CN104312911B - Agitating device for dry-type anaerobic fermentation - Google Patents

Agitating device for dry-type anaerobic fermentation Download PDF

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Publication number
CN104312911B
CN104312911B CN201410649573.7A CN201410649573A CN104312911B CN 104312911 B CN104312911 B CN 104312911B CN 201410649573 A CN201410649573 A CN 201410649573A CN 104312911 B CN104312911 B CN 104312911B
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shaft
agitating device
shaped blade
dry
anaerobic fermentation
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CN104312911A (en
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胡芳
郭非凡
李彩斌
田锁霞
张琴
陈小华
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BEIJING ZHONGCHI GREEN ENERGY ENVIRONMENTAL TECHNOLOGY Co Ltd
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BEIJING ZHONGCHI GREEN ENERGY ENVIRONMENTAL TECHNOLOGY Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/04Bioreactors or fermenters specially adapted for specific uses for producing gas, e.g. biogas
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/36Means for collection or storage of gas; Gas holders
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Bioinformatics & Cheminformatics (AREA)
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  • Genetics & Genomics (AREA)
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  • Oil, Petroleum & Natural Gas (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention discloses a kind of agitating device for dry-type anaerobic fermentation, belong to field of environment protection equipment.This device includes: shaft, and its two ends are arranged in reaction tank by bearing assembly;Driving device, is connected with described shaft, drives described shaft to rotate;Some T-shaped blades, each T-shaped blade along described shaft axial with fixed angle fixed and arranged in the shape of a spiral on described shaft.Axial with the some T-shaped blades of fixed angle fixed and arranged in the shape of a spiral by shaft of this agitating device so that this agitating device can improve material stirring mixed effect on axially and radially, and is easy to the discharging of material.This agitating device simple in construction, it is simple to manufacture and safeguard, overhaul.

Description

Agitating device for dry-type anaerobic fermentation
Technical field
The present invention relates to field of environment protection equipment, particularly relate to a kind of agitating device for dry-type anaerobic fermentation.
Background technology
For the outer organic waste treatment disposing technique of Present Domestic, anaerobic fermentation is a kind of ideal technique, and dry-type anaerobic fermentation has the advantages such as high organic loading, Low investment, low energy consumption due to it, is at home and abroad rapidly developed in recent years.Pass in and out mode according to material to divide, dry-type anaerobic fermentation has continuously and two kinds of process forms of batch-type, and the reactor of batch-type technique is many based on garage type, more than 25% and material particles particle size distribution range is relatively big and the good organic waste of permeability to be primarily used for solid content, continuous processing is mainly used in solid content 15%~25%, the organic waste that material is poor compared with thickness and permeability.For continuous dry fermentation technique, the form of reactor has vertical and horizontal two kinds.It is known that, in anaerobic reactor, whether material mass transfer is uniformly one of vital factor being related to whole system operational effect, and vertical reactor difficulty in realizing material Homogenization is relatively big, thus be accordingly used in the reactor of continuous dry-type anaerobic fermentation many based on horizontal.At present, in horizontal type dry anaerobic fermentation reactor, material stirring is generally adopted pneumatic stirring and mechanical agitation, and pneumatic stirring is to be blown in reactor with impulse form by the biogas of system generation again after pressurization, the stirring to material and mixing is completed by compressing the gas shock power of gas, not only energy consumption is high, and as easy as rolling off a log in reactor produce scum silica frost, cause that biogas is given vent to anger not smooth, additionally due to air-blowing is intermittent duty, air inlet easily blocks, cause that system cannot be properly functioning, what therefore this alr mode adopted in Practical Project is less, the overwhelming majority is based on mechanical agitation, helical-ribbon type and the equidistant helical row of many blades it mostly is for the churned mechanically blade that dry type anaerobic reactor is common, and helical-ribbon type blade not only difficulty of processing is big, cost of manufacture is higher, and by the restriction of material self, agitator is not used in larger engineering, and there is the drawbacks such as axial stirring and mixing effect is undesirable and poor with Anaerobe course of reaction matching in the agitator of many equidistant helical row of blade, make organic matter digestion degradation rate relatively low.
Summary of the invention
Based on the problem existing for above-mentioned prior art, the present invention provides a kind of and can guarantee that material mixing and stirring degree axially and radially, and conveniently manufactures and be easy to the agitating device for dry-type anaerobic fermentation of Operation and Maintenance.
For solving above-mentioned technical problem, the present invention provides a kind of agitating device for dry-type anaerobic fermentation, including:
Shaft, its two ends are arranged in reactor by bearing assembly;
Driving device, is connected with described shaft, drives described shaft to rotate;
Some T-shaped blades, each T-shaped blade along described shaft axial with fixed angle fixed and arranged in the shape of a spiral on described shaft.
What the invention have the benefit that by shaft is axial with the some T-shaped blades of fixed angle fixed and arranged in the shape of a spiral so that material the axial plug-flow of this agitating device and radially under stirring action on improve stirring and mixing effect, and be easy to the discharging of material.This agitating device simple in construction, it is simple to manufacture and safeguard, overhaul.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of the embodiment of the present invention, below the accompanying drawing used required during embodiment is described is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawings according to these accompanying drawings.
The agitating device schematic diagram that Fig. 1 provides for the embodiment of the present invention;
Fig. 2 is that the A-A of Fig. 1 is to generalized section;
Fig. 3 is the side view of Fig. 1.
Detailed description of the invention
Below the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Based on embodiments of the invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into protection scope of the present invention.
Fig. 1 show a kind of agitating device for dry-type anaerobic fermentation that the embodiment of the present invention provides, and is that a kind of mixed material uniformity is high, and is easy to the agitating device manufacturing, safeguarding, this agitating device includes:
Shaft, its two ends are arranged in reactor cell by bearing assembly, specifically may be provided on reactor pool wall, wherein, bearing assembly can be made up of bearing block, support and sealing device, specific, and shaft two ends are provided with bearing, first passing through bearing block and be fixed on support by shaft, shaft is fixed on the pool wall of reactor and completes the fixing of shaft by the connection again through support with the built-in fitting being embedded on reactor pool wall;
Driving device, is connected with shaft, drives shaft to rotate;Preferably, the rotating speed that driving device driving shaft rotates is: 0.5-20r/min rotating speed, driving device is generally adopted motor.
Some T-shaped blades, each T-shaped blade along the axis direction of shaft with fixed angle fixed and arranged in the shape of a spiral on shaft.Preferably, each T-shaped blade slurry bar is all fixedly installed on shaft along the direction vertical with the axis of shaft, and the blade body of each T-shaped blade upper end is all maintained in same plane with slurry bar angle at 45 ° the axis with shaft.
In above-mentioned agitating device, the structure of each T-shaped blade is: loom and paddle body;Wherein, blade body is laterally fixedly installed on the end of loom, forms T-shaped blade with loom.Preferably, each T-shaped blade is and adopts stainless steel material or carbon steel material to strengthen the T-shaped blade that anticorrosion is made.The corrosion resistance of T-shaped blade can be improved, in order to improve the corrosion resistance of device, further: shaft and blade and the device directly contacted with material all can adopt stainless steel material or carbon steel material to strengthen anticorrosion.
For improving heat transfer effect, above-mentioned each T-shaped blade all can adopt channel-section steel, square steel, I-steel and angle steel to make, so can increase the heat exchange area of blade and material, improve exchange rate, in addition, owing to shaft and blade are stored in dynamic rotary always, material is not easy bonding or is attached to above, and therefore this mode of heating will not reduce heat exchanger effectiveness as the increase along with the time of operation of the coil heat exchange mode.
In above-mentioned agitating device, each T-shaped blade includes along the axial of shaft with fixed angle fixed and arranged in the shape of a spiral on shaft: be in the spacing that being smaller than between the T-shaped blade on the shaft of reactor feed end side is between the T-shaped blade on the shaft of reactor discharge end side.Specific, be the spacing (being generally the 1/3 of blade total length) being between the T-shaped blade that reactor feed end side accounts on the shaft of shaft total length 1/3rd less than be in reactor discharge end side residue length (remaining 2/3rds length) shaft on T-shaped blade between spacing (being generally the 1/2 of blade total length).
Helical form is set and arranges that T-shaped blade can improve material mixing and stirring degree axially and radially, so material can also be produced plug-flow effect, it is possible to achieve the movement to material simultaneously.Particularly make to be in being smaller than between the T-shaped blade that reactor feed end side accounts on the shaft of shaft total length 1/3rd be in reactor discharge end side residue length (remaining 2/3rds length) shaft on T-shaped blade between this setup (namely T-shaped blade is arranged along the axial density degree subregion of shaft) of spacing, make in whipping process, drive under the effect of T-shaped blade at shaft, material is moved toward discharging one end from reactor feed one end, realize first in first out, avoid short stream, help discharging, reduce the discharging power consumption of drawing mechanism.The mode that additionally this T-shaped blade is arranged along the axial density degree subregion of shaft, it is possible to make stirring intensity and Anaerobe course of reaction demand match, it may be achieved according to the mixing of materials state that the demand of reaction is suitable for.
Preferably, the shaft in above-mentioned agitating device is hollow structure, and hollow tube can be adopted to make, and its two ends are connected with hot-water circulation pipe.The connected each T-shaped blade of such shaft defines heater, for improving heat transfer effect, preferably, above-mentioned each T-shaped blade all can adopt channel-section steel, square steel, I-steel and angle steel to make, and so can increase the heat exchange area of blade and material, improves exchange rate, in addition, owing to shaft and blade are stored in dynamic rotary always, material is not easy bonding or is attached to above, and therefore this mode of heating will not reduce heat exchanger effectiveness as the increase along with the time of operation of the coil heat exchange mode.This to the heating function of material, change the mode of heating of material in reactor and simplify system composition simultaneously.
During the work of above-mentioned agitating device, under the driving of driving device, shaft rotates with 0.5-20r/min rotating speed, by the stirring of blade radial direction and axial plug-flow, by uniform for mixing of materials simultaneously to discharging opening propelling.Shaft and each T-shaped blade thereon form heating system simultaneously, and the hot water in shaft is by, in shaft process, passing to material by heat by axle and T-shaped blade, the temperature of material is maintained at the temperature range needed for anaerobic reaction.
Below in conjunction with specific embodiment, the agitating device of the present invention is described further.
With reference to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 is the overall structure schematic diagram of agitating device of the present invention, and Fig. 2 is the A-A sectional view of Fig. 1, Fig. 3 is the side view of Fig. 1.
The present embodiment as it is shown in figure 1, first specification according to reactor 3, makes the shaft 2 of agitating device for the agitating device structure of dry-type anaerobic fermentation with hollow tube;Described shaft 2 two ends are provided with bearing, first pass through bearing block and are fixed on support 5 by shaft 2, and shaft 2 is fixed on the pool wall of reactor 3 and completes the fixing of shaft 2 by the connection again through support 5 with the built-in fitting being embedded on reactor 3 pool wall;Sealed by sealing device 4 between shaft 2 and reactor 3 pool wall;The described T-shaped blade 6 (being made up of loom 61 and blade body 62) made is welded on shaft 2 being perpendicular to axis direction, and blade 6 arranges in the shape of a spiral with fixed angle in the axial direction, in addition, in the side near reactor 3 feed end, shaft 2 overall length 1/3 section, blade 6 arranges with same spacing and spacing is less, near discharge end side, shaft 2 overall length 2/3 section, blade 6 arranges with same spacing and spacing is bigger;By flange, shaft 2 and shaft driving device 1 are attached outside reactor 3 feed end;2 liang of ends of shaft are connected with hot-water circulation pipe by sealing bearing 7.Need to carry out sealing detection and stand-alone debugging after whole device machines.
While material C1 enters reactor 3, start mixer drive 1, under the driving of driving device 1, shaft 2 drives blade 6 to rotate with 0.5-20r/min rotating speed, under the stirring and axial plug-flow effect of blade 6 radial direction, advance while material C1 mix homogeneously to the discharging opening of reactor 3.While stirring material, hot water B1 is at shaft 2 internal circulation flow, and exit is cold water B2, carries out heat exchange with crossing shaft 2 and blade 6 with material, completes the heating to material, thus temperature being maintained in the scope of applicable anaerobic digestion reaction.Due to first 1/3 section at shaft 2, blade 6 is arranged closeer, and when material enters into reactor 3 feed side 1/3 section, stirring intensity is relatively large, the quick Hybrid Heating of material and inoculation, is in the hydrolysis acidification stage;Further, material C1 slowly advances to discharge end, when entering into reactor 3 exit side 2/3 section, is in the methane phase stage, and stirring intensity is relatively small, and fermentation is fully, it is achieved high yield gas rate.The material completing sweat answers the opposite side of device 3 to discharge from anti-startup.
The agitating device of the embodiment of the present invention, by adopting T-shaped blade axially putting in the shape of a spiral along shaft, not only mixing evenness is high, and by adopting the subregion density of hollow shaft and each T-shaped blade to arrange, this agitating device is made also to have heating and better plug-flow function, dry-type anaerobic fermentation can well be applicable to, this agitating device not only overcomes the deficiency of existing agitator, improve material mix and blend effect axially and radially, but also add the plug-flow to material and heating function, reduce discharging equipment or the device load of reactor on the one hand, stirring intensity is made to have carried out effectively mating with anaerobic digestion bioprocesses, improve digestive efficiency and factor of created gase, change the mode of heating of material in reactor on the other hand, improve the heat exchanger effectiveness of system, save the setting of heating coil.Not only make system simplify and be easy to Operation and Maintenance, and reduce system energy consumption.
The above; being only the present invention preferably detailed description of the invention, but protection scope of the present invention is not limited thereto, any those familiar with the art is in the technical scope of present disclosure; the change that can readily occur in or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain of claims.

Claims (5)

1. the agitating device for dry-type anaerobic fermentation, it is characterised in that including:
Shaft, its two ends are arranged in reaction tank by bearing assembly;
Driving device, is connected with described shaft, drives described shaft to rotate;
Some T-shaped blades, each T-shaped blade along the axis direction of described shaft with fixed angle fixed and arranged in the shape of a spiral on described shaft, the structure of described each T-shaped blade is: loom and paddle body;Wherein, described blade body is laterally fixedly installed on the end of described loom, becomes T-shaped blade with described loom dihedral at 45 °;Wherein, be in being smaller than between the T-shaped blade that reactor feed end side accounts on the shaft of shaft total length 1/3rd be in reactor discharge end side residue length shaft on T-shaped blade between spacing.
2. the agitating device for dry-type anaerobic fermentation according to claim 1, it is characterised in that described each T-shaped blade is and adopts stainless steel material or strengthen the T-shaped blade that antiseptical carbon steel material is made.
3. the agitating device for dry-type anaerobic fermentation according to claim 1 and 2, it is characterised in that described shaft is hollow structure, and its two ends are connected with hot-water circulation pipe.
4. the agitating device for dry-type anaerobic fermentation according to claim 1, it is characterised in that the blade body of described each T-shaped blade upper end is all maintained in a plane with the axis of described shaft.
5. the agitating device for dry-type anaerobic fermentation according to claim 1, it is characterised in that the rotating speed that the described driving device described shaft of driving rotates is: 0.5-20r/min rotating speed.
CN201410649573.7A 2014-11-14 2014-11-14 Agitating device for dry-type anaerobic fermentation Active CN104312911B (en)

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CN105062871B (en) * 2015-08-20 2018-05-22 北京中持绿色能源环境技术有限公司 A kind of heating system for dry-type anaerobic fermentation
CN106810309B (en) * 2016-12-28 2020-04-28 重庆市益丰生物肥有限公司 Bio-fertilizer fermentation tonifying qi infusion agitating unit
CN108823066A (en) * 2018-07-09 2018-11-16 北京高能时代环境技术股份有限公司 Reactor agitating device and tunnel-kiln type anaerobic reactor
CN109337802A (en) * 2018-12-10 2019-02-15 青岛合能环境技术有限公司 A kind of Horizontal type stirring device suitable for stalk fermentation
CN110066722A (en) * 2019-04-12 2019-07-30 杭州能源环境工程有限公司 A kind of multifunctional stirring device suitable for dry type anaerobic fermentation system
CN110479133A (en) * 2019-05-05 2019-11-22 天津科技大学 A kind of spiralling arrangement mode of blade
CN110437985A (en) * 2019-07-17 2019-11-12 光大环保技术研究院(南京)有限公司 A kind of dry type anaerobic reactor
CN111908625A (en) * 2020-07-09 2020-11-10 济南大学 High-efficiency self-crystallization water softening device and process
CN111773947A (en) * 2020-07-16 2020-10-16 陕西宏达实业有限公司 A connection structure of U-shaped groove and agitator and installation method of agitator shaft
CN112473583B (en) * 2020-10-27 2025-03-14 光大环境科技(中国)有限公司 A stirring blade and a stirring device
CN113462535B (en) * 2021-05-17 2022-11-29 建湖悦翔通用设备有限公司 Aerobic high-temperature fermentation tank for solid organic matters
CN113414225B (en) * 2021-06-30 2022-09-30 重庆市环卫集团有限公司 Dry anaerobic digestion and tank bottom desanding system
CN113444634A (en) * 2021-07-28 2021-09-28 湖北新力大风车现代农业科技有限责任公司 Hotpot seasoning fermentation device and method
CN116983854A (en) * 2023-09-08 2023-11-03 山东建筑大学 A variable pitch and variable installation angle stirring shaft

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