CN104260944A - Photoelectric button counting machine - Google Patents

Photoelectric button counting machine Download PDF

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Publication number
CN104260944A
CN104260944A CN201410391536.0A CN201410391536A CN104260944A CN 104260944 A CN104260944 A CN 104260944A CN 201410391536 A CN201410391536 A CN 201410391536A CN 104260944 A CN104260944 A CN 104260944A
Authority
CN
China
Prior art keywords
sub
button
transport tape
hairbrush
turnover panel
Prior art date
Application number
CN201410391536.0A
Other languages
Chinese (zh)
Other versions
CN104260944B (en
Inventor
蓝演俊
廖满生
肖伟连
Original Assignee
深圳市联星服装辅料有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 深圳市联星服装辅料有限公司 filed Critical 深圳市联星服装辅料有限公司
Priority to CN201410391536.0A priority Critical patent/CN104260944B/en
Publication of CN104260944A publication Critical patent/CN104260944A/en
Application granted granted Critical
Publication of CN104260944B publication Critical patent/CN104260944B/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles

Abstract

The invention discloses a photoelectric button counting machine. A loading hopper is fixedly mounted on a frame; a vibration tray is arranged at the bottom of the loading hopper; a first conveying belt is arranged corresponding to an outlet of the loading hopper; a transmission motor drives the first conveying belt to move; feeding separation plates are arranged at the tail end of the first conveying belt, and are fixedly mounted on the frame; a plurality of button channels are separated through the feeding separation plates; a second conveying belt is arranged below the feeding separation plates; a second transmission motor drives the second conveying belt to move; the movement speed of the second conveying belt is quicker than the movement speed of the first conveying belt; counting sensors are arranged at the tail ends of the button channels; and an unloading bin is arranged at the tail end of the second conveying belt. Buttons are counted through an automatic counting device to realize the button counting automation, so that the counting speed is quick, the accuracy is high, and the manual cost is saved.

Description

Photo-electric button counting machine
Technical field
The present invention discloses a kind of button package packing machine, particularly a kind of photo-electric button counting machine.
Background technology
Button is garment accessories the most frequently used in people's daily life, almost every part clothes is all provided with button, button, before dispatching from the factory, needs to count it, pack, namely 500 or 1000 (or other quantity) buttons are packaged in a sack, and whole bag dispatches from the factory.At present, packing before button dispatches from the factory counting is all check button quantity by going manually, and namely staff is loaded sack after having checked button and packs, and the accuracy not only counted is difficult to guarantee and lost labor's cost, and counting rate is slow.
Summary of the invention
Manual type is adopted for the above-mentioned button packaging counting of the prior art mentioned, there is the shortcomings such as speed is slow, accuracy is low, the invention provides a kind of new photo-electric button counting machine, it adopts robot scaler to count button, realizes the automation of button counting.
The technical scheme that the present invention solves the employing of its technical matters is: a kind of photo-electric button counting machine, counting machine comprises frame, elevating hopper, first load-transfer device, feeding separator of battery plates and blanking bin, elevating hopper is fixedly mounted in frame, vibrating chassis is provided with bottom elevating hopper, first transport tape is arranged corresponding to the exit of elevating hopper, transmission motor drives the first transport tape motion, the end of the first transport tape is provided with feeding dividing plate, feeding dividing plate is fixedly mounted in frame, several button passages are divided into by feeding dividing plate, the second transport tape is provided with below feeding dividing plate, second transmission motor drives the second transport tape motion, the kinematic velocity of the second transport tape is greater than the kinematic velocity of the first transport tape, button passage tail end is provided with sensor for countering, second transport tape end is provided with blanking bin, two feed openings are provided with bottom blanking bin, expect that mouth place is respectively equipped with one for sheltering from the discharge flapper of corresponding feed opening in each of the lower, the blanking cylinder for driving discharge flapper is installed with outside blanking bin, blanking panel turnover is provided with in blanking bin, blanking panel turnover is fixedly mounted in intermediate rotary shaft, intermediate rotary shaft is connected on turnover panel cylinder mounting rod, turnover panel cylinder mounting rod is connected with turnover panel cylinder.
The technical scheme that the present invention solves the employing of its technical matters further comprises:
The outlet of described elevating hopper is arranged on side edge, and the exit of elevating hopper is provided with discharge baffle, elevating hopper lateral surface is provided with the discharging adjust bar of the height for regulating discharge baffle.
Brush material mechanism is installed with above described transport tape, brush material mechanism comprises hairbrush crossbeam, hair brush motor and brush material hairbrush, hairbrush crossbeam is fixedly mounted in frame, brush material hairbrush is arranged on hairbrush crossbeam, brush material hairbrush is arranged perpendicular to transport tape sense of motion, and being suspended to above transport tape, hair brush motor drives brush material hairbrush to rotate.
Described hairbrush crossbeam is provided with the hairbrush adjust bar of the height for regulating brush material hairbrush.
Described brush material mechanism rear end is provided with sub-material grid structure, sub-material grid mainly comprise that sub-material is rolled, sub-material crossbeam and sub-material motor, powder crossbeam is fixedly mounted in frame, sub-material is rolled and is arranged on sub-material crossbeam, sub-material is rolled and is provided with more than one, sub-material crossbeam is provided with sub-material motor, sub-material motor drives sub-material rolling to move.
Described feeding dividing plate front end is provided with leg-of-mutton guiding.
Described sensor for countering can adopt illuminated optical fiber.
Described button passage is divided into two groups, one group is accelerated passage, and it comprises some button passages, and another group is slow path, it comprises a button passage, blanking panel turnover is provided with two pieces, is respectively main turnover panel and secondary turnover panel, and main turnover panel corresponds to accelerated passage and arranges, the corresponding slow path of turnover panel is arranged, turnover panel cylinder is also provided with two, corresponds respectively to main turnover panel and the setting of secondary turnover panel, for driving main turnover panel or the motion of secondary turnover panel.
Button channel slopes between the first described transport tape and the second transport tape is arranged.
Described feed opening rear end is provided with closing device.
The invention has the beneficial effects as follows: the present invention is counted button by robot scaler, realize the automation of button counting, not only counting rate is fast, and accuracy is high, saves cost of labor.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Accompanying drawing explanation
Fig. 1 is the overall perspective view of the present invention.
Fig. 2 is base portion perspective view of the present invention.
Fig. 3 is brush material mechanism of the present invention perspective view.
Fig. 4 is conveying mechanism perspective view of the present invention.
Fig. 5 is sub-material grid perspective view of the present invention.
Fig. 6 is that the present invention counts bunker mechanism perspective view.
In figure, 1-frame, 2-elevating hopper, 3-electric cabinet, 4-brush material hairbrush, 5-sub-material is rolled, 6-feeding dividing plate, 7-closing device, 8-vibrating chassis, 9-discharge baffle, 10-discharging adjust bar, 11-load-transfer device, 12-hairbrush crossbeam, 13-hairbrush adjust bar, 14-hair brush motor, 15-sub-material crossbeam, 16-leads, 17-sensor for countering, 18-blanking bin, 19-discharge flapper, 20-blanking cylinder, 21-turnover panel cylinder mounting rod, 22-sub-material motor, the main turnover panel of 23-.
Detailed description of the invention
The present embodiment is the preferred embodiment for the present invention, and other its principles all are identical with the present embodiment or approximate with basic structure, all within scope.
Please refer to accompanying drawing 1 to accompanying drawing 6, the present invention mainly comprises frame 1, elevating hopper 2, load-transfer device 11, feeding separator of battery plates 6 and blanking bin 18, frame 1 is main body supporting structure of the present invention, elevating hopper 2 is fixedly mounted in frame 1, in the present embodiment, elevating hopper 2 adopts the dish that shakes to realize, vibrating chassis 8 is provided with bottom elevating hopper 2, the outlet of elevating hopper 2 is arranged on side edge, the exit of elevating hopper 2 is provided with discharge baffle 9, elevating hopper 2 lateral surface is provided with discharging adjust bar 10, discharging adjust bar 10 is for regulating the height of discharge baffle 9, thus regulate the size of the outlet of elevating hopper 2, and then adjustment discharging speed.Transport tape 11 is arranged corresponding to the exit of elevating hopper 2, and transmission motor (not marking in figure) drives transport tape 11 to move.In the present invention, brush material mechanism is installed with above transport tape 11, brush material mechanism comprises hairbrush crossbeam 12, hairbrush adjust bar 13, hair brush motor 14 and brush material hairbrush 4, hairbrush crossbeam 12 is fixedly mounted in frame 1, brush material hairbrush 4 is arranged on hairbrush crossbeam 12, brush material hairbrush 4 is arranged perpendicular to transport tape 11 sense of motion, and be suspended to above transport tape 11, hair brush motor 14 drives brush material hairbrush 4 to rotate, in the present embodiment, the rotation direction of brush material hairbrush 4 is contrary with the sense of motion of transport tape 11 (namely the sense of motion of brush material hairbrush 4 bottom tangent sense of motion and transport tape 11 is contrary), when in button motion process, by brush material hairbrush 4 by the button of overlap separately, to prevent error count, in the present embodiment, hairbrush crossbeam 12 is provided with hairbrush adjust bar 13, for regulating the height of brush material hairbrush 4, with the button making it adapt to differing heights.In the present embodiment, brush material mechanism rear end is provided with sub-material grid structure, sub-material grid mainly comprise sub-material and roll 5, sub-material crossbeam 15 and sub-material motor 22, powder crossbeam 15 is fixedly mounted in frame 1, sub-material is rolled 5 and is arranged on sub-material crossbeam 15, sub-material is rolled 5 and is provided with more than one, in the present embodiment, sub-material roll 5 quantity identical with the quantity of feeding dividing plate 6, roll 5 by sub-material and button can be lined up many rows, often arrange button and correspond to a feeding channel be separated into by feeding dividing plate 6, in the present embodiment, sub-material crossbeam 15 is provided with sub-material motor 22, sub-material motor 22 drives sub-material to roll 5 rotations, adjacent sub-material is engaged each other by gear between rolling 5.In the present embodiment, feeding dividing plate 6 is provided with at the end of transport tape 11, in the present embodiment, feeding dividing plate 6 is fixedly mounted in frame 1, several button passages are divided into by feeding dividing plate 6, in the present embodiment, the second transport tape (not marking in figure) is provided with below feeding dividing plate 6, transport tape 11 is defined as the first transport tape, equally, the second transport tape motion is driven by the second transmission motor (not marking in figure), the kinematic velocity of the second transport tape is greater than the kinematic velocity of the first transport tape 11, when so just making button move on the second transport tape, certain distance can be pulled open between adjacent button, to make counting more accurate.In the present embodiment, the button channel slopes between the first transport tape and the second transport tape is arranged, and button can lean on self gravitation to fall herein.In the present embodiment, be provided with leg-of-mutton guiding 16 in feeding dividing plate 6 front end, button can be made more easily to enter button passage, button passage tail end is provided with sensor for countering 17, and in the present embodiment, sensor for countering 17 can adopt and realize illuminated optical fiber.Blanking bin 18 is provided with at the second transport tape end, in the present embodiment, two feed openings are provided with bottom blanking bin 18, expect that mouth place is respectively equipped with a discharge flapper 19 in each of the lower, can be used for sheltering from corresponding feed opening, blanking cylinder 20 is installed with, for driving discharge flapper 19 outside blanking bin 18.In the present embodiment, blanking panel turnover is provided with in blanking bin 18, blanking panel turnover is fixedly mounted in intermediate rotary shaft (not marking in figure), intermediate rotary shaft is connected on turnover panel cylinder mounting rod 21, turnover panel cylinder mounting rod 21 is connected with turnover panel cylinder (not shown in FIG.), turnover panel air cylinder driven blanking panel turnover moves.In the present embodiment, button passage is divided into two groups, one group is accelerated passage, it comprises some button passages, and another group is slow path, and it comprises a button passage, blanking panel turnover is provided with two pieces, be respectively main turnover panel 23 and secondary turnover panel, main turnover panel 23 corresponds to accelerated passage and arranges, and the corresponding slow path of turnover panel is arranged.In the present embodiment, turnover panel cylinder is also provided with two, corresponds respectively to main turnover panel 23 and the setting of secondary turnover panel, for driving main turnover panel 23 or the motion of secondary turnover panel, time incipient, carry out quick counter by accelerated passage, when only remaining more than 10 buttons just reach quantity time, can main turnover panel 23 be turned over to opposite side, and secondary turnover panel retains, carry out accurate metering by slow path, both can ensure count number, work efficiency can be promoted to the full extent again.
The present invention is provided with closing device 7 at feed opening place, for automatically being packed by the button counted.
In use, algorithm is divided into following a few step in the present invention:
(1), feed: button is poured in elevating hopper 2, elevating hopper 2 have discharge baffle 9 by uniform for button toward feeding on the first load-transfer device 11 by vibrating chassis 8, regulate the size of discharging opening;
(2), brush material: hair brush motor 14 drives brush material hairbrush 4 to rotate, and ties the button stacked, and brush material hairbrush 4 is adjustable with the distance of load-transfer device 1, to adapt to the button of different-thickness;
(3), sub-material: sub-material motor 22 drives sub-material to roll 5 rotations, to just tipping row water conservancy diversion in, point ten passages are (in the present embodiment, for 10, during concrete enforcement, number of channels can specifically set according to actual needs) be the ready work of next step accurate metering;
(4), by sub-material road, slope make the second load-transfer device space out with the button of the first load-transfer device 11, facilitate counting machine accurate metering;
(5), count: carry out accurate metering by sensor for countering 17 to the button through passage, wherein nine passages are stored counts, and a passage is accurate complement;
(6), sub-material: suppose that a bag button is 1000, when button reaches default fixed number 950, nine passages carry out turnover panel, after carry out 50 accurate complements by a passage, when last passage arrive counting setting value 1000 time, this passage also carries out turnover panel, enter next circulation, former and later two counting point hoppers switch splicing, and the material connected is by air cylinder driven valve blowing, and the button counted is delivered in sack sewing machine and carried out sealing packaging to button by follow-up outsourcing feeder.
The present invention is counted button by robot scaler, realizes the automation of button counting, and not only counting rate is fast, and accuracy is high, saves cost of labor.

Claims (10)

1. a photo-electric button counting machine, it is characterized in that: described counting machine comprises frame, elevating hopper, first load-transfer device, feeding separator of battery plates and blanking bin, elevating hopper is fixedly mounted in frame, vibrating chassis is provided with bottom elevating hopper, first transport tape is arranged corresponding to the exit of elevating hopper, transmission motor drives the first transport tape motion, the end of the first transport tape is provided with feeding dividing plate, feeding dividing plate is fixedly mounted in frame, several button passages are divided into by feeding dividing plate, the second transport tape is provided with below feeding dividing plate, second transmission motor drives the second transport tape motion, the kinematic velocity of the second transport tape is greater than the kinematic velocity of the first transport tape, button passage tail end is provided with sensor for countering, second transport tape end is provided with blanking bin, two feed openings are provided with bottom blanking bin, expect that mouth place is respectively equipped with one for sheltering from the discharge flapper of corresponding feed opening in each of the lower, the blanking cylinder for driving discharge flapper is installed with outside blanking bin, blanking panel turnover is provided with in blanking bin, blanking panel turnover is fixedly mounted in intermediate rotary shaft, intermediate rotary shaft is connected on turnover panel cylinder mounting rod, turnover panel cylinder mounting rod is connected with turnover panel cylinder.
2. photo-electric button counting machine according to claim 1, it is characterized in that: the outlet of described elevating hopper is arranged on side edge, the exit of elevating hopper is provided with discharge baffle, elevating hopper lateral surface is provided with the discharging adjust bar of the height for regulating discharge baffle.
3. photo-electric button counting machine according to claim 1 and 2, it is characterized in that: above described transport tape, be installed with brush material mechanism, brush material mechanism comprises hairbrush crossbeam, hair brush motor and brush material hairbrush, hairbrush crossbeam is fixedly mounted in frame, brush material hairbrush is arranged on hairbrush crossbeam, brush material hairbrush is arranged perpendicular to transport tape sense of motion, and is suspended to above transport tape, and hair brush motor drives brush material hairbrush to rotate.
4. photo-electric button counting machine according to claim 3, is characterized in that: the hairbrush adjust bar described hairbrush crossbeam being provided with the height for regulating brush material hairbrush.
5. photo-electric button counting machine according to claim 3, it is characterized in that: described brush material mechanism rear end is provided with sub-material grid structure, sub-material grid mainly comprise that sub-material is rolled, sub-material crossbeam and sub-material motor, powder crossbeam is fixedly mounted in frame, sub-material is rolled and is arranged on sub-material crossbeam, sub-material is rolled and is provided with more than one, sub-material crossbeam is provided with sub-material motor, and sub-material motor drives sub-material rolling to move.
6. photo-electric button counting machine according to claim 1 and 2, is characterized in that: described feeding dividing plate front end is provided with leg-of-mutton guiding.
7. photo-electric button counting machine according to claim 1 and 2, is characterized in that: described sensor for countering can adopt illuminated optical fiber.
8. photo-electric button counting machine according to claim 1 and 2, it is characterized in that: described button passage is divided into two groups, one group is accelerated passage, it comprises some button passages, another group is slow path, it comprises a button passage, blanking panel turnover is provided with two pieces, be respectively main turnover panel and secondary turnover panel, main turnover panel corresponds to accelerated passage and arranges, and the corresponding slow path of turnover panel is arranged, and turnover panel cylinder is also provided with two, correspond respectively to main turnover panel and the setting of secondary turnover panel, for driving main turnover panel or the motion of secondary turnover panel.
9. photo-electric button counting machine according to claim 1 and 2, is characterized in that: the button channel slopes between the first described transport tape and the second transport tape is arranged.
10. photo-electric button counting machine according to claim 1 and 2, is characterized in that: described feed opening rear end is provided with closing device.
CN201410391536.0A 2014-08-11 2014-08-11 Photo-electric button counting machine CN104260944B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN104260944B CN104260944B (en) 2016-04-06

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104590643A (en) * 2015-02-05 2015-05-06 项俊俊 Diamond cutter head counting device and diamond cutter head counting device control strategy
CN104787401A (en) * 2015-04-08 2015-07-22 江南大学 Steel ball counting machine
CN104816549A (en) * 2015-05-22 2015-08-05 深圳市联星服装辅料有限公司 Resin button edge automatic button-stringing marking machine and method
CN104986396A (en) * 2015-08-05 2015-10-21 深圳市联星服装辅料有限公司 Plugboard type button counting mechanism and counting method
CN105416718A (en) * 2015-11-26 2016-03-23 荣昌精密机械(苏州)有限公司 Full-automatic online high-speed counting machine
CN105539949A (en) * 2015-12-30 2016-05-04 无锡职业技术学院 Dual-channel high-speed counting method
CN106542157A (en) * 2016-10-31 2017-03-29 嘉善蓝欣涂料有限公司 A kind of packing device and packing method
CN106829050A (en) * 2017-04-07 2017-06-13 上海上垫垫圈有限公司 A kind of feed arrangement of packing ring packing machine
CN107336854A (en) * 2017-08-09 2017-11-10 杭州佰牛科技有限公司 One kind weaving thread ball packing machine
CN110641987A (en) * 2019-09-23 2020-01-03 青岛兴仪电子设备有限责任公司 Mechanism for accurately and uniformly dividing young seedlings and counting method
CN110789964A (en) * 2019-11-12 2020-02-14 湖南大用智能科技有限公司 Material counting system
CN110817356A (en) * 2019-10-21 2020-02-21 湖南大用智能科技有限公司 Directional arrangement equipment of material and material dispensing system

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CN2734627Y (en) * 2004-09-28 2005-10-19 珐玛珈(广州)包装设备有限公司 Granula counting machine
CN201268408Y (en) * 2008-09-02 2009-07-08 上海理工大学 Belt type tablet counter
CN101837847A (en) * 2010-01-20 2010-09-22 深圳联达钮扣有限公司 Photoelectric button-counting machine
CN201942008U (en) * 2011-01-31 2011-08-24 云南省农业科学院花卉研究所 Counting machine for seed ball boxing
CN102390578A (en) * 2011-07-29 2012-03-28 上海朝洋机电设备有限公司 Realizing method for quantitative grain counting and device thereof
KR101226124B1 (en) * 2012-12-05 2013-02-07 주식회사 모티베이션 A counting apparatus with image inspection means
CN203714289U (en) * 2013-12-23 2014-07-16 大连佳林设备制造有限公司 Automatic counting boxing machine
CN103964027A (en) * 2014-03-14 2014-08-06 宁波神丰汽车部件有限公司 Definite number racking machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2734627Y (en) * 2004-09-28 2005-10-19 珐玛珈(广州)包装设备有限公司 Granula counting machine
CN201268408Y (en) * 2008-09-02 2009-07-08 上海理工大学 Belt type tablet counter
CN101837847A (en) * 2010-01-20 2010-09-22 深圳联达钮扣有限公司 Photoelectric button-counting machine
CN201942008U (en) * 2011-01-31 2011-08-24 云南省农业科学院花卉研究所 Counting machine for seed ball boxing
CN102390578A (en) * 2011-07-29 2012-03-28 上海朝洋机电设备有限公司 Realizing method for quantitative grain counting and device thereof
KR101226124B1 (en) * 2012-12-05 2013-02-07 주식회사 모티베이션 A counting apparatus with image inspection means
CN203714289U (en) * 2013-12-23 2014-07-16 大连佳林设备制造有限公司 Automatic counting boxing machine
CN103964027A (en) * 2014-03-14 2014-08-06 宁波神丰汽车部件有限公司 Definite number racking machine

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104590643A (en) * 2015-02-05 2015-05-06 项俊俊 Diamond cutter head counting device and diamond cutter head counting device control strategy
CN104787401A (en) * 2015-04-08 2015-07-22 江南大学 Steel ball counting machine
CN104816549A (en) * 2015-05-22 2015-08-05 深圳市联星服装辅料有限公司 Resin button edge automatic button-stringing marking machine and method
CN104816549B (en) * 2015-05-22 2017-06-06 深圳市联星服装辅料有限公司 Resin button side position is automatic to wear button marking machine and method
CN104986396A (en) * 2015-08-05 2015-10-21 深圳市联星服装辅料有限公司 Plugboard type button counting mechanism and counting method
CN105416718A (en) * 2015-11-26 2016-03-23 荣昌精密机械(苏州)有限公司 Full-automatic online high-speed counting machine
CN105539949A (en) * 2015-12-30 2016-05-04 无锡职业技术学院 Dual-channel high-speed counting method
CN105539949B (en) * 2015-12-30 2017-11-17 无锡职业技术学院 The method that dual channel high speed counts
CN106542157A (en) * 2016-10-31 2017-03-29 嘉善蓝欣涂料有限公司 A kind of packing device and packing method
CN106829050A (en) * 2017-04-07 2017-06-13 上海上垫垫圈有限公司 A kind of feed arrangement of packing ring packing machine
CN106829050B (en) * 2017-04-07 2019-08-20 上海上垫垫圈有限公司 A kind of feeding device of washer packing machine
CN107336854A (en) * 2017-08-09 2017-11-10 杭州佰牛科技有限公司 One kind weaving thread ball packing machine
CN110641987A (en) * 2019-09-23 2020-01-03 青岛兴仪电子设备有限责任公司 Mechanism for accurately and uniformly dividing young seedlings and counting method
CN110817356A (en) * 2019-10-21 2020-02-21 湖南大用智能科技有限公司 Directional arrangement equipment of material and material dispensing system
CN110789964A (en) * 2019-11-12 2020-02-14 湖南大用智能科技有限公司 Material counting system

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