CN104310167B - High voltage power transmission pylon climbing device - Google Patents

High voltage power transmission pylon climbing device Download PDF

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Publication number
CN104310167B
CN104310167B CN201410545610.XA CN201410545610A CN104310167B CN 104310167 B CN104310167 B CN 104310167B CN 201410545610 A CN201410545610 A CN 201410545610A CN 104310167 B CN104310167 B CN 104310167B
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permanent magnet
magnet motor
controller
load
bearing platform
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CN104310167A (en
Inventor
张慧明
黄耀雄
姚劲松
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Yangquan Power Supply Co of State Grid Shanxi Electric Power Co Ltd
State Grid Corp of China SGCC
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Yangquan Power Supply Co of State Grid Shanxi Electric Power Co Ltd
State Grid Corp of China SGCC
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B9/00Kinds or types of lifts in, or associated with, buildings or other structures
    • B66B9/06Kinds or types of lifts in, or associated with, buildings or other structures inclined, e.g. serving blast furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B11/00Main component parts of lifts in, or associated with, buildings or other structures
    • B66B11/04Driving gear ; Details thereof, e.g. seals
    • B66B11/043Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation
    • B66B11/0461Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation with rack and pinion gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B9/00Kinds or types of lifts in, or associated with, buildings or other structures
    • B66B9/02Kinds or types of lifts in, or associated with, buildings or other structures actuated mechanically otherwise than by rope or cable
    • B66B9/022Kinds or types of lifts in, or associated with, buildings or other structures actuated mechanically otherwise than by rope or cable by rack and pinion drives
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/02Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for overhead lines or cables
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B50/00Energy efficient technologies in elevators, escalators and moving walkways, e.g. energy saving or recuperation technologies

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Civil Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)

Abstract

本发明涉及电力施工辅助工具,具体为高压输电塔架爬升装置,解决现有爬梯消耗体能大,工作效率低,负重攀爬存在安全隐患的问题。技术方案如下:包括支架、车身、控制器;支架为两三角形框架,两框架之间连有加强肋;支架的斜边有齿条;车身包括车架、齿轮、主动轴、从动轴、永磁电机、蓄电池;车架包括底板和承重平台;底板底面支撑有主动轴和从动轴,轴两端固定齿轮;永磁电机驱动主动轴旋转;齿轮与齿条相啮合;承重平台与水平面平行,承重平台上设有控制器,控制器包括永磁电机控制模块,控制器分别与永磁电机和蓄电池连接。其优点是1、无需垂直攀爬,节约体能;2、负重攀爬作业时,大大提升安全性;3、工作效率高。

The invention relates to an auxiliary tool for electric power construction, in particular to a climbing device for a high-voltage transmission tower, which solves the problems of high physical energy consumption, low work efficiency, and potential safety hazards in the existing climbing ladder. The technical scheme is as follows: including a bracket, a vehicle body, and a controller; the bracket is two triangular frames, and reinforcing ribs are connected between the two frames; Magneto, battery; frame includes base plate and load-bearing platform; the bottom surface of the base plate is supported by a driving shaft and a driven shaft, and gears are fixed at both ends of the shaft; the permanent magnet motor drives the driving shaft to rotate; the gear and the rack are meshed; the load-bearing platform is parallel to the horizontal plane , the load-bearing platform is provided with a controller, the controller includes a permanent magnet motor control module, and the controller is respectively connected with the permanent magnet motor and the storage battery. Its advantages are 1. No need for vertical climbing, which saves physical energy; 2. When climbing with a load, the safety is greatly improved; 3. High work efficiency.

Description

高压输电塔架爬升装置High voltage transmission tower climbing device

技术领域 technical field

本发明涉及电力施工辅助工具,具体为高压输电塔架爬升装置。 The invention relates to an auxiliary tool for electric power construction, in particular to a climbing device for a high-voltage transmission tower.

背景技术 Background technique

经济的快速发展对电力的需求日益增加,供电公司建造大量的杆塔来保证电力输送。为了防止非工作人员随意攀登,杆塔在2.5米以下没有设置爬梯,但在线路维护检测时也给工作人员带来极大的不便。目前电力工人需要借助爬梯频繁攀登输电杆塔,这种攀登方式消耗体能大,费时且工作效率低,在电力工作人员携带工具攀爬时,极易出现体力不支,引发生产安全事故。因此,设计一种高压输电塔架爬升装置是十分有必要的。 The rapid economic development has an increasing demand for electricity, and the power supply company has built a large number of towers to ensure power transmission. In order to prevent non-workers from climbing at will, the tower is not equipped with ladders below 2.5 meters, but it also brings great inconvenience to the staff during line maintenance and testing. At present, electric workers need to use ladders to frequently climb transmission towers. This climbing method consumes a lot of energy, is time-consuming and has low work efficiency. When electric workers climb with tools, they are prone to physical exhaustion and cause production safety accidents. Therefore, it is very necessary to design a climbing device for a high-voltage transmission tower.

发明内容 Contents of the invention

本发明解决现有爬梯消耗体能大,工作效率低,负重攀爬存在安全隐患的问题,提供一种高压输电塔架爬升装置。 The invention solves the problems of high physical energy consumption, low work efficiency and potential safety hazards in climbing with a load in the existing climbing ladder, and provides a climbing device for a high-voltage transmission tower.

本发明是采用如下技术方案实现的:高压输电塔架爬升装置,包括支架、车身、控制器;所述支架为方钢通过螺栓螺母连接成的两个相同的直角三角形框架,两三角形框架的顶点之间通过螺栓螺母连接有加强肋;所述支架的斜边的顶面固定有齿条;所述车身包括车架、齿轮、主动轴、从动轴、永磁电机、蓄电池;所述车架包括底板和承重平台;所述底板的底面支撑有相互平行的主动轴和从动轴,主动轴和从动轴两端头固定有齿轮;永磁电机和蓄电池固定于底板的底面,所述蓄电池与永磁电机连接,所述永磁电机驱动主动轴旋转;所述齿轮与支架上的齿条相啮合;所述承重平台与底板固定连接,且承重平台与水平面平行,承重平台上设有控制器,所述控制器包括永磁电机控制模块,控制器分别与永磁电机和蓄电池连接。支架通过螺栓螺母连接,可按需组装拆卸,便于运输和存放。永磁电机为各个用电器提供电能,其体积小,质量轻,损耗小,运行可靠,效率高。永磁电机如何驱动主动轴旋转为本领域技术人员公知的技术手段,如齿轮驱动、皮带驱动等。控制器的永磁电机控制模块可控制永磁电机的启动与停止,永磁电机驱动主动轴带动齿轮沿齿条旋转,带动车身沿支架的斜边攀升或下降。 The present invention is realized by adopting the following technical solutions: a climbing device for a high-voltage power transmission tower, including a bracket, a vehicle body, and a controller; There are reinforcing ribs connected by bolts and nuts; racks are fixed on the top surface of the hypotenuse of the bracket; the vehicle body includes a vehicle frame, a gear, a driving shaft, a driven shaft, a permanent magnet motor, and a storage battery; the vehicle frame It includes a bottom plate and a load-bearing platform; the bottom surface of the bottom plate supports a driving shaft and a driven shaft parallel to each other, and gears are fixed at both ends of the driving shaft and the driven shaft; a permanent magnet motor and a battery are fixed on the bottom surface of the bottom plate, and the battery It is connected with the permanent magnet motor, and the permanent magnet motor drives the driving shaft to rotate; the gear meshes with the rack on the bracket; the load-bearing platform is fixedly connected with the bottom plate, and the load-bearing platform is parallel to the horizontal plane, and the load-bearing platform is equipped with a control The controller includes a permanent magnet motor control module, and the controller is respectively connected with the permanent magnet motor and the storage battery. The bracket is connected by bolts and nuts, and can be assembled and disassembled as required, which is convenient for transportation and storage. The permanent magnet motor provides electric energy for various electrical appliances. It is small in size, light in weight, low in loss, reliable in operation and high in efficiency. How the permanent magnet motor drives the drive shaft to rotate is a technical means known to those skilled in the art, such as gear drive, belt drive and the like. The permanent magnet motor control module of the controller can control the start and stop of the permanent magnet motor. The permanent magnet motor drives the driving shaft to drive the gear to rotate along the rack, and drives the vehicle body to climb or descend along the slope of the bracket.

本发明与现有爬梯相比,其优点是:1、无需垂直攀爬,节约体能;2、负重攀爬作业时,大大提升安全性;3、工作效率高。 Compared with the existing climbing ladder, the present invention has the following advantages: 1. It does not need to climb vertically and saves physical energy; 2. When climbing with a load, the safety is greatly improved; 3. The working efficiency is high.

附图说明 Description of drawings

图1为本发明结构示意图。 Fig. 1 is a schematic diagram of the structure of the present invention.

图中1-支架,2-齿条,3-齿轮,4-底板,5-承重平台,6-控制器。 In the figure, 1-bracket, 2-rack, 3-gear, 4-bottom plate, 5-load-bearing platform, 6-controller.

具体实施方式 detailed description

高压输电塔架爬升装置,包括支架1、车身、控制器6;所述支架1为方钢通过螺栓螺母连接成的两个相同的直角三角形框架,两三角形框架的顶点之间通过螺栓螺母连接有加强肋;所述支架1的斜边的顶面固定有齿条2;所述车身包括车架、齿轮3、主动轴、从动轴、永磁电机、蓄电池;所述车架包括底板4和承重平台5;所述底板4的底面支撑有相互平行的主动轴和从动轴,主动轴和从动轴两端头固定有齿轮3;永磁电机和蓄电池固定于底板的底面,所述蓄电池与永磁电机连接,所述永磁电机驱动主动轴旋转;所述齿轮与支架1上的齿条2相啮合;所述承重平台5与底板4固定连接,且承重平台5与水平面平行,承重平台5上设有控制器6,所述控制器6包括永磁电机控制模块,控制器分别与永磁电机和蓄电池连接。 The high-voltage transmission tower climbing device includes a bracket 1, a vehicle body, and a controller 6; the bracket 1 is two identical right-angled triangle frames formed by square steel connected by bolts and nuts, and the apexes of the two triangle frames are connected by bolts and nuts. Reinforcing ribs; the top surface of the hypotenuse of the support 1 is fixed with a rack 2; the vehicle body includes a vehicle frame, a gear 3, a drive shaft, a driven shaft, a permanent magnet motor, and a storage battery; the vehicle frame includes a base plate 4 and Load-bearing platform 5; the bottom surface of the base plate 4 supports a driving shaft and a driven shaft parallel to each other, and gears 3 are fixed at both ends of the driving shaft and the driven shaft; the permanent magnet motor and the storage battery are fixed on the bottom surface of the base plate, and the storage battery Connected with the permanent magnet motor, the permanent magnet motor drives the drive shaft to rotate; the gear meshes with the rack 2 on the bracket 1; the load-bearing platform 5 is fixedly connected to the bottom plate 4, and the load-bearing platform 5 is parallel to the horizontal plane, bearing A controller 6 is provided on the platform 5, and the controller 6 includes a permanent magnet motor control module, and the controller is respectively connected with the permanent magnet motor and the storage battery.

使用时,操作人员登上承重平台5,操作控制器6控制永磁电机驱动主动轴转动,主动轴带动齿轮3沿支架1斜边的齿条2转动,从动轴及从动轴两端的齿轮也随主动轴转动。车身受齿轮3带动沿支架斜边上的齿条2向上运动,待达到所需高度后,操作控制器6,关闭永磁电机,完成爬升过程。 When in use, the operator boards the load-bearing platform 5, and the operation controller 6 controls the permanent magnet motor to drive the driving shaft to rotate. The driving shaft drives the gear 3 to rotate along the rack 2 on the hypotenuse of the bracket 1, and the driven shaft and the gears at both ends of the driven shaft It also rotates with the drive shaft. The vehicle body is driven by the gear 3 to move upwards along the rack 2 on the hypotenuse of the support. After reaching the required height, the controller 6 is operated to close the permanent magnet motor to complete the climbing process.

具体实施时,所述永磁电机上还穿有电磁制动器,电磁制动器固定于车架底板4的底面且与蓄电池和控制器6连接,所述控制器6还包括电磁制动器控制模块。电磁制动器控制模块控制电磁制动器锁紧或松开永磁电机的转动轴,松开时永磁电机正常运转,锁紧时可防止永磁电机转动轴倒转导致车身及承重平台下滑。所述高压输电塔爬升装置,还包括遥控器,所述遥控器包括永磁电机控制模块、电磁制动器控制模块以及无线传输及控制模块,所述控制器6还包括无线传输模块。遥控器可方便地面人员操作爬升装置,实现爬升、悬停及下降动作,方便上下多次搬运较多的工具,避免一次运输过多人和工具从而超过永磁电机负载。 During specific implementation, the permanent magnet motor is also equipped with an electromagnetic brake, which is fixed on the bottom surface of the frame bottom plate 4 and connected to the battery and the controller 6, and the controller 6 also includes an electromagnetic brake control module. The electromagnetic brake control module controls the electromagnetic brake to lock or loosen the rotation shaft of the permanent magnet motor. When the permanent magnet motor is released, the permanent magnet motor runs normally. When it is locked, it can prevent the rotation shaft of the permanent magnet motor from reversing and causing the vehicle body and load-bearing platform to slide. The high-voltage transmission tower climbing device also includes a remote controller. The remote controller includes a permanent magnet motor control module, an electromagnetic brake control module, and a wireless transmission and control module. The controller 6 also includes a wireless transmission module. The remote control can facilitate the operation of the climbing device by ground personnel, realize climbing, hovering and descending actions, and facilitate the transportation of many tools up and down multiple times, avoiding transporting too many people and tools at one time and exceeding the load of the permanent magnet motor.

Claims (3)

1.一种高压输电塔架爬升装置,其特征是:包括支架(1)、车身、控制器(6);所述支架(1)为方钢通过螺栓螺母连接成的两个相同的直角三角形框架,两三角形框架的顶点之间通过螺栓螺母连接有加强肋;所述支架(1)的斜边的顶面固定有齿条(2);所述车身包括车架、齿轮(3)、主动轴、从动轴、永磁电机、蓄电池;所述车架包括底板(4)和承重平台(5);所述底板(4)的底面支撑有相互平行的主动轴和从动轴,主动轴和从动轴两端头固定有齿轮(3);永磁电机和蓄电池固定于底板的底面,所述蓄电池与永磁电机连接,所述永磁电机驱动主动轴旋转;所述齿轮与支架(1)上的齿条(2)相啮合;所述承重平台(5)与底板(4)固定连接,且承重平台(5)与水平面平行,承重平台(5)上设有控制器(6),所述控制器(6)包括永磁电机控制模块、电磁制动器控制模块以及无线传输及控制模块,控制器分别与永磁电机和蓄电池连接。 1. A climbing device for a high-voltage transmission tower, characterized in that: it includes a bracket (1), a vehicle body, and a controller (6); the bracket (1) is two identical right-angled triangles formed by connecting square steel with bolts and nuts Frame, the vertices of the two triangular frames are connected with reinforcing ribs through bolts and nuts; the top surface of the hypotenuse of the bracket (1) is fixed with a rack (2); the body includes a frame, a gear (3), a driving shaft, driven shaft, permanent magnet motor, battery; the vehicle frame includes a bottom plate (4) and a load-bearing platform (5); the bottom surface of the bottom plate (4) supports a driving shaft and a driven shaft parallel to each other, and the driving shaft Gears (3) are fixed at both ends of the driven shaft and the driven shaft; the permanent magnet motor and the storage battery are fixed on the bottom surface of the bottom plate, the storage battery is connected to the permanent magnet motor, and the permanent magnet motor drives the driving shaft to rotate; the gear and the bracket ( The racks (2) on the 1) are meshed; the load-bearing platform (5) is fixedly connected to the bottom plate (4), and the load-bearing platform (5) is parallel to the horizontal plane, and the load-bearing platform (5) is equipped with a controller (6) , the controller (6) includes a permanent magnet motor control module, an electromagnetic brake control module, and a wireless transmission and control module, and the controller is connected to the permanent magnet motor and the storage battery respectively. 2.根据权利要求1所述的高压输电塔架爬升装置,其特征是:所述永磁电机上还穿有电磁制动器,电磁制动器固定于车架底板(4)的底面且与蓄电池和控制器(6)连接。 2. The high-voltage transmission tower climbing device according to claim 1, characterized in that: the permanent magnet motor is also equipped with an electromagnetic brake, and the electromagnetic brake is fixed on the bottom surface of the frame bottom plate (4) and is connected with the battery and the controller. (6) CONNECTIONS. 3.根据权利要求2所述的高压输电塔架爬升装置,其特征是:还包括有遥控器,所述遥控器包括永磁电机控制模块、电磁制动器控制模块以及无线传输及控制模块。 3. The climbing device for a high-voltage power transmission tower according to claim 2, further comprising a remote controller, said remote controller comprising a permanent magnet motor control module, an electromagnetic brake control module, and a wireless transmission and control module.
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