CN104261232B - Lifting device attached to special-shaped section and installation method thereof - Google Patents

Lifting device attached to special-shaped section and installation method thereof Download PDF

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Publication number
CN104261232B
CN104261232B CN201410399694.0A CN201410399694A CN104261232B CN 104261232 B CN104261232 B CN 104261232B CN 201410399694 A CN201410399694 A CN 201410399694A CN 104261232 B CN104261232 B CN 104261232B
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attached
steel
section
wall
foundation
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CN104261232A (en
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王峰
王一峰
葛乃剑
李小飞
谢高华
杨媛鹏
危鼎
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China Construction Eighth Engineering Division Co Ltd
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China Construction Eighth Engineering Division Co Ltd
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Priority to CN201610556983.6A priority Critical patent/CN106115417B/en
Priority to CN201610557022.7A priority patent/CN106088141B/en
Priority to CN201610559263.5A priority patent/CN106193099B/en
Priority to CN201410399694.0A priority patent/CN104261232B/en
Priority to CN201610559222.6A priority patent/CN106185543B/en
Priority to CN201610559261.6A priority patent/CN106193098B/en
Publication of CN104261232A publication Critical patent/CN104261232A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D27/00Foundations as substructures
    • E02D27/32Foundations for special purposes
    • E02D27/44Foundations for machines, engines or ordnance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B9/00Kinds or types of lifts in, or associated with, buildings or other structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B7/00Other common features of elevators
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • E02D5/80Ground anchors

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Piles And Underground Anchors (AREA)
  • Bridges Or Land Bridges (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

本发明涉及一种附着于异形断面的升降装置,将升降机附着于异形断面,所述安装结构包括:附着基础,立设于异形断面的侧部并与所述异形断面支撑连接;升降机,包括塔柱和沿所述塔柱上下运动的电梯,所述塔柱立设于所述附着基础的侧部并与所述附着基础支撑连接。采用在异形断面处支撑设置附着基础,利用该附着基础为升降机提供附着基础,使得升降机可以应用于异形断面,为异形断面提供运输服务。

The present invention relates to a lifting device that is attached to a profiled cross-section. The lifting device is attached to the profiled cross-section. The mounting structure includes: an attachment base, erected on the side of the profiled cross-section and connected to the profiled cross-section support; and an elevator, including a tower column and an elevator that moves up and down along the tower column. The tower column is erected on the side of the attachment base and connected to the attachment base support. The attachment base is supported and installed on the profiled cross-section, and the attachment base provides an attachment base for the elevator, allowing the elevator to be applied to profiled cross-sections and provide transportation services for the profiled cross-sections.

Description

附着于异形断面的升降装置及其安装方法Lifting device attached to special-shaped section and installation method thereof

技术领域technical field

本发明涉及建筑结构领域,尤指一种附着于异形断面的升降装置及其安装方法。The invention relates to the field of building structures, in particular to a lifting device attached to a special-shaped section and an installation method thereof.

背景技术Background technique

在建筑施工中,为了方便施工人员和材料的运输,一般采用在建筑结构主体的外侧设置升降机,升降机通过附墙装置连接至建筑结构主体。该升降机附着的建筑结构主体属于规则形结构,在建筑结构主体上设置预埋件,然后附墙装置与预埋件焊接固定,这样就安装好了升降机。对于像异形断面,即不规则的结构或者倾斜的崖壁,升降机的附墙装置由于附墙长度有限无法附着于该异形断面,使得在异形断面处使用升降机成为问题。In building construction, in order to facilitate the transportation of construction personnel and materials, an elevator is generally installed outside the main body of the building structure, and the elevator is connected to the main body of the building structure through a wall-attached device. The main body of the building structure to which the elevator is attached belongs to a regular structure, and embedded parts are arranged on the main body of the building structure, and then the wall attachment device and the embedded parts are welded and fixed, so that the elevator is installed. For special-shaped sections, that is, irregular structures or inclined cliffs, the wall attachment device of the elevator cannot be attached to the special-shaped section due to the limited length of the attached wall, making it a problem to use the elevator at the special-shaped section.

发明内容Contents of the invention

本发明的目的在于克服现有技术的缺陷,提供一种附着于异形断面的升降装置及方法,解决现有技术中升降机无法附着于异形断面的问题。The purpose of the present invention is to overcome the defects of the prior art, provide a lifting device and method attached to a special-shaped section, and solve the problem that the elevator cannot be attached to the special-shaped section in the prior art.

实现上述目的的技术方案是:The technical scheme for realizing the above-mentioned purpose is:

本发明一种附着于异形断面的升降装置,包括:The invention is a lifting device attached to a special-shaped section, comprising:

附着基础,立设于异形断面的侧部并与所述异形断面支撑连接;以及an attachment foundation, erected on the side of the special-shaped section and connected with the support of the special-shaped section; and

升降机,包括塔柱和沿所述塔柱上下运动的电梯,所述塔柱立设于所述附着基础的侧部并与所述附着基础支撑连接。The elevator includes a tower column and an elevator that moves up and down along the tower column, and the tower column is erected on the side of the attached foundation and is supported and connected with the attached foundation.

采用在异形断面处支撑设置附着基础,利用该附着基础为升降机提供附着基础,使得升降机可以应用于异形断面,为异形断面提供运输服务。The attachment foundation is set at the special-shaped section, and the attachment foundation is used to provide the attachment foundation for the elevator, so that the elevator can be applied to the special-shaped section and provide transportation services for the special-shaped section.

本发明附着于异形断面的升降装置的进一步改进在于,包括有两个升降机,分别对称设于所述附着基础的两侧。对称设置两个升降机,使得附着基础的两侧受力均衡,更好地保持附着基础的竖向稳固。A further improvement of the lifting device attached to the special-shaped section of the present invention is that it includes two lifts, which are symmetrically arranged on both sides of the attachment base. Two elevators are arranged symmetrically, so that the force on both sides of the attached foundation is balanced, and the vertical stability of the attached foundation is better maintained.

本发明附着于异形断面的升降装置的进一步改进在于,所述附着基础与所述异形断面的顶部之间搭设有钢平台;所述附着基础的顶部处四周外壁设有补强板,所述附着基础之上铺设支撑钢板,所述支撑钢板和所述补强板之间设有多个加劲板;所述异形断面的顶部设有预埋钢板,所述预埋钢板和所述支撑钢板上架设有钢梁;所述钢梁之上铺设有平台钢板形成所述钢平台。在异形断面的顶部设置钢平台,提供至升降机的施工通道,钢梁架设于附着基础之上,使得附着基础只承受竖向压力,提供了附着基础的安全稳定性。这样的连接方法,使得应力依次向下扩散传递,有效解决连接节点处产生应力破坏的情况。The further improvement of the lifting device attached to the special-shaped section of the present invention is that a steel platform is set up between the attachment foundation and the top of the special-shaped section; reinforcement plates are provided on the outer walls around the top of the attachment foundation, and the attachment A supporting steel plate is laid on the foundation, and a plurality of stiffening plates are arranged between the supporting steel plate and the reinforcing plate; a pre-embedded steel plate is provided on the top of the special-shaped section, and the pre-embedded steel plate and the supporting steel plate are erected There are steel beams; platform steel plates are laid on the steel beams to form the steel platform. A steel platform is set on the top of the special-shaped section to provide a construction channel to the elevator. Steel beams are erected on the attached foundation, so that the attached foundation only bears vertical pressure, providing the safety and stability of the attached foundation. Such a connection method makes the stress diffuse and transmit downwards sequentially, effectively solving the situation of stress failure at the connection node.

本发明附着于异形断面的升降装置的进一步改进在于,所述塔柱间隔固定有附墙件,所述附着基础上对应所述附墙件设有固定件,所述固定件上设有连接耳板,所述连接耳板与所述附墙件固定连接。The further improvement of the lifting device attached to the special-shaped section of the present invention is that the tower column is fixed with wall attachments at intervals, the attachment base is provided with a fixing piece corresponding to the wall attachment, and the fixing piece is provided with connecting ears plate, and the connecting ear plate is fixedly connected with the wall attachment.

本发明附着于异形断面的升降装置的进一步改进在于,所述固定件包括两根型钢件和多根紧固件,所述型钢件分别设于所述附着基础上连接所述附墙件的侧面,所述型钢件上设有连接耳板;所述紧固件的两端设有螺杆,并置于两根所述型钢件之间,所述螺杆分别对应穿设所述型钢件并通过螺母螺合紧固。紧固件将两侧的型钢件拉紧固定于附着基础的外侧,同时紧固件对两端的型钢件还起到了抵靠支撑的作用。The further improvement of the lifting device attached to the special-shaped section of the present invention is that the fixing part includes two steel parts and a plurality of fasteners, and the steel parts are respectively arranged on the attachment base and connected to the side of the wall attachment , the shaped steel parts are provided with connecting ear plates; the two ends of the fasteners are provided with screw rods, and are placed between the two shaped steel parts, and the screw rods respectively pass through the shaped steel parts and pass through the nuts Screw fast. The fasteners tighten and fix the shaped steel pieces on both sides to the outside of the attached foundation, and at the same time, the fasteners also play a supporting role for the shaped steel pieces at both ends.

本发明附着于异形断面的升降装置的进一步改进在于,所述附着基础上固定有附墙装置,所述异形断面于与附墙装置的连接处锚固有多个锚固件,多个所述锚固件之上固定有锚固板,所述锚固板上设有附墙座,所述附墙座与所述附墙装置的端部固定连接。The further improvement of the lifting device attached to the special-shaped section of the present invention is that a wall-attached device is fixed on the attachment base, and the special-shaped section is anchored with a plurality of anchors at the connection with the wall-attached device, and a plurality of the anchors An anchoring plate is fixed on it, and a wall-attached seat is provided on the anchoring plate, and the wall-attached seat is fixedly connected with the end of the wall-attached device.

本发明一种附着于异形断面的升降装置的安装方法,包括:The present invention is an installation method of a lifting device attached to a special-shaped section, comprising:

于地面上设置与所述异形断面支撑连接的附着基础;以及setting on the ground an attachment foundation connected with the support of the special-shaped section; and

搭设升降机,将所述升降机的塔柱立设于地面,并支撑连接于所述附着基础,将所述升降机的电梯安装于所述塔柱上,使得所述电梯沿所述塔柱上下运动。An elevator is erected, the tower column of the elevator is erected on the ground, supported and connected to the attached foundation, the elevator of the elevator is installed on the tower column, so that the elevator moves up and down along the tower column.

本发明附着于异形断面的升降装置的安装方法的进一步改进在于,还包括于所述附着基础的顶部和所述异形断面的顶部设置钢平台:The further improvement of the installation method of the lifting device attached to the special-shaped section of the present invention is that it also includes setting a steel platform on the top of the attached foundation and the top of the special-shaped section:

于所述附着基础的顶部处四周外壁固定连接补强板;Fixing and connecting reinforcing plates to the outer walls around the top of the attached foundation;

于所述附着基础之上铺设支撑钢板并固定;Laying and fixing supporting steel plates on the attached foundation;

于所述支撑钢板和补强板之间设置多个加劲板;A plurality of stiffening plates are arranged between the supporting steel plate and the reinforcing plate;

于所述异形断面的顶部设置预埋钢板;A pre-embedded steel plate is arranged on the top of the special-shaped section;

于所述预埋钢板和所述支撑钢板之上架设钢梁,erecting steel beams on the embedded steel plate and the supporting steel plate,

于所述钢梁之上铺设平台钢板,将所述平台钢板与所述钢梁连接固定,形成所述钢平台。A platform steel plate is laid on the steel beam, and the platform steel plate is connected and fixed to the steel beam to form the steel platform.

本发明附着于异形断面的升降装置的安装方法的进一步改进在于,所述塔柱支撑连接于所述附着基础包括:The further improvement of the installation method of the lifting device attached to the special-shaped section of the present invention lies in that the supporting connection of the tower column to the attached foundation includes:

于塔柱上间隔设置附墙件;Install wall attachments at intervals on the tower;

于所述附着基础上对应所述附墙件的位置设置固定件,于所述固定件上设置连接耳板;A fixing piece is set on the attachment base corresponding to the position of the wall attachment, and a connecting ear plate is set on the fixing piece;

将所述附墙件固定连接所述连接耳板。The wall attachment is fixedly connected to the connecting ear plate.

本发明附着于异形断面的升降装置的安装方法的进一步改进在于,于所述附着基础上对应所述附墙件的位置设置固定件包括:The further improvement of the installation method of the lifting device attached to the special-shaped section of the present invention lies in that setting the fixing piece on the attachment basis corresponding to the position of the wall attachment includes:

提供角钢,将螺杆分别焊接于所述角钢的两端并露出一段螺合端;Provide angle steel, weld the screw to both ends of the angle steel respectively and expose a section of screwed end;

将所述角钢设置于所述附着基础上,所述角钢的端部对应连接所述附墙件的位置;The angle steel is arranged on the attachment foundation, and the end of the angle steel corresponds to the position where the wall attachment is connected;

提供槽钢,所述槽钢上对应所述螺杆开设有通孔,对应所述附墙件的位置设有连接耳板;Provide a channel steel, the channel steel is provided with a through hole corresponding to the screw rod, and a connecting ear plate is provided corresponding to the position of the wall attachment;

将所述螺杆穿过对应的所述槽钢上的通孔,并通过螺母螺合所述螺合端将两个所述槽钢分别紧固于所述角钢的两端。The screw rod is passed through the corresponding through hole on the channel steel, and the two channel steels are respectively fastened to the two ends of the angle steel by screwing the screwed end with a nut.

本发明附着于异形断面的升降装置的安装方法的进一步改进在于,所述附着基础支撑连接所述异形断面的方法包括:The further improvement of the installation method of the lifting device attached to the special-shaped section of the present invention lies in that the method for connecting the attached base support to the special-shaped section includes:

于所述异形断面的附着点处锚入多个锚固件;anchoring a plurality of anchor pieces at the attachment point of the special-shaped section;

于多个锚固件的端部固定锚固板;fixing the anchor plate at the ends of the plurality of anchors;

再于所述锚固板上设置附墙座;Install a wall mount on the anchor plate;

于所述附着基础固定设置附墙装置,将所述附墙装置的端部与对应的所述附墙座连接固定。A wall attachment device is fixedly installed on the attachment base, and the end of the wall attachment device is connected and fixed to the corresponding wall attachment seat.

附图说明Description of drawings

图1为本发明附着于异形断面的升降装置的侧视图;Fig. 1 is the side view of the lifting device attached to the special-shaped section of the present invention;

图2为本发明附着于异形断面的升降装置的正视图;Fig. 2 is the front view of the lifting device attached to the special-shaped section of the present invention;

图3为本发明附着于异形断面的升降装置中安装基础锚固于地面的结构示意图;Fig. 3 is a structural schematic diagram of the installation foundation anchored to the ground in the lifting device attached to the special-shaped section of the present invention;

图4为图3中锚杆的结构示意图;Fig. 4 is the structural representation of anchor rod among Fig. 3;

图5为本发明附着于异形断面的升降装置中附着基础与异形断面支撑连接的结构示意图;Fig. 5 is a structural schematic diagram of the connection between the attachment base and the support of the special-shaped section in the lifting device attached to the special-shaped section of the present invention;

图6为图5中锚固件的结构示意图;Fig. 6 is a schematic structural view of the anchor in Fig. 5;

图7为本发明附着于异形断面的升降装置中附着基础与附墙件的结构示意图;Fig. 7 is a structural schematic diagram of the attachment base and the wall attachment in the lifting device attached to the special-shaped section of the present invention;

图8为本发明附着于异形断面的升降装置中附着基础的顶部结构示意图;Fig. 8 is a schematic diagram of the top structure of the attachment base in the lifting device attached to a special-shaped section according to the present invention;

图9为本发明附着于异形断面的升降装置中附着基础的顶部结构俯视图。Fig. 9 is a plan view of the top structure of the attachment base in the lifting device attached to a special-shaped section according to the present invention.

具体实施方式detailed description

下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

参阅图1,显示了本发明附着于异形断面的升降装置的侧视图。在施工现场需要安装升降机实现从异形断面的顶端向底端运输材料及施工人员,但由于异形断面倾斜角度大,表面不平整,无法为升降机提供安装基础,且升降机的附墙长度有限,无法支撑于异形断面上。本发明附着于异形断面的升降装置采用设置支撑于异形断面的附着基础,作为安装升降机的基础,升降机附着于附着基础,确保升降机的安装稳固及使用安全。该附着基础可以为塔吊标准节、浇筑的混凝土结构、或者钢结构立柱等,升降机的塔柱与附着基础之间采用附墙件连接固定,该附墙件以一定间隔进行设置,有效保证了塔柱的稳固性。另外,为方便升降机的使用,在附着基础的顶部和异形断面的顶部之间设置有钢平台,形成人行通道,为施工人员和材料等提供运输便利。下面结合附图对本发明附着于异形断面的升降装置及方法进行说明。Referring to Fig. 1, it shows a side view of the lifting device attached to the profiled section of the present invention. A lift needs to be installed on the construction site to transport materials and construction personnel from the top to the bottom of the special-shaped section. However, due to the large inclination angle of the special-shaped section and the uneven surface, it is impossible to provide an installation foundation for the lift, and the length of the wall attached to the lift is limited and cannot be supported. on the profiled section. The lifting device attached to the special-shaped section of the present invention adopts the attachment foundation supported on the special-shaped section as the basis for installing the elevator, and the elevator is attached to the attachment foundation to ensure the stable installation and safe use of the elevator. The attachment foundation can be a tower crane standard section, a poured concrete structure, or a steel structure column, etc. The tower column of the elevator and the attachment foundation are connected and fixed by wall attachments, which are set at certain intervals to effectively ensure the tower The stability of the column. In addition, in order to facilitate the use of the elevator, a steel platform is set between the top of the attached foundation and the top of the special-shaped section to form a pedestrian passage, providing convenience for construction personnel and materials. The lifting device and method attached to the special-shaped section of the present invention will be described below in conjunction with the accompanying drawings.

参阅图1,显示了本发明附着于异形断面的升降装置的侧视图。下面结合图1对本发明附着于异形断面的升降装置进行说明。Referring to Fig. 1, it shows a side view of the lifting device attached to the profiled section of the present invention. The lifting device attached to the special-shaped section of the present invention will be described below in conjunction with FIG. 1 .

如图1所示,本发明附着于异形断面的升降装置,用于将升降机30附着于异形断面10,该异形断面10在本实施例中为悬崖壁,该悬崖壁的倾斜角度较大,该悬崖壁的顶和底之间水平距离长达21米。本发明附着于异形断面的升降装置包括附着基础20和升降机30,附着基础20立设于异形断面10的侧部并与异形断面10之间支撑连接,升降机30包括塔柱301和沿塔柱301上下运动的电梯302,塔柱301立设于附着基础20的侧部并与附着基础20之间支撑连接。附着基础20和塔柱301设于异形断面10的底部的地面60之上,于地面60处设有基础结构50,该基础结构50与地面60之间设置有锚杆501。附着基础20与异形断面10之间通过附墙装置206实现支撑连接,附着基础20的顶部和异形断面10的顶部架设有钢平台40,钢平台40的作用为人行通道,将异形断面顶端的材料运输至升降机30的电梯302上,由电梯302沿塔柱301向下运动运输至异形断面10的底部的地面60处。As shown in Figure 1, the lifting device attached to the special-shaped section of the present invention is used to attach the elevator 30 to the special-shaped section 10. The special-shaped section 10 is a cliff wall in this embodiment, and the inclination angle of the cliff wall is relatively large. The horizontal distance between the top and bottom of the cliff wall is as long as 21 meters. The lifting device attached to the special-shaped section of the present invention includes an attachment base 20 and an elevator 30. The attachment base 20 is erected on the side of the special-shaped section 10 and is connected to the special-shaped section 10. The elevator 30 includes a tower column 301 and a tower column 301 The elevator 302 moving up and down, the tower column 301 is erected on the side of the attached foundation 20 and is supported and connected with the attached foundation 20 . The attachment foundation 20 and the tower column 301 are arranged on the ground 60 at the bottom of the special-shaped section 10 , and a foundation structure 50 is arranged on the ground 60 , and an anchor rod 501 is arranged between the foundation structure 50 and the ground 60 . The supporting connection between the attached foundation 20 and the special-shaped section 10 is realized by the attached wall device 206. The top of the attached foundation 20 and the top of the special-shaped section 10 are erected with a steel platform 40. Transported to the elevator 302 of the elevator 30 , the elevator 302 moves down along the tower column 301 to be transported to the ground 60 at the bottom of the special-shaped section 10 .

附着基础20可以为塔吊标准节、浇筑的混凝土结构、或者钢结构立柱,在本实施例中,优选采用塔吊标准节,在施工结束后,该塔吊标准节方便拆卸,且还可继续使用。升降机30的塔柱301上设有导轨,电梯302安装于导轨上,沿着导轨上下运动。The attachment foundation 20 can be a tower crane standard section, a poured concrete structure, or a steel structure column. In this embodiment, a tower crane standard section is preferably used. After the construction is completed, the tower crane standard section is easy to disassemble and can continue to be used. The tower column 301 of the elevator 30 is provided with guide rails, and the elevator 302 is installed on the guide rails and moves up and down along the guide rails.

参阅图2,显示了本发明附着于异形断面的升降装置的正视图,下面结合图2所示,对本发明附着于异形断面的升降装置进行说明。Referring to FIG. 2 , it shows a front view of the lifting device attached to a special-shaped section of the present invention. The lifting device attached to a special-shaped section of the present invention will be described below in conjunction with FIG. 2 .

如图2所示,作为本发明的一较佳实施方式,升降装置包括两个升降机30,该附着基础20的两侧分别设置一个升降机30。附着基础20的两侧均设有升降机30,使得附着基础20的受力均衡,确保升降机30和附着基础20之间的连接稳固,确保施工安全。升降机30的塔柱301分别通过附墙件303固定于附着基础20的一侧,附墙件303实现塔柱301支撑连接于附着基础20,附着基础20和塔柱301分别立设于地面60之上,于地面60处设置有基础结构50,基础结构50通过锚杆501与地面60实现锚固连接,为附着基础20和塔柱301提供稳固基础。结合图3所示,根据升降机30和附着基础20的受力分析计算,设计满足支撑要求的基础结构50,其中附着基础20的基础结构50和塔柱301的基础结构50之间相互锚接,形成一个整体。该基础结构50内设有锚杆501,锚杆501一端锚入地面,另一端锚入基础结构50内部,实现了基础结构50与地面60之间锚固稳定连接。结合图4所示,设置锚杆501时,先于地面60钻孔,然后将锚杆501插入钻孔中并于地面之上露出一段锚固段,向钻孔内注入水泥浆503,在于地面处的锚固段设置锚固板502,待水泥浆503凝固后,实现了锚杆501的一端锚入地面。锚杆501的锚固段与基础结构50内铺设的钢筋绑扎固定,然后浇筑混凝土形成基础结构50时,锚杆501的锚固段就锚入了基础结构50内。As shown in FIG. 2 , as a preferred embodiment of the present invention, the lifting device includes two lifters 30 , and one lifter 30 is arranged on both sides of the attachment base 20 . Elevators 30 are provided on both sides of the attachment foundation 20, so that the stress on the attachment foundation 20 is balanced, and the connection between the elevator 30 and the attachment foundation 20 is stable, ensuring construction safety. The pylons 301 of the elevator 30 are respectively fixed to one side of the attached foundation 20 through the wall attachments 303. The wall attachments 303 realize the supporting connection of the towers 301 to the attached foundation 20, and the attached foundation 20 and the towers 301 are respectively erected on the ground 60. Above, a foundation structure 50 is provided on the ground 60 , and the foundation structure 50 is anchored to the ground 60 through anchor rods 501 to provide a stable foundation for attaching the foundation 20 and the tower column 301 . As shown in FIG. 3 , according to the force analysis and calculation of the elevator 30 and the attached foundation 20, a foundation structure 50 that meets the support requirements is designed, wherein the foundation structure 50 of the attachment foundation 20 and the foundation structure 50 of the tower column 301 are anchored to each other, form a whole. The foundation structure 50 is provided with an anchor rod 501 , one end of the anchor rod 501 is anchored into the ground, and the other end is anchored into the interior of the foundation structure 50 , realizing the anchored and stable connection between the foundation structure 50 and the ground 60 . As shown in Fig. 4, when installing the anchor rod 501, first drill a hole 60 on the ground, then insert the anchor rod 501 into the drill hole and expose a section of anchoring section above the ground, inject cement slurry 503 into the drill hole, and place it on the ground. An anchoring plate 502 is provided in the anchoring section, and after the cement slurry 503 is solidified, one end of the anchor rod 501 is anchored into the ground. The anchoring section of the anchor rod 501 is bound and fixed to the steel bars laid in the foundation structure 50 , and then when concrete is poured to form the foundation structure 50 , the anchoring section of the anchor rod 501 is anchored into the foundation structure 50 .

结合图5所示,显示了本发明附着于异形断面的升降装置中附着基础与异形断面支撑连接的结构示意图。下面结合图5,对本发明附着于异形断面的升降装置中附着基础和异形断面支撑连接结构进行说明。As shown in FIG. 5 , it shows a schematic diagram of the connection between the attachment base and the support of the special-shaped section in the lifting device attached to the special-shaped section of the present invention. Next, with reference to FIG. 5 , the attachment base and the supporting connection structure of the special-shaped section in the lifting device attached to the special-shaped section of the present invention will be described.

如图5所示,附着基础20通过附墙装置206与异形断面10之间实现支撑连接,该附墙装置206通过与异形断面10表面固定的附墙座连接,附墙座设置于与附墙装置206连接的附着点,在异形断面10的附着点处设置多个锚固件103,结合图6所示,锚固的做法为在锚固的位置钻孔,然后将锚固件103插入后注水泥浆1031进行锚固,该锚固件103于钻孔的端部设置锚固板104,在锚固件103和锚固板104的连接处进行焊接,焊缝1041的高度为6mm。该附着点处的多个锚固件103的锚固板104上固定有附墙座,该附墙座与附墙装置206连接固定。附墙装置206包括多个支撑钢管,支撑钢管斜向支撑于附着基础20和异形断面10之间.较佳地,附墙装置206包括第一支撑管和第二支撑管,第一支撑管的第二支撑管的一端固定于附着基础20上,另一端相远离地连接于异形断面10上的附墙座上,实现了附着基础20支撑连接于异形断面10。As shown in Figure 5, the attachment base 20 realizes the supporting connection between the attached wall device 206 and the special-shaped section 10. The attached wall device 206 is connected with the attached wall seat fixed on the surface of the special-shaped section 10. For the attachment point of the device 206, a plurality of anchors 103 are set at the attachment point of the special-shaped section 10. As shown in FIG. For anchoring, the anchor piece 103 is provided with an anchor plate 104 at the end of the drilled hole, and welding is performed at the junction of the anchor piece 103 and the anchor plate 104, and the height of the weld seam 1041 is 6mm. The anchor plates 104 of the plurality of anchors 103 at the attachment point are fixed with wall mounts, and the wall mounts are connected and fixed with the wall mount 206 . The wall attachment device 206 includes a plurality of supporting steel pipes, and the supporting steel pipes are obliquely supported between the attachment foundation 20 and the special-shaped section 10. Preferably, the wall attachment device 206 includes a first support pipe and a second support pipe, and the first support pipe One end of the second support pipe is fixed on the attachment base 20 , and the other end is connected to the wall seat on the special-shaped section 10 at a distance, so that the attachment base 20 is supported and connected to the special-shaped section 10 .

参阅图7所示,显示了本发明附着于异形断面的升降装置中附着基础与附墙件的结构示意图,下面结合图7所示,对本发明附着于异形断面的升降装置中附着基础与附墙件的结构进行说明。Referring to Fig. 7, it shows a schematic view of the structure of the attachment base and the wall attached in the lifting device attached to the special-shaped section of the present invention. Below in conjunction with Fig. 7, the attachment base and the attached wall in the lift device attached to the special-shaped section of the present invention The structure of the file is described.

如图7所示,塔柱301上间隔固定有附墙件303,通过附墙件303固定连接于附着基础20,附着基础20对应附墙件303的位置设置固定件204,该固定件204包括两根型钢件2042和多根紧固件2041,通过紧固件2041将两根型钢件2042紧固于附着基础20的外侧。型钢件2042上固定有连接耳板205,该连接耳板205与附墙件303连接固定,实现了通过附墙件303与塔柱301和附着基础20的固定连接。紧固件2041的两端设有螺杆,型钢件2042上对应螺杆开设有通孔,该紧固件2041两端的螺杆分别穿设对应型钢件2042上的通孔,通过螺母螺合紧固,将两根型钢件2042拉紧,使得两根型钢件2042夹紧固定于附着基础20的外侧。较佳地,紧固件2041的长度与附着基础20的长度相同,通过紧固件2041上的螺杆将型钢件2042螺合紧固时,型钢件2042紧紧的抵靠于紧固件2041的端部,紧固件2041的端部对两侧的型钢件2042起到了一定的支撑作用,该紧固件2041较佳为型钢件,可以是角钢,也可以为槽钢,型钢件的两端分别焊接固定有螺杆。型钢件2042可以为角钢,可以为槽钢。As shown in Figure 7, wall attachments 303 are fixed at intervals on the tower column 301, and are fixedly connected to the attachment foundation 20 through the attachment base 303, and the attachment base 20 is provided with a fixing member 204 at a position corresponding to the wall attachment 303, and the fixing member 204 includes Two shaped steel pieces 2042 and a plurality of fasteners 2041 are used to fasten the two shaped steel pieces 2042 to the outside of the attachment base 20 through the fasteners 2041 . A connection ear plate 205 is fixed on the steel section 2042 , and the connection ear plate 205 is connected and fixed with the wall attachment 303 , realizing the fixed connection with the tower column 301 and the attachment foundation 20 through the wall attachment 303 . The two ends of the fastener 2041 are provided with screw rods, and the corresponding screw rods on the shaped steel part 2042 are provided with through holes. The two shaped steel pieces 2042 are tensioned, so that the two shaped steel pieces 2042 are clamped and fixed on the outside of the attachment foundation 20 . Preferably, the length of the fastener 2041 is the same as the length of the attachment base 20. When the steel part 2042 is screwed and fastened by the screw on the fastener 2041, the steel part 2042 is tightly against the surface of the fastener 2041. At the end, the end of the fastener 2041 plays a certain role in supporting the steel parts 2042 on both sides. The fastener 2041 is preferably a steel part, which can be an angle steel or a channel steel. The two ends of the steel part Screw rods are respectively welded and fixed. The shaped steel piece 2042 can be an angle steel or a channel steel.

该附墙件303包括条形框3031和梯形框3032,条形框3031一端与梯形框3032通过螺栓紧固连接,条形框3031与梯形框3032的短边连接,另一端与塔柱301通过螺栓紧固连接。梯形框3032的另一端,也就是梯形框3032的底边,底边的两侧分别固设有安装板,该安装板上通过螺栓紧固有连接杆,连接杆对应附着基础20上的连接耳板205,连接杆与连接耳板对合且通过螺栓紧固连接。塔柱301上每间隔6米至9米设置一个附墙件303,采用螺栓和销子将附墙件303分别与连接耳板205以及塔柱301连接起来,为塔柱301提供支撑作用。The wall attachment 303 includes a strip frame 3031 and a trapezoidal frame 3032. One end of the strip frame 3031 is fastened to the trapezoidal frame 3032 by bolts, the strip frame 3031 is connected to the short side of the trapezoidal frame 3032, and the other end is connected to the tower column 301. Bolt tight connection. The other end of the trapezoidal frame 3032 is the bottom of the trapezoidal frame 3032. Mounting plates are respectively fixed on both sides of the bottom. The mounting plates are fastened with connecting rods by bolts, and the connecting rods correspond to the connecting ears attached to the foundation 20. As for the plate 205, the connecting rod is matched with the connecting lug plate and is fastened and connected by bolts. A wall attachment 303 is arranged at intervals of 6 to 9 meters on the tower column 301 , and the wall attachment 303 is respectively connected with the connecting ear plate 205 and the tower column 301 with bolts and pins to provide support for the tower column 301 .

参阅图8,显示了本发明中附着基础的顶部结构示意图,参阅图9,显示了本发明中附着基础的顶部结构的俯视图。下面结合图8和图9,对本发明中附着基础的顶部结构进行说明。Referring to FIG. 8 , it shows a schematic view of the top structure of the attachment foundation in the present invention, and referring to FIG. 9 , it shows a top view of the top structure of the attachment foundation in the present invention. The top structure of the attachment foundation in the present invention will be described below with reference to FIG. 8 and FIG. 9 .

如图8和图9所示,附着基础20的顶部处的四周外壁设有补强板201,该补强板201通过塞焊孔2011焊接于附着基础20上,相对应的补强板201之间设有螺杆2012,并通过螺杆2012紧固连接,使得相对两侧的补强板201夹紧附着基础20。附着基础20的顶部铺设有支撑钢板202,支撑钢板202与补强板201之间设置多个加劲板2013,钢梁203架设于支撑钢板202之上,并与支撑钢板202焊接固定,该钢梁203与附着基础20的连接方式,使得附着基础20只承受竖向压力,提供了附着基础的安全稳定性。这样的连接方法,使得应力依次向下扩散传递,有效解决连接节点处产生应力破坏的情况。结合图1所示,附着基础20的顶部和异形断面10的顶部设置有钢平台40,异形断面10的顶部设有挡土墙,在该挡土墙中设置预埋钢板,钢梁203架设于支撑钢板202和预埋钢板之上,并于钢梁203的底部分别与支撑钢板202和预埋钢板焊接固定,钢平台40包括钢梁203和平台钢板,平台钢板铺设于钢梁203之上,并与钢梁203的连接处焊接固定,通过钢平台40连通异形断面10的顶部与附着基础20的顶部,形成人行通道。As shown in Figure 8 and Figure 9, the outer wall around the top of the attachment base 20 is provided with a reinforcement plate 201, the reinforcement plate 201 is welded to the attachment base 20 through the plug welding hole 2011, the corresponding reinforcement plate 201 Screw rods 2012 are arranged between them, and are fastened and connected by the screw rods 2012 , so that the reinforcing plates 201 on opposite sides clamp the attached foundation 20 . A supporting steel plate 202 is laid on the top of the attached foundation 20, and a plurality of stiffening plates 2013 are arranged between the supporting steel plate 202 and the reinforcing plate 201. The steel beam 203 is erected on the supporting steel plate 202 and fixed by welding with the supporting steel plate 202. The connection mode between 203 and the attachment foundation 20 makes the attachment foundation 20 only bear vertical pressure, which provides the safety and stability of the attachment foundation. Such a connection method makes the stress diffuse and transmit downwards sequentially, effectively solving the situation of stress failure at the connection node. As shown in Fig. 1, the top of the attached foundation 20 and the top of the special-shaped section 10 are provided with a steel platform 40, and the top of the special-shaped section 10 is provided with a retaining wall, and embedded steel plates are set in the retaining wall, and the steel beam 203 is erected on the The supporting steel plate 202 and the embedded steel plate are fixed on the bottom of the steel beam 203 by welding with the supporting steel plate 202 and the embedded steel plate respectively. The steel platform 40 includes the steel beam 203 and the platform steel plate, and the platform steel plate is laid on the steel beam 203. And it is welded and fixed with the joint of the steel beam 203, and the top of the special-shaped section 10 is connected with the top of the attached foundation 20 through the steel platform 40 to form a pedestrian passage.

钢梁203与附着基础20的连接方式,相比现有技术中钢梁的连接方式,如翼缘焊接或腹板栓接的栓焊混合连接,可以解决现有的钢梁连接方式存在的如下缺陷:钢梁对附着基础不仅产生压力还会产生弯矩,且连接节点处容易产生破坏,焊缝或焊点容易断开、裂通等,存在安全隐患。本发明为保证施工升降机中附着基础20与钢梁203之间的安全稳定性,采用钢梁203与附着基础20采用搭接的连接方式,使得附着基础20只承受竖向压力,提供了附着基础20以及安装结构整体的安全稳定,同时采取搭接方式通过应力的扩散传递,有效解决了连接节点处的应力破坏情况。The connection method between the steel beam 203 and the attached foundation 20, compared with the connection method of steel beams in the prior art, such as flange welding or web bolted bolt-welding hybrid connection, can solve the following problems existing in the existing steel beam connection method Defects: The steel beam not only produces pressure but also bending moment on the attached foundation, and the connection nodes are prone to damage, and the welds or solder joints are easy to disconnect and crack, posing safety hazards. In order to ensure the safety and stability between the attachment foundation 20 and the steel beam 203 in the construction elevator, the present invention adopts the connection mode of the steel beam 203 and the attachment foundation 20 by lap joint, so that the attachment foundation 20 only bears vertical pressure, and provides an attachment foundation 20 and the safety and stability of the installation structure as a whole. At the same time, the overlapping method is adopted to transmit the stress through the diffusion, which effectively solves the stress failure situation at the connecting nodes.

本发明附着于异形断面的升降装置的有益效果为:The beneficial effects of the lifting device attached to the special-shaped section of the present invention are:

采用升降机附着于附着基础的结构方式,解决升降机无法支撑于异形断面的问题,且设置该结构时,对附着基础的承载力进行了相应计算,满足施工要求,具有安全保障。通过附着基础的采用,使得升降机的安装结构具有简单易行的特点。The structural method of the elevator attached to the attached foundation is adopted to solve the problem that the elevator cannot support the special-shaped section. When setting up this structure, the bearing capacity of the attached foundation is calculated accordingly, which meets the construction requirements and has safety guarantee. Through the adoption of the attached foundation, the installation structure of the lift has the characteristics of simplicity and ease of operation.

升降机与附着基础的连接采用附墙件和固定件的配合来实现,附墙件对固定件上的槽钢施加拉力,固定件上的角钢设于两槽钢之间对槽钢起到支撑的作用,可以抵消两侧的拉力,减小附着基础受到的拉力,确保附着基础的稳定性,且附墙件和固定件的连接结构安装方便,结构稳固,有效确保了升降机的整体稳固性。The connection between the elevator and the attached foundation is realized by the cooperation of the attached wall parts and the fixed parts. The attached wall parts exert tension on the channel steel on the fixed part, and the angle steel on the fixed part is set between the two channel steels to support the channel steel. The function can offset the tension on both sides, reduce the tension on the attached foundation, and ensure the stability of the attached foundation. The connection structure between the attached wall parts and the fixed parts is easy to install and the structure is stable, which effectively ensures the overall stability of the elevator.

附着基础的顶部和异形断面的顶部设有钢平台,作为人行通道使用,提供了从断面顶部至升降机的通道,方便人和货物的通行。该钢平台搭设于附着基础和异形断面的预埋钢板之间,分别与附着基础和预埋钢板焊接,该搭设的方式,使得钢平台对附着基础和预埋钢板均只产生压力,使得附着基础仅承受压力,提高了附着基础的安全稳定,同时该压力通过搭接扩散传递,减小对于焊接点的应力破坏。The top of the attached foundation and the top of the special-shaped section are equipped with a steel platform, which is used as a pedestrian passage, providing a passage from the top of the section to the elevator, and facilitating the passage of people and goods. The steel platform is built between the attached foundation and the pre-embedded steel plate with special-shaped section, and is welded to the attached foundation and the pre-embedded steel plate respectively. It only bears the pressure, which improves the safety and stability of the attached foundation, and at the same time, the pressure is transmitted through the overlapping diffusion, reducing the stress damage to the welding point.

附着基础与异形断面之间采用附墙装置实现支撑连接,通过附墙装置实现附着基础的有效支撑,为确保附墙装置的支撑稳固,异形断面于附着点处设置了多个锚固件,有效提高了支撑的稳固性。The attached wall device is used to realize the support connection between the attached foundation and the special-shaped section, and the effective support of the attached foundation is realized through the attached wall device. the stability of the support.

本发明附着于异形断面的升降装置的安装方法包括:The installation method of the lifting device attached to the special-shaped section of the present invention includes:

结合图1所示,于地面60上设置附着基础20,将附着基础20支撑连接于异形断面10;再于附着基础20的侧部搭设升降机30,将升降机30的塔柱301立设于地面60,并支撑连接于附着基础20,再将升降机30的电梯302安装于塔柱301的导轨上,使得电梯302可沿着塔柱301上下运动。采用附着基础依附于异形断面,解决异形断面倾斜角度大,无法为升降机直接提供支撑的问题,附着基础可以为升降机提供良好的支撑基础,实现升降机的安全运行。As shown in Figure 1, the attachment foundation 20 is set on the ground 60, and the attachment foundation 20 is supported and connected to the special-shaped section 10; then the elevator 30 is erected on the side of the attachment foundation 20, and the tower column 301 of the elevator 30 is erected on the ground 60 , and supported and connected to the attached foundation 20, and then the elevator 302 of the elevator 30 is installed on the guide rail of the tower column 301, so that the elevator 302 can move up and down along the tower column 301. The attachment foundation is attached to the special-shaped section to solve the problem that the special-shaped section has a large inclination angle and cannot directly provide support for the elevator. The attachment foundation can provide a good support foundation for the elevator and realize the safe operation of the elevator.

本发明附着于异形断面的升降装置的安装方法还包括:设置附着基础20和塔柱301的基础结构50,附着基础20的两侧分别设置有塔柱301,该基础结构50在设置之前,需先计算附着基础20和升降机30的受力情况,根据受力分析设计基础结构50。下面以附着基础20采用塔吊标准节为例,进行受力分析计算:The installation method of the lifting device attached to the special-shaped section of the present invention also includes: setting the base structure 50 of the attachment base 20 and the tower column 301, and the two sides of the attachment base 20 are respectively provided with the tower column 301, and the base structure 50 needs to be installed before setting. First calculate the stress situation of the attached foundation 20 and the elevator 30, and design the foundation structure 50 according to the stress analysis. The following takes the attached foundation 20 using the tower crane standard section as an example to carry out force analysis and calculation:

塔吊标准节验算,通过受力分析可知,人货电梯通过其附墙件所产生的一对力偶扭矩作用于塔吊标准节,由人货电梯说明书所提供公式:The calculation of the standard section of the tower crane, through the force analysis, it can be known that a pair of force couple torque generated by the people-cargo elevator through its wall-attached parts acts on the standard section of the tower crane. The formula provided by the manual of the people-cargo elevator is:

在方案中L=2600,B=1425,通过计算可得:F=53.40KNIn the scheme, L=2600, B=1425, can be obtained by calculation: F=53.40KN

故该力偶所产生的扭矩T=F×B,计算可知T=53.4KN×1.425m=76.10KN.m。Therefore, the torque T=F×B generated by the force couple can be calculated as T=53.4KN×1.425m=76.10KN.m.

由于人货电梯布置于塔吊标准节两侧,故人货电梯对塔吊标准节所产生的扭矩为:Since the people-goods elevator is arranged on both sides of the tower crane standard section, the torque generated by the people-goods elevator to the tower crane standard section is:

76.10KN.m×2=152.20KN.m≤269.3KN.m,在塔吊标准节的受力范围内,所以塔吊标准节作为附着基础支撑两侧的升降机30满足要求。76.10KN.m×2=152.20KN.m≤269.3KN.m, which is within the stress range of the tower crane standard section, so the tower crane standard section serves as the attached foundation to support the elevators 30 on both sides to meet the requirements.

塔吊标准节基础分析计算,通过分析可知,人货电梯仅通过人货电梯附墙件对塔吊标准节产生扭矩,且≤T=269.3KN.m,而人货电梯额定载重量为2×2000kg,即坑顶平台上作用于塔吊标准节上最大力≤4×2000×10=80KN≤Fv=511.2KN,故如果塔吊标准节基础若满足TC5610塔吊常规正常运作时的受力要求,必然也满足此方案所必须的受力要求。通过计算分析得出,塔吊标准节基础尺寸为:4m×4m×1.5m,配筋为:HRB400φ14@150双层双向。The basic analysis and calculation of the standard section of the tower crane shows that the people-freight elevator only generates torque on the standard section of the tower crane through the wall parts attached to the people-freight elevator, and ≤T=269.3KN.m, while the rated load of the people-freight elevator is 2×2000kg, That is, the maximum force acting on the standard section of the tower crane on the pit roof platform is ≤4×2000×10=80KN≤Fv=511.2KN, so if the foundation of the standard section of the tower crane meets the force requirements of the TC5610 tower crane during normal operation, it must also meet this requirement. The force requirements necessary for the program. Through calculation and analysis, it is concluded that the foundation size of the standard section of the tower crane is: 4m×4m×1.5m, and the reinforcement is: HRB400φ14@150 double-layer two-way.

升降机基础承载力计算:吊笼重量:1500×2=3000kg,围栏重量:1170kg,导轨架总重(共需40节):40×170=6800kg,载重量(双笼):2×2000kg,合计:14970kg。Calculation of the basic bearing capacity of the elevator: weight of the cage: 1500×2=3000kg, weight of the fence: 1170kg, total weight of the guide rail frame (40 sections in total): 40×170=6800kg, load capacity (double cage): 2×2000kg, total : 14970kg.

附墙架、动力电缆,电缆导向装置、钢丝绳、头架紧固件等重量约占导轨架总重量的35%计2380kg。取安全系数为2。The weight of attached wall frame, power cable, cable guiding device, steel wire rope, head frame fasteners, etc. accounts for about 35% of the total weight of the rail frame and is 2380kg. Take the factor of safety as 2.

P=(14970+2380)×0.02=379.4KN,按以上数据,该基础最大承受压力需满足379.4KN。注意:地基所能承载的地耐力仍应满足0.1Mpa。P=(14970+2380)×0.02=379.4KN, according to the above data, the maximum bearing pressure of the foundation needs to meet 379.4KN. Note: The bearing capacity of the foundation should still meet 0.1Mpa.

根据施工升降机单位所提供说明书可知按承受最大压力379.4KN所制作的基础复核该升降机的要求。由于所计算基础只需满足承载压力要求即可,故该基础计算模型选取独立柱下扩展基础为计算模型进行计算设计。计算结果为4m×2.8m×0.5m,配筋为HRB400φ12@150双层双向。According to the instructions provided by the construction elevator unit, it can be known that the requirements of the elevator are reviewed on the basis of the maximum pressure of 379.4KN. Since the calculated foundation only needs to meet the bearing pressure requirements, the foundation calculation model selects the extended foundation under the independent column as the calculation model for calculation and design. The calculation result is 4m×2.8m×0.5m, and the reinforcement is HRB400φ12@150 double-layer two-way.

通过上述分析可知,基础结构50包括塔吊标准节基础和升降机基础,该塔吊标准节基础尺寸为4m×4m×1.5m,升降机基础尺寸为4m×2.8m×0.5m。From the above analysis, it can be seen that the foundation structure 50 includes a tower crane standard section foundation and an elevator foundation, the size of the tower crane standard section foundation is 4m×4m×1.5m, and the elevator foundation size is 4m×2.8m×0.5m.

结合图3和图4所示,基础结构50的施工方法包括:As shown in Fig. 3 and Fig. 4, the construction method of the foundation structure 50 includes:

测量定位,于设定位置进行清理;设置锚杆501锚入地面,并于地面之上预留锚固段;绑扎钢筋,并将锚固段与相邻的钢筋绑扎固定;设置模板,浇筑混凝土,形成基础结构。Measure and locate, clean up at the set position; set the anchor rod 501 to anchor into the ground, and reserve an anchor section above the ground; bind the steel bars, and tie the anchor section to the adjacent steel bars; set the formwork, pour concrete, and form basic structure.

绑扎钢筋施工要求如下,1)配筋为双向配置;马蹬钢筋采用HRB400φ10的钢筋制作;2)钢筋保护层厚度50mm,采用石材垫块,垫块间距500×500mm,梅花型布置;3)钢筋不得切断,在预埋螺栓处钢筋间距局部调整绕过预留位置;4)人货电梯基础与塔吊标准节基础钢筋相互锚接,使基础构成一个整体。The construction requirements for tying steel bars are as follows: 1) The reinforcement is arranged in two directions; the stirrup steel bar is made of HRB400φ10 steel bar; 2) The thickness of the protective layer of the steel bar is 50mm, and the stone pads are used, and the space between the pads is 500×500mm, arranged in a plum blossom shape; 3) The steel bars It is not allowed to cut off, and the spacing of the steel bars at the embedded bolts is partially adjusted to bypass the reserved position; 4) The foundation of the people-cargo elevator and the foundation steel bars of the standard section of the tower crane are anchored to each other, so that the foundation forms a whole.

混凝土施工时需注意:1)基础混凝土:基础强度等级根据设计计算结构,统一选用C35混凝土。2)振捣:砼随铺摊随振捣,木质刮杠顺坡刮平铁抹子压出水光,靠近楼座较远端高2~3cm。3)养护:立即铺贴塑料膜保湿养护,并视温度情况再铺1~2层保温草帘被,养护时间为14天。Attention should be paid to the concrete construction: 1) Foundation concrete: The foundation strength grade is calculated according to the design structure, and C35 concrete is uniformly selected. 2) Vibration: The concrete is vibrated along with the paving, and the wooden scraper is scraped along the slope and flattened by the iron trowel to press out the water, and the height near the far end of the balcony is 2-3cm. 3) Curing: Immediately spread plastic film to moisturize and maintain, and then spread 1-2 layers of heat-insulating straw quilts depending on the temperature. The curing time is 14 days.

锚杆501施工中,锚杆孔直径取锚杆筋体直径的3倍,但不小于1倍的锚杆筋体加50mm。锚杆筋体插入基础结构的长度,应符合钢筋的锚固长度要求。锚杆筋体采用热轧带肋钢筋,水泥砂浆强度不宜低于30MPa,细石混凝土强度不低于C30。灌浆前,将锚杆孔清理干净。在本实施例中,共设计20根岩石锚杆,锚杆有效长度7.0m和9.0m,其中外侧采用有效长度7.0m的锚杆,内部采用有效长度9.0m锚杆,外露长度约1.5m,梅花形对称布置。In the construction of anchor rod 501, the diameter of the anchor rod hole is 3 times the diameter of the anchor rod rib body, but not less than 1 times the anchor rod rib body plus 50mm. The length of anchor bars inserted into the foundation structure shall meet the anchorage length requirements of steel bars. The anchor rod body adopts hot-rolled ribbed steel bar, the strength of cement mortar should not be lower than 30MPa, and the strength of fine stone concrete should not be lower than C30. Before grouting, clean the anchor holes. In this embodiment, a total of 20 rock bolts are designed, the effective length of which is 7.0m and 9.0m, and the outer side adopts the effective length of 7.0m, and the inner part adopts the effective length of 9.0m, and the exposed length is about 1.5m. Symmetrical arrangement in plum blossom shape.

锚杆基础中单根锚杆所承受的拔力,应按下列公式验算:The pullout force borne by a single anchor in the anchor foundation shall be checked and calculated according to the following formula:

其中:Fk——相应于作用的标准组合时,作用在基础顶面上的竖向力,这里取379.4kN。Gk——基础自重及其上的土自重,这里取1693.4kN。Mxk、Myk——按作用的标准组合计算作用在基础底面形心的力矩值,这里由于所受荷载对称,且基础对称,所以,二者为0,因此所有锚杆受力可认为相同。Rt——单根锚杆抗拔承载力特征值,这里取Rt=fk·A=400000×3.14×0.0252÷4=196.25kN,Rk——锚杆极限抗拔承载力标准值,这里取Rk=πd∑qsk,ili=3.1416×0.1×180×7=398.84kN,带入公式:Where: F k —— the vertical force acting on the top surface of the foundation corresponding to the standard combination of actions, here 379.4kN is taken. G k ——The self-weight of the foundation and the soil on it, 1693.4kN is taken here. M xk , M yk ——Calculate the moment value acting on the centroid of the bottom surface of the foundation according to the standard combination of actions. Here, because the load is symmetrical and the foundation is symmetrical, the two are 0, so the stress of all anchors can be considered the same . R t ——the characteristic value of the pull-out bearing capacity of a single anchor rod, where R t =f k ·A=400000×3.14×0.025 2 ÷4=196.25kN, R k ——the standard value of the ultimate pull-out bearing capacity of the anchor rod , here take R k =πd∑q sk,i l i =3.1416×0.1×180×7=398.84kN, bring it into the formula:

安全系数为5。 The safety factor is 5.

由于因此满足需要。because So the need is met.

锚杆501的设计概括:选用Φ25的精轧螺纹钢筋作为锚杆的杆体材料,锚杆孔径为锚杆Φ100mm,杆体有效长度为7.0m、9.0m,杆体外露长度为1.5m(实际外露长度因考虑到与基础内钢筋统一绑扎),锚固剂主要采用水泥砂浆。锚杆按90°设置。本次人货梯及塔吊标准节基础加固用锚杆施工完毕后,先用螺母与锚垫板固定,待后续混凝土基础施工时,锚垫板回收,锚杆杆体与基础内钢筋统一绑扎固定。Summary of the design of anchor 501: choose Φ25 fine-rolled threaded steel bar as the material of the anchor rod, the diameter of the anchor rod is Φ100mm, the effective length of the rod body is 7.0m, 9.0m, and the exposed length of the rod is 1.5m (the actual exposed length depends on Considering the unified binding with the steel bars in the foundation), the anchoring agent mainly adopts cement mortar. Anchor rods are set at 90°. After the construction of the anchor bolts for the foundation reinforcement of the standard section of the people and freight elevators and tower cranes is completed, nuts and anchor backing plates are used to fix them first. During the subsequent concrete foundation construction, the anchor backing plates are recovered, and the anchor rod body and the internal reinforcement of the foundation are uniformly bound and fixed.

锚杆施工过程:1)钻机就位,根据现场施工情况,充分利用现场条件,钻机安装要求水平、稳固,施钻过程中应随时检查。2)钻进方式,钻孔采用D100钻机成孔,钻孔速度根据使用钻机性能和锚固地层严格控制,防止钻孔扭曲和变径,造成下锚困难或其它意外事故。3)钻进过程,对钻进状态(钻压、钻速)等情况作好现场施工记录。如遇塌孔等不良钻进现象时,须立即停钻,及时进行固壁灌浆处理(灌浆压力0.3~0.5MPa),待水泥浆初凝后,重新扫孔钻进,以确保附着点锚固力满足要求。4)孔径孔深,钻孔孔径、孔深不小于设计值,孔口偏差≤±20mm,孔深允许偏差为+200mm。为确保锚杆孔直径,要求实际使用钻头直径不得小于设计孔径。为确保锚杆孔深度,要求实际钻孔深度大于设计深度0.1m以上。5)锚杆孔清理,钻进达到设计深度后,不能立即停钻,要求稳钻1~2分钟。钻孔孔壁不得有沉碴及水体粘滞,必须清理干净,在钻孔完成后,使用高压空气(风压0.2~0.4MPa)将孔内岩粉清除出孔外,以免降低水泥砂浆与孔壁岩土体的粘结强度。6)锚杆体制作及安装,本次普通锚杆杆体采用直径25mm精扎螺纹钢筋,钻孔直径100mm,90°角设置。普通锚杆沿锚杆轴线方向每隔1.0m设置一组钢筋对中支架,保证锚杆的保护层厚度不低于25mm。锚筋尾端防腐采用刷漆、涂油等防腐措施处理。安装前,要确保每根钢筋顺直,除锈、除油污,安装锚杆体前再次认真核对锚孔编号,确认无误后再用高压风吹孔,人工缓慢将锚杆体放入孔内,用钢尺量测孔外露出的锚杆长度,计算孔内锚杆长度(误差控制在±50mm范围内),确保锚杆的有效长度。7)注浆,普通锚杆采用全长注浆,注浆时先高速低压从孔底开始,当水泥砂浆从孔口溢出后,再低速高压从孔口注浆。如一次注不满或注浆后产生沉降,补充注浆,直至注满为止。注浆压力为0.3~0.5MPa,注浆量不得少于计算量,注浆材料选用P.O42.5普通硅酸盐水泥与细砂料均匀拌制,浆体强度等级为30MPa。注浆压力、注浆数量和注浆时间根据锚固体的体积及锚固地层情况确定。8)安装锚垫板、封锚,根据孔口区域的岩面情况,安装前预先凿除表层的风化岩面,并用砂浆找平。安装时确保锚垫板与板后找平层接触密实,必要时采用黄砂充填其间缝隙。锚垫板安装完成后,安装垫片、螺母,待注浆体达到强度后拧紧螺母。根据锚杆钢筋的直径Φ25mm精扎螺纹钢筋,锚垫板的开孔孔径需满足能穿过开孔孔洞并能锚固到锚垫板上,本次锚垫板开孔孔径暂定为Φ30mm;外露锚杆钢筋需与后续施工的基础部位钢筋统一绑扎牢固。The bolt construction process: 1) The drilling rig is in place. According to the construction situation on site, make full use of the site conditions. The installation of the drilling rig requires level and stability. It should be checked at any time during the drilling process. 2) Drilling method, D100 drilling rig is used for drilling, and the drilling speed is strictly controlled according to the performance of the drilling rig and the anchoring formation, so as to prevent the distortion and diameter change of the drilling hole, which may cause difficulty in anchoring or other accidents. 3) During the drilling process, make on-site construction records for the drilling status (weight on drill, speed of penetration) and other conditions. In case of poor drilling phenomena such as hole collapse, the drilling must be stopped immediately, and the wall-solid grouting treatment should be carried out in time (grouting pressure 0.3-0.5MPa). fulfil requirements. 4) Aperture and depth, the drilling diameter and depth are not less than the design value, the deviation of the orifice is ≤±20mm, and the allowable deviation of the hole depth is +200mm. In order to ensure the diameter of the bolt hole, it is required that the actual diameter of the drill bit should not be smaller than the designed hole diameter. In order to ensure the depth of the bolt hole, the actual drilling depth is required to be greater than the design depth by more than 0.1m. 5) Clean the anchor hole. After the drilling reaches the design depth, the drilling cannot be stopped immediately, and it is required to drill steadily for 1 to 2 minutes. There must be no ballast and sticky water on the wall of the drilled hole, and it must be cleaned. After the drilling is completed, use high-pressure air (wind pressure 0.2-0.4MPa) to remove the rock powder in the hole to avoid reducing the cement mortar and the hole. The bond strength of the rock-soil mass. 6) Manufacture and installation of the anchor rod body. This time, the ordinary anchor rod body adopts precision-rolled threaded steel bars with a diameter of 25mm, and the drilling diameter is 100mm, and the angle is set at 90°. A set of steel bar centering brackets are set every 1.0m along the axis of the anchor bolt for ordinary anchor bolts to ensure that the thickness of the protective layer of the anchor bolt is not less than 25mm. Anti-corrosion measures such as painting and oiling are used for the anti-corrosion at the end of the anchor bar. Before installation, ensure that each steel bar is straight, remove rust and oil, and carefully check the anchor hole number again before installing the anchor body. After confirming that it is correct, blow the hole with high-pressure air, and manually put the anchor body into the hole. Use a steel ruler to measure the length of the anchor rod exposed outside the hole, and calculate the length of the anchor rod in the hole (the error is controlled within the range of ±50mm), so as to ensure the effective length of the anchor rod. 7) Grouting, ordinary bolts use full-length grouting. When grouting, first start from the bottom of the hole at high speed and low pressure. When the cement mortar overflows from the hole, then grout at low speed and high pressure from the hole. If the filling is not enough at one time or settlement occurs after grouting, add grouting until it is full. The grouting pressure is 0.3-0.5MPa, and the grouting amount shall not be less than the calculated amount. The grouting material is P.O42.5 ordinary Portland cement and fine sand, and the grouting strength grade is 30MPa. The grouting pressure, grouting quantity and grouting time are determined according to the volume of the anchoring body and the conditions of the anchoring formation. 8) Install the anchor backing plate and seal the anchor. According to the rock surface conditions in the hole area, the weathered rock surface on the surface should be chiseled before installation, and leveled with mortar. When installing, ensure that the anchor plate is in close contact with the leveling layer behind the plate, and if necessary, use yellow sand to fill the gap between them. After the installation of the anchor plate is completed, install the gasket and the nut, and tighten the nut after the grouting body reaches the strength. According to the diameter of the anchor rod steel bar diameter Φ25mm precision-rolled threaded steel bar, the hole diameter of the anchor backing plate needs to be able to pass through the opening hole and be anchored to the anchor backing plate. The hole diameter of the anchor backing plate is tentatively set at Φ30mm; Anchor bars need to be uniformly bound firmly with the foundation parts of subsequent construction.

设置完基础结构50后,于基础结构50之上设置附着基础20,以附着基础20采用塔吊标准节为例进行说明,选用中联重科生产的TC5610塔式起重机标准节作为附着基础20,为升降机30提供支撑,选用80t的吊车吊装TC5610,安装步骤包括,1、将塔吊固定基节安装就位于塔吊基础上,用预埋锚脚将塔吊固定基节与塔吊基础联接固定。2、测量调整塔吊固定基节的水平度及垂直度≤1‰。3、将一节长为2.8m的标准节EQ安装在塔吊固定基节上。将一节长为2.8m的标准节E安装在已安装好的标准节EQ上。4、重复安装标准节E,直至塔吊安装完成。5、然后进行安装技术试验和验收。After the foundation structure 50 is set up, the attachment foundation 20 is set on the foundation structure 50. The attachment foundation 20 adopts the tower crane standard section as an example for illustration. The TC5610 tower crane standard section produced by Zoomlion is selected as the attachment foundation 20. The elevator 30 provides support, and the TC5610 is hoisted by an 80t crane. The installation steps include: 1. Install the fixed base section of the tower crane on the foundation of the tower crane, and connect and fix the fixed base section of the tower crane with the foundation of the tower crane with pre-embedded anchor feet. 2. Measure and adjust the levelness and verticality of the fixed base section of the tower crane to be ≤1‰. 3. Install a standard section EQ with a length of 2.8m on the fixed base section of the tower crane. Install a standard section E with a length of 2.8m on the installed standard section EQ. 4. Repeat the installation of standard section E until the tower crane installation is completed. 5. Then carry out installation technical test and acceptance.

本发明附着于异形断面的升降装置的安装方法还包括,附着基础20通过附墙装置206支撑连接异形断面10,结合图5和图6所示,包括:The installation method of the lifting device attached to the special-shaped section of the present invention also includes that the attachment base 20 supports and connects the special-shaped section 10 through the wall-attaching device 206, as shown in FIG. 5 and FIG. 6 , including:

于异形断面10的附着点处锚入多个锚固件103;Anchor multiple anchors 103 at the attachment point of the special-shaped section 10;

于多个锚固件103的端部固定锚固板104;fixing the anchor plate 104 at the ends of the plurality of anchor pieces 103;

再于锚固板104上设置附墙座;Then set the wall seat on the anchor plate 104;

于附着基础20上固定设置第一支撑管和第二支撑管,第一支撑管和第二支撑管于异形断面10上的连接端相远离,将第一支撑管和第二支撑管的端部分别与对应的异形断面10上的附墙座连接固定。The first support tube and the second support tube are fixedly arranged on the attachment base 20, the connection ends of the first support tube and the second support tube on the special-shaped section 10 are far away, and the ends of the first support tube and the second support tube are They are respectively connected and fixed with the wall-attached seats on the corresponding special-shaped section 10.

为确保附着基础20的稳固性,在异形断面10上的支撑点部位设置锚固件,并在相应范围内喷砼找平断面,确保支撑点的受力均匀。锚固件的锚入角度设置为19度,锚固件的轴向拉力标准值和设计值可按下式计算:In order to ensure the stability of the attached foundation 20, anchors are provided at the support points on the special-shaped section 10, and the section is leveled by spraying concrete within a corresponding range to ensure that the support points are evenly stressed. The anchoring angle of the anchor is set to 19 degrees, and the standard value and design value of the axial tension of the anchor can be calculated as follows:

Na=rQNak,式中Nak--锚杆轴向拉力标准值(KN),Na—锚杆轴向拉力设计值(KN),Htk—锚杆所受水平拉力标准值(KN),取附墙件最大轴向拉力值189.13kN;a—锚杆倾角(°),rQ—荷载分项系数,可取1.30,得Na=260KN,方可满足要求。锚固件钢筋截面积应满足下式要求:式中AS—锚杆钢筋截面积(㎡);ξ2—锚筋抗拉工作条件系数,临时性锚杆取0.92;γ0—边坡工程重要性系数;fy—锚筋抗拉强度设计值(KPa)。解得AS=9.0839×10-4。得出锚固件筋体需选用直径大于28.9mm,因此,本次锚固件杆体拟选用Φ32普通螺纹钢。锚固件与地层的锚固段长度应满足下式要求,式中la—锚固段长度(m),本次锚杆为全长锚固;D—锚固体直径(m),本次锚杆的钻孔直径即为锚固体直径,钻孔孔径Φ100mm。frb—地层与锚固体粘结强度特征值(KPa),根据较硬岩考虑frb取600KPa。ξ1—锚固体与土层粘结工作条件系数,对临时锚杆取1.33。解得锚固段长度取8.5m,每一附着点设置4根锚固件,能满足锚固力要求。锚固件的初步设计概况,选用Φ32的普通螺纹钢筋作为锚固件的杆体材料,杆体有效长度为8.5m,杆体外露长度为0.5m,锚固剂主要采用水泥浆液。考虑锚杆垂直于崖壁坡面,按19°设置。根据崖壁现状岩面裂隙发育情况和崖壁起伏状况,锚垫板用钢板为800mm×600mm×30mm钢板,可根据崖壁起伏现状分块安装。 N a =rQN ak , where Nak—the standard value of the axial tensile force of the anchor rod (KN), Na—the design value of the axial tensile force of the anchor rod (KN), Htk—the standard value of the horizontal tensile force of the anchor rod (KN), take The maximum axial tensile value of the wall attachment is 189.13kN; a—the inclination angle of the anchor rod (°), rQ—the sub-item factor of the load, which can be taken as 1.30, so that Na=260KN can meet the requirements. The cross-sectional area of the anchor reinforcement should meet the following requirements: In the formula, A S —the cross-sectional area of the anchor bar reinforcement (㎡); ξ 2 —the tensile working condition coefficient of the anchor bar, 0.92 for the temporary anchor bar; γ 0 —the importance coefficient of the slope engineering; f y —the tensile strength of the anchor bar Design value (KPa). The solution is A S =9.0839×10-4. It is concluded that the anchor body needs to be selected with a diameter greater than 28.9mm. Therefore, this time the anchor rod body is planned to use Φ32 ordinary threaded steel. The length of the anchorage section between the anchor and the ground should meet the requirements of the following formula, In the formula, la—the length of the anchoring section (m), this time the anchor is full-length anchoring; D—the diameter of the anchoring body (m), the diameter of the drilling hole of the anchoring rod this time is the diameter of the anchoring body, and the drilling diameter is Φ100mm. frb—characteristic value of bond strength between formation and anchor (KPa), frb is taken as 600KPa according to hard rock. ξ1—the working condition coefficient of the bond between the anchor body and the soil layer, which is 1.33 for the temporary anchor. The length of the anchorage section is 8.5m, and 4 anchor pieces are set at each attachment point, which can meet the anchoring force requirements. An overview of the preliminary design of the anchor. The Φ32 ordinary threaded steel bar is selected as the rod material of the anchor. The effective length of the rod body is 8.5m, and the exposed length of the rod is 0.5m. The anchoring agent mainly uses cement slurry. Considering that the anchor bolt is perpendicular to the slope of the cliff, it is set at 19°. According to the development of cracks on the rock surface and the undulation of the cliff, the steel plate for the anchor plate is 800mm×600mm×30mm, which can be installed in blocks according to the current situation of the undulation of the cliff.

在异形断面10上设置锚固件103的施工方法与在地面60处施工锚固杆501的施工方法相同,区别在于,最后锚固件103施工完毕后,将附着点处的四根锚固件103通过4根Φ12的钢筋将锚固件103与锚固板104焊接固定,焊缝高度为6mm。在断面施工锚固过程中,尽量利用现场条件提供工作面,在不具备施工工作面的情况时,搭设脚手架施工平台,为断面施工锚固提供基础。The construction method of setting the anchors 103 on the special-shaped section 10 is the same as the construction method of the anchor rod 501 at the ground 60. The difference is that after the final anchors 103 are constructed, the four anchors 103 at the attachment point are passed through four The steel bar of Φ12 welds the anchor piece 103 and the anchor plate 104, and the weld seam height is 6 mm. During the section construction and anchoring process, try to use the site conditions to provide the working surface. When there is no construction working surface, set up the scaffolding construction platform to provide the foundation for the section construction and anchoring.

脚手架施工:Scaffold construction:

(1)脚手架的材料(1) Materials for scaffolding

脚手架采用ф48.3×3.6钢管,钢管表面平直光滑,不应有裂缝、结疤、分层、错位、硬弯、毛刺、压痕和有0.5mm深以上的划道。钢管统一黄色油漆,剪刀撑为黄黑警戒色。上拉杆件采用ф25圆钢。扣件采用ф48.3钢管配套的直角扣件、转向扣件和对接扣件。扣件的质量应符合国家标准《钢管脚手架扣件》GB15831的规定,旧扣件使用前应进行质量检查,有裂缝、变形的严禁使用,出现滑丝的螺栓必须更换。新、旧扣件均应进行防绣处理。脚手板采用毛竹制作的竹笆板,严禁使用霉烂、变质、抗折强度低的竹笆。密目网采用阻燃型密目网,每100cm2的面积上不少于2000目。Scaffolding adopts ф48.3×3.6 steel pipe, the surface of steel pipe is straight and smooth, and there should be no cracks, scars, delamination, dislocation, hard bending, burrs, indentations and scratches with a depth of more than 0.5mm. The steel pipes are uniformly painted yellow, and the scissors braces are yellow and black warning colors. The upper pull rod is made of ф25 round steel. The fasteners are right-angle fasteners, steering fasteners and butt fasteners matched with ф48.3 steel pipes. The quality of the fasteners should comply with the national standard "Steel Pipe Scaffold Fasteners" GB15831. The quality of the old fasteners should be checked before use. It is strictly forbidden to use those with cracks and deformations. The bolts with slippage must be replaced. Both new and old fasteners should be anti-embroidered. Bamboo siding boards made of moso bamboo are used for the scaffolding. It is strictly forbidden to use rotten, deteriorated and low-bending bamboo siding. The dense mesh adopts flame-retardant dense mesh, and the area per 100cm2 is not less than 2000 mesh.

(2)脚手架的分布(2) Distribution of scaffolding

根据工程特点及施工要求,本工程采用落地多排脚手架附壁逐层收缩式搭设,以确保满足工程的安全、质量、进度要求。脚手架均布活荷载按结构施工用脚手架考虑,施工均布荷载取值为3.0kN/m2,使用时严禁超载。脚手架操作面与边坡距离为400mm,脚手架内立杆离边坡距离如超过400mm,内挑防护,确保离坑壁距离400mm。According to the characteristics of the project and the construction requirements, this project adopts floor-to-ceiling multi-row scaffolding with wall-to-wall retractable erection to ensure that the safety, quality and progress requirements of the project are met. The uniform live load of the scaffold is considered according to the scaffolding used for structural construction. The value of the uniformly distributed construction load is 3.0kN/m2, and overloading is strictly prohibited during use. The distance between the scaffolding operation surface and the slope is 400mm, and if the distance between the inner pole of the scaffold and the slope exceeds 400mm, the internal protection shall be carried out to ensure that the distance from the pit wall is 400mm.

(3)落地式扣件钢管多排脚手架:(3) Multi-row scaffolding with floor-standing fastener steel pipes:

1)自人货梯坑底部位的支撑附着点部位搭设落地双管脚手架,双立杆高度6m.脚手架纵距1.0m,45°横距均为1.0m,步距1.8m,沿人货梯支撑点附壁搭设。1) Set up double-pipe scaffolding on the ground from the support attachment point at the bottom of the pit of the freight elevator. The height of the double poles is 6m. Attached to the wall.

2)由于边坡呈71°斜坡,架体根据崖壁的起伏形态收缩。2) Since the slope is 71°, the frame shrinks according to the ups and downs of the cliff.

3)拉结点设置:3) Pull node settings:

①崖壁部位的拉结:在崖壁部位搭设深度0.5至1.0m深度的钢筋锚杆做支点,与架体钢管焊接,拟每3米高度设置一道锚杆拉结。②上部拉结:拟自崖顶地梁部位设置钢丝绳拉结至下部架体的相应拉结点。拟每6米高度设置一道钢丝绳拉结。① Tie on the cliff: set up a steel anchor with a depth of 0.5 to 1.0m on the cliff as a fulcrum, and weld it with the steel pipe of the frame. It is planned to set up an anchor every 3 meters. ②Upper knot: It is planned to set steel wire rope knots from the ground beam on the cliff top to the corresponding knot points of the lower frame. It is planned to set up a wire rope tie every 6 meters.

(4)落地脚手架施工要求:(4) Construction requirements for floor scaffolding:

1)操作工艺:①平整脚手管垫脚下地面;②安放脚手管垫脚;③竖立杆并同时安放扫地杆;④搭设水平杆;⑤搭设剪刀撑和临时拉结;⑥安装栏杆、踢脚板;⑦铺竹笆;⑧挂密目网;⑨搭设安全防护。1) Operation process: ① Level the ground under the foot of the scaffolding tube; ② Place the footing of the scaffolding tube; ③ Erect the pole and place the sweeping pole at the same time; ④ Set up the horizontal pole; ⑦Laying bamboo fences; ⑧Hanging dense mesh; ⑨Establishing safety protection.

2)落地立杆支撑基础的要求:2) Requirements for the support foundation of the floor pole:

①在地基面上浇筑100mm的砼层,地面必须平整;②在平整的地面上安放脚手管垫脚,垫脚采用8#槽钢,脚手管垫脚均应准确放在定位线上,底座应拉线调直。③底部6m高度采用双立杆,立杆要坐落在脚手管垫脚上,脚手管垫脚长度不小于2跨。①Pour a 100mm concrete layer on the foundation surface, and the ground must be flat; ②Place scaffolding feet on the flat ground. The feet are made of 8# channel steel. The scaffolding feet should be accurately placed on the positioning line, and the base should be pulled Straighten. ③Double poles are used at a height of 6m at the bottom, and the poles should be located on the feet of the scaffolding tubes, and the length of the feet of the scaffolding tubes should not be less than 2 spans.

3)立杆搭设应符合下列要求:3) The pole erection should meet the following requirements:

①外径不同的钢管不应混合使用;②落地脚手架立杆间距1.0m,横距1.0m,内立杆距坑壁0.4m,内立杆可靠边坡;③立杆必须按施工方案规定的纵距和横距搭设,当内立杆距边坡距离大于400时,采用小横杆向边坡方向放长,加斜撑。①Steel pipes with different outer diameters should not be mixed; ②The distance between the vertical poles of the floor scaffolding is 1.0m, the horizontal distance is 1.0m, the inner vertical pole is 0.4m away from the pit wall, and the inner vertical pole is reliable on the slope; ③The vertical pole must be in accordance with the construction plan. Longitudinal and transverse distances are erected. When the distance between the inner vertical bar and the slope is greater than 400, the small horizontal bar is used to lengthen the side slope and add diagonal bracing.

4)纵向水平杆搭设应符合下列要求:4) The erection of longitudinal horizontal bars shall meet the following requirements:

①纵向水平杆设置在立杆内侧,钢管的长度不宜小于三跨;②纵向水平杆采用直角扣件固定在横向水平杆上,等间距设置,间距为0.25~0.3m;③纵向水平杆采用对接扣件连接,两根相邻纵向水平杆的接头不宜设置在同步或同跨内,不同步或不同跨两个相邻接头在水平方向错开的距离不小于50mm,各接头中心至最近主节点的距离应小于纵距的1/3;①The longitudinal horizontal bar is set on the inside of the vertical bar, and the length of the steel pipe should not be less than three spans; ②The longitudinal horizontal bar is fixed on the horizontal horizontal bar with right-angle fasteners, set at equal intervals, and the spacing is 0.25~0.3m; ③The longitudinal horizontal bar adopts docking Fastener connection, the joints of two adjacent longitudinal horizontal bars should not be set in synchronous or in the same span, the distance between two adjacent joints in the asynchronous or different spans in the horizontal direction is not less than 50mm, and the distance from the center of each joint to the nearest main node The distance should be less than 1/3 of the longitudinal distance;

5)搭设纵横向扫地杆应符合下列要求:5) The vertical and horizontal sweeping poles shall meet the following requirements:

①主节点处必须设置一根横向水平杆,用直角扣件扣接且严禁拆除。主节点处两个直角扣件的中心距不大于150mm。每根立杆的底座向上200mm处应设置纵横向扫地杆,用直角扣件与立杆固定;②作业层上非主节点处的横向水平杆,根据支承竹笆的需要的间距设置,最大间距不大于纵距的1/2;③横向水平杆设在纵向水平的下方,凡立杆与纵向水平杆相交处必须设置一根横向水平杆,严禁任意拆除;① A horizontal bar must be installed at the main node, which is fastened with right-angle fasteners and is strictly prohibited to be dismantled. The center-to-center distance of two right-angle fasteners at the main node shall not be greater than 150mm. The vertical and horizontal sweeping poles should be installed 200mm above the base of each vertical pole, and fixed with the vertical poles with right-angle fasteners; Greater than 1/2 of the longitudinal distance; ③ The horizontal horizontal bar is set below the longitudinal level, and a horizontal horizontal bar must be installed at the intersection of the vertical bar and the longitudinal horizontal bar, and it is strictly forbidden to dismantle it arbitrarily;

6)搭设剪刀撑应符合下列要求;6) The erection of scissor braces shall meet the following requirements;

①剪刀撑全立面连续布置,布置应均匀,剪刀撑钢管应拉线搭设,与外立杆交接处均用旋转扣件与立杆连接。②剪刀撑设置在脚手架立杆外侧,杆件接头采用搭接连接,其搭接长度为1000mm,不少于3个旋转扣件固定,固定间距1000mm。③每道剪刀撑跨越立杆应为4-6根,与纵向水平杆呈45°-60°夹角。① The scissors braces are arranged continuously on the entire facade, and the layout should be even. The steel pipes of the scissors braces should be erected by pull wires, and the joints with the outer poles are connected with the poles by rotating fasteners. ②Scissor braces are set on the outside of the scaffolding poles, and the joints of the poles are connected by lap joints. The lap joint length is 1000mm, fixed by no less than 3 rotating fasteners, and the fixed distance is 1000mm. ③Each scissors brace should span 4-6 poles, forming an angle of 45°-60° with the longitudinal horizontal pole.

7)连墙件应符合下列要求7) The wall parts should meet the following requirements

连墙件应靠近主节点,偏离主节点的距离不大于300mm,如主节点距离砼层结平大于300mm,在临时拉结处与内、外立杆连接处设置小横杆。The wall connecting parts should be close to the main node, and the distance away from the main node is not more than 300mm. If the distance between the main node and the concrete layer is more than 300mm, a small horizontal bar should be set at the connection between the temporary tie and the inner and outer poles.

连墙件与脚手架搭设同步设置。The wall parts are set up synchronously with the erection of scaffolding.

8)搭设栏杆应符合下列要求:8) The erection of railings shall meet the following requirements:

①上栏杆的高度1.2m,下栏杆高度0.6m;②挡脚板采用九夹板制成,并加以油漆分色,高度0.2m;③上栏杆、下栏杆、挡脚板均设在外立杆的内侧。①The height of the upper railing is 1.2m, and the height of the lower railing is 0.6m; ②The foot guard is made of nine plywood, and painted with color separation, with a height of 0.2m; ③The upper railing, lower railing, and foot guard are all set on the inside of the outer pole.

9)竹笆脚手板按其主竹筋垂直于纵向水平杆方向铺设,且采用对接平铺,四个角应用直径1.2mm的镀锌钢丝固定在纵向水平杆上。内外大横杆间必须加两道颈杆后再铺竹笆。竹笆每层满铺一道。9) Bamboo fence scaffolding is laid according to the direction of its main bamboo reinforcement perpendicular to the longitudinal horizontal bar, and it is butted and tiled. The four corners should be fixed on the longitudinal horizontal bar with galvanized steel wires with a diameter of 1.2mm. Two necks must be added between the inner and outer large crossbars before laying bamboo fences. Each floor is covered with bamboo fences.

10)扣件安装应符合下列要求:10) Fastener installation should meet the following requirements:

①扣件规格必须与钢管外径相同;②螺栓拧紧扭力矩不小于40N.m,且不大于65N.m;③在主节点处固定横向水平杆、纵向水平杆、剪刀撑、横向斜撑等用的直角扣件、旋转扣件的中心点的相互距离不大于150mm;④对接扣件开口朝上或朝内;⑤各杆件端头伸出扣件盖板边缘的长度不小于100mm。①The specification of the fastener must be the same as the outer diameter of the steel pipe; ②The tightening torque of the bolt is not less than 40N.m, and not greater than 65N.m; ③Fix the horizontal horizontal bar, vertical horizontal bar, scissors brace, horizontal diagonal brace, etc. at the main node The distance between the center points of the right-angle fasteners and rotary fasteners used is not greater than 150mm; ④The opening of the docking fasteners faces upward or inward; ⑤The length of each rod end protruding from the edge of the fastener cover is not less than 100mm.

附着基础20附着于异形断面10后,再于附着基础20的两侧设置升降机30的塔柱301,将塔柱301通过附墙件303支撑连接于附着基础20,具体包括:结合图2和图7所示,安装塔柱301的同时,间隔设置附墙件303,在附着基础20对应附墙件303的位置处设置固定件204,设置固定件204包括:After the attachment base 20 is attached to the special-shaped section 10, the tower column 301 of the elevator 30 is set on both sides of the attachment base 20, and the tower column 301 is supported and connected to the attachment base 20 through the attachment wall piece 303, specifically including: As shown in 7, while installing the tower column 301, the wall attachment 303 is arranged at intervals, and the fixing member 204 is set at the position corresponding to the attachment base 20 corresponding to the wall attachment 303, and the setting of the fixing member 204 includes:

提供角钢2041,将螺杆分别焊接于角钢2041的两端并露出一段螺合端;将角钢2041搭设于附着基础20上,角钢2041的两端对应连接塔柱301上的附墙件303的位置;Provide angle steel 2041, weld the screw rods to both ends of the angle steel 2041 and expose a section of screwed end; erect the angle steel 2041 on the attachment foundation 20, and connect the two ends of the angle steel 2041 to the position of the wall attachment 303 on the tower column 301;

提供两根槽钢2042,槽钢2042上设有通孔和连接耳板205,将角钢2041上的螺杆穿过对应的槽钢2042上的通孔,通过螺母螺合露出的螺合端,将两个槽钢2042紧固于角钢2041的两端。两根槽钢2042相对的端部处还固定有一个角钢2041,该角钢2041通过两端的螺杆配合螺母紧固,拉紧两端的槽钢2042,使得两端的槽钢2042紧贴于附着基础20的外表面,角钢2041还对两端的槽钢2042起到抵靠支撑的作用。Two channel steels 2042 are provided, and the channel steels 2042 are provided with through holes and connecting lug plates 205. The screw rods on the angle steels 2041 pass through the corresponding through holes on the channel steels 2042, and the exposed screw ends are screwed together by the nuts. Two channel steels 2042 are fastened to both ends of the angle steel 2041 . An angle steel 2041 is also fixed at the opposite end of the two channel steels 2042, and the angle steel 2041 is fastened by the screws at both ends and the nuts, and the channel steel 2042 at both ends is tightened so that the channel steel 2042 at both ends is close to the base 20. On the outer surface, the angle steel 2041 also supports the channel steel 2042 at both ends.

槽钢2042上固定有连接耳板205,将附墙件303固定连接该连接耳板205。该附墙件303包括条形框3031和梯形框3032,条形框3031一端与梯形框3032通过螺栓紧固连接,条形框3031与梯形框3032的短边连接,另一端与塔柱301通过螺栓紧固连接。梯形框3032的另一端,也就是梯形框3032的底边,底边的两侧分别固设有安装板,该安装板上通过螺栓紧固有连接杆,连接杆对应附着基础20上的连接耳板205,连接杆与连接耳板对合且通过螺栓紧固连接。塔柱301上每间隔6米至9米设置一个附墙件303,采用螺栓和销子将附墙件303分别与连接耳板205以及塔柱301连接起来,为塔柱301提供支撑作用。A connecting lug 205 is fixed on the channel steel 2042 , and the wall attachment 303 is fixedly connected to the connecting lug 205 . The wall attachment 303 includes a strip frame 3031 and a trapezoidal frame 3032, one end of the strip frame 3031 is fastened to the trapezoidal frame 3032 by bolts, the strip frame 3031 is connected to the short side of the trapezoidal frame 3032, and the other end is connected to the tower column 301 through Bolt tight connection. The other end of the trapezoidal frame 3032 is the bottom of the trapezoidal frame 3032. Mounting plates are respectively fixed on both sides of the bottom. The mounting plates are fastened with connecting rods by bolts, and the connecting rods correspond to the connecting ears attached to the foundation 20. As for the plate 205, the connecting rod is matched with the connecting lug plate and is fastened and connected by bolts. A wall attachment 303 is arranged at intervals of 6 to 9 meters on the tower column 301 , and bolts and pins are used to connect the wall attachment 303 to the connecting ear plate 205 and the tower column 301 to provide support for the tower column 301 .

塔柱301设置好后,将升降机30的电梯302安装于塔柱301的导轨上,然后进行调试。按照上限位开关和三相极限开关的实际位置,安装调整塔柱301顶部挡板、挡块。然后进行坠落试验:(1)在进行坠落试验时,吊笼内不允许有人;在坠落试验前,要确保电动机的制动器工作正常。(2)在吊笼中加载至额定载荷。切断主电源,将坠落试验按钮盒的电缆接入将坠落试验专用端子上。(3)把试验按钮盒的电缆固定在吊笼的电器箱附近,通过适当的地方将按钮盒放到地面站。要确保在进行坠落试验时电缆不会被卡住。(4)撤离吊笼内所有人员,关上全部吊笼门和围栏门;合上主电源,按下试验按钮盒上有上升符号的按钮,驱动吊笼上升离地面约10M的高度。(5)按下试验按钮盒上有下降符号的按钮,不要松开。电动机制动器打开,吊笼开始自由下落,直至达到试验速度,安全坠落器动作,将吊笼刹住。安全坠落器合格制动滑行距离为0.3-1.2M。(注意:如果安全坠落器在吊笼离地面站3M以上的地方还刹不住吊笼,要立即放开下降按钮。制动器即上闸制动,防止吊笼撞底。(6)将安全坠落器复位。(7)拆下试验电缆。After the tower column 301 is set, the elevator 302 of the elevator 30 is installed on the guide rail of the tower column 301, and then debugged. According to the actual position of the upper limit switch and the three-phase limit switch, install and adjust the baffle plate and stopper on the top of the tower column 301. Then perform the drop test: (1) During the drop test, no one is allowed in the cage; before the drop test, make sure that the brake of the motor is working normally. (2) Load to the rated load in the cage. Cut off the main power supply, connect the cable of the drop test button box to the special terminal for drop test. (3) Fix the cable of the test button box near the electrical box of the hoisting cage, and place the button box on the ground station through an appropriate place. Make sure the cables do not get caught during the drop test. (4) Evacuate all the people in the cage, close all the cage doors and fence doors; turn on the main power supply, press the button with the rising symbol on the test button box, and drive the cage to rise to a height of about 10M from the ground. (5) Press the button with the drop symbol on the test button box and do not release it. The motor brake is turned on, and the cage begins to fall freely until it reaches the test speed, and the safety drop device operates to stop the cage. The qualified brake sliding distance of the safety fall device is 0.3-1.2M. (Note: If the safety fall device cannot stop the cage when the cage is more than 3M away from the ground station, release the down button immediately. The brake will be braked to prevent the cage from hitting the bottom. (6) Will the safety fall Reset the device. (7) Remove the test cable.

试验后将安全防坠器动作后的复位:(1)安全坠落器在坠落试验后以及在正常操作中,每发生一次动作,均需要对安全坠落器进行复位工作。安全坠落器未复位前严禁继续操作升降机。(2)安全坠落器复位前的检查:(3)电动机的制动器工作是否正常;涡轮箱和联轴器工作是否正常。(4)各导向滚轮工作是否正常。(5)背轮和齿条是否工作正常。(6)安全坠落器内的微动开关是否工作正常,复位前,通过发出向上的指令,吊笼不应启动。(7)复位前的各项检查无误后,首先切断电源;(参照安全坠落器的出厂使用说明书)拆去安全坠落器后盖的螺栓和后盖拆去螺栓,使用专用扳手旋转铜螺母,直到指示销钉的端部与安全坠落器后端面齐平为止(此时微动开关应该接通电路)。(8)装上螺栓,后盖和螺栓;接通电源,驱动吊笼向上运行20至30CM,使安全坠落器的离心块复位。吊笼就可投入正常运行。After the test, the reset of the safety fall arrester after the action: (1) After the fall test of the safety fall arrester and during normal operation, every time an action occurs, the safety fall arrester needs to be reset. It is strictly forbidden to continue to operate the elevator before the safety fall device is reset. (2) Inspection before the reset of the safety fall: (3) Whether the brake of the motor is working normally; whether the turbine box and the coupling are working normally. (4) Whether the guide rollers are working normally. (5) Whether the back wheel and the rack are working normally. (6) Whether the micro switch in the safety faller works normally, and the hoisting cage should not start by issuing an upward command before reset. (7) After all the checks before reset are correct, first cut off the power supply; (refer to the factory manual of the safety faller) remove the bolts on the back cover of the safety faller and remove the bolts from the back cover, and use a special wrench to rotate the copper nut until The end of the indicating pin is flush with the rear end face of the safety fall (the micro switch should be connected to the circuit at this time). (8) Install the bolts, back cover and bolts; turn on the power, drive the cage to run upwards for 20 to 30 cm, and reset the centrifugal block of the safety faller. The hanging cage can be put into normal operation.

对升降机30进行如下调试:The elevator 30 is debugged as follows:

(1)施工电梯的使用环境为:-20~+40℃,风速小于20m/秒。(1) The operating environment of the construction elevator is: -20~+40℃, and the wind speed is less than 20m/s.

(2)检查总电源电压,电压偏差应在380V±5%范围内。(2) Check the total power supply voltage, the voltage deviation should be within the range of 380V±5%.

(3)检查各传动部件的润滑情况,各部件均应重新加注润滑油脂。使用中的施工电梯定期进行润滑。在润滑工作前应首先将润滑部位的灰砂清理干净。施工电梯首次使用一星期后(或运转50小时后)应将减速机内的润滑油更换同类新油。(3) Check the lubrication of each transmission part, and all parts should be refilled with lubricating grease. The construction elevators in use are regularly lubricated. Before lubricating work, the lime sand on the lubricating part should be cleaned first. After the construction elevator is used for the first time for one week (or after 50 hours of operation), the lubricating oil in the reducer should be replaced with new oil of the same type.

(4)检查吊笼及对重轨道有无障碍。(4) Check whether there are any obstacles in the cage and counterweight track.

(5)检查齿轮的磨损情况。(5) Check the wear of the gears.

(6)依次进行各限位开关的试验:单、双笼门开关上、下限位开关急停开关。(6) Test each limit switch in turn: single and double cage door switch upper and lower limit switch emergency stop switch.

结合图1所示,安装完升降机30后,再于附着基础20的顶部和异形断面10的顶部设置钢平台40,提供至升降机30的人行通道。设置钢平台40包括:结合图8和图9所示,于附着基础20的顶部处四周外壁固定连接补强板201,补强板201通过预留的塞焊孔2011焊接固定于附着基础20的外壁上;再于附着基础20的顶部铺设支撑钢板202并焊接固定;通过加劲板2013紧固支撑钢板202和补强板201;在异形断面10的顶部设置预埋钢板,异形断面10的顶部边缘处设有挡土墙,在施工挡土墙时预埋有预埋钢板;将钢梁203架设于支撑钢板202和预埋钢板上,并于钢梁203底部与支撑钢板202和预埋钢板连接处焊接固定,将钢平台40的平台钢板铺设于钢梁203上,并与钢梁203焊接固定,就形成了钢平台。As shown in FIG. 1 , after the elevator 30 is installed, a steel platform 40 is set on the top of the attached foundation 20 and the top of the special-shaped section 10 to provide a pedestrian passage to the elevator 30 . Setting up the steel platform 40 includes: as shown in FIG. 8 and FIG. 9 , the reinforcement plate 201 is fixedly connected to the outer wall around the top of the attachment foundation 20, and the reinforcement plate 201 is welded and fixed to the attachment foundation 20 through the reserved plug welding hole 2011. On the outer wall; then lay supporting steel plate 202 on the top of the attached foundation 20 and weld it; fasten the supporting steel plate 202 and reinforcing plate 201 through the stiffening plate 2013; There is a retaining wall, and the embedded steel plate is embedded in the construction of the retaining wall; the steel beam 203 is erected on the supporting steel plate 202 and the embedded steel plate, and connected with the supporting steel plate 202 and the embedded steel plate at the bottom of the steel beam 203 The place is welded and fixed, the platform steel plate of the steel platform 40 is laid on the steel beam 203, and welded and fixed with the steel beam 203, the steel platform has just been formed.

为解决坑顶施工人员通往施工升降机内通道问题,对坑顶施工升降机人行通道进行专项设计,人行通道设计一端以预埋在坑顶挡土墙上预埋钢板为支座,另一端以塔吊标准节为支座的钢结构人行通道。In order to solve the problem of the construction personnel on the top of the pit leading to the inner passage of the construction elevator, a special design is carried out for the pedestrian passage of the construction elevator on the top of the pit. One end of the pedestrian passage is designed to be supported by a pre-embedded steel plate on the retaining wall of the pit top, and the other end is supported by a tower crane. The standard section is a steel structure pedestrian walkway with a support.

人行通道设计为简支梁钢结构通道,依据现场实际测量设计参数如下所示:钢梁宽度为1.6m,钢平台宽度为3.8m,支座中心宽度1.6m,走道允许活荷载为保险起见取5KN/m,人行通道设计计算利用MIDAS进行有限元分析计算,人货梯走道钢平台结构体系考虑恒荷载、活荷载及风荷载的荷载组合,得到结构体系中各构件的变形值。活荷载的作用两种情况:一种是考虑其均匀作用,即活荷载平衡分布;另一种是活荷载作用在主梁之间和主梁与一边方向的次梁之间,即不平衡分布。The pedestrian passage is designed as a simply supported beam steel structure passage, and the design parameters are as follows according to the actual measurement on site: the width of the steel beam is 1.6m, the width of the steel platform is 3.8m, the width of the center of the support is 1.6m, and the allowable live load of the walkway is taken as an insurance. 5KN/m, the design and calculation of the pedestrian passageway uses MIDAS for finite element analysis and calculation, and the steel platform structure system of the passenger and cargo elevator walkway considers the load combination of dead load, live load and wind load to obtain the deformation value of each component in the structural system. There are two situations for the action of live load: one is to consider its uniform action, that is, the balanced distribution of live load; the other is that the live load acts between the main beams and between the main beam and the secondary beam in the direction of one side, that is, unbalanced distribution .

该人行通道钢平台是架设在坑底塔吊标准节与坑顶崖壁挡土墙支座预埋件上,距离大约22米,走道钢平台面积约80平方米,跨度大,人货梯基础到坑顶高度大约50m,为高空作业,危险性大,采取地面组装整体起吊,该人货梯走道钢平台整体组装后重量约14吨,采用一个吊点两点绑扎起吊,用钢丝绳绑扎,汽吊站位到吊点距离工作半径约14米(钢平台吊点距离坑顶挡土墙支座距离约为12米,考虑到挡土墙坑壁不稳定性,为了吊装安全,汽车站位需往后退约1至2米),依据汽吊站位工作半径及汽吊起重特性表需选用100吨的汽车吊进行吊装,地面组装选用16吨汽车吊。具体钢平台施工步骤包括:The steel platform of the walkway is erected on the standard section of the tower crane at the bottom of the pit and the pre-embedded parts of the retaining wall support on the cliff wall at the top of the pit. The distance is about 22 meters. The steel platform of the walkway has an area of about 80 square meters and a large span. The height of the roof is about 50m. It is a high-altitude operation, which is very dangerous. It is assembled on the ground and lifted as a whole. The steel platform of the cargo elevator walkway weighs about 14 tons after the overall assembly. It is lifted by one lifting point and two points. The distance from the lifting point to the working radius is about 14 meters (the distance from the lifting point of the steel platform to the retaining wall support on the top of the pit is about 12 meters. Considering the instability of the pit wall of the retaining wall, for the safety of hoisting, the car station needs to be moved back 1 to 2 meters), according to the working radius of the steam crane station and the lifting characteristics of the steam crane, a 100-ton truck crane should be selected for hoisting, and a 16-ton truck crane should be used for ground assembly. The specific steel platform construction steps include:

(1)测量放线:水准仪以坑顶裙房钢柱上的基准50线为基准,测量2个支座预埋板标高,并把经计算后的统一标高线打到塔吊标准节侧面,用墨斗在塔吊标准节上弹上水平线,作为钢梁连接板的安装的标高依据,误差应小于2mm。取塔吊标准节中心线及预埋件中心线沿纵向拉一条纵向中心线,作为纵向主梁的基准线,误差应小于3mm。拉一条与纵向中心线垂直的横向中心线,不垂度不应超过3″。作为横向钢梁的基准线。(1) Measuring and setting out: the level is based on the benchmark line 50 on the steel column of the skirt house on the top of the pit, measures the elevation of the embedded slabs of the two supports, and hits the calculated unified elevation line on the side of the standard section of the tower crane. The ink fountain bounces on the horizontal line on the standard section of the tower crane, as the basis for the installation of the steel beam connecting plate, and the error should be less than 2mm. Take the centerline of the standard section of the tower crane and the centerline of the embedded parts and draw a longitudinal centerline along the longitudinal direction as the datum line of the longitudinal main beam, and the error should be less than 3mm. Pull a transverse centerline perpendicular to the longitudinal centerline, the sag should not exceed 3″. As the datum line of the transverse steel girder.

(2)预埋件及塔吊标准节验收:依据图纸进行预埋件位置进行验收,如超差,应由施工单位进行整改。另外施工升降机所附着塔吊标准节垂直度需符合要求<4/1000,塔身必须稳固,并经甲方、监理验收签字。(2) Acceptance of embedded parts and standard section of tower crane: check and accept the position of embedded parts according to the drawings. If it is out of tolerance, it should be rectified by the construction unit. In addition, the verticality of the standard section of the tower crane attached to the construction elevator must meet the requirements <4/1000, and the tower body must be stable, and it must be signed by Party A and the supervisor for acceptance.

(3)平台搭设:在靠近安装位置的合适地方搭设临时操作平台,如焊接塔身连接板等施工人员站立操作平台。(3) Platform erection: Set up a temporary operating platform at a suitable place close to the installation location, such as welding the tower connecting plate and other construction personnel to stand on the operating platform.

(4)钢梁连接板的焊接:根据所放的标高线和基准线,将图纸上所有塔吊标准节上的连接板先焊接好。(4) Welding of steel beam connecting plates: according to the placed elevation line and datum line, weld the connecting plates on all tower crane standard sections on the drawing first.

(5)地面组装:(5) Ground assembly:

1)人行通道钢平台所需构件运至现场后,用16T汽车吊卸货在吊装区域内,依据图纸将钢平台先主梁到次梁的顺序依次地面组装。1) After the components required for the steel platform of the pedestrian passage are transported to the site, a 16T truck crane is used to unload the goods in the hoisting area, and the steel platform is assembled on the ground in sequence from the main beam to the secondary beam according to the drawings.

2)主梁找正后,依次安装次梁、水平支撑及角钢加劲肋,对于比较轻的也可用人工组对,次梁与主梁的高差不大于2mm。钢平台框架组对完毕后进行整体校正,高强螺栓紧固终拧,进行次梁与主梁的焊接,先由我方人员进行自检,符合要求后报监理单位,由监理、甲方和我方人员共同进行检查检验,对钢架水平、标高、纵横中心线、焊接质量检验,应符合规范要求。发现问题及时处理,整改至合格。2) After the main girder is aligned, install the secondary girder, horizontal support and angle steel stiffener in sequence. For lighter ones, it can also be assembled manually. The height difference between the secondary girder and the main girder is not greater than 2mm. After the frame group of the steel platform is aligned, the overall correction is carried out, the high-strength bolts are fastened and finally screwed, and the secondary beam and the main beam are welded. First, our personnel conduct self-inspection, and report to the supervision unit after meeting the requirements. The supervision, Party A and us Party personnel shall jointly conduct inspection and inspection, and inspect the steel frame level, elevation, vertical and horizontal centerline, and welding quality, which shall meet the specification requirements. Problems were found and dealt with in time, rectified to pass.

3)检验合格后可进行除锈刷漆。对未刷漆、焊口处、和虽己刷过漆但在安装过程中有损伤的位置应重新除锈、刷第一遍底漆,漆膜干后刷第二遍底漆,干后测量漆膜厚度达到图纸设计要求。3) Rust removal and painting can be carried out after passing the inspection. For unpainted, welded joints, and painted but damaged positions during installation, rust should be removed again, the first coat of primer should be applied, and the second coat of primer should be applied after the paint film is dry, and measured after drying The thickness of the paint film meets the design requirements of the drawings.

4)花纹钢板铺设:钢平台框架全部完工后可铺设花纹钢板,花纹钢板铺设以人工铺设为主。按照图纸尺寸将对应的花纹钢板铺设到相应的钢梁上,花纹钢板可采用焊接固定。焊口处补刷防锈漆。4) Patterned steel plate laying: After the steel platform frame is completed, the patterned steel plate can be laid, and the patterned steel plate is mainly laid by manual laying. Lay the corresponding patterned steel plate on the corresponding steel beam according to the size of the drawing, and the patterned steel plate can be fixed by welding. Apply anti-rust paint to welds.

5)整体吊装:整体组对完成后选用100吨汽车吊采用两点起吊,钢丝绳绑扎,先试吊,然后再起吊安装,与塔吊标准节处高强螺栓连接,挡土墙支座处与预埋件焊接;整体吊装完成后再安装塔吊标准节处的钢梁,安装完成后铺设花纹钢板。最后焊口处补刷防锈漆。5) Overall hoisting: After the overall assembly is completed, a 100-ton truck crane is used for two-point hoisting, and steel wire ropes are tied. First, a trial hoisting is performed, and then hoisting and installation. It is connected with high-strength bolts at the standard joints of the tower crane, and the retaining wall support is connected with the pre-embedded After the overall hoisting is completed, the steel beam at the standard section of the tower crane will be installed, and the checkered steel plate will be laid after the installation is completed. Finally, the welded joints are repainted with anti-rust paint.

本发明附着于异形断面的升降装置的安装方法的有益效果为:The beneficial effect of the installation method of the lifting device attached to the special-shaped section of the present invention is:

采用升降机附着于附着基础的安装方法,解决升降机无法支撑于异形断面的问题,且设置该结构时,对附着基础的承载力进行了相应计算,满足施工要求,具有安全保障。通过附着基础的采用,使得升降机的安装结构具有简单易行的特点。The installation method that the elevator is attached to the attached foundation is adopted to solve the problem that the elevator cannot support the special-shaped section, and when setting up the structure, the bearing capacity of the attached foundation is calculated accordingly, which meets the construction requirements and has safety guarantee. Through the adoption of the attached foundation, the installation structure of the lift has the characteristics of simplicity and ease of operation.

升降机与附着基础的连接采用附墙件和固定件的配合来实现,附墙件对固定件上的槽钢施加拉力,固定件上的角钢设于两槽钢之间对槽钢起到支撑的作用,可以抵消两侧的拉力,减小附着基础受到的拉力,确保附着基础的稳定性,且附墙件和固定件的连接结构安装方便,结构稳固,有效确保了升降机的整体稳固性。The connection between the elevator and the attached foundation is realized by the cooperation of the attached wall parts and the fixed parts. The attached wall parts exert tension on the channel steel on the fixed part, and the angle steel on the fixed part is set between the two channel steels to support the channel steel. The function can offset the tension on both sides, reduce the tension on the attached foundation, and ensure the stability of the attached foundation. The connection structure between the attached wall parts and the fixed parts is easy to install and the structure is stable, which effectively ensures the overall stability of the elevator.

附着基础的顶部和异形断面的顶部设有钢平台,作为人行通道使用,提供了从断面顶部至升降机的通道,方便人和货物的通行。该钢平台搭设于附着基础和异形断面的预埋钢板之间,分别与附着基础和预埋钢板焊接,该搭设的方式,使得钢平台对附着基础和预埋钢板均只产生压力,使得附着基础仅承受压力,提高了附着基础的安全稳定,同时该压力通过搭接扩散传递,减小对于焊接点的应力破坏。The top of the attached foundation and the top of the special-shaped section are equipped with a steel platform, which is used as a pedestrian passage, providing a passage from the top of the section to the elevator, and facilitating the passage of people and goods. The steel platform is built between the attached foundation and the pre-embedded steel plate with special-shaped section, and is welded to the attached foundation and the pre-embedded steel plate respectively. It only bears the pressure, which improves the safety and stability of the attached foundation, and at the same time, the pressure is transmitted through the overlapping diffusion, reducing the stress damage to the welding point.

附着基础与异形断面之间采用附墙装置实现支撑连接,通过附墙装置实现附着基础的有效支撑,为确保附墙装置的支撑稳固,异形断面于附着点处设置了多个锚固件,有效提高了支撑的稳固性。The attached wall device is used to realize the support connection between the attached foundation and the special-shaped section, and the effective support of the attached foundation is realized through the attached wall device. the stability of the support.

以上结合附图实施例对本发明进行了详细说明,本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而,实施例中的某些细节不应构成对本发明的限定,本发明将以所附权利要求书界定的范围作为本发明的保护范围。The present invention has been described in detail above with reference to the embodiments of the accompanying drawings, and those skilled in the art can make various changes to the present invention according to the above description. Therefore, some details in the embodiments should not be construed as limiting the present invention, and the present invention will take the scope defined by the appended claims as the protection scope of the present invention.

Claims (10)

1. a kind of lowering or hoisting gear being attached to section is it is characterised in that include:
Attached base, is erected on the sidepiece of section and is connected with the support of described section;And
Elevator, the elevator move up and down including king-post and along described king-post, described king-post is erected on the side of described attached base Portion is simultaneously connected with the support of described attached base;
It is erected with steel platform between the top of described attached base and described section;Surrounding at the top of described attached base Outer wall is provided with stiffening plate, lays supporting steel plate, be provided between described supporting steel plate and described stiffening plate on described attached base Multiple stiffeners;The top of described section is provided with pre-embedded steel slab;Described pre-embedded steel slab and described supporting steel plate is added is provided with Girder steel;It is equipped with platform steel plate on described girder steel and form described steel platform;
Described attached base and described king-post are anchored in ground by base structure.
2. it is attached to the lowering or hoisting gear of section as claimed in claim 1 it is characterised in that including two elevator, It is respectively symmetrically the both sides located at described attached base.
3. it is attached to the lowering or hoisting gear of section as claimed in claim 1 it is characterised in that described king-post interval is fixed with Attached wall part, in described attached base, corresponding described attached wall part is provided with fixture, and described fixture is provided with connection otic placode, described company Ear connecting plate is fixedly connected with described attached wall part.
4. it is attached to the lowering or hoisting gear of section as claimed in claim 3 it is characterised in that described fixture includes two Shaped steel part and many securing members, described shaped steel part is respectively arranged on the side connecting described attached wall part in described attached base, described Shaped steel part is provided with connection otic placode;The two ends of described securing member are provided with screw rod, are placed between two described shaped steel parts, described spiral shell Correspondence wears described shaped steel part and screws togather fastening by nut bar respectively.
5. it is attached to the lowering or hoisting gear of section as claimed in claim 1 it is characterised in that fixing in described attached base There is wall-attaching equipment, described section has multiple anchoring pieces in the junction anchoring being connected with described wall-attaching equipment, multiple described It is fixed with anchor plate, described anchor plate is provided with wall-attaching base, the end of described wall-attaching base and described wall-attaching equipment on anchoring piece It is fixedly connected.
6. a kind of installation method of the lowering or hoisting gear being attached to section as any one of claim 1 to 5, it is special Levy and be, including:
On ground, setting supports, with described section, the attached base being connected;And
Set up elevator, the king-post of described elevator is erected on ground, and support and be connected to described attached base, by described liter The elevator of fall machine is installed on described king-post so that described elevator moves up and down along described king-post.
7. it is attached to the installation method of the lowering or hoisting gear of section as claimed in claim 6 it is characterised in that being also included in The top setting steel platform of the top of described attached base and described section:
At the top of described attached base, surrounding outer wall is fixedly connected stiffening plate;
Lay supporting steel plate and fix on described attached base;
Multiple stiffeners are set between described supporting steel plate and stiffening plate;
In the top of described section, pre-embedded steel slab is set;
Set up girder steel on described pre-embedded steel slab and described supporting steel plate,
Lay platform steel plate on described girder steel, described platform steel plate and described girder steel are connected, form described steel and put down Platform.
8. it is attached to the installation method of the lowering or hoisting gear of section as claimed in claim 6 it is characterised in that described king-post Support is connected to described attached base and includes:
Interval setting attached wall part on king-post;
In described attached base, the position setting fixture of corresponding described attached wall part, arranges engaging lug on described fixture Plate;
Described attached wall part is fixedly connected described connection otic placode.
9. it is attached to the installation method of the lowering or hoisting gear of section as claimed in claim 8 it is characterised in that in described attached On the basis of, the position setting fixture of corresponding described attached wall part includes:
Angle steel is provided, screw rod is respectively welded in the two ends of described angle steel and exposes one section screws togather end;
Described angle steel is arranged in described attached base, the corresponding position connecting described attached wall part in end of described angle steel;
There is provided two channel-section steels, on described channel-section steel, corresponding described screw rod offers through hole, the position of corresponding described attached wall part is provided with even Ear connecting plate;
Described screw rod is passed through the through hole on corresponding described channel-section steel, and by nut screw togather described in screw togather and hold two described grooves Steel is fastened respectively to the two ends of described angle steel.
10. it is attached to the installation method of the lowering or hoisting gear of section as claimed in claim 6 it is characterised in that described attached The method the base support described section of connection includes:
Multiple anchoring pieces are anchored at the attachment point of described section;
Fix anchor plate in the end of multiple anchoring pieces;
Wall-attaching base is arranged on described anchor plate;
Wall-attaching equipment is fixedly installed in described attached base, the end of described wall-attaching equipment is connected with corresponding described wall-attaching base Fixing.
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CN201610557022.7A CN106088141B (en) 2014-08-14 2014-08-14 For the construction method for the foundation structure for reinforcing lowering or hoisting gear
CN201610559263.5A CN106193099B (en) 2014-08-14 2014-08-14 The support construction of attached base in lifting gear
CN201410399694.0A CN104261232B (en) 2014-08-14 2014-08-14 Lifting device attached to special-shaped section and installation method thereof
CN201610559222.6A CN106185543B (en) 2014-08-14 2014-08-14 The construction method of attached base and section support connection in lifting gear
CN201610559261.6A CN106193098B (en) 2014-08-14 2014-08-14 Foundation structure for reinforcing lifting gear

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CN201610559222.6A Division CN106185543B (en) 2014-08-14 2014-08-14 The construction method of attached base and section support connection in lifting gear
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