CN104303628A - Elastic toothed chain wheel plastic film residue recycling machine - Google Patents
Elastic toothed chain wheel plastic film residue recycling machine Download PDFInfo
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- CN104303628A CN104303628A CN201410613651.8A CN201410613651A CN104303628A CN 104303628 A CN104303628 A CN 104303628A CN 201410613651 A CN201410613651 A CN 201410613651A CN 104303628 A CN104303628 A CN 104303628A
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- 239000002985 plastic film Substances 0.000 title claims abstract description 13
- 229920006255 plastic film Polymers 0.000 title claims abstract description 13
- 238000004064 recycling Methods 0.000 title claims description 5
- 239000012528 membrane Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005452 bending Methods 0.000 abstract 1
- 238000005096 rolling process Methods 0.000 description 4
- 239000002689 soil Substances 0.000 description 4
- 238000012271 agricultural production Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002362 mulch Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本发明属于农业机械领域,特别涉及一种适用于覆膜比较规则的根茬较小的作物的弹齿链轮式残膜回收机。本发明的目的在于提供一种工作可靠、结构简单且易于实现的弹齿链轮式残膜回收机。本发明的弹齿链轮式残膜回收机工作原理简单,动力由地轮提供,不需要额外的动力系统,收膜可靠,维修方便;挑齿采用弹齿,弹齿有一定的弹性,可避免挑齿遇到田地里边的硬物而弯折或崩断;履带上铺有轻质不漏膜,避免了地膜在拣拾过程中粘在履带上。
The invention belongs to the field of agricultural machinery, and in particular relates to an elastic-tooth sprocket type residual film recovery machine suitable for relatively regular film-covered crops with small stubbles. The object of the present invention is to provide a spring-tooth sprocket type residual film recovery machine with reliable operation, simple structure and easy realization. The elastic tooth sprocket type residual film recovery machine of the present invention has a simple working principle, the power is provided by the ground wheel, no additional power system is needed, the film collection is reliable, and the maintenance is convenient; the picking tooth adopts elastic teeth, which have certain elasticity and can Avoid bending or breaking the picking teeth when they encounter hard objects in the field; the track is covered with a light and leak-proof film, which prevents the plastic film from sticking to the track during the picking process.
Description
技术领域technical field
本发明属于农业机械领域,特别涉及一种适用于覆膜比较规则、根茬较小作物的弹齿链轮式残膜回收机。The invention belongs to the field of agricultural machinery, and in particular relates to an elastic-tooth sprocket type residual film recovery machine suitable for crops with relatively regular film covering and small stubble.
背景技术Background technique
近年来,地膜覆盖栽培技术推广应用到菜地的栽培上,解决了冷寒地区旱地的低温缺水问题,从而开始了大面积推广应用。采用地膜覆盖种植技术后,由于有效温度的增加,生育期相对延长,可以广泛采用中晚熟品种,使品质和产量大幅度提高。同时,使各种作物的适作区向北推移、扩大,从而能更有效利用国土资源。地膜覆盖所产生的保墒效果,促使作物根系深扎,因而也是一项抗旱措施,这对于有效利用水资源,发展我国早地农业有着重要战略意义。In recent years, plastic film mulching cultivation technology has been popularized and applied to the cultivation of vegetable fields, which has solved the problem of low temperature and water shortage in dry land in cold and cold regions, thus starting a large-scale promotion and application. After using plastic film mulching planting technology, due to the increase of effective temperature, the growth period is relatively extended, and middle and late maturing varieties can be widely used, so that the quality and yield can be greatly improved. At the same time, the suitable growing areas of various crops are shifted and expanded to the north, so that the land resources can be used more effectively. The moisture conservation effect produced by plastic film mulching promotes the deep rooting of crops, so it is also a drought-resistant measure, which has important strategic significance for the effective use of water resources and the development of early-land agriculture in my country.
地膜覆盖种植技术虽是提高作物产量的有效途径,但若不能将遗留在田间的残膜及时回收,长此下去,不仅会引起环境污染,对农业生产本身也必将构成严重危害。残膜回收问题是影响农业生产持续发展的重要因素之一,这一点已被越来越多的人所认识。目前我国政府及一些农业生产部门已开始投入人力、物力和财力来着手解决残膜回收问题。但从总体来看,由于我国地膜覆盖种植面积广,铺膜年限长,而残膜回收处理又不及时,致使农村废残膜数量急剧增加,不少地方出现了“白色污染”。Although plastic film mulching planting technology is an effective way to increase crop yield, if the residual film left in the field cannot be recycled in time, it will not only cause environmental pollution, but also cause serious harm to agricultural production itself. Residual film recycling is one of the important factors affecting the sustainable development of agricultural production, which has been recognized by more and more people. At present, the Chinese government and some agricultural production departments have begun to invest manpower, material and financial resources to solve the problem of residual film recycling. But overall, due to the large planting area covered by plastic film in my country, the long period of film laying, and the untimely recycling and treatment of residual film, the number of waste and residual film in rural areas has increased sharply, and "white pollution" has appeared in many places.
已有东北农业大学研制的MS-2型菜苗期收膜机,原理为松土铲将垄两侧的压膜土疏松,两个卷膜轮沿垄向前沿滚动,靠挑膜齿将地膜卷起,切膜刀将膜切开,通过卷膜轮的滚动将膜绕在两侧的卷膜轮上。该机一方面使膜完全卷在卷膜筒上,卸膜时须用刀从中间将膜切断来卸下膜,卸膜比较繁琐、困难;另一方面,收膜轮为主动轮,由于残膜的塑性伸长没有得到补偿而造成收膜不可靠。There is an MS-2 film harvesting machine at the seedling stage developed by Northeast Agricultural University. The principle is to loosen the pressed film soil on both sides of the ridge with a soil loosening shovel, and the two film rolling wheels roll along the front edge of the ridge, and the plastic film is rolled by the film picking teeth. The film cutting knife cuts the film, and the film is wound on the film rolling wheels on both sides by the rolling of the film rolling wheel. On the one hand, the machine completely rolls the film on the film roll. When unloading the film, it must be cut off from the middle with a knife to unload the film. It is cumbersome and difficult to unload the film; on the other hand, the film winding wheel is a driving wheel. Plastic elongation of the film is not compensated resulting in unreliable winding.
内蒙古自治区农业机械化研究所研制的IMC-70型残膜捡拾起茬机,作业时,利用拖拉机行进,两把铲刀将埋在土壤内的残膜根茬一并铲起,经传动机构输送到分离筛内,残膜、根茬及土块在滚筛内旋转,在离心力作用下,土块被击碎通过筛网孔甩到地面。留在滚筛里的残膜、根茬被甩到集膜茬筐内,集满后,由人操作将膜茬卸放成堆。该机将残膜与根茬缠结在一起,不能分开只有通过燃烧分离,造成残膜回收率低。另外,两把铲刀将根茬及残膜都铲起,相当于将地表用筛子筛了一遍,功耗较大。The IMC-70 type residual film picking and stubble machine developed by the Agricultural Mechanization Research Institute of Inner Mongolia Autonomous Region uses a tractor to travel during operation. In the separation sieve, the residual film, root stubble and soil clods rotate in the roller sieve, and under the action of centrifugal force, the soil clods are crushed and thrown to the ground through the screen holes. The residual film and root stubble left in the roller sieve are thrown into the film-collecting basket, and when it is full, the film stubble is unloaded into piles by human operation. The machine entangles the residual film with the stubble, which cannot be separated and can only be separated by burning, resulting in a low recovery rate of the residual film. In addition, the two shovels scoop up the root stubble and residual film, which is equivalent to sieving the ground surface once, and consumes a lot of power.
发明内容Contents of the invention
针对以上问题,本发明的目的在于提供一种工作可靠、结构简单且易于实现的弹齿链轮式残膜回收机。In view of the above problems, the object of the present invention is to provide a spring-tooth sprocket type residual film recovery machine that is reliable in operation, simple in structure and easy to implement.
为了达到上述目的,本发明提供了如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种弹齿链轮式残膜回收机,包括机架19和安装在机架19上的集膜箱8,牵引架1连接在机架19前端,地轮6对称布置在机架19的左右两侧,其中:A spring-tooth sprocket type residual film recovery machine, comprising a frame 19 and a film collecting box 8 installed on the frame 19, the traction frame 1 is connected to the front end of the frame 19, and the ground wheels 6 are symmetrically arranged on the left and right sides of the frame 19 both sides, where:
所述残膜回收机还包括第二从动链轮2、拉伸弹簧3、第一凸轮4、履带5、第一主动链轮7、脱膜板9、弹齿10、第一从动链轮11、第二凸轮12、第二主动链轮13、第三凸轮14以及轻质不漏膜16;其中,The residual film recovery machine also includes a second driven sprocket 2, a tension spring 3, a first cam 4, a crawler belt 5, a first driving sprocket 7, a stripping plate 9, elastic teeth 10, a first driven chain Wheel 11, the second cam 12, the second drive sprocket 13, the third cam 14 and the lightweight leak-proof membrane 16; wherein,
所述地轮6与第一主动链轮7同轴安装;第一从动链轮11安装在集膜箱8上,第二凸轮12与第三凸轮14安装在集膜箱8上,第二凸轮12和第三凸轮14对称布置在第一从动链轮11两侧,所述第一主动链轮7与第一从动链轮11、第二凸轮12和第三凸轮14通过链传动连接;第二凸轮12和第三凸轮14与第一主动链轮7同向转动,第一从动链轮11与第一主动链轮7反向转动;第二主动链轮13安装在机架19的轴承座上,与第一从动链轮11同轴安装;所述第二主动链轮13与第二从动链轮2通过履带5连接,第二从动链轮2安装在第二从动链轮轴15上;所述履带5通过第一凸轮4张紧;所述履带5上布置有多排履带杆18,履带杆18上布置有多个弹齿10;脱膜板9固定在集膜箱8上,弹齿10从脱膜板9的缝隙中穿过。The ground wheel 6 is installed coaxially with the first driving sprocket 7; the first driven sprocket 11 is installed on the film collecting box 8, the second cam 12 and the third cam 14 are installed on the film collecting box 8, and the second The cam 12 and the third cam 14 are symmetrically arranged on both sides of the first driven sprocket 11, and the first driving sprocket 7 is connected with the first driven sprocket 11, the second cam 12 and the third cam 14 through a chain drive The second cam 12 and the third cam 14 rotate in the same direction with the first driving sprocket 7, and the first driven sprocket 11 rotates in the opposite direction with the first driving sprocket 7; the second driving sprocket 13 is installed on the frame 19 On the bearing seat, it is coaxially installed with the first driven sprocket 11; the second driven sprocket 13 is connected with the second driven sprocket 2 through the track 5, and the second driven sprocket 2 is installed on the second driven sprocket on the movable sprocket shaft 15; the crawler belt 5 is tensioned by the first cam 4; multiple rows of crawler rods 18 are arranged on the crawler belt 5, and a plurality of elastic teeth 10 are arranged on the crawler rods 18; the release plate 9 is fixed on the set On the membrane box 8, the elastic teeth 10 pass through the gaps of the stripping plate 9.
所述履带5表面铺有轻质不漏膜16,弹齿10从所述轻质不漏膜16中穿过。The surface of the crawler belt 5 is covered with a lightweight leak-proof membrane 16 , and the spring teeth 10 pass through the lightweight leak-proof membrane 16 .
所述第一凸轮4与张紧装置轴17刚性连接,张紧装置轴17通过轴承座安装在机架19上,拉伸弹簧3一侧与机架19上的拉耳连接,另一侧与张紧装置轴17上的拉耳连接。The first cam 4 is rigidly connected with the tensioning device shaft 17, the tensioning device shaft 17 is installed on the frame 19 through the bearing seat, one side of the tension spring 3 is connected with the pull ear on the frame 19, and the other side is connected with the pulling ear on the frame 19. Lug connection on tensioner shaft 17.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
本发明的弹齿链轮式残膜回收机工作原理简单,动力由地轮提供,不需要额外的动力系统,收膜可靠、维修方便;挑齿采用具有一定弹性的弹齿,可避免挑齿遇到田地里边的硬物而弯折或崩断;履带上铺有轻质不漏膜,避免了地膜在拣拾过程中粘在履带上。The spring-tooth sprocket type residual film recovery machine of the present invention has a simple working principle, the power is provided by the ground wheel, no additional power system is needed, the film is reliable, and the maintenance is convenient; the spring teeth with certain elasticity are used for picking teeth, which can avoid picking teeth It is bent or broken when encountering hard objects in the field; the track is covered with a light and leak-proof film, which prevents the mulch from sticking to the track during the picking process.
附图说明Description of drawings
图1为本发明的弹齿链轮式残膜回收机的主视图;Fig. 1 is the front view of the elastic tooth sprocket type residual film recovery machine of the present invention;
图2为本发明的弹齿链轮式残膜回收机的俯视图。Fig. 2 is a top view of the elastic sprocket type residual film recovery machine of the present invention.
【主要组件符号说明】[Description of main component symbols]
1 牵引架 2 第二从动链轮1 traction frame 2 second driven sprocket
3 拉伸弹簧 4 第一凸轮3 tension spring 4 first cam
5 履带 6 地轮5 Tracks 6 Ground wheels
7 第一主动链轮 8 集膜箱7 The first driving sprocket 8 8 Film collecting box
9 脱膜板 10 弹齿9 Release plate 10 Elastic teeth
11 第一从动链轮 12 第二凸轮11 1st driven sprocket 12 2nd cam
13 第二主动链轮 14 第三凸轮13 Second drive sprocket 14 Third cam
15 第二从动链轮轴 16 轻质不漏膜15 Second driven sprocket shaft 16 Lightweight non-leakage film
17 张紧装置轴 18 履带杆17 tensioner shaft 18 track rod
19 机架19 racks
具体实施方式Detailed ways
下面结合附图,对本发明的具体实施方式作进一步的说明,本发明并不局限于以下实施例。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings, and the present invention is not limited to the following examples.
如图1和图2所示,分别为本发明的弹齿链轮式残膜回收机的主视图和俯视图。As shown in Fig. 1 and Fig. 2, they are respectively the front view and the top view of the elastic sprocket type residual film recovery machine of the present invention.
所述弹齿链轮式残膜回收机包括机架19和安装在机架19上的集膜箱8,牵引架1连接在机架19前端,地轮6对称布置在机架19的左右两侧。地轮6与第一主动链轮7同轴安装。第一从动链轮11安装在集膜箱8上,第二凸轮12与第三凸轮14对称分布在第一从动链轮11两侧、安装在集膜箱8上,所述第一主动链轮7与第一从动链轮11、第二凸轮12和第三凸轮14通过链传动连接;第二凸轮12和第三凸轮14与第一主动链轮7同向转动,第一从动链轮11与第一主动链轮7反向转动。第二主动链轮13安装在机架19的轴承座上,与第一从动链轮11同轴安装。所述第二主动链轮13与第二从动链轮2通过履带5连接,第二从动链轮2安装在第二从动链轮轴15上。所述履带5通过第一凸轮4张紧。所述履带5上布置有多排履带杆18,履带杆18上布置有多个弹齿10;在本实施例中,共布置有6排履带杆18,每排履带杆18上均匀分布有9个弹齿10。脱膜板9固定在集膜箱8上,脱膜板9具有多个缝隙,弹齿10从脱膜板9的缝隙中穿过。The spring tooth sprocket type residual film recovery machine comprises a frame 19 and a film collecting box 8 installed on the frame 19, the traction frame 1 is connected to the front end of the frame 19, and the ground wheels 6 are symmetrically arranged on the left and right sides of the frame 19. side. The ground wheel 6 is coaxially installed with the first driving sprocket 7. The first driven sprocket 11 is installed on the film collecting box 8, and the second cam 12 and the third cam 14 are symmetrically distributed on both sides of the first driven sprocket 11 and are installed on the film collecting box 8. The sprocket 7 is connected with the first driven sprocket 11, the second cam 12 and the third cam 14 through a chain drive; the second cam 12 and the third cam 14 rotate in the same direction as the first driving sprocket 7, and the first driven sprocket The sprocket 11 rotates counterclockwise with the first drive sprocket 7 . The second driving sprocket 13 is installed on the bearing seat of the frame 19, coaxially installed with the first driven sprocket 11. The second driving sprocket 13 is connected with the second driven sprocket 2 through the crawler belt 5 , and the second driven sprocket 2 is installed on the second driven sprocket shaft 15 . The track 5 is tensioned by the first cam 4 . Multiple rows of crawler rods 18 are arranged on the crawler belt 5, and a plurality of spring teeth 10 are arranged on the crawler rods 18; 10 spring teeth. The film stripping plate 9 is fixed on the film collecting box 8, the film stripping plate 9 has a plurality of slits, and the elastic teeth 10 pass through the slits of the film stripping plate 9.
所述履带5表面全部铺有轻质不漏膜16,如帆布,避免地膜缠绕在履带5上,弹齿10从轻质不漏膜16中穿过。The surface of the crawler belt 5 is covered with a lightweight leak-proof film 16, such as canvas, to prevent the mulch from being wrapped around the crawler belt 5, and the elastic teeth 10 pass through the lightweight leak-proof membrane 16.
所述第一凸轮4与张紧装置轴17刚性连接,张紧装置轴17通过轴承座安装在机架19上,拉伸弹簧3一侧与机架19上的拉耳连接,另一侧与张紧装置轴17上的拉耳连接。当拉伸弹簧3收缩时,张紧装置轴17上的拉耳与机架19上的拉耳靠近,使得张紧装置轴17逆时针转动,由于第一凸轮4与张紧装置轴17刚性连接,进而第一凸轮4逆时针移动,从而使得第一凸轮4与机架19侧梁的垂直距离增加,继而第一凸轮4将履带5向下推动,整体加大了履带5的行程,使得履带5张紧。The first cam 4 is rigidly connected with the tensioning device shaft 17, the tensioning device shaft 17 is installed on the frame 19 through the bearing seat, one side of the tension spring 3 is connected with the pull ear on the frame 19, and the other side is connected with the pulling ear on the frame 19. Lug connection on tensioner shaft 17. When the extension spring 3 shrinks, the lug on the tensioner shaft 17 is close to the lug on the frame 19, so that the tensioner shaft 17 rotates counterclockwise, because the first cam 4 is rigidly connected with the tensioner shaft 17 , and then the first cam 4 moves counterclockwise, so that the vertical distance between the first cam 4 and the side beam of the frame 19 increases, and then the first cam 4 pushes the crawler belt 5 downward, which increases the stroke of the crawler belt 5 as a whole, so that the crawler belt 5 tensioned.
本发明的弹齿链轮式残膜回收机在工作时:When the elastic tooth sprocket type residual film recovery machine of the present invention is working:
所述牵引架1与拖拉机相连,拖拉机提供动力,牵引架1带动地轮6向前滚动,地轮6带动第一主动链轮7转动,从而带动第一从动链轮11反向转动,第一从动链轮11带动第二主动链轮13转动,从而带动第二从动链轮2转动,进而带动履带5转动,履带5的转动带动在其上面的弹齿10转动,从而带动整个残膜回收机的循环运动;弹齿10转到地面位置时与地膜接触,从而可以将地膜挑起,弹齿10带着挑起的地膜随履带5转动到脱膜板9的位置,由于弹齿10从脱膜板9的缝隙中穿过,脱膜板9将弹齿10挑起的地膜脱下,脱下的膜由集膜箱8收集。当拉伸弹簧3拉紧时,带动第一凸轮4的轴逆时针转动,因此第一凸轮4可将整个履带5拉紧,以增强对地形的适应性。The traction frame 1 is connected with a tractor, and the tractor provides power. The traction frame 1 drives the ground wheel 6 to roll forward, and the ground wheel 6 drives the first driving sprocket 7 to rotate, thereby driving the first driven sprocket 11 to rotate in the reverse direction. A driven sprocket 11 drives the second driving sprocket 13 to rotate, thereby drives the second driven sprocket 2 to rotate, and then drives the crawler belt 5 to rotate, and the rotation of the crawler belt 5 drives the elastic teeth 10 on it to rotate, thereby driving the whole residual Circular movement of the film recovery machine; when the elastic teeth 10 turn to the ground position, they contact the plastic film, so that the plastic film can be picked up, and the elastic teeth 10 rotate with the caterpillar 5 to the position of the stripping plate 9 with the raised plastic film. 10 passes through the slit of the stripping plate 9, and the stripping plate 9 takes off the mulch film picked up by the elastic teeth 10, and the film taken off is collected by the film collecting box 8. When the extension spring 3 is tightened, the shaft of the first cam 4 is driven to rotate counterclockwise, so the first cam 4 can tighten the entire crawler belt 5 to enhance the adaptability to the terrain.
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