CN104325498A - Automatic die cutting waste clearing equipment and implementation method thereof - Google Patents

Automatic die cutting waste clearing equipment and implementation method thereof Download PDF

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Publication number
CN104325498A
CN104325498A CN201410435169.XA CN201410435169A CN104325498A CN 104325498 A CN104325498 A CN 104325498A CN 201410435169 A CN201410435169 A CN 201410435169A CN 104325498 A CN104325498 A CN 104325498A
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China
Prior art keywords
waste
printed matter
cutting
mouth
separated
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CN201410435169.XA
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Chinese (zh)
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CN104325498B (en
Inventor
吕伟
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深圳劲嘉彩印集团股份有限公司
贵州劲嘉新型包装材料有限公司
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Priority to CN201410435169.XA priority Critical patent/CN104325498B/en
Publication of CN104325498A publication Critical patent/CN104325498A/en
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Publication of CN104325498B publication Critical patent/CN104325498B/en

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Abstract

The invention discloses automatic die cutting waste clearing equipment and an implementation method thereof. A printed product after die cutting is conveyed to a waste separation device by a conveying belt; the waste of the printed product after the die cutting is separated from the printed product; then the waste falls into a waste opening through a blowing device; thus automatic separation of the printed product and the waste is implemented, manual waste separation is not required, the production efficiency is improved, and the labor cost is also reduced.

Description

A kind of cross cutting automatic waste clearing equipment and its implementation
Technical field
The present invention relates to printing equipment technical field, particularly a kind of cross cutting automatic waste clearing equipment and its implementation.
Background technology
Cross cutting is a kind of cutting process of printed matter post-production, die-cutting process can become cross cutting knife plate to cut according to the graphic making designed in advance in printed matter or other printed matter goods, printed matter or other printed matter goods are processed into the shape of design, thus make the shape of printed matter no longer be confined to straight flange right angle.
The pattern that die-cutting production die-cutting rule requires according to product design is combined into die cutting plate, under the effect of the pressure, printed matter is cut into the moulding process of required form or cut channel.Indentation process is then utilize wire pressing cutter or line-pressing die, extrudes stria on printed material by the effect of pressure.Usual cross cutting indentation process is that die-cutting rule and wire pressing cutter are combined in same template, die-cutting machine carries out the technique of cross cutting and impression processing simultaneously, referred to as cross cutting.
After die-cutting process, the non-effective image-text area of printed matter can leave the waste material after cross cutting, and waste material is still retained on printed matter, general by being manually separated with printed matter by waste material at present.But the artificial mode be separated is higher concerning labour intensity workman, and some printed matter needs the waste material removed many, low by manual mode operating efficiency, and human cost is higher.
Thus prior art need to improve.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art part, the object of the present invention is to provide a kind of cross cutting automatic waste clearing equipment and its implementation, automatically remove the waste material after cross cutting by blowing method, enhance productivity.
In order to achieve the above object, this invention takes following technical scheme:
A kind of cross cutting automatic waste clearing equipment, comprising: for carrying the conveyer belt of the printed matter after cross cutting, wherein, also comprise:
For the waste material separating device that the waste material of the printed matter after cross cutting and printed matter are separated;
Waste material mouth, its width is greater than the width of waste material, and is less than the width of printed matter;
For the waste material separated with printed matter being blown into the blowning installation in waste material mouth;
And for pushing down the edge of printed matter both sides, and the waste material of printed matter edge is sent into the compressing tablet of waste material mouth;
Described compressing tablet is positioned at the both sides of described conveyer belt, after the gas outlet of described blowning installation is positioned at described waste material separating device, and is positioned at the top of waste material mouth.
Described cross cutting automatic waste clearing equipment, wherein, described waste material separating device is a pair cylinder: the first cylinder and second tin roller in relative rotation;
Described first cylinder is provided with the bulge-structure that the waste material of printed matter is corresponding with the tie point of printed matter, described second tin roller is provided with the sunk structure corresponding with the first cylinder.
Described cross cutting automatic waste clearing equipment, wherein, also arrange the collection box for reclaiming waste material at the exit side of conveyer belt, described collection box is positioned at the below of described waste material mouth.
Described cross cutting automatic waste clearing equipment, wherein, described blowning installation comprises blowing nozzle, feeder, air supply pipe and the electric Proportion valve for adjustable pressure, described blowing nozzle is positioned at the top of described waste material mouth, and connecting described feeder by described air supply pipe, described electric Proportion valve is installed on described air supply pipe.
Described cross cutting automatic waste clearing equipment, wherein, is also provided with for by stack device stacking for printed matter at the exit side of conveyer belt.
Described cross cutting automatic waste clearing equipment, wherein, described compressing tablet is inverted L shape.
Described cross cutting automatic waste clearing equipment, wherein, the platform of described conveyer belt is provided with air intake device.
Described cross cutting automatic waste clearing equipment, wherein, also comprises one for regulating blowing nozzle in the adjusting device of waste material mouth top position.
An implementation method for described cross cutting automatic waste clearing equipment, wherein, described method comprises step:
S1, described conveyer belt are by the printed matter after conveying cross cutting to waste material separating device, and meanwhile, the edge of printed matter both sides pushed down by compressing tablet, prevents printed matter from sticking up;
The waste material of the printed matter after cross cutting and printed matter are separated by S2, waste material separating device;
The waste material separated with printed matter is blown into waste material mouth by S3, blowning installation, and the waste material of printed matter edge is also sent in waste material mouth by compressing tablet;
The printed matter be separated with waste material transfers out by S4, conveyer belt.
The implementation method of described cross cutting automatic waste clearing equipment, wherein, described step S2 specifically comprises:
When printed matter is by the first cylinder and second tin roller, by the mutual rotation of the first cylinder and second tin roller, the while of making printed matter proal, the bulge-structure on the first cylinder and the sunk structure on second tin roller make the tie point of waste material and printed matter disconnect, and waste material is separated with printed matter.
The implementation method of described cross cutting automatic waste clearing equipment, wherein, in described step S3, the waste material separated with printed matter is blown into waste material mouthpiece body and comprises by blowning installation:
Blowing mouth adopts intermittent working method: by the program of compiling and edit in advance, when having waste material and printed matter through out-of-date, controlling corresponding scrap area blow by control device, is blown in waste material mouth by the waste material separated with printed matter.When printed matter is through out-of-date, blowing mouth quits work, and printed matter enters collecting zone below.
Compared to prior art, cross cutting automatic waste clearing equipment provided by the invention and its implementation, by conveyer belt, the printed matter after cross cutting is transported to waste material separating device, the waste material of the printed matter after cross cutting and printed matter are separated, by blowning installation, waste material being dropped from waste material mouth again, achieving automatically being separated, without the need to being manually separated waste material of printed matter and waste material, improve production efficiency, and reduce human cost.
Accompanying drawing explanation
Fig. 1 is the structural representation of cross cutting automatic waste clearing equipment of the present invention.
Fig. 2 is the schematic diagram of the second embodiment of the waste material separating device of cross cutting automatic waste clearing equipment of the present invention.
Fig. 3 is the schematic diagram of the 3rd embodiment of the waste material separating device of cross cutting automatic waste clearing equipment of the present invention.
Fig. 4 is the flow chart of the implementation method of the waste material separating device of cross cutting automatic waste clearing equipment of the present invention.
Detailed description of the invention
The invention provides a kind of cross cutting automatic waste clearing equipment and its implementation, for making object of the present invention, technical scheme and effect clearly, clearly, developing simultaneously referring to accompanying drawing, the present invention is described in more detail for embodiment.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Cross cutting automatic waste clearing equipment of the present invention is arranged at the exit side of die-cutting device, and as shown in Figure 1, it comprises: conveyer belt 10, waste material separating device 20, waste material mouth 30, blowning installation 40 and compressing tablet 50; Wherein, described compressing tablet 50 is positioned at the both sides of described conveyer belt, after the gas outlet of described blowning installation is positioned at described waste material separating device 20, and is positioned at the top of waste material mouth.
Specifically, the printed matter be separated with waste material to waste material separating device 20, then transfers out by the printed matter of described conveyer belt 10 after conveying cross cutting.Described waste material separating device 20 is for separating the waste material of the printed matter after cross cutting and printed matter (after die-cutting process, the non-effective image-text area of printed matter can leave the waste material after cross cutting, and waste material is still retained on printed matter).The width of described waste material mouth 30 is greater than the width of waste material, and the width being less than printed matter (understandably, if the width of waste material is greater than the width of waste material mouth, can increase die-cutting rule in the scrap area in die-cutting rule version, waste material is prescinded, makes its width be less than the width of waste material mouth).Described blowning installation 40 is for being blown into the waste material separated with printed matter in waste material mouth 30.Described compressing tablet 50, for pushing down the edge of printed matter both sides, prevents printed matter from sticking up, and the waste material of printed matter edge is sent into waste material mouth.
Printed matter after cross cutting is delivered to waste material separating device 20 place by conveyer belt, by waste material separating device, the waste material of the printed matter after cross cutting and printed matter are separated, then, the waste material separated with printed matter is blown in waste material mouth 30 by blowning installation 40, then printed matter is delivered to stack device place by conveyer belt again, is stacked up by printed matter.Achieve and be automatically separated waste material, improve intelligence degree and the production efficiency of equipment, and reduce human cost.
During concrete enforcement, described waste material separating device is a pair cylinder, and it comprises: the first cylinder 21 and second tin roller 22 in relative rotation; Described first cylinder 21 is provided with the bulge-structure 211 that the waste material of printed matter is corresponding with the tie point of printed matter, described second tin roller 22 is provided with the sunk structure 221 corresponding with the first cylinder.When printed matter is by the first cylinder 21 and second tin roller 22, by the mutual rotation of the first cylinder 21 and second tin roller 22, the while of making printed matter proal, on first cylinder 21 bulge-structure 211 and second tin roller 22 on sunk structure make waste material and printed matter tie point (waste material and printed matter cross cutting out after, between can there is tie point) disconnect, waste material is separated with printed matter.
That described bulge-structure 211 and sunk structure 221 are arrange corresponding with the tie point of printed matter with waste material, and for different die cutting products, waste material is different from the tie point of printed matter, then bulge-structure is also different from the position of sunk structure with being to be understood that.Described bulge-structure 211 and sunk structure 221 can by installing corresponding rubber bumps structure or sunk structure realizes at cylinder surface, according to the position of waste material arrange the quantity of bulge-structure and sunk structure and position (it should be noted that this projection and sunk structure corresponding be the tie point of waste material and printed matter).
In addition, described bulge-structure and sunk structure also can adopt mode as shown in Figure 2 to realize.By a sheathed rubber layer outside the first cylinder 21, raised line 212(its thickness corresponding with waste material position is had to be set to 3-5mm above it), the outer also sheathed rubber layer of described second tin roller 22, has (inevitable with the raised line of first cylinder corresponding) recessed bar 222 corresponding with waste material position above it.Interacted by raised line 212 and recessed bar 222, make waste material be separated with printed matter.
Further, corresponding bulge-structure and sunk structure can also be realized by sheathed rubber ring outside described first cylinder 21 and second tin roller 22.As shown in Figure 3, the rubber ring of three kinds of different-thickness is prepared: the first rubber ring 223, second rubber ring 224 and the 3rd rubber ring 225; The thickness of the first rubber ring 223 is minimum, and the thickness of the 3rd rubber ring 225 is maximum.According to waste material position, first rubber ring 223, second rubber ring 224 and the 3rd rubber ring 225 are set on the first cylinder 21 and second tin roller 22, form corresponding protruding (thickness difference of the second rubber ring 224 and the 3rd rubber ring 225 forms projection) or depression (thickness difference of the first rubber ring 223 and the second rubber ring 224 forms depression), its bulge-structure is corresponding with the waste material position on sunk structure printed matter, is separated with printed matter for making waste material.Further, the fixed structure (such as can adopt the mode of engaging or lid) for fixing rubber ring is respectively arranged with at the two ends of described first cylinder 21 and second tin roller 22.
Further, in the present embodiment, described compressing tablet is inverted L shape, maintains a certain distance (as 0.5-2mm) between itself and printed matter, while not overslaugh printed matter exports, prevents printed matter warpage.And the adjusting device described compressing tablet is also provided with for regulating compressing tablet height, thus the flanging needs that can meet the printed matter of different-thickness; Meanwhile, described compressing tablet is also for sending into the waste material of printed matter edge in waste material mouth.In addition, the shape of compressing tablet also can be not restricted to inverted L shape, as long as can realize the edge pushing down printed matter.
Further, in the present embodiment, described blowning installation comprises blowing nozzle 401, feeder 402, air supply pipe 403 and the electric Proportion valve 404 for adjustable pressure, described blowing nozzle 401 is positioned at the top of described waste material mouth 30, and connect described feeder 402 by described air supply pipe 403, described electric Proportion valve 404 is installed on described air supply pipe, and the air pressure regulating blowing nozzle to export by electric Proportion valve, makes waste material blow off from waste material mouth 30.
Further, more stable in order to ensure the motion of printed matter on conveyer belt 10, can't being dispelled by blowning installation or blow and fly, can some air intake devices 11 being set on the platform of conveyer belt 10, for printed matter being adsorbed on the platform of conveyer belt 10.
In specific implementation process, the position of described blowing nozzle 401 is adjustable (by an adjusting device, regulating its position above waste material mouth), and it is perpendicular to the arrangement of conveyer belt 10 direction, and preferable shape is flat, and width can be 3-5mm.Because concerning different products, waste material is different from the tie point position of printed matter, by regulating the position of blowing nozzle 401, is convenient to waste material and printed matter be blown open better.In addition, a control device can also be set, regulate blowing nozzle at the air-blowing quantity of waste material mouth top position and blowing nozzle by control device control and regulation device.
In addition, we also can arrange row's blowing nozzle above waste material mouth, when having waste material and printed matter through out-of-date, the blowing nozzle being controlled corresponding waste material and printed matter connection bit by control device is blown, the waste material separated with printed matter is blown in waste material mouth: specifically, we (can be written as prior art about control program by writing corresponding control program in control device, here do not repeated), make control device control blowing nozzle interval blow: when waste material is through out-of-date, the blowing nozzle (be located thereon side) corresponding with waste material starts to blow, waste material is blown in waste material mouth, and when printed matter is through out-of-date, then blowing nozzle is not blown.
Further, the collection box (figure meta illustrates) for reclaiming waste material is also provided with at the exit side of described conveyer belt, this collection box is positioned at the below of described conveyer belt, and width is greater than the width of conveyer belt, and the waste material facilitating blowing nozzle to blow off directly is fallen in described collection box.
Present invention also offers the implementation method of above-mentioned cross cutting automatic waste clearing equipment.As shown in Figure 4, specifically, described method comprises step:
S1, described conveyer belt are by the printed matter after conveying cross cutting to waste material separating device, and meanwhile, the edge of printed matter both sides pushed down by compressing tablet, prevents printed matter from sticking up;
The waste material of the printed matter after cross cutting and printed matter are separated by S2, waste material separating device;
The waste material separated with printed matter is blown into waste material mouth by S3, blowning installation, and the waste material of printed matter edge is also sent in waste material mouth by compressing tablet;
The printed matter be separated with waste material transfers out by S4, conveyer belt.
By the implementation method of cross cutting automatic waste clearing equipment of the present invention, achieve automatically being separated of printed matter and waste material, without the need to being manually separated waste material, improve production efficiency, and reduce human cost.
Further, specifically comprise in described step S2:
When printed matter is by the first cylinder and second tin roller, by the mutual rotation of the first cylinder and second tin roller, the while of making printed matter proal, the bulge-structure on the first cylinder and the sunk structure on second tin roller make the tie point of waste material and printed matter disconnect, and waste material is separated with printed matter.
In sum, cross cutting automatic waste clearing equipment provided by the invention and its implementation, by conveyer belt, the printed matter after cross cutting is transported to waste material separating device, the waste material of the printed matter after cross cutting and printed matter are separated, by blowning installation, waste material being dropped from waste material mouth again, achieving automatically being separated, without the need to being manually separated waste material of printed matter and waste material, improve production efficiency, and reduce human cost.
Be understandable that, for those of ordinary skills, can be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, and all these change or replace the protection domain that all should belong to the claim appended by the present invention.

Claims (10)

1. a cross cutting automatic waste clearing equipment, comprising: for carrying the conveyer belt of the printed matter after cross cutting, it is characterized in that, also comprising:
For the waste material separating device that the waste material of the printed matter after cross cutting and printed matter are separated;
Waste material mouth, its width is greater than the width of waste material, and is less than the width of printed matter;
For the waste material separated with printed matter being blown into the blowning installation in waste material mouth;
And for pushing down the edge of printed matter both sides, and the waste material of printed matter edge is sent into the compressing tablet of waste material mouth;
Described compressing tablet is positioned at the both sides of described conveyer belt, after the gas outlet of described blowning installation is positioned at described waste material separating device, and is positioned at the top of waste material mouth.
2. cross cutting automatic waste clearing equipment according to claim 1, is characterized in that, described waste material separating device is a pair cylinder: the first cylinder and second tin roller in relative rotation;
Described first cylinder is provided with the bulge-structure that the waste material of printed matter is corresponding with the tie point of printed matter, described second tin roller is provided with the sunk structure corresponding with the first cylinder.
3. cross cutting automatic waste clearing equipment according to claim 1, is characterized in that, also arranges the collection box for reclaiming waste material at the exit side of conveyer belt, and described collection box is positioned at the below of described waste material mouth.
4. cross cutting automatic waste clearing equipment according to claim 1, it is characterized in that, described blowning installation comprises blowing nozzle, feeder, air supply pipe and the electric Proportion valve for adjustable pressure, described blowing nozzle is positioned at the top of described waste material mouth, and connecting described feeder by described air supply pipe, described electric Proportion valve is installed on described air supply pipe.
5. cross cutting automatic waste clearing equipment according to claim 1, is characterized in that, the platform of described conveyer belt is provided with air intake device.
6. cross cutting automatic waste clearing equipment according to claim 4, it is characterized in that, also comprise one for the adjusting device that regulates blowing nozzle in waste material mouth top position and control device, regulate blowing nozzle at the air-blowing quantity of waste material mouth top position and blowing nozzle by control device control and regulation device.
7. cross cutting automatic waste clearing equipment according to claim 2, is characterized in that, comprising: at the outer sheathed rubber layer of the first cylinder, have the raised line corresponding with waste material position above it; The outer also sheathed rubber layer of described second tin roller, has the recessed bar corresponding with waste material position above it; Interacted by raised line and recessed bar, make waste material be separated with printed matter.
8. an implementation method for cross cutting automatic waste clearing equipment according to claim 1, it is characterized in that, described method comprises step:
S1, described conveyer belt are by the printed matter after conveying cross cutting to waste material separating device, and meanwhile, the edge of printed matter both sides pushed down by compressing tablet, prevents printed matter from sticking up;
The waste material of the printed matter after cross cutting and printed matter are separated by S2, waste material separating device;
The waste material separated with printed matter is blown into waste material mouth by S3, blowning installation, and the waste material of printed matter edge is also sent in waste material mouth by compressing tablet;
The printed matter be separated with waste material transfers out by S4, conveyer belt.
9. the implementation method of cross cutting automatic waste clearing equipment according to claim 8, it is characterized in that, described step S2 specifically comprises:
When printed matter is by the first cylinder and second tin roller, by the mutual rotation of the first cylinder and second tin roller, the while of making printed matter proal, the bulge-structure on the first cylinder and the sunk structure on second tin roller make the tie point of waste material and printed matter disconnect, and waste material is separated with printed matter.
10. the implementation method of cross cutting automatic waste clearing equipment according to claim 8, is characterized in that, in described step S3, the waste material separated with printed matter is blown into waste material mouthpiece body and comprises by blowning installation:
When having waste material and printed matter through out-of-date, the blowing nozzle being controlled corresponding waste material and printed matter connection bit by control device is blown, and is blown in waste material mouth by the waste material separated with printed matter.
CN201410435169.XA 2014-08-30 2014-08-30 A kind of cross cutting automatic waste clearing equipment and its implementation CN104325498B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382878A (en) * 2015-11-13 2016-03-09 上扬无线射频科技扬州有限公司 Device for fast and accurately discharging waste after punching of RFID materials
CN107116607A (en) * 2016-02-24 2017-09-01 张生兰 One kind cross cutting waste clearing equipment and stripping method
CN107283495A (en) * 2016-04-05 2017-10-24 新昌县东茗乡宝昱机械厂 The positioning pusher of silica gel banding machine
CN107520901A (en) * 2016-06-21 2017-12-29 海德堡印刷机械股份公司 For being die cut the cross cutting roller of printable fabric
CN111169089A (en) * 2020-03-20 2020-05-19 湛江卷烟包装材料印刷有限公司 Novel method for removing waste of soft package hardened cigarette packet

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US20100147126A1 (en) * 2008-12-12 2010-06-17 Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. Rotary die cutter
CN102085674A (en) * 2010-08-31 2011-06-08 东莞市飞新达精密机械科技有限公司 Small hole die cutting waste removing device
CN203141577U (en) * 2013-01-12 2013-08-21 玉田县诚远印刷包装机械有限公司 Waste cleaning device of die-cutting machine
CN203780037U (en) * 2014-04-17 2014-08-20 长沙星沙包装有限公司 Waste cleaning-away device of printer
CN204195851U (en) * 2014-08-30 2015-03-11 深圳劲嘉彩印集团股份有限公司 A kind of cross cutting automatic waste clearing equipment

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Publication number Priority date Publication date Assignee Title
EP0878277A2 (en) * 1997-05-16 1998-11-18 Allan R. Prittie Method and apparatus for removing waste windows from web carton material
US20100147126A1 (en) * 2008-12-12 2010-06-17 Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. Rotary die cutter
CN102085674A (en) * 2010-08-31 2011-06-08 东莞市飞新达精密机械科技有限公司 Small hole die cutting waste removing device
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CN203780037U (en) * 2014-04-17 2014-08-20 长沙星沙包装有限公司 Waste cleaning-away device of printer
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105382878A (en) * 2015-11-13 2016-03-09 上扬无线射频科技扬州有限公司 Device for fast and accurately discharging waste after punching of RFID materials
CN107116607A (en) * 2016-02-24 2017-09-01 张生兰 One kind cross cutting waste clearing equipment and stripping method
CN107283495A (en) * 2016-04-05 2017-10-24 新昌县东茗乡宝昱机械厂 The positioning pusher of silica gel banding machine
CN107520901A (en) * 2016-06-21 2017-12-29 海德堡印刷机械股份公司 For being die cut the cross cutting roller of printable fabric
CN111169089A (en) * 2020-03-20 2020-05-19 湛江卷烟包装材料印刷有限公司 Novel method for removing waste of soft package hardened cigarette packet

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