CN104316273A - Gas cylinder body airtightness detection device - Google Patents
Gas cylinder body airtightness detection device Download PDFInfo
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- CN104316273A CN104316273A CN201410591160.8A CN201410591160A CN104316273A CN 104316273 A CN104316273 A CN 104316273A CN 201410591160 A CN201410591160 A CN 201410591160A CN 104316273 A CN104316273 A CN 104316273A
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- 238000001514 detection method Methods 0.000 title claims description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 3
- 230000035515 penetration Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 12
- 238000012360 testing method Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000003825 pressing Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
本发明涉及一种气瓶筒身气密性检测装置,属于测试装置领域。本发明至少一支气路或水路管道管、底板、压板、喷嘴、顶板,其特征在于,底板上至少开有一个喷嘴安装孔,底板上方设有压板,压板上开有与喷嘴相对应的气瓶压孔,压板通过油缸与顶板连接。将气瓶筒身倒扣在喷嘴上,压板由油缸驱动压紧筒身底部,使筒身被夹紧在喷嘴和压板之间,保证筒身口被密封,水或空气通过喷嘴内孔由泵压入筒身,保持一定压力一段时间,观察筒身底部是否漏气或漏水现象。本发明可直接测量气瓶筒身的气密性,提早检测出漏气的筒身,避免对废品件做后续加工造成浪费,降低成本,提高生产率。本发明所要检测的被测件不限于气瓶筒身这一种产品,类似于气瓶筒身这种结构的产品均可检测。
The invention relates to a device for detecting air tightness of a cylinder body of a gas cylinder, which belongs to the field of testing devices. At least one air or water pipeline pipe, bottom plate, pressure plate, nozzle, and top plate of the present invention are characterized in that there is at least one nozzle installation hole on the bottom plate, a pressure plate is arranged above the bottom plate, and an air hole corresponding to the nozzle is opened on the pressure plate. Bottle pressure hole, the pressure plate is connected with the top plate through the oil cylinder. Buckle the cylinder body upside down on the nozzle, and the pressure plate is driven by the oil cylinder to press the bottom of the cylinder body, so that the cylinder body is clamped between the nozzle and the pressure plate to ensure that the mouth of the cylinder body is sealed, and water or air is pumped through the inner hole of the nozzle. Press into the cylinder body, maintain a certain pressure for a period of time, and observe whether there is air or water leakage at the bottom of the cylinder body. The invention can directly measure the airtightness of the cylinder body of the gas cylinder, detect the leaking cylinder body in advance, avoid the waste caused by the follow-up processing of the waste parts, reduce the cost and improve the productivity. The tested part to be detected by the present invention is not limited to the product of the cylinder body of the gas cylinder, and products with a structure similar to the cylinder body of the gas cylinder can be detected.
Description
技术领域 technical field
本发明涉及一种气瓶筒身气密性检测装置,属于测试装置领域。 The invention relates to a gas cylinder body airtightness detection device, which belongs to the field of testing devices.
背景技术 Background technique
消防瓶是世界各国消防产业中重要的产业之一,也是各国消防事业当中不可缺少的产品之一。对于消防瓶的生产,我国大多数企业的生产工艺都是将气瓶分成三部分:气瓶筒身、上封头、阀座,分别加工后进行焊接组装,完成气瓶生产。对于气瓶的气密性检测,现有装置只能在气瓶完整生产后才可对气瓶进行气密性检测,此时发现有漏气现象则视为废品,但这已经对其中的工序和材料造成了浪费,降低企业的生产效率,增加了生产成本。由于气瓶漏气往往发生在气瓶筒身底部,本发明设计一种在气瓶筒身底部收口后且与上封头焊接之前,只对气瓶筒身进行气密性检测的装置,提前查出废品,避免废品继续加工造成浪费,提高生产率。 Fire bottle is one of the important industries in the fire protection industry in all countries in the world, and it is also one of the indispensable products in the fire protection industry of various countries. For the production of fire bottles, the production process of most enterprises in my country is to divide the gas cylinder into three parts: the cylinder body, the upper head, and the valve seat, which are processed separately and then welded and assembled to complete the production of the gas cylinder. For the air tightness test of gas cylinders, the existing device can only test the air tightness of the gas cylinders after the gas cylinders are completely produced. And materials cause waste, reduce the production efficiency of enterprises, and increase production costs. Since gas cylinder leakage often occurs at the bottom of the gas cylinder body, this invention designs a device that only performs air tightness testing on the gas cylinder body after the bottom of the gas cylinder body is closed and before welding with the upper head. Detect waste products, avoid waste caused by continuous processing of waste products, and improve productivity.
发明内容 Contents of the invention
本发明的目的在于提供一种能够提早检测出气瓶筒身废品件,避免继续对废品件进行加工,节约工序、时间和材料,提高生产率的气瓶筒身气密性检测装置。 The object of the present invention is to provide a gas cylinder body airtightness detection device which can detect the waste parts of the gas cylinder body early, avoid continuing to process the waste parts, save the process, time and materials, and improve the productivity.
本发明所解决的技术问题采用的技术方案: The technical scheme that the technical problem that the present invention solves adopts:
本发明包括:至少一支气路或水路管道管、底板、压板、喷嘴、顶板,其特征在于,底板上至少开有一个喷嘴安装孔,底板上方设有压板,压板上开有与喷嘴相对应的气瓶压孔,压板通过油缸与顶板连接。 The invention comprises: at least one air or water pipeline, a bottom plate, a pressure plate, a nozzle, and a top plate. The pressure hole of the gas cylinder, the pressure plate is connected with the top plate through the oil cylinder.
进一步:底板和顶板之间设有滑杆,压板上开有滑杆穿入孔,压板能够在滑杆上自由滑动。 Further: a slide bar is provided between the bottom plate and the top plate, a slide bar penetration hole is opened on the pressing plate, and the pressing plate can slide freely on the sliding bar.
进一步:油缸固定在顶板中部,顶板通过立柱与底板固定连接。 Further: the oil cylinder is fixed in the middle of the top plate, and the top plate is fixedly connected with the bottom plate through the column.
进一步:气瓶压孔的内表面为与气瓶底部相吻合的曲面。 Further: the inner surface of the pressure hole of the gas cylinder is a curved surface matching the bottom of the gas cylinder.
进一步:喷嘴为筒式结构,喷嘴外表面固连有卡环。 Further: The nozzle is a cylindrical structure, and a snap ring is fixedly connected to the outer surface of the nozzle.
本发明的有益效果是:将气瓶筒身倒扣在喷嘴上,压板由油缸驱动压紧气瓶筒身底部,使气瓶筒身被夹紧在喷嘴和压板之间,保证气瓶筒身口被密封,水或空气通过喷嘴内孔由泵压入气瓶筒身,保持一定压力一段时间,观察气瓶筒身底部是否漏气或漏水现象。 The beneficial effects of the present invention are: the cylinder body of the gas cylinder is buckled upside down on the nozzle, and the pressure plate is driven by the oil cylinder to press the bottom of the cylinder body of the gas cylinder, so that the cylinder body of the gas cylinder is clamped between the nozzle and the pressure plate, ensuring that the cylinder body of the gas cylinder is The mouth is sealed, water or air is pressed into the cylinder body by the pump through the inner hole of the nozzle, maintain a certain pressure for a period of time, and observe whether there is air leakage or water leakage at the bottom of the cylinder body.
本发明可直接测量气瓶筒身的气密性,提早检测出漏气的气瓶筒身,避免对废品件做后续加工造成浪费,降低成本,提高生产率。 The invention can directly measure the airtightness of the cylinder body of the gas cylinder, detect the gas cylinder cylinder body leaking in advance, avoid the waste caused by subsequent processing of waste parts, reduce the cost and improve the productivity.
本发明置所要检测的被测件不限于气瓶筒身这一种产品,类似于气瓶筒身这种结构的产品均可检测。 The test piece to be detected by the present invention is not limited to the product of the cylinder body of the gas cylinder, and products with a structure similar to the cylinder body of the gas cylinder can be detected.
附图说明 Description of drawings
下面结合附图对本发明进一步说明: The present invention is further described below in conjunction with accompanying drawing:
图1为本发明结构示意图; Fig. 1 is a structural representation of the present invention;
图2为图1的轴侧图; Fig. 2 is an axonometric view of Fig. 1;
图3为底板结构示意图; Fig. 3 is a schematic diagram of the base plate structure;
图4为压板结构示意图; Fig. 4 is the schematic diagram of pressing plate structure;
图5为喷嘴结构示意图; Fig. 5 is a schematic diagram of the nozzle structure;
图6是本发明工作流程图; Fig. 6 is a work flowchart of the present invention;
图7是本发明未施压时的提升状态图; Fig. 7 is a lifting state diagram when no pressure is applied in the present invention;
图8为本发明施压过程中的加压状态图; Fig. 8 is a pressurized state diagram during the pressurization process of the present invention;
图中,1滑杆,2压板,3顶板,4油缸,5螺母,6立柱,7弯管,8水箱,9喷嘴,10油缸活塞销,11底板,12锁紧螺圈,13分流阀,14分流管,15螺钉,16油缸缸销,17喷嘴安装孔,18气瓶压孔,19滑杆穿入孔,20卡环,21气瓶筒身。 In the figure, 1 slide rod, 2 pressure plate, 3 top plate, 4 oil cylinder, 5 nut, 6 column, 7 elbow, 8 water tank, 9 nozzle, 10 oil cylinder piston pin, 11 bottom plate, 12 locking coil, 13 diverter valve, 14 shunt pipe, 15 screw, 16 cylinder pin, 17 nozzle installation hole, 18 gas cylinder pressure hole, 19 sliding rod penetration hole, 20 snap ring, 21 cylinder body.
具体实施方式 Detailed ways
实施例1Example 1
见图1-6,本发明由水路管道管、底板11、喷嘴9、压板2、顶板3组成,底板11上开有四个喷嘴安装孔17,喷嘴安装孔17上装有喷嘴9,底板11上方设有压板2,压板2上开有与喷嘴9相对应的气瓶压孔18和与滑杆1相对应的滑杆穿入孔19,压板2上方设有顶板3,顶板3通过四根立柱6用螺母5固连在水箱8或底板11上,顶板3中部固定安装有油缸4,油缸4与压板2连接,底板11和顶板3之间设有滑杆1,压板2在油缸4带动下能够沿滑杆1上下移动,水压通过水路管道管与水源连接。 See Fig. 1-6, the present invention is made up of water pipe, bottom plate 11, nozzle 9, pressure plate 2, top plate 3, four nozzle mounting holes 17 are opened on the bottom plate 11, and nozzle 9 is housed on the nozzle mounting hole 17, above the bottom plate 11 A pressure plate 2 is provided, and a cylinder pressure hole 18 corresponding to the nozzle 9 and a slide rod penetration hole 19 corresponding to the slide rod 1 are opened on the pressure plate 2. A top plate 3 is arranged above the pressure plate 2, and the top plate 3 passes through four uprights. 6. Connect the water tank 8 or the bottom plate 11 with the nut 5. The middle part of the top plate 3 is fixed with the oil cylinder 4. The oil cylinder 4 is connected with the pressure plate 2. There is a slide bar 1 between the bottom plate 11 and the top plate 3. The pressure plate 2 is driven by the oil cylinder 4. It can move up and down along the slide bar 1, and the water pressure is connected with the water source through the water pipeline.
所述水路管道管由分流管14、分流阀13和弯管7组成。所述底板11由螺钉15固定在水箱8顶部。所述喷嘴9为筒式结构,喷嘴9外表面固连有卡环20,由锁紧螺圈12固定在底板11上。所述气瓶压孔18的内表面为与气瓶底部相吻合的曲面。所述油缸4用油缸缸销16和油缸活塞销10安装固定在顶板3和压板2上,以保证油缸4对压板2均匀施压。 The water pipeline is composed of a shunt pipe 14 , a shunt valve 13 and an elbow 7 . The bottom plate 11 is fixed on the top of the water tank 8 by screws 15 . The nozzle 9 has a cylindrical structure, and the outer surface of the nozzle 9 is fixedly connected with a snap ring 20 , which is fixed on the bottom plate 11 by a locking coil 12 . The inner surface of the pressure hole 18 of the gas cylinder is a curved surface matching the bottom of the gas cylinder. The oil cylinder 4 is installed and fixed on the top plate 3 and the pressing plate 2 with the oil cylinder pin 16 and the oil cylinder piston pin 10, so as to ensure that the oil cylinder 4 applies pressure evenly to the pressing plate 2.
详细检测工作过程 Detailed inspection work process
设备使用时将气瓶筒身21倒扣安置在喷嘴9上,然后控制油路使油缸4通过压板2对气瓶筒身21底部施压,为了使压板2能够保持水平升降,通过滑杆1控制压板2运动方向,使压板2上的气瓶压孔18与气瓶筒身21的底部紧密接触,同时控制水路通过水路管道管和喷嘴9对气瓶筒身21内部进行加压充水,达到预定的水压后停止注水,并观察气瓶筒身21的底部中央是否有漏水或冒泡的现象,以此来判断气瓶筒身21底部的密封性能,检测完成后对气瓶筒身21减压放水,提升压板2,取出气瓶筒身21,检测完毕。 When the equipment is in use, place the cylinder body 21 upside down on the nozzle 9, and then control the oil circuit so that the oil cylinder 4 exerts pressure on the bottom of the cylinder body 21 through the pressure plate 2. Control the movement direction of the pressure plate 2 so that the cylinder pressure hole 18 on the pressure plate 2 is in close contact with the bottom of the cylinder body 21, and at the same time control the water channel to pressurize and fill the inside of the cylinder body 21 through the water pipe and nozzle 9, Stop water injection after reaching the predetermined water pressure, and observe whether there is water leakage or bubbling in the center of the bottom of the gas cylinder body 21, so as to judge the sealing performance of the bottom of the gas cylinder body 21, and check the gas cylinder body after the inspection is completed. 21 depressurize and release water, lift the pressing plate 2, take out the cylinder body 21 of the gas cylinder, and the detection is completed.
图7是本发明未施压时的提升状态图。在此状态下,取出上一次检测完成的气瓶筒身21,安置将要检测的下一个气瓶筒身21。 Fig. 7 is a lifting state diagram of the present invention when no pressure is applied. In this state, the cylinder body 21 of the gas cylinder that has been detected last time is taken out, and the next gas cylinder body 21 to be detected is placed.
图8为本发明施压过程中的加压状态图。在此状态下,压板2给气瓶筒身21施加一定的工作压力,同时,控制水路通过喷嘴9向气瓶筒身21加压充水,保持一定时间。 Fig. 8 is a diagram of the pressurization state during the pressurization process of the present invention. In this state, the pressure plate 2 applies a certain working pressure to the gas cylinder body 21, and at the same time, the control water channel pressurizes and fills the gas cylinder body 21 through the nozzle 9 for a certain period of time.
实施例2Example 2
本实施例中用空气代替实施例1中的水充入气瓶筒身21,检测其气密性,检测装置结构和工作过程与实例1中所述相同。 In this embodiment, air is used instead of water in Embodiment 1 to fill the cylinder body 21 of the gas cylinder, and its airtightness is tested. The structure and working process of the detection device are the same as those described in Example 1.
本发明的优点在于气瓶只有筒身结构时就可以检测其气密性,提早检测出漏气的气瓶筒身,避免对废品件做后续加工造成浪费,降低成本,提高生产率。而且可以检测不同口径的气瓶筒身和类似于气瓶筒身结构的气密性产品,只需更换对应的压板和喷嘴模块即可。 The invention has the advantages that the airtightness of the gas cylinder can be detected when the gas cylinder has only the body structure, and the leaking gas cylinder body can be detected in advance, so as to avoid the waste caused by subsequent processing of waste parts, reduce the cost and improve the productivity. Moreover, it can detect gas cylinder barrels of different calibers and airtight products similar to the structure of the gas cylinder barrel, and only need to replace the corresponding pressure plate and nozzle module.
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CN108731887A (en) * | 2017-04-21 | 2018-11-02 | 上海电巴新能源科技有限公司 | The hermetization testing method of package seal checker and battery pack |
CN112781800A (en) * | 2019-11-07 | 2021-05-11 | 余姚市超成机械制造有限公司 | Gas cylinder bottom gas tightness leak hunting equipment |
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CN106468614A (en) * | 2016-09-21 | 2017-03-01 | 合肥皓东精密工业有限公司 | A kind of oxygen separator cylinder air seal test frock processed |
CN108731887A (en) * | 2017-04-21 | 2018-11-02 | 上海电巴新能源科技有限公司 | The hermetization testing method of package seal checker and battery pack |
CN112781800A (en) * | 2019-11-07 | 2021-05-11 | 余姚市超成机械制造有限公司 | Gas cylinder bottom gas tightness leak hunting equipment |
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