards diversification. In 1985, Mitsubishi Electric Corporation developed a spiral escalator running in a curved line and successfully put it into production. The spiral escalator can save architectural space and has decorative artistic effects. In March 1996, the Finnish KONE Elevator Company released an innovatively designed machine room-less elevator, which eliminates the need for an independent machine room and reduces construction costs. In the late 1990s, Fuji-tec developed a variable-speed moving walkway, that is, the moving walkway runs at a segmented speed, which improves the safety of passengers when getting on and off the moving walkway, and shortens the time taken for long journeys. In May 2008, Shanghai World Financial Center installed a double-deck car elevator with automatic adjustment of floor spacing.
随着城市建筑的高层化发展,迫使电梯向着高速化发展,1976年7月,日本富士达公司开发了速度为10.00m/s的直流无齿轮曳引电梯。2004年,台北国际金融中心大厦安装了日本东芝电梯公司的速度为16.8m/s的超高速电梯。2010年落成的迪拜塔采用的电梯速度为17.5m/s。计划在2014年建成的上海中心大厦,采用106台三菱电梯,其中3台的最大上行速度达18 m/s,最大下行速度达10 m/s。 With the high-rise development of urban buildings, the elevator is forced to develop at a high speed. In July 1976, Fujitec Corporation of Japan developed a DC gearless traction elevator with a speed of 10.00m/s. In 2004, the Taipei International Finance Center Building installed a super high-speed elevator with a speed of 16.8m/s from Japan's Toshiba Elevator Company. The elevator speed used in the Burj Khalifa completed in 2010 is 17.5m/s. The Shanghai Tower, which is planned to be completed in 2014, uses 106 Mitsubishi elevators, 3 of which have a maximum uplink speed of 18 m/s and a maximum downlink speed of 10 m/s.
电梯安全、高效、舒适的运行离不开电梯的控制水平。驱动控制方面:经历了直流电机驱动控制,交流单速电机驱动控制,交流双速电机驱动控制,交流调压调速驱动控制,交流变压变频调速驱动控制,交流永磁同步电机变频调速驱动控制等阶段。城市建筑的发展,使得电梯的重要性和要求越来越高,促使了电梯的技术朝着更安全、低成本、大容量、高速、节能、智能、环保等趋势发展。 The safe, efficient and comfortable operation of the elevator is inseparable from the control level of the elevator. Drive control: Experienced in DC motor drive control, AC single-speed motor drive control, AC double-speed motor drive control, AC voltage regulation and speed regulation drive control, AC variable voltage variable frequency speed regulation drive control, AC permanent magnet synchronous motor frequency conversion speed regulation Drive control and other stages. With the development of urban buildings, the importance and requirements of elevators are getting higher and higher, which promotes the development of elevator technology towards safer, low-cost, large-capacity, high-speed, energy-saving, intelligent, and environmental protection.
电梯施工技术是决定电梯安装成本、质量、安全的重要因素,也是保证电梯正常和安全运行的重要环节。电梯的施工技术与电梯产品密切相关。电梯的施工技术主要的发展变化包含以下几点: Elevator construction technology is an important factor that determines the cost, quality and safety of elevator installation, and is also an important link to ensure the normal and safe operation of elevators. Elevator construction technology is closely related to elevator products. The main development and changes of elevator construction technology include the following points:
(1)由脚手架安装发展到无脚手架安装。可以提高施工效率、节省施工材料、提高施工作业的安全性,通常有自导式安装和吊笼式安装等无脚手架安装方式。 (1) From scaffolding installation to non-scaffolding installation. It can improve construction efficiency, save construction materials, and improve the safety of construction operations. There are usually scaffold-free installation methods such as self-guided installation and cage installation.
(2)测量方式的改进。随着高速电梯的发展,对井道、导轨和设备的测量精度要求逐渐提升,如采用各种新型校轨工具,可以提高校轨精度和校轨效率。 (2) Improvement of measurement methods. With the development of high-speed elevators, the requirements for the measurement accuracy of shafts, guide rails and equipment are gradually increasing. For example, the use of various new track calibration tools can improve the accuracy and efficiency of track calibration.
(3)作业面调整。随着电梯工作量的加大和人工成本的提高,施工流程逐渐由依次施工改为平行施工。平行施工造成的交叉作业对施工技术方案有了新的要求。 (3) Adjustment of the working surface. With the increasing workload of elevators and the increase of labor costs, the construction process gradually changed from sequential construction to parallel construction. The cross work caused by parallel construction has new requirements for the construction technical scheme.
(4)施工技术的延伸。随着电梯功能的改进,电梯安装中涉及到了更多新的设备,如:电梯的新型智能化系统设备、空调设备、蓝牙设备、影视设备等。 (4) Extension of construction technology. With the improvement of elevator functions, more new equipment is involved in the installation of elevators, such as: new intelligent system equipment for elevators, air conditioning equipment, Bluetooth equipment, film and television equipment, etc.
(5)施工技术的更新。针对无机房电梯、多轿厢电梯、超高速电梯等新型电梯,需要针对产品研究安装技术并编制新的施工方案,以满足产品的安装要求及相关规范。 (5) Updating of construction technology. For new types of elevators such as machine room-less elevators, multi-car elevators, and ultra-high-speed elevators, it is necessary to study the installation technology and prepare new construction plans for the products to meet the installation requirements and relevant specifications of the products.
(6)整体安装与组装方案的选择,针对不同的场合和产品型号,选择合适的组装方案,以实现施工效率的提高及成本的降低。 (6) The selection of the overall installation and assembly scheme. According to different occasions and product models, select the appropriate assembly scheme to improve construction efficiency and reduce costs.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足,提供了一种电梯安装施工方法,实现了电梯的安全规范的安装。 The purpose of the present invention is to overcome the deficiencies of the prior art, provide an elevator installation and construction method, and realize the installation of elevator safety regulations.
本发明是通过以下技术方案实现的,本发明包括以下步骤: The present invention is achieved through the following technical solutions, and the present invention comprises the following steps:
(1)搭设样板架 (1) Set up a sample frame
在井道顶板下面800~1200mm,用膨胀螺栓将角钢水平固定于井道壁上构成样板架,样板架的水平度在全平面内小于或等于3mm; 800-1200mm below the hoistway roof, use expansion bolts to fix the angle steel horizontally on the well wall to form a sample frame, and the level of the sample frame is less than or equal to 3mm in the whole plane;
(2)测量井道确定基准线 (2) Measure the shaft to determine the baseline
轿厢和对重上下运动过程中与井道内静止部件的间距大于或等于50mm,各层厅门地坎的门立柱与墙面的间隙小于30mm; The distance between the car and the counterweight and the stationary parts in the hoistway is greater than or equal to 50mm during the up and down movement, and the gap between the door column and the wall of the hall door sill on each floor is less than 30mm;
(3)悬挂基准线 (3) Hanging reference line
轿厢导轨基准线4根,对重导轨基准线4根,厅门地坎基准线2根,在样板架上,分别用直径0.5 mm的钢丝一端悬挂坠物,放下至底坑后,然后换5~20kg线坠替换放线用的坠物,任由线坠自然垂直至静止,底坑上800~1000mm的位置使用木方支撑固定下样板,待基准线静止后用U形卡钉将钢丝固定在下样板上; There are 4 car guide rail reference lines, 4 counterweight guide rail reference lines, and 2 hall door sill reference lines. On the sample frame, use steel wires with a diameter of 0.5 mm to hang the falling objects at one end, put them down to the bottom pit, and then replace them. Use a 5-20kg line pendant to replace the pendant used for setting out the line, let the line pendant stand vertically until it is still, use a wooden support to fix the sample at a position 800-1000mm above the bottom pit, and fix the steel wire with U-shaped nails after the reference line is stationary Fixed on the lower template;
(4)安装导轨 (4) Installation guide rail
在井道顶层楼板下悬挂滑轮,使用卷扬机将导轨安装在顶层的厅门口,导轨的顶端与井道顶部的距离为50~100mm; Hang the pulley under the top floor of the hoistway, and install the guide rail at the hall door on the top floor with a winch. The distance between the top of the guide rail and the top of the hoistway is 50-100mm;
(5)安装底梁 (5) Install the bottom beam
在顶层门口对面的混凝土井壁上安装两个角钢托架,在厅门口牛腿处放置横木,然后在角钢托架和横木上架设木方或工字钢,用手拉葫芦将轿厢底梁放在架设好的方木或工字钢上,调整安全钳口与导轨面间隙至预设范围,调整底梁水平度,使其横向和纵向的水平度均小于或等于1‰,安装安全钳楔块,安全钳楔块距导轨侧工作面距离为3~4mm; Install two angle steel brackets on the concrete shaft wall opposite to the door on the top floor, place crossbars at the corbels at the entrance of the hall, then erect wooden squares or I-beams on the angle steel brackets and crossbars, and pull the bottom beam of the car with chain hoists. Put it on the erected square wood or I-beam, adjust the gap between the safety jaw and the guide rail surface to the preset range, adjust the levelness of the bottom beam so that the horizontal and vertical levels are less than or equal to 1‰, and install the safety gear Wedge, the distance between the safety gear wedge and the working surface on the side of the guide rail is 3-4mm;
(6)安装立柱和上梁 (6) Install columns and upper beams
将立柱垂直固定在底梁上,上梁吊起与立柱相连接,调整上梁的横向、纵向至水平,若上梁带有绳轮,则调整绳轮与上梁的间隙至预设范围以及调整绳轮至垂直; Fix the column vertically on the bottom beam, hoist the upper beam and connect it with the column, adjust the horizontal and vertical directions of the upper beam to be horizontal, if the upper beam has a rope wheel, adjust the gap between the rope wheel and the upper beam to the preset range and Adjust the sheave to vertical;
(7)安装轿厢底盘 (7) Install the car chassis
将轿厢底盘的托架安装并调好,再将减震器及称重装置安装在轿厢底盘托架上。然后用手拉葫芦将轿厢底盘吊起,使减震器上的螺栓逐个插入轿底盘相应的螺栓孔中,然后调整轿底盘平面的水平度,当电梯安装全部完成后,通过调整称重装置,使其在规定范围内正常工作,拉起安全钳拉杆,使安全钳楔块接触导轨时,限位螺栓有间隙; Install and adjust the bracket of the car chassis, and then install the shock absorber and weighing device on the bracket of the car chassis. Then lift the car chassis with a chain hoist, insert the bolts on the shock absorber into the corresponding bolt holes of the car chassis one by one, and then adjust the levelness of the car chassis plane. When the elevator installation is completed, adjust the weighing device , to make it work normally within the specified range, pull up the pull rod of the safety gear, so that when the safety gear wedge touches the guide rail, there is a gap in the limit bolt;
(8)安装导靴 (8) Install the guide shoe
上、下导靴的中心与安全钳中心这3点在同一条垂线上; The centers of the upper and lower guide shoes and the center of the safety gear are on the same vertical line;
(9)安装厅门 (9) Install the hall door
首先安装地坎,然后安装门立柱、门上坎和门套,再安装厅门扇和调整厅门,最后安装门锁; First install the sill, then install the door column, door upper sill and door casing, then install the hall door leaf and adjust the hall door, and finally install the door lock;
(10)安装曳引机及导向轮 (10) Install traction machine and guide wheels
把样板架上的基准线通过预留孔洞反馈到机房地坪上,根据对重导轨、轿厢导轨及井道中心线,在地坪上画出曳引轮、导向轮的垂直投影,分别在曳引轮、导向轮两个侧面吊装两根垂线,以确定曳引轮、导向轮的位置; Feedback the datum line on the model frame to the floor of the machine room through the reserved holes, draw the vertical projections of the traction sheave and guide sheave on the floor according to the counterweight guide rail, car guide rail and hoistway center line, respectively Two vertical lines are hoisted on the two sides of the traction wheel and the guide wheel to determine the position of the traction wheel and the guide wheel;
(11)安装井道机械 (11) Install shaft machinery
首先安装缓冲器底座,然后安装缓冲器,再安装限速器张紧装置、安装限速器绳,最后安装补偿装置及安装井道内的防护隔障; First install the buffer base, then install the buffer, then install the speed limiter tensioning device, install the speed limiter rope, and finally install the compensation device and the protective barrier in the hoistway;
(12)安装钢丝绳 (12) Install the wire rope
绳头全部装好后,加载轿厢和对重的全部重量,此时钢丝绳和楔块受到拉力将升高,调整钢丝绳张力至各钢丝绳张力相等,装上钢丝绳卡,使轿厢反复运行几次,消除钢丝绳间的应力; After the rope heads are all installed, load the full weight of the car and the counterweight. At this time, the wire rope and the wedge will rise under the tension. Adjust the tension of the wire rope until the tension of each wire rope is equal, and install the wire rope clamp to make the car run repeatedly. , to eliminate the stress between the wire ropes;
(13)安装电气装置及调试电梯。 (13) Install electrical installations and debug elevators.
所述步骤(3)中,在放线点处,用锯条或电工刀,垂直锯或划出V形槽,使V形槽顶点为放线点,将线放入,并在放线处注明此线名称,把尾线在固定铁钉上绑牢。以防基准线移位造成误差。 In the step (3), use a saw blade or an electrician’s knife to vertically saw or draw a V-shaped groove at the line-off point, make the apex of the V-shaped groove the line-off point, put the line in, and note Indicate the name of this line, and tie the tail line firmly on the fixed iron nail. In order to prevent errors caused by the displacement of the baseline.
所述步骤(3)中,如行程较高或有风线坠不易静止时,则在底坑放一水桶,桶内装入水或机油,将线坠置于桶内,使线坠静止。能够增加阻力,使其快速静止。 In the step (3), if the stroke is relatively high or the line pendant is difficult to stop if there is wind, put a bucket in the bottom pit, fill the bucket with water or engine oil, place the line pendant in the bucket, and make the line pendant stationary. Ability to add resistance to a quick standstill.
所述步骤(4)中,首先用膨胀螺栓固定导轨支架,安装导轨时,若导轨下无槽钢基础座,找平垫实,使其误差不大于1/1000;采用油润滑的导轨,在立基础导轨前,在其下端加一个距底坑地平高40~60 mm 的水泥墩或钢墩底座;在梯井顶层楼板下悬挂滑轮并固定,在顶层厅门口安装并固定卷扬机;吊起导轨时要采用双钩钩住导轨连接板;然后调整导轨。 In the step (4), first fix the guide rail bracket with expansion bolts. When installing the guide rail, if there is no channel steel base under the guide rail, level it up so that the error is not greater than 1/1000; In front of the foundation guide rail, add a cement pier or steel pier base 40-60 mm above the ground level of the pit at the lower end; hang and fix the pulley under the top floor of the stairwell, and install and fix the hoist at the door of the top hall; when lifting the guide rail Hook the rail connecting plate with double hooks; then adjust the rail.
所述步骤(8)中,固定式导靴调整其间隙一致,内衬与导轨端面间隙偏差在0.3mm 以内; In the step (8), the gap between the fixed guide shoe is adjusted to be consistent, and the gap deviation between the inner lining and the end face of the guide rail is within 0.3mm;
弹簧式导靴其内部弹簧受力相同,保持轿厢平衡; Spring-type guide shoes have the same internal spring force to keep the car balanced;
滚轮导靴安装平正,两侧滚轮对导轨的初压力相同,压缩尺寸使侧面方向两滚轮的水平移动量为1mm,顶面滚轮水平移动量为2mm,允许导轨顶面与滚轮外圆间保持间隙值小于或等于1mm。 The roller guide shoe is installed flat and straight, the initial pressure of the rollers on both sides of the guide rail is the same, the compression size makes the horizontal movement of the two rollers in the side direction 1mm, and the horizontal movement of the top roller is 2mm, allowing a gap between the top surface of the guide rail and the outer circle of the rollers Values less than or equal to 1mm.
所述步骤(9)中,安装地坎时,电梯额定载重量在1000kg及以下的各类电梯,用大于或等于65mm 等边角钢做牛腿支架,进行焊接,并稳装地坎,牛腿支架大于或等于3 个; In the above step (9), when installing the sill, for all types of elevators with a rated load of 1000kg or less, use equal-sided angle steel greater than or equal to 65mm to make the corbel brackets, weld them, and install the sills and corbels stably The number of brackets is greater than or equal to 3;
电梯额定载重量在1000kg以上的各类电梯采用10mm 厚的钢板及槽钢制作牛腿支架,进行焊接,牛腿支架大于或等于5 个; All kinds of elevators with a rated load of more than 1000kg use 10mm thick steel plates and channel steels to make corbel brackets and weld them. The corbel brackets are greater than or equal to 5;
电梯额定载重量在1000kg以下的各类电梯,若层门地坎处既无混凝土牛腿又无预埋铁,采用M14以上的膨胀螺栓固定牛腿支架,进行稳装地坎。 For all types of elevators with a rated load of less than 1000kg, if there is neither concrete corbel nor embedded iron at the sill of the landing door, use expansion bolts above M14 to fix the corbel brackets and install the sill stably.
所述步骤(9)中,安装门立柱、门上坎和门套时,砖墙采用剔墙洞埋注地脚螺栓;混凝土结构墙若有预埋铁,将固定螺栓直接焊于预埋铁上;混凝土结构墙若没有预埋铁,在相应的位置用M12 膨胀螺栓和两块钢板作为预埋铁使用。 In the step (9), when installing the door column, the upper sill and the door pocket, the brick wall shall be filled with anchor bolts in the wall hole; if the concrete structure wall has pre-embedded iron, the fixing bolts shall be directly welded to the pre-embedded iron Above; if there is no pre-embedded iron in the concrete structure wall, use M12 expansion bolts and two steel plates at the corresponding positions as the pre-embedded iron.
所述步骤(12)中,调整钢丝绳张力有两种方法: In the step (12), there are two ways to adjust the tension of the wire rope:
测量调整所有绳头弹簧高度,使其一致,其高度误差小于或等于2mm; Measure and adjust the height of all rope head springs to make them consistent, and the height error is less than or equal to 2mm;
或者在井道2/3处,人站轿顶采用等距离拉力法,使用200N的测力计,测量每根钢丝绳等距离状态下的力,各钢丝绳的张力偏差在2%以内。 Or at the 2/3 of the hoistway, people stand on the top of the car and use the equidistant tension method. Use a 200N dynamometer to measure the force of each wire rope at an equal distance. The tension deviation of each wire rope is within 2%.
本发明相比现有技术具有以下优点:本发明使用简单,顺序清楚,能够安全规范的实现曳引式电梯的安装,同时,能够提供安装效率,电梯运行平稳有序。 Compared with the prior art, the present invention has the following advantages: the present invention is simple to use, the sequence is clear, and the installation of the traction elevator can be realized in a safe and standardized manner. At the same time, the installation efficiency can be improved, and the elevator runs smoothly and orderly. the
附图说明 Description of drawings
图1是安装导轨增加底座的示意图; Figure 1 is a schematic diagram of adding a base to the installation guide rail;
图2是安装导轨时使用卷扬机的示意图。 Fig. 2 is a schematic diagram of using a hoist when installing guide rails.
具体实施方式 Detailed ways
下面对本发明技术方案进行详细说明,但是本发明的保护范围不局限于所述实施例。 The technical solutions of the present invention will be described in detail below, but the protection scope of the present invention is not limited to the embodiments.
本实施例的安装过程包括以下步骤: The installation process of this embodiment includes the following steps:
(1)搭设样板架 (1) Set up a sample frame
在井道顶板下面800~1200mm,用膨胀螺栓将角钢水平固定于井道壁上构成样板架,样板架的水平度在全平面内小于或等于3mm; At 800-1200mm below the hoistway roof, use expansion bolts to fix the angle steel horizontally on the well wall to form a sample frame. The level of the sample frame is less than or equal to 3mm in the whole plane;
(2)测量井道确定基准线 (2) Measure the shaft to determine the baseline
轿厢和对重上下运动过程中与井道内静止部件的间距大于或等于50mm,各层厅门地坎的门立柱与墙面的间隙小于30mm; The distance between the car and the counterweight and the stationary parts in the hoistway is greater than or equal to 50mm during the up and down movement, and the gap between the door column and the wall of the hall door sill on each floor is less than 30mm;
(3)悬挂基准线 (3) Hanging reference line
轿厢导轨基准线4根,对重导轨基准线4根,厅门地坎基准线2根,在样板架上,分别用直径0.5 mm的钢丝一端悬挂坠物,放下至底坑后,然后换5~20kg线坠替换放线用的坠物,任由线坠自然垂直至静止,底坑上800~1000mm的位置使用木方支撑固定下样板,待基准线静止后用U形卡钉将钢丝固定在下样板上; There are 4 car guide rail reference lines, 4 counterweight guide rail reference lines, and 2 hall door sill reference lines. On the sample frame, use steel wires with a diameter of 0.5 mm to hang the falling objects at one end, put them down to the bottom pit, and then replace them. Use a 5-20kg line pendant to replace the pendant used for setting out the line, let the line pendant stand vertically until it is still, use a wooden support to fix the sample at a position 800-1000mm above the bottom pit, and fix the steel wire with U-shaped nails after the reference line is stationary Fixed on the lower template;
在放线点处,用锯条或电工刀,垂直锯或划出V形槽,使V形槽顶点为放线点,将线放入,并在放线处注明此线名称,把尾线在固定铁钉上绑牢。以防基准线移位造成误差。 At the line-off point, use a saw blade or an electrician's knife to saw or draw a V-shaped groove vertically, so that the apex of the V-shaped groove is the line-off point, put the line in, and indicate the name of the line at the line-off place, and put the tail line Fasten on the fixed nails. In order to prevent errors caused by the displacement of the baseline.
如行程较高或有风线坠不易静止时,则在底坑放一水桶,桶内装入水或机油,将线坠置于桶内,使线坠静止。能够增加阻力,使其快速静止。 If the stroke is high or the line pendant is difficult to stop due to wind, put a bucket in the bottom pit, fill the bucket with water or engine oil, put the line pendant in the bucket, and make the line pendant stationary. Ability to add resistance to a quick standstill.
(4)导轨安装 (4) Guide rail installation
在井道顶层楼板下悬挂滑轮,使用卷扬机将导轨安装在顶层的厅门口,导轨的顶端与井道顶部的距离为50~100mm;首先用膨胀螺栓固定导轨支架,安装导轨时,若导轨下无槽钢基础座,找平垫实,使其误差不大于1/1000;如图1所示,采用油润滑的导轨1,在立基础导轨1前,在其下端加一个距底坑地平高40~60 mm 的水泥墩或钢墩底座3,接油槽2固定在底座3上;如图2所示,在梯井顶层楼板4下通过木方5悬挂滑轮6并固定,在顶层厅门口安装并固定卷扬机7;吊起导轨时要采用双钩钩住导轨连接板;然后调整导轨。 Hang the pulley under the top floor of the hoistway, and install the guide rail at the hall door on the top floor with a hoist. The distance between the top of the guide rail and the top of the hoistway is 50-100 mm; first, fix the guide rail bracket with expansion bolts. When installing the guide rail, if there is no channel steel under the guide rail The foundation seat should be leveled and padded so that the error is not greater than 1/1000; as shown in Figure 1, an oil-lubricated guide rail 1 is used. The cement pier or steel pier base 3, the oil receiving tank 2 is fixed on the base 3; as shown in Figure 2, the pulley 6 is suspended and fixed through the wooden square 5 under the top floor 4 of the stairwell, and the hoist 7 is installed and fixed at the entrance of the top hall. ; When lifting the guide rail, use double hooks to hook the guide rail connecting plate; then adjust the guide rail.
(5)安装底梁 (5) Install the bottom beam
在顶层门口对面的混凝土井壁上安装两个角钢托架,在厅门口牛腿处放置横木,然后在角钢托架和横木上架设木方或工字钢,用手拉葫芦将轿厢底梁放在架设好的方木或工字钢上,调整安全钳口与导轨面间隙至预设范围,调整底梁水平度,使其横向和纵向的水平度均小于或等于1‰,安装安全钳楔块,安全钳楔块距导轨侧工作面距离为3~4mm; Install two angle steel brackets on the concrete shaft wall opposite to the door on the top floor, place crossbars at the corbels at the entrance of the hall, then erect wooden squares or I-beams on the angle steel brackets and crossbars, and pull the bottom beam of the car with chain hoists. Put it on the erected square wood or I-beam, adjust the gap between the safety jaw and the guide rail surface to the preset range, adjust the levelness of the bottom beam so that the horizontal and vertical levels are less than or equal to 1‰, and install the safety gear Wedge, the distance between the safety gear wedge and the working surface on the side of the guide rail is 3-4mm;
(6)安装立柱和上梁 (6) Install columns and upper beams
将立柱垂直固定在底梁上,上梁吊起与立柱相连接,调整上梁的横向、纵向至水平,若上梁带有绳轮,则调整绳轮与上梁的间隙至预设范围以及调整绳轮至垂直; Fix the column vertically on the bottom beam, hoist the upper beam and connect it with the column, adjust the horizontal and vertical directions of the upper beam to be horizontal, if the upper beam has a rope wheel, adjust the gap between the rope wheel and the upper beam to the preset range and Adjust the sheave to vertical;
(7)安装轿厢底盘 (7) Install the car chassis
将轿厢底盘的托架安装并调好,再将减震器及称重装置安装在轿厢底盘托架上。然后用手拉葫芦将轿厢底盘吊起,使减震器上的螺栓逐个插入轿底盘相应的螺栓孔中,然后调整轿底盘平面的水平度,当电梯安装全部完成后,通过调整称重装置,使其在规定范围内正常工作,拉起安全钳拉杆,使安全钳楔块接触导轨时,限位螺栓有间隙; Install and adjust the bracket of the car chassis, and then install the shock absorber and weighing device on the bracket of the car chassis. Then lift the car chassis with a chain hoist, insert the bolts on the shock absorber into the corresponding bolt holes of the car chassis one by one, and then adjust the levelness of the car chassis plane. When the elevator installation is completed, adjust the weighing device , to make it work normally within the specified range, pull up the pull rod of the safety gear, so that when the safety gear wedge touches the guide rail, there is a gap in the limit bolt;
(8)安装导靴 (8) Install the guide shoe
上、下导靴的中心与安全钳中心这3点在同一条垂线上; The centers of the upper and lower guide shoes and the center of the safety gear are on the same vertical line;
固定式导靴调整其间隙一致,内衬与导轨端面间隙偏差在0.3mm 以内; The gap between the fixed guide shoe is adjusted to be consistent, and the gap between the inner lining and the end face of the guide rail is within 0.3mm;
弹簧式导靴其内部弹簧受力相同,保持轿厢平衡; Spring-type guide shoes have the same internal spring force to keep the car balanced;
滚轮导靴安装平正,两侧滚轮对导轨的初压力相同,压缩尺寸使侧面方向两滚轮的水平移动量为1mm,顶面滚轮水平移动量为2mm,允许导轨顶面与滚轮外圆间保持间隙值小于或等于1mm。 The roller guide shoe is installed flat and straight, the initial pressure of the rollers on both sides of the guide rail is the same, the compression size makes the horizontal movement of the two rollers in the side direction 1mm, and the horizontal movement of the top roller is 2mm, allowing a gap between the top surface of the guide rail and the outer circle of the rollers Values less than or equal to 1mm.
(9)安装厅门 (9) Install the hall door
首先安装地坎,然后安装门立柱、门上坎和门套,再安装厅门扇和调整厅门,最后安装门锁;安装地坎时,电梯额定载重量在1000kg及以下的各类电梯,用大于或等于65mm 等边角钢做牛腿支架,进行焊接,并稳装地坎,牛腿支架大于或等于3 个; First install the sill, then install the door column, door sill and door cover, then install the hall door leaf and adjust the hall door, and finally install the door lock; when installing the sill, for all types of elevators with a rated load of 1000kg or less, use Equilateral angle steel greater than or equal to 65mm is used as the corbel bracket, welded, and installed on the sill stably, and the corbel bracket is greater than or equal to 3;
电梯额定载重量在1000kg以上的各类电梯采用10mm 厚的钢板及槽钢制作牛腿支架,进行焊接,牛腿支架大于或等于5 个; All kinds of elevators with a rated load of more than 1000kg use 10mm thick steel plates and channel steels to make corbel brackets and weld them. The corbel brackets are greater than or equal to 5;
电梯额定载重量在1000kg以下的各类电梯,若层门地坎处既无混凝土牛腿又无预埋铁,采用M14以上的膨胀螺栓固定牛腿支架,进行稳装地坎。 For all types of elevators with a rated load of less than 1000kg, if there is neither concrete corbel nor embedded iron at the sill of the landing door, use expansion bolts above M14 to fix the corbel brackets and install the sill stably.
安装门立柱、门上坎和门套时,砖墙采用剔墙洞埋注地脚螺栓;混凝土结构墙若有预埋铁,将固定螺栓直接焊于预埋铁上;混凝土结构墙若没有预埋铁,在相应的位置用M12 膨胀螺栓和两块钢板作为预埋铁使用。 When installing door columns, upper sills and door casings, the brick wall shall be filled with anchor bolts in the wall hole; if the concrete structure wall has pre-embedded iron, the fixing bolts shall be directly welded to the pre-embedded iron; For buried iron, use M12 expansion bolts and two steel plates at corresponding positions as embedded iron.
(10)曳引机及导向轮安装 (10) Traction machine and guide wheel installation
把样板架上的基准线通过预留孔洞反馈到机房地坪上,根据对重导轨、轿厢导轨及井道中心线,在地坪上画出曳引轮、导向轮的垂直投影,分别在曳引轮、导向轮两个侧面吊装两根垂线,以确定曳引轮、导向轮的位置; Feedback the datum line on the model frame to the floor of the machine room through the reserved holes, draw the vertical projections of the traction sheave and guide sheave on the floor according to the counterweight guide rail, car guide rail and hoistway center line, respectively Two vertical lines are hoisted on the two sides of the traction wheel and the guide wheel to determine the position of the traction wheel and the guide wheel;
(11)井道机械的安装 (11) Installation of hoistway machinery
首先安装缓冲器底座,然后安装缓冲器,再安装限速器张紧装置、安装限速器绳,最后安装补偿装置及安装井道内的防护隔障; First install the buffer base, then install the buffer, then install the speed limiter tensioning device, install the speed limiter rope, and finally install the compensation device and the protective barrier in the hoistway;
(12)钢丝绳的安装 (12) Installation of wire rope
绳头全部装好后,加载轿厢和对重的全部重量,此时钢丝绳和楔块受到拉力将升高,调整钢丝绳张力至各钢丝绳张力相等,装上钢丝绳卡,使轿厢反复运行几次,消除钢丝绳间的应力; After the rope heads are all installed, load the full weight of the car and the counterweight. At this time, the wire rope and the wedge will rise under the tension. Adjust the tension of the wire rope until the tension of each wire rope is equal, and install the wire rope clip to make the car run repeatedly. , to eliminate the stress between the wire ropes;
本实施例调整钢丝绳张力测量调整所有绳头弹簧高度,使其一致,其高度误差小于或等于2mm。 This embodiment adjusts the steel wire rope tension measurement and adjusts the height of all the rope head springs to make them consistent, and the height error is less than or equal to 2mm.
其他实施例中,也可以在井道2/3处,人站轿顶采用等距离拉力法,使用200N的测力计,测量每根钢丝绳等距离状态下的力,各钢丝绳的张力偏差应在2%以内。 In other embodiments, it is also possible to use the equidistant pulling force method at the 2/3 place of the hoistway, and use a 200N dynamometer to measure the force of each steel wire rope in an equidistant state. The tension deviation of each steel wire rope should be within 2 Within %.
(13)安装电气装置及调试电梯。 (13) Install electrical installations and debug elevators.
如上所述,尽管参照特定的优选实施例已经表示和表述了本发明,但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下,可对其在形式上和细节上作出各种变化。 As stated above, while the invention has been shown and described with reference to certain preferred embodiments, this should not be construed as limiting the invention itself. Various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
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| CN105525762A (en) * | 2015-06-15 | 2016-04-27 | 北京安泰鸿源电梯设计有限公司 | Method for adding elevator in existing building |
| CN106499048A (en) * | 2016-12-06 | 2017-03-15 | 宁波永良电梯技术发展有限公司 | Pit structure installation method |
| CN106499047A (en) * | 2016-12-06 | 2017-03-15 | 宁波永良电梯技术发展有限公司 | Pit structure installation method |
| CN106638937A (en) * | 2016-12-06 | 2017-05-10 | 宁波永良电梯技术发展有限公司 | Bottom pit structure and installing method thereof |
| CN107848766A (en) * | 2016-05-26 | 2018-03-27 | 威特控股有限公司 | Framework for elevator door |
| CN107848765A (en) * | 2016-05-26 | 2018-03-27 | 威特控股有限公司 | Framework for elevator door |
| CN108253948A (en) * | 2017-12-25 | 2018-07-06 | 中冶建筑研究总院有限公司 | A kind of vertical line handler |
| CN108367897A (en) * | 2015-12-14 | 2018-08-03 | 因温特奥股份公司 | Method for building lift facility and the lift facility that can be matched with increased depth of building |
| CN108609454A (en) * | 2018-05-11 | 2018-10-02 | 日立电梯(中国)有限公司 | A kind of segmented setting out method of elevator installation |
| CN108622765A (en) * | 2017-03-24 | 2018-10-09 | 日立电梯(中国)有限公司 | A kind of no scaffold setting out method |
| CN109160435A (en) * | 2018-10-23 | 2019-01-08 | 中建安装工程有限公司 | A kind of detachable mounting device suitable for subway DC equipment |
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| CN111977496A (en) * | 2020-08-21 | 2020-11-24 | 广东中园电梯工程有限公司 | Construction method of machine-room-free scaffold-free elevator |
| CN112672970A (en) * | 2018-09-03 | 2021-04-16 | 因温特奥股份公司 | Mounting system for carrying out an installation process in an elevator shaft of an elevator installation |
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| CN108367897B (en) * | 2015-12-14 | 2020-04-14 | 因温特奥股份公司 | Method for constructing elevator installations and elevator installations capable of matching increased building heights |
| CN108367897A (en) * | 2015-12-14 | 2018-08-03 | 因温特奥股份公司 | Method for building lift facility and the lift facility that can be matched with increased depth of building |
| CN107848765B (en) * | 2016-05-26 | 2019-12-20 | 威特控股有限公司 | Frame for elevator landing door |
| CN107848766B (en) * | 2016-05-26 | 2019-10-18 | 威特控股有限公司 | Frames for elevator landing doors |
| CN107848766A (en) * | 2016-05-26 | 2018-03-27 | 威特控股有限公司 | Framework for elevator door |
| CN107848765A (en) * | 2016-05-26 | 2018-03-27 | 威特控股有限公司 | Framework for elevator door |
| CN109689988A (en) * | 2016-09-13 | 2019-04-26 | 因温特奥股份公司 | For fixing the wall fixed structure of elevator assemblies |
| US11027945B2 (en) | 2016-09-13 | 2021-06-08 | Inventio Ag | Wall securing assembly for securing an elevator component |
| CN106638937A (en) * | 2016-12-06 | 2017-05-10 | 宁波永良电梯技术发展有限公司 | Bottom pit structure and installing method thereof |
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| CN106499048A (en) * | 2016-12-06 | 2017-03-15 | 宁波永良电梯技术发展有限公司 | Pit structure installation method |
| CN108622765A (en) * | 2017-03-24 | 2018-10-09 | 日立电梯(中国)有限公司 | A kind of no scaffold setting out method |
| CN108253948B (en) * | 2017-12-25 | 2023-12-01 | 中冶建筑研究总院有限公司 | Vertical line loading and unloading device |
| CN108253948A (en) * | 2017-12-25 | 2018-07-06 | 中冶建筑研究总院有限公司 | A kind of vertical line handler |
| CN108609454B (en) * | 2018-05-11 | 2019-09-27 | 日立电梯(中国)有限公司 | A Segmented Lofting Method for Elevator Installation |
| CN108609454A (en) * | 2018-05-11 | 2018-10-02 | 日立电梯(中国)有限公司 | A kind of segmented setting out method of elevator installation |
| CN112672970A (en) * | 2018-09-03 | 2021-04-16 | 因温特奥股份公司 | Mounting system for carrying out an installation process in an elevator shaft of an elevator installation |
| CN109190298A (en) * | 2018-09-30 | 2019-01-11 | 中民筑友科技投资有限公司 | Hole processing method, device, system and storage medium based on assembled architecture |
| CN109160435A (en) * | 2018-10-23 | 2019-01-08 | 中建安装工程有限公司 | A kind of detachable mounting device suitable for subway DC equipment |
| CN109160435B (en) * | 2018-10-23 | 2023-08-08 | 中建安装集团有限公司 | A detachable installation device suitable for subway DC equipment |
| CN110077322A (en) * | 2019-03-15 | 2019-08-02 | 孙雷 | A kind of installation method of electronic side pedal |
| CN110261299A (en) * | 2019-08-01 | 2019-09-20 | 广州市机电高级技工学校(广州市机电技师学院、广州市机电高级职业技术培训学院) | A kind of elevator door friction coefficient measuring apparatus |
| CN111824901B (en) * | 2020-08-06 | 2022-02-18 | 深圳市建工中泰机电工程有限公司 | Elevator installation construction method |
| CN111824901A (en) * | 2020-08-06 | 2020-10-27 | 深圳市建工中泰机电工程有限公司 | Elevator installation construction method |
| CN111977496B (en) * | 2020-08-21 | 2022-05-20 | 广东中园电梯工程有限公司 | Construction method of elevator without machine room and scaffold |
| CN111977496A (en) * | 2020-08-21 | 2020-11-24 | 广东中园电梯工程有限公司 | Construction method of machine-room-free scaffold-free elevator |
| CN113602934A (en) * | 2021-08-12 | 2021-11-05 | 广东奥菱电梯有限公司 | Installation method of elevator guide rail |
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