CN104324907A - Jacking turnover type dipping turbulence jet flow part cleaning machine - Google Patents

Jacking turnover type dipping turbulence jet flow part cleaning machine Download PDF

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Publication number
CN104324907A
CN104324907A CN201310308946.XA CN201310308946A CN104324907A CN 104324907 A CN104324907 A CN 104324907A CN 201310308946 A CN201310308946 A CN 201310308946A CN 104324907 A CN104324907 A CN 104324907A
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CN
China
Prior art keywords
cleaning
turbulence
jet
jet flow
turbulent
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201310308946.XA
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Chinese (zh)
Inventor
谭建忠
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Beijing Rowsun Times Science And Technology Development Co Ltd
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201310308946.XA priority Critical patent/CN104324907A/en
Publication of CN104324907A publication Critical patent/CN104324907A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0217Use of a detergent in high pressure cleaners; arrangements for supplying the same
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B2203/00Details of cleaning machines or methods involving the use or presence of liquid or steam
    • B08B2203/02Details of machines or methods for cleaning by the force of jets or sprays
    • B08B2203/0258Multiple lance high pressure cleaning station

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a jacking turnover type dipping turbulence jet flow part cleaning machine. The jacking turnover type dipping turbulence jet flow part cleaning machine is composed of a high-pressure water jet flow turbulence cleaning system, a passive turbulence cleaning system, an automatic lifting system, a cleaning chamber, a sliding upper cover, a drive clutch, a bottom jet flow water curtain, a turbulence disturbance mechanism and a water treatment system; the drive clutch, the bottom jet flow water curtain and the turbulence disturbance mechanism are arranged between a turnover frame and a room body; high-pressure water jet flow turbulence cleaning and multi-liquid-level passive turbulence cleaning are adopted; in the lifting process, an automatic lifting device is adopted; metal U-shaped annular design in combination with brush sealing is adopted in sealing of the upper cover of a cleaning chamber; meshing groove design is adopted in meshing between the turnover frame and drive. The machine is used for cleaning parts in mechanical machining and overhauling; efficiency and cleaning degree quality of work can be improved; production or maintenance time can be shortened; the service life of the machine is prolonged; and the machine becomes the pioneer in accurate rotating positioning, three-dimensional jet flow surface and hole cavity cleaning, complex interior passage way overcritical forced turbulence cleaning, dynamic continuous multi-liquid-level passive turbulence cleaning and turnover part water curtain cleaning technologies.

Description

Head into convertible dipping turbulent jet parts washer
Technical field
The present invention relates to a kind of cleaner for cleaning parts.Diesel-engine body surface cleaning machine in particular.
Background technology
Do not have water under high pressure (hot water or cold water) jet turbulence cleaning technique to apply at present and solve complicated inner bore of part road and the cleaning of inner chamber high cleanliness, and only adopt boil wash, foam washing or stretch into cleaning and solve.
Do not have the heterogeneous comprehensive turbulence technique application of the passive turbulent flow of water under high pressure (hot water or cold water) dynamic continuous many liquid levels to solve the cleaning of complicated part complex surface, inner duct and inner chamber high cleanliness at present, and only adopt boil wash, foam washing or stretch into cleaning and solve.
Do not have automatic hanging assembling device system to run PLC with equipment at present to control to carry out chain control, realize safe, quick and reliable production object, but adopt workshop row to lift up into row operation to cause two systems to be unfavorable for very much safety in production and field operation by the coordination of two people to the accurate hanging and hanging discharge carrying out workpiece.
Do not have electronic slip cover system to run PLC with equipment at present to control to carry out chain control, realize safety, sealing and the production object of environmental protection.
Driving clutch engaging-piece technology between the rollover stand the same branch of a family body not having side clutch at present and structure
Do not adopt at present this bottom jet water curtain to blow bottom precipitation that slag and turbulence prediction mechanism carry out setting-up time blows slag and ensures cleanly bottom purge chamber not stay dirt body refuse.
Do not adopt the water treatment circulating technology such as this comprehensive self-cleaning filtering, continuous deslagging machine deslagging, water-oil separating, Steam Heating concurrent heating to ensure that water, cleaning agent, antirust agent, heat can be used by repetitive cycling the object reaching energy-saving and emission-reduction at present.
Current inputting type purging system general structure, layout and the flow process of automatically lifting realizes safety, the quick and reliable cleaning object for complex parts, and is mostly to adopt weighing apparatus lifting, and spray or simply immersing cleaning can not reach the object of thoroughly cleaning.
Summary of the invention
The present invention is used for the cleaning of the complex partses such as diesel-engine body, cleans without dead point workpiece lumen, concave surface and the comprehensive of duct.By water under high pressure (hot water or cold water) jet turbulence purging system, the passive turbulent purging system of dynamic continuous many liquid levels, automatic hanging assembling device system, purge chamber, electronic slip cover system, driving clutch engaging-piece between rollover stand the same branch of a family body, bottom jet water curtain blows slag and turbulence prediction mechanism, and the energy-saving and emission-reduction water treatment circulatory system forms.
Rotating disk rollover stand hangs in purge chamber from top, purge chamber by automatic hanging assembling device, when rollover stand is in place along design guide rail, rollover stand end driving double wedge simultaneously with the recessed tooth engagement of the driving be arranged on purge chamber's end wall, automatic hanging assembling device is designed with auto hooking and tripping gear, loads and unloads rotating disk rollover stand in purge chamber.Purge chamber is designed with automatically to slip off and closes top cover, with lifting and safety interlocking in place.In purge chamber, a lateral layout has side cleaning water curtain to be responsible for each side rinsing of part.Purge chamber's bottom design has jet to blow slag nozzle row, and two ends, purge chamber upper design has air inlet and air draft steam drain.Part carries out overturning or force the passive turbulent flow cleaning of turbulent flow formation under liquid floodage, carries out rectangular impinge jet and the cleaning of correlation turbulent flow cleaning formation injection turbulent flow under liquid floodage.Rollover stand drive end is designed with fixing part end cleaning water curtain section, when rollover stand overturns, can be fixed the end gross area cleaning of distance, and can carry out the cleaning of correlation turbulent flow on porose ground.Rollover stand anti-drive end is designed with end and moves cleaning water curtain section, is responsible at part comparison short, when jet is too far away, jet segment is shifted near, by fitting turnover, end face can all be cleaned, and can carry out the cleaning of correlation turbulent flow on porose ground.One side, purge chamber sidewall is designed with bidimensional spray gun mechanism, energy horizontal shifting, carry out the stretching motion of spray gun simultaneously, upset location with rotating disk rollover stand forms three-dimensional fixed point location cleaning model, move horizontally and formed along the horizontal rail be arranged on outside purge chamber's sidewall is movable under numerical-control motor gear-rack drive by travelling car, spray gun can be the many shower nozzles of many bars, far and near expanding-contracting action is performed by electric pushrod, two bidimensional control motors and rollover stand turn drive motor form three dimensions running fix under PLC controls, accurate input shower nozzle and jet, solve the cleaning of complex parts irregular surface.
Cleaning fluid sewage by cleaning dredge pump pressurization enter water treatment cistern through 300 object self-cleaning filters, floating oil collecting every in carry out being separated in liquid level oil suction to separator, be separated after waste oil enter waste oil bucket, cleaning fluid returns water treatment cistern.Filter pump sucks containing the turbid solution being less than 300 order granularities from water treatment cistern, be forced through 800 orders and 1250 order two-stage self-cleaning filters, enter cleaning water tank, Steam Heating takes straight-through heating and heat exchange to combine, carry out heating or concurrent heating respectively in water treatment cistern and in cleaning water tank, cleaning agent is added with measuring pump and explosive barrel, the dirt greasy filth of self-cleaning filter suction is discharged in automatic discharge groove and is discharged in slag case by automatic discharge machine by dirt greasy filth, and the cleaning fluid in automatic discharge groove is returned in water treatment cistern by a centrifugal pump.Rinsing liquid sewage directly enters rinsing clear water tanks through 800 orders and 1250 order two-stage self-cleaning filters by dredge pump, and the dirt greasy filth of self-cleaning filter suction is also be discharged in automatic discharge groove to process.When cleaning fluid turbidity exceed standard and cleaning fluid scrap change we two energy-conserving and emission-cutting technologies are provided, one is that we provide the moveable 2500 object high-precision filters of independence to carry out cleaning fluid and rinsing liquid filtering ensures that liquid reuses the life-span under cleaning agent not failure conditions, two is after inefficacy cleaning fluid is drained, high-temperature rinsing liquid got to cleaning fluid clear water tanks by flow process and adding cleaning agent in proportion through water treatment cistern, then changes fresh water to rinsing liquid and adds antirust agent in proportion.Like this with regard to greatly reduce water, heat, chemical agent discharge reach the technical functionality of energy-saving and emission-reduction.
The six large key elements such as cleaning and rinsing pressure, flow, temperature, time, cleaning way, chemical agent of design can make workpiece without dead point without leak source, obtain thorough cleaning and rinsing, the cleannes of flow process and cleaning fluid rinsing liquid just become a whole set of purging system and technology to being washed the guarantee of part high cleanliness, ensure that cleannes granularity does not surpass by 10 μ final filters, regular filtering or inspection liquid turbidity change liquid to ensure that residual volume does not exceed standard.
Accompanying drawing explanation
Accompanying drawing 1 is injection turbulence technique structural scheme of mechanism;
Accompanying drawing 2 is the passive turbulent cleaning technique structural scheme of mechanism of dynamic continuous many liquid levels;
Accompanying drawing 3 is automatic hanging assembling device system schematic;
Accompanying drawing 4 is electronic slip cover system schematic diagrames.
In accompanying drawing 1,2,3, the component names representated by each label is as follows:
1, pumping plant is cleaned, 2, side rinsing mechanism, 3, cleaning chamber cap, 4, workpiece turning frame, 5, cleaning workpiece, 6, Ce Xi high-pressure spray mechanism, 7, purge chamber, 8, workpiece turning carrying roller, 9, turbulent jet mechanism, 10, end face wiper mechanism, 11, turbulent Du Xi mechanism, 12, workpiece turning drives recessed tooth, 13, workpiece turning driving mechanism, 14, track girder and pillar, 15, lead, 16, driving is moved horizontally, 17, automatically take uncoupling rigging.
Detailed description of the invention
Injection turbulence technique (see accompanying drawing 1) selects water under high pressure or low-pressure water according to by the Fouling Properties of cleaning object, high temperature or low temperature, containing cleaning agent or not containing the multiple combination cleaning fluid of cleaning agent, if make cleaning fluid be reached through experience through the pressurization of pump and the heating of needs to preset, approximate calculation and simulated test obtain cleaning fluid parameter, make jet nozzle with experience by the operation location being run location or jet nozzle mechanism by cleaning part loader mechanism, the design angle of calculation and test, jet length, jet shape (eddy flow, fan-shaped, pendulum is penetrated, cylindricality focuses on, cylindricality is dispersed) make jet be cleaned vestibule to injecting in liquid under liquid level, form the drainage of high-speed jet, turbulent condition current downflow of agitating in vestibule is impacted and scrubs, cleaning is by the dirt of clean-out opening inner cavity surface or grease or incrustation scale or burr or be stained with sand or residue.
The passive turbulent cleaning technique of dynamic continuous many liquid levels (see accompanying drawing 2) from contact cleaned material lowest surfaces, cause liquid to form with the relative motion of cleaned material surfaces externally and internally the object that fluid scouring reaches cleaning at liquid level to cleaned material being submerged cleaned material in lifting holding process by rotating or overturning or move up and down or move left and right or move forward and backward or carry out swinging (determining according to by the style characteristic of cleaning object and cleaning surface), cleaned material motion track and speed according to by cleaning dirt characteristic test or experience guidance under determine, the rising or falling speed of liquid level passes through to calculate with stop height or level altitude, experience or test are determined.
Automatic hanging assembling device system (see accompanying drawing 3) is moved driving, digital control lifting mechanism, automatic coupling tripping gear and special hanger formed by support post, track girder, numerical control; with common driving, support post requires that the same is current techique with track girder design; it is that motor coded disc counting and optoelectronic switch protection realize that the numerical control of driving is moved; the numerical control of elevating mechanism is also realized by motor coded disc counting and optoelectronic switch protection, and automatic coupling and tripping gear adopt the precession of executing agency and revolve and take off to realize.Automatic hook block is made up of upending frame, four guide posts and movable frame.
Electronic slip cover system (see accompanying drawing 4) does not allow job safety design in steam spill and leakage in cleaning process and production process to seal purge chamber, by cover plate, hold-down mechanism, sprocket wheel electricity driving device, drive fixing chain, sliding rail groove, track returns palace sealing, rail groove backwater hole, hairbrush seals, opening travel switch, shutoff stroke switch, observation window forms, wherein hold-down mechanism design and time palace sealing are key inventive designs, hold-down mechanism be when the slip lid ramp designs be closed to finally by a track end makes cover plate only in the end close just compression hairbrush and slide time loosen the mechanism of hairbrush, returning palace sealing is about slip lid, adopt metal U-shaped to return palace design reach in conjunction with the combining structure that hairbrush seals the design that water shutoff envelope vapour reduces resistance to sliding simultaneously.
Three-dimensional cleaning can adopt pressure 11Mpa, flow 170L/min temperature 80 DEG C of jets, and all 2Mpa solid jets are adopted in water curtain cleaning, forces turbulent flow to adopt pressure 1.0Mpa, the overcritical turbulent flow cleaning of flow 500L/min large discharge.

Claims (5)

1. this is that one heads into convertible dipping turbulent jet parts washer, and by the driving clutch engaging-piece between high-pressure water jet turbulent flow purging system, the passive turbulent purging system of dynamic continuous many liquid levels, automatic hanging assembling device system, purge chamber, electronic slip cover system, rollover stand the same branch of a family body, bottom jet water curtain blows slag and turbulence prediction mechanism, the energy-saving and emission-reduction water treatment circulatory system and control system form.It is characterized in that surface clean adopts the cleaning of high-pressure water jet turbulent flow, the passive turbulent flow cleaning of dynamic continuous many liquid levels, lifting process adopts described automatic hanging assembling device, purge chamber's upper cover sealing adopts metal U-shaped to return palace design and seals in conjunction with hairbrush, rollover stand adopts engaging groove design with the engagement between driving, and water circulation is realized by the energy-saving and emission-reduction water treatment circulatory system.
2. according to claim 1ly head into convertible dipping turbulent jet cleaning machine, it is characterized in that the cleaning of high-pressure water jet turbulent flow and the cleaning of side two dimension high pressure.
3. according to claim 1ly head into convertible dipping turbulent jet cleaning machine, it is characterized in that automatic hanging assembling device has automatic coupling uncoupling rigging.
4. according to claim 1ly head into convertible dipping turbulent jet cleaning machine, it is characterized in that rollover stand is square or wedge shape with the engaging groove between driving.
5. end face jet flow cleaning according to claim 1 is moveable jet flow cleaning.
CN201310308946.XA 2013-07-23 2013-07-23 Jacking turnover type dipping turbulence jet flow part cleaning machine Pending CN104324907A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310308946.XA CN104324907A (en) 2013-07-23 2013-07-23 Jacking turnover type dipping turbulence jet flow part cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310308946.XA CN104324907A (en) 2013-07-23 2013-07-23 Jacking turnover type dipping turbulence jet flow part cleaning machine

Publications (1)

Publication Number Publication Date
CN104324907A true CN104324907A (en) 2015-02-04

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Country Status (1)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108128616A (en) * 2018-01-22 2018-06-08 广安市嘉乐电子科技有限公司 It is a kind of to shake piece machine certainly
CN112642786A (en) * 2020-12-04 2021-04-13 湖南省嘉联安防科技有限公司 Belt cleaning device is used in gear production for security protection equipment
CN115350965A (en) * 2022-08-23 2022-11-18 嵊州陌桑高科股份有限公司 A circle frame cleaning line for batch production sericulture
CN118777217A (en) * 2024-07-11 2024-10-15 南通科技职业学院 A rapid detection method for organophosphorus pesticide residues in vegetables

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5928432A (en) * 1997-09-22 1999-07-27 Lucent Techologies Inc. Method for cleaning electronic components
CN101520113A (en) * 2008-02-28 2009-09-02 方建升 Liquid surface sealing of clip-shaped slot structure
CN201940400U (en) * 2011-01-11 2011-08-24 哈尔滨岛田大鹏工业有限公司 Washing device adopting six-axis mechanical arm for holding workpieces
CN201978907U (en) * 2011-01-24 2011-09-21 哈尔滨岛田大鹏工业有限公司 Turbulent cleaning device
CN202336446U (en) * 2011-12-15 2012-07-18 哈尔滨岛田大鹏工业有限公司 Robot turbulence cleaning device
CN102989716A (en) * 2012-12-13 2013-03-27 无锡市宝禾机械设备有限公司 Liquid downward-jetting ultrasonic cleaning device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5928432A (en) * 1997-09-22 1999-07-27 Lucent Techologies Inc. Method for cleaning electronic components
CN101520113A (en) * 2008-02-28 2009-09-02 方建升 Liquid surface sealing of clip-shaped slot structure
CN201940400U (en) * 2011-01-11 2011-08-24 哈尔滨岛田大鹏工业有限公司 Washing device adopting six-axis mechanical arm for holding workpieces
CN201978907U (en) * 2011-01-24 2011-09-21 哈尔滨岛田大鹏工业有限公司 Turbulent cleaning device
CN202336446U (en) * 2011-12-15 2012-07-18 哈尔滨岛田大鹏工业有限公司 Robot turbulence cleaning device
CN102989716A (en) * 2012-12-13 2013-03-27 无锡市宝禾机械设备有限公司 Liquid downward-jetting ultrasonic cleaning device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108128616A (en) * 2018-01-22 2018-06-08 广安市嘉乐电子科技有限公司 It is a kind of to shake piece machine certainly
CN108128616B (en) * 2018-01-22 2024-02-02 广安市嘉乐电子科技有限公司 Automatic slice shaking machine
CN112642786A (en) * 2020-12-04 2021-04-13 湖南省嘉联安防科技有限公司 Belt cleaning device is used in gear production for security protection equipment
CN115350965A (en) * 2022-08-23 2022-11-18 嵊州陌桑高科股份有限公司 A circle frame cleaning line for batch production sericulture
CN118777217A (en) * 2024-07-11 2024-10-15 南通科技职业学院 A rapid detection method for organophosphorus pesticide residues in vegetables

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C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C41 Transfer of patent application or patent right or utility model
TA01 Transfer of patent application right

Effective date of registration: 20160119

Address after: 102209 Beijing City, Changping District Beiqijia Town, Cao Niancun No. 1

Applicant after: BEIJING ROWSUN TIMES SCIENCE AND TECHNOLOGY DEVELOPMENT CO., LTD.

Address before: 102209 Beijing City, Changping District Beiqijia Town, Cao Niancun No. 1 Beijing rowsun Technology Co. Ltd.

Applicant before: Tan Jianzhong

C02 Deemed withdrawal of patent application after publication (patent law 2001)
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20150204