CN104308875B - A kind of multi-level Dried Scallop beats silk device and method - Google Patents
A kind of multi-level Dried Scallop beats silk device and method Download PDFInfo
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- CN104308875B CN104308875B CN201410624647.1A CN201410624647A CN104308875B CN 104308875 B CN104308875 B CN 104308875B CN 201410624647 A CN201410624647 A CN 201410624647A CN 104308875 B CN104308875 B CN 104308875B
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Abstract
The open a kind of multi-level Dried Scallop of the present invention beats silk device and method, and in its device, cutter includes disperseing cutter group and beating silk cutter group, and dispersion cutter is mounted on to be beaten above silk cutter group；Dispersion cutter group includes the multiple dispersion cuttves from top to bottom arranged, adjacent two dispersion cutter cross-distribution；Making multiple silk cuttves of beating that silk cutter group includes from top to bottom arranging, multiple silk cuttves of beating are that staged is gradually in staggered distribution；Each dispersion cutter and each silk cutter of beating are coaxially disposed, and are all connected with the drive shaft of drive mechanism；Axial gap between adjacent two dispersion cuttves is less than adjacent two axial gaps beaten between silk cutter.Its method is to first pass through dispersion cutter group to be uniformly distributed by material, makes material tentatively be broken silk simultaneously；Material falls into after beating silk cutter group, carries out material the most successively breaking silk by each silk cutter of beating, makes the filamentary material of formation gradually refine, finally sent by bottom barrel.Present invention achieves and beat silk uniform in effect, can realize breaking silk continuously and being applicable to the processing of big particle diameter Dried Scallop.
Description
Technical field
The present invention relates to food processing technology field, beat silk device and side particularly to the multi-level Dried Scallop of one
Method.
Background technology
In XO beans processing technique, Dried Scallop (also referred to as dry scallop) is one of most important raw material, and for precious jade
The early stage of post processes, and the operation breaking silk is particularly important, and form, size that after breaking silk, Dried Scallop is formed are the most direct
Affect mouthfeel and the local flavor of XO beans.
In current XO beans process equipment, Dried Scallop wire machine is by arranging cutter bottom barrel and driving
Galvanic electricity machine, pours into material in barrel, by driving motor-driven knife to rotate, makes cutter cutting material real
Now break silk.But in actual production, easily there is following defect in the wire machine of this version:
(1) its cutter typically uses single blade or 2～3 blades to interlock superposition, when material carries out beating silk,
The material in blade same level can only be pointed to carry out more carefully breaking silk, be pointed to the material of other position
Yet suffering from more block structure, it is uneven that silk broken by material；Meanwhile, even being positioned at water same with blade
Material in plane, also can only realize once beating silk, therefore for the Dried Scallop that particle diameter is bigger, and basically can not
Realize beating the effect of silk；
(2) cutter is located at bottom barrel, and the material being pointed to barrel top cannot be processed, and wire machine is each
Processing capacity minimum, and cannot realize breaking silk continuously, working (machining) efficiency is low；
(3) driving motor is located at bottom barrel, before carrying out breaking silk due to Dried Scallop, needs through soaking,
So the material in feeding barrel is generally with more moisture content, in beating process, these moisture content easily ooze
Go out, cause motor to damage so that the replacement frequency of motor is at a relatively high, therefore increase the maintenance cost of equipment.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that one is beaten silk uniform in effect, can be realized
Break continuously silk and be applicable to the multi-level Dried Scallop that big particle diameter Dried Scallop processes and beat silk device.
Another object of the present invention is to provide a kind of multi-level Dried Scallop realized by said apparatus to beat silk side
Method.
The technical scheme is that a kind of multi-level Dried Scallop beats silk device, including barrel, cutter and driving
Mechanism, cutter is located in barrel, and drive mechanism is connected with cutter, and cutter includes disperseing cutter group and making silk cutter
Group, dispersion cutter is mounted on to be beaten above silk cutter group；
Dispersion cutter group includes the multiple dispersion cuttves from top to bottom arranged, and adjacent two dispersion cutter cross-distribution；
Make multiple silk cuttves of beating that silk cutter group includes from top to bottom arranging, and along the circumferential direction, multiple silk cuttves of beating are ladder
Formula is gradually in staggered distribution；
Each dispersion cutter and each silk cutter of beating are coaxially disposed, and are all connected with the drive shaft of drive mechanism；Adjacent two
Axial gap between dispersion cutter is less than adjacent two axial gaps beaten between silk cutter.
Wherein, dispersion cutter group is mainly used in dispersed material, makes material be uniformly distributed on the circumferencial direction of barrel,
Prepare even into beating silk cutter group for material, also play the effect tentatively breaking silk simultaneously；Beat each in silk cutter group beating
Silk cutter is staged distribution, can realize beating material at many levels silk, and material often falls into one and beats silk cutter institute
In horizontal plane, the most once break silk.Axial gap between adjacent two dispersion cuttves is less than adjacent two
Beating the axial gap between silk cutter, its main purpose is: the material do not beaten and the material gap breaking silk
Size controls material and is centrifuged downward time difference, thus reaches do not break material and beat clearly demarcatedization of material,
Do not result in batch mixing.
As a kind of preferred version, in described cutter, dispersion cutter group includes 2 dispersion cuttves, along the circumferential direction,
Angle between 2 dispersion cuttves is 90 °.This dispersion cutter group simple in construction, 2 dispersion cuttves are mutually perpendicular to set
Put, can uniformly material dispersion extremely be beaten during rotation the end face of silk cutter group two side steps.
As another kind of preferred version, in described cutter, dispersion cutter group includes 4 dispersion cuttves, from top to bottom
Respectively first dispersion cutter, the second dispersion cutter, the 3rd dispersion cutter and the 4th dispersion cutter, along the circumferential direction, the
Angle between one dispersion cutter and the second dispersion cutter is 90 °, between the second dispersion cutter and the 3rd dispersion cutter
Angle is 45 °, and the angle between the 3rd dispersion cutter and the 4th dispersion cutter is 90 °.In terms of circumferential plane,
Arranging a dispersion cutter in the angle of every 45 °, this dispersion cutter group can realize Multistage dispersion, and dispersion effect is more
Uniformly, the effect the most tentatively breaking silk also becomes apparent from.
In described cutter, the axial gap between adjacent two dispersion cuttves is 1.5～3mm, breaks silk for adjacent two
Axial gap between cutter is 4～6mm.
In described cutter, beating silk cutter group and include that 8～13 are made silk cutter, along the circumferential direction, any two is adjacent
The angle beaten between silk cutter be 15 °～25 °.
As a kind of preferred version, in described cutter, beat silk cutter group and include that 11 are made silk cutter, break silk for 11
Cutter is uniformly distributed in semi-circle plane, beats silk cutter group both sides and forms stepped construction from top to bottom respectively.Beat
Silk cutter number is the most, it is achieved to beat silk level the most, the material finally given also will more refine, but while
Power and elaboration to drive mechanism require the highest, beat the spy of other building block of silk device in conjunction with Dried Scallop
Point, each axial gap beaten between silk cutter and the most conventional Dried Scallop particle diameter, use 11 and beat silk cutter group
The silk cutter group of beating become is preferred plan.
Described drive mechanism includes drive shaft, power transfer assemblies and driving motor, and drive shaft is vertically arranged,
The lower end of drive shaft is connected with cutter in stretching into barrel, and power transfer assemblies and driving are passed through in the upper end of drive shaft
Motor connects, and drives motor to be located at outside barrel.In the drive mechanism of this structure, each parts are located at barrel
Top, is independently placed on driving motor outside barrel, can effectively prevent the moisture content in material from affecting driving machine
The each parts of structure, reduce equipment fault, reduce the maintenance cost of equipment.
Described power transfer assemblies is belt pulley transfer assembly, and belt pulley transfer assembly is horizontally disposed with, and drives electricity
Machine is fixed on electric machine support, and drives motor to be electrically connected with controller, and belt pulley transfer assembly periphery sets
Having protective case, protective case is fixing with electric machine support to be connected；Drive shaft periphery is provided with axle sleeve, drive shaft by bearing with
Axle sleeve connects.
Described barrel is the cylindrical barrel of hollow, leaves between material tube inner wall and the excircle of cutter
The gap of 1.5～3mm, cutter is positioned in the middle part of barrel；Barrel is arranged over feed hopper, is provided with and leads bottom barrel
Barrel；After the lower end of drive shaft passes feed hopper, stretch into fixing with cutter in barrel connection.Wherein, cutter
Being positioned in the middle part of barrel, material realizes motion from top to bottom in barrel, and realizes having in its motor process
Level break silk, thus realize a large amount of and continuous print processing, be conducive to improving production efficiency, it is possible to improve and beat
The uniformity of silk；Leaving less gap between cutter and material tube inner wall, its main purpose is to ensure that cutter is just
While often rotating, prevent material from falling directly into bottom barrel from this gap.
The present invention realizes a kind of multi-level Dried Scallop by said apparatus and beats a method, predominantly: material enters material
After Tong, first pass through the rotation of dispersion cutter group, material is uniformly distributed in a circumferential direction, respectively disperse cutter simultaneously
Rotation make material tentatively be broken silk；Material falls into be beaten after silk cutter group, each is beaten by be distributed in staged
The rotation of silk cutter, carries out material the most successively breaking silk, makes the filamentary material of formation gradually refine,
After sent by bottom barrel.
The present invention, relative to prior art, has the advantages that
It is to improve on the basis of tradition beats silk device that this multi-level Dried Scallop beats silk device, divides by arranging
Dissipate cutter group and make the cutter of silk cutter group composition, it is achieved material is carried out multi-level silk of beating, improving and beat the equal of silk
Even property, and make material more refine, make the mouthfeel of the XO beans finally given and local flavor preferably be improved；
Meanwhile, along with the rotation of cutter, material the most successively carries out breaking silk, can realize in whole barrel
Silk broken continuously by material, improves working (machining) efficiency.
This multi-level Dried Scallop is beaten silk device and is also located at above cutter by drive mechanism, and motor will be driven independent external
Outside barrel, can effectively prevent the moisture content in material from affecting each parts of drive mechanism, reduce equipment fault,
While the maintenance cost of reduction equipment, it is ensured that Dried Scallop beats efficiently carrying out of a technique.
This multi-level Dried Scallop is beaten silk device and is located in the middle part of barrel by cutter, and material realizes from top to bottom in barrel
Motion, and in its motor process, realize stratified silk of beating, thus realize a large amount of and continuous print processing,
Be conducive to improving production efficiency, it is possible to improve the uniformity breaking silk.
This multi-level Dried Scallop is beaten a method and is achieved first dispersion, rear multistage breaks silk, can be effectively improved and beat the equal of silk
Even property and the thinning effect of material, it is adaptable to the Dried Scallop processing of big particle diameter, and owing to Dried Scallop particle diameter is the biggest, its
Product special flavour is also more preferable, therefore this device and method is applied to the Dried Scallop processing of big particle diameter, can be effectively improved
The local flavor of XO beans, improves its market competitiveness.
Accompanying drawing explanation
Fig. 1 is the structural representation that this multi-level Dried Scallop beats silk device.
Fig. 2 is the structural representation disperseing cutter group in embodiment 1.
Fig. 3 is the structural representation beating silk cutter group in embodiment 1.
Fig. 4 is the single structural representation making silk cutter or dispersion cutter.
Fig. 5 is the structural representation disperseing cutter group in embodiment 2.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing, the present invention is described in further detail, but the reality of the present invention
The mode of executing is not limited to this.
Embodiment 1
A kind of multi-level Dried Scallop of the present embodiment beats silk device, as it is shown in figure 1, include barrel 1, cutter and drive
Motivation structure, cutter is located in barrel, and drive mechanism is connected with cutter, and cutter includes disperseing cutter group 2 and beating
Silk cutter group 3, dispersion cutter is mounted on to be beaten above silk cutter group.
Dispersion cutter group includes the multiple dispersion cuttves from top to bottom arranged, and adjacent two dispersion cutter cross-distribution；
In the present embodiment, dispersion cutter group includes 4 dispersion cuttves, as in figure 2 it is shown, be from top to bottom respectively first point
Dissipate cutter 2-1, the second dispersion cutter 2-2, the 3rd dispersion cutter 2-3 and the 4th disperse cutter 2-4, along the circumferential direction,
Angle between first dispersion cutter and the second dispersion cutter is 90 °, between the second dispersion cutter and the 3rd dispersion cutter
Angle be 45 °, the 3rd dispersion cutter and the 4th dispersion cutter between angle be 90 °.In terms of circumferential plane,
Arranging a dispersion cutter in the angle of every 45 °, this dispersion cutter group can realize Multistage dispersion, and dispersion effect is more
Uniformly, the effect the most tentatively breaking silk also becomes apparent from.
Beat silk cutter group and include multiple silk cuttves of beating of from top to bottom arranging, and along the circumferential direction, multiple beat silk cutter in
Staged is gradually in staggered distribution；In the present embodiment, beat silk cutter group and include that 11 are beaten silk cutter 3-1, such as Fig. 3
Shown in, make silk cutter for 11 and be uniformly distributed in semi-circle plane, beat silk cutter group both sides and formed respectively from top to bottom
Stepped construction.Beat silk cutter number the most, it is achieved to beat silk level the most, the material finally given is also
To more refine, but the power of drive mechanism and elaboration be required the highest simultaneously, beat silk device in conjunction with Dried Scallop
The feature of other building block, each axial gap beaten between silk cutter and the most conventional Dried Scallop particle diameter, adopt
It is preferred plan by 11 silk cutter groups of beating beating silk cutter composition.
As it is shown in figure 1, respectively dispersion cutter and each silk cutter of beating are coaxially disposed, and all with the drive shaft 4 of drive mechanism
Connect；Axial gap between adjacent two dispersion cuttves is less than adjacent two axial gaps beaten between silk cutter.
In said structure, dispersion cutter group is mainly used in dispersed material, makes material equal on the circumferencial direction of barrel
Even distribution, prepares even into beating silk cutter group for material, also plays the effect tentatively breaking silk simultaneously；Make silk cutter
In group, each silk cutter of beating is staged distribution, can realize beating material at many levels silk, and material often falls into one
Beat in the horizontal plane of silk cutter place, the most once break silk.Axial gap between adjacent two dispersion cuttves is less than
Adjacent two axial gaps beaten between silk cutter, its main purpose is: the material do not beaten and the thing breaking silk
Material gap length controls material and is centrifuged downward time difference, thus reaches do not break material and broken material
Clearly demarcatedization, does not results in batch mixing.
Axial gap between adjacent two dispersion cuttves is 2mm, between adjacent two axial directions beaten between silk cutter
Gap is 6mm.As shown in Figure 4, single dispersion cutter is identical with the single structure making silk cutter.
As it is shown in figure 1, drive mechanism includes drive shaft 4, power transfer assemblies 5 and drives motor 6, drive
Moving axis is vertically arranged, and the lower end of drive shaft is connected with cutter in stretching into barrel, and power is passed through in the upper end of drive shaft
Transfer assembly is connected with driving motor, drives motor to be located at outside barrel.In the drive mechanism of this structure, will
Each parts are located at above barrel, are independently placed on outside barrel by driving motor, can effectively prevent in material
Moisture content affects each parts of drive mechanism, reduces equipment fault, reduces the maintenance cost of equipment.
Power transfer assemblies is belt pulley transfer assembly, and belt pulley transfer assembly is horizontally disposed with, and drives motor solid
On electric machine support 7, and driving motor to be electrically connected with controller 8, belt pulley transfer assembly periphery sets
Having protective case 9, protective case is fixing with electric machine support to be connected；Drive shaft periphery is provided with axle sleeve 10, and drive shaft passes through axle
Hold 11 to be connected with axle sleeve.
Barrel is the cylindrical barrel of hollow, leaves 1.5～3mm between material tube inner wall and the excircle of cutter
Gap, cutter is positioned in the middle part of barrel；Barrel is arranged over feed hopper 12, is provided with guide cylinder bottom barrel
13；After the lower end of drive shaft passes feed hopper, stretch into fixing with cutter in barrel connection.Wherein, cutter position
In the middle part of barrel, material realizes motion from top to bottom, and real existing layer in its motor process in barrel
Secondary breaks silk, thus realizes a large amount of and continuous print processing, is conducive to improving production efficiency, it is possible to improve and break silk
Uniformity；Leaving less gap between cutter and material tube inner wall, its main purpose is to ensure that cutter is normal
While rotation, prevent material from falling directly into bottom barrel from this gap.
The present embodiment can realize a kind of multi-level Dried Scallop by said apparatus and beat a method, predominantly: material enters
After feeding cylinder, first pass through the rotation of dispersion cutter group, material is uniformly distributed in a circumferential direction, the most each point
The rotation dissipating cutter makes material tentatively be broken silk；Material falls into after beating silk cutter group, by be distributed in staged
Each rotation making silk cutter, carries out material the most successively breaking silk, makes the filamentary material of formation gradually refine,
Finally sent by bottom barrel.
Embodiment 2
A kind of multi-level Dried Scallop of the present embodiment beats silk device, and the most relatively, its difference is,
In cutter, dispersion cutter group includes 2 dispersion cuttves, as it is shown in figure 5, along the circumferential direction, 2 dispersion cuttves it
Between angle be 90 °.This dispersion cutter group simple in construction, 2 dispersion cuttves are arranged in a mutually vertical manner, can during rotation
Uniformly by material dispersion to the end face beating silk cutter group two side steps.
As it has been described above, just can preferably realize the present invention, above-described embodiment is only presently preferred embodiments of the present invention,
Not being used for limiting the practical range of the present invention, in addition to the structure change of dispersion cutter group, beating silk cutter group can be
Beating for 8～13 and select in the range of silk cutter, what any two was adjacent beat the angle between silk cutter can be at 15 °～25
Selecting in the range of °, the axial gap between adjacent two dispersion cuttves can be selected in the range of 1.5～3mm
Selecting, adjacent two axial gaps beaten between silk cutter can select in the range of 4～6mm；I.e. Fan Yibenfa
Equalization change and the modification that bright content is made, is all contained by the claims in the present invention scope required for protection
Lid.
Claims (10)
1. multi-level Dried Scallop beats a silk device, and including barrel, cutter and drive mechanism, material is located at by cutter
In cylinder, drive mechanism is connected with cutter, it is characterised in that cutter includes disperseing cutter group and beating silk cutter group,
Dispersion cutter is mounted on to be beaten above silk cutter group；
Dispersion cutter group includes the multiple dispersion cuttves from top to bottom arranged, and adjacent two dispersion cutter cross-distribution；
Make multiple silk cuttves of beating that silk cutter group includes from top to bottom arranging, and along the circumferential direction, multiple silk cuttves of beating are ladder
Formula is gradually in staggered distribution；
Each dispersion cutter and each silk cutter of beating are coaxially disposed, and are all connected with the drive shaft of drive mechanism；Adjacent two
Axial gap between dispersion cutter is less than adjacent two axial gaps beaten between silk cutter.
The most according to claim 1, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described cutter
In tool, dispersion cutter group includes 2 dispersion cuttves, and along the circumferential direction, the angle between 2 dispersion cuttves is 90
°。
The most according to claim 1, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described cutter
In tool, dispersion cutter group includes 4 dispersion cuttves, the most respectively first dispersion cutter, the second dispersion cutter,
3rd dispersion cutter and the 4th dispersion cutter, along the circumferential direction, the angle between the first dispersion cutter and the second dispersion cutter
Being 90 °, the angle between the second dispersion cutter and the 3rd dispersion cutter is 45 °, the 3rd dispersion cutter and the 4th point
The angle dissipated between cutter is 90 °.
The most according to claim 1, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described cutter
In tool, the axial gap between adjacent two dispersion cuttves is 1.5～3mm, adjacent two axles beaten between silk cutter
It is 4～6mm to gap.
The most according to claim 1, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described cutter
In tool, beat silk cutter group and include that 8～13 are made silk cutter, along the circumferential direction, what any two was adjacent beat silk cutter it
Between angle be 15 °～25 °.
The most according to claim 5, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described cutter
In tool, beat silk cutter group and include that 11 are made silk cutter, make silk cutter for 11 and are uniformly distributed in semi-circle plane, break silk
Cutter group both sides form stepped construction from top to bottom respectively.
The most according to claim 1, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described in drive
Motivation structure includes drive shaft, power transfer assemblies and driving motor, and drive shaft is vertically arranged, under drive shaft
End is connected with cutter in stretching into barrel, and the upper end of drive shaft is connected with driving motor by power transfer assemblies,
Motor is driven to be located at outside barrel.
The most according to claim 7, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described dynamic
Power transfer assembly is belt pulley transfer assembly, and belt pulley transfer assembly is horizontally disposed with, and drives motor to be fixed on electricity
On machine support, and driving motor to be electrically connected with controller, belt pulley transfer assembly periphery is provided with protective case, protects
Shell is fixing with electric machine support to be connected；Drive shaft periphery is provided with axle sleeve, and drive shaft is connected with axle sleeve by bearing.
The most according to claim 7, a kind of multi-level Dried Scallop beats silk device, it is characterised in that described material
Cylinder is the cylindrical barrel of hollow, leaves the gap of 1.5～3mm between material tube inner wall and the excircle of cutter,
Cutter is positioned in the middle part of barrel；Barrel is arranged over feed hopper, is provided with guide cylinder bottom barrel；Under drive shaft
Hold after feed hopper, stretch into fixing with cutter in barrel connection.
10. realize a kind of multi-level Dried Scallop according to device described in any one of claim 1～9 and beat a method, its
It is characterised by, after material enters barrel, first passes through the rotation of dispersion cutter group, material is the most equal
Even distribution, the rotation of the most each dispersion cutter makes material tentatively be broken silk；Material falls into after beating silk cutter group, logical
Cross each rotation making silk cutter of distribution in staged, carry out material the most successively breaking silk, make formation
Filamentary material gradually refines, and is finally sent by bottom barrel.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410624647.1A CN104308875B (en) | 2014-11-06 | 2014-11-06 | A kind of multi-level Dried Scallop beats silk device and method |
Applications Claiming Priority (1)
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| CN201410624647.1A CN104308875B (en) | 2014-11-06 | 2014-11-06 | A kind of multi-level Dried Scallop beats silk device and method |
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| CN104308875B true CN104308875B (en) | 2016-09-28 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2210032Y (en) * | 1993-08-08 | 1995-10-18 | 田大学 | Curved knife like chopping machine |
| CN2386752Y (en) * | 1999-07-29 | 2000-07-12 | 熊传书 | Multifunctional vegetable processing machine |
| CN2535124Y (en) * | 2002-03-04 | 2003-02-12 | 徐本厚 | Multifunctional rice mill |
| CN2541050Y (en) * | 2002-04-27 | 2003-03-26 | 四川科学城神工环保工程有限公司 | Garbage crusher |
| CN200974029Y (en) * | 2006-11-24 | 2007-11-14 | 华中科技大学 | Biology type crusher |
| CN201365499Y (en) * | 2009-02-20 | 2009-12-23 | 陈俊杰 | Multilayered combination grinding cutter of soymilk machine |
| CN201855725U (en) * | 2010-10-14 | 2011-06-08 | 洪文德 | Vertical-type pepper crushing machine |
| CN202264247U (en) * | 2011-08-18 | 2012-06-06 | 章丘市炊具机械总厂 | Preserved vegetable slicing and shredding machine |
| CN202577017U (en) * | 2012-03-20 | 2012-12-05 | 江阴比图特种纸板有限公司 | Pulper with multiple layers of rotary cutters |
| CN202984693U (en) * | 2012-11-10 | 2013-06-12 | 佛山市和阳精密金属制品有限公司 | Multi-layer cutting tool |
| CN204195807U (en) * | 2014-11-06 | 2015-03-11 | 李锦记（新会）食品有限公司 | Silk device beaten by a kind of multi-level precious jade post |
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