CN104259931A - Chip removal system of five-axis perforating machine - Google Patents

Chip removal system of five-axis perforating machine Download PDF

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Publication number
CN104259931A
CN104259931A CN201410549213.XA CN201410549213A CN104259931A CN 104259931 A CN104259931 A CN 104259931A CN 201410549213 A CN201410549213 A CN 201410549213A CN 104259931 A CN104259931 A CN 104259931A
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CN
China
Prior art keywords
chip
chip removal
vacuum
path
vacuum tube
Prior art date
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Granted
Application number
CN201410549213.XA
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Chinese (zh)
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CN104259931B (en
Inventor
钱琪
周凯
陈恳
吴丹
詹立新
刘莉
杨向东
王国磊
徐静
李金泉
陈洪安
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Tsinghua University
Chengdu Aircraft Industrial Group Co Ltd
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Tsinghua University
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Priority to CN201410549213.XA priority Critical patent/CN104259931B/en
Publication of CN104259931A publication Critical patent/CN104259931A/en
Application granted granted Critical
Publication of CN104259931B publication Critical patent/CN104259931B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • B23Q11/0046Devices for removing chips by sucking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Turning (AREA)

Abstract

The invention provides a chip removal system of a five-axis perforating machine. The chip removal system comprises a plurality of chip removal passages, a total collection passage and a controller; each chip removal passage comprises an inner cavity operating head mounted next to one corresponding cutting head of the five-axis perforating machine, a vacuum cleaning head mounted in the front end of the inner cavity operating head, a flexible vacuum tube of which one end is connected with the tail end of the inner cavity operating head, a turbo air booster cascaded with the inner cavity operating head and connected to the flexible vacuum tube, and a filter screen arranged between the turbo air booster and the flexible vacuum tube. The total collection passage comprises a hard vacuum tube connected to the other end of the flexible vacuum tube of each chip removal passage, a vacuum unit located downstream of the hard vacuum tube and connected to the hard vacuum tube, a filter arranged downstream of the vacuum unit, an industrial dust collector located downstream of the filter and connected to the filter, and a chip collection box located downstream of the industrial dust collector and connected to the industrial dust collector. The controller is in communication connection with all the chip removal passages and the total collection passage.

Description

The chip removal system of five axle drilling lathes
Technical field
The present invention relates to machined field, particularly relate to a kind of chip removal system of five axle drilling lathes.
Background technology
At Field of Aviation Manufacturing, often relate to the work pieces process with laminated construction, and the workpiece of laminated construction often adopts the composite material such as metal, composite, the chip of metal material presents strip, and the chip of nonmetallic materials is Powdered or graininess, and there is toxicity, conventional chip removal mode has not been suitable for the chip removal of this kind of workpiece.Adopt the mode of vacsorb then because cutting operation segment distance vacuum plant is comparatively far away, there is suction deficiency, collect the problems such as scrap poor effect.
Summary of the invention
In view of Problems existing in background technology, the object of the present invention is to provide a kind of chip removal system of five axle drilling lathes, it vacuum suction can collect chip at a distance.
Another object of the present invention is to the chip removal system providing a kind of five axle drilling lathes, its structure is simple, cost is low.
To achieve these goals, the invention provides a kind of chip removal system of five axle drilling lathes, it comprises: many chip removals are led to, always gathered path and controller.Each chip removal path comprises: inner chamber operation head, near the correspondence cutting head being arranged on five axle drilling lathes; Vacuum cleaning head, is arranged in the front end of inner chamber operation head, to aspirate the chip that produces in cutting head processing work process and to be exported by the end of aspirated chip to inner chamber operation head; Flexible vacuum tubes, one end connects the end of inner chamber operation head, receives and carries the chip exported via inner chamber operation head; Turbine air supercharger, level is coupled to inner chamber operation head and is connected on flexible vacuum tubes, to strengthen the negative pressure of the air in flexible vacuum tubes; And filter screen, be arranged between turbine air supercharger and flexible vacuum tubes, enter turbine air supercharger to prevent the chip in flexible vacuum tubes.Total collection path comprises: hard vacuum tube, connects the other end of the flexible vacuum tubes of every bar chip removal path, receives the chip of every bar chip removal path conveying; Vacuum plant, is positioned at the downstream of hard vacuum tube and is connected to hard vacuum tube, produces vacuum to adsorb and to carry the chip that hard vacuum tube is carried; Filter, is arranged at the downstream of vacuum plant and receives the chip of vacuum plant conveying, to be separated the chip that varies in size and the chip of prescribed level to be exported; Industrial dust collector, is positioned at the downstream of filter and is connected to filter, aspirates and the chip of discharge filter output; And slug collection case, be positioned at the downstream of industrial dust collector and be connected to industrial dust collector, receiving the chip that industrial dust collector is discharged.Controller is communicatively coupled to each chip removal path and always gathers path, controls vacuum cleaning head and turbine air supercharger, total collection vacuum plant of path and the duty of industrial dust collector of each chip removal path.
Beneficial effect of the present invention is as follows:
In the chip removal system of five axle drilling lathes of the present invention, many chip removal paths in parallel finally all pass through always to gather path chip removal, remote vacuum suction can be realized and collect chip, efficiently solve the suction deficiency that traditional vacuum absorption chip removal mode occurs, the problems such as chip removal poor effect.Meanwhile, many chip removal paths in parallel finally all pass through always to gather path chip removal to be also convenient to carry out layout on the lathe of five axle drilling lathes, and structure is simple; Adopt industrial dust collector that chip is collected feeding slug collection case at total end gathering path, can effectively reduce costs.
Accompanying drawing explanation
Fig. 1 is the structural representation of the chip removal system according to five axle drilling lathes of the present invention.
Wherein, description of reference numerals is as follows:
1 chip removal path 16 control valve
11 inner chamber operations 2 always gather path
111 front end 21 hard vacuum tubes
112 end 22 vacuum plants
12 vacuum cleaning head 23 industrial dust collectors
13 flexible vacuum tubes 24 slug collection casees
14 turbine air supercharger 25 filters
15 filter screen 3 controllers
Detailed description of the invention
Describe the chip removal system according to five axle drilling lathes of the present invention with reference to the accompanying drawings in detail.
With reference to Fig. 1, the chip removal system according to five axle drilling lathes of the present invention comprises: many chip removals are led to 1, always gathered path 2 and controller 3.
Wherein, each chip removal path 1 comprises: inner chamber operation 11, near the correspondence cutting head being arranged on five axle drilling lathes; Vacuum cleaning head 12, is arranged in the front end 111 of inner chamber operation 11, to aspirate the chip that produces in cutting head processing work process and to be exported by the end 112 of aspirated chip to inner chamber operation 11; Flexible vacuum tubes 13, one end connects the end 112 of inner chamber operation 11, receives and carries the chips via inner chamber operation 11 output; Turbine air supercharger 14, level is coupled to inner chamber operation 11 and is connected on flexible vacuum tubes 13, to strengthen the negative pressure of the air in flexible vacuum tubes 13; And filter screen 15, be arranged between turbine air supercharger 14 and flexible vacuum tubes 13, enter turbine air supercharger 14 to prevent the chip in flexible vacuum tubes 13.
Total collection path 2 comprises: hard vacuum tube 21, connects the other end of the flexible vacuum tubes 13 of every bar chip removal path 1, receives the chip of every bar chip removal path 1 conveying; Vacuum plant 22, is positioned at the downstream of hard vacuum tube 21 and is connected to hard vacuum tube 21, produces vacuum to adsorb and to carry the chip that hard vacuum tube 21 is carried; Filter 25, is arranged at the downstream of vacuum plant 22 and receives the chip that vacuum plant 22 carries, to be separated the chip that varies in size and the chip of prescribed level to be exported; Industrial dust collector 23, is positioned at the downstream of filter 25 and is connected to filter 25, aspirates and the chip of discharge filter 25 output; And slug collection case 24, be positioned at the downstream of industrial dust collector 23 and be connected to industrial dust collector 23, receiving the chip that industrial dust collector 23 is discharged.
Controller 3 is communicatively coupled to each chip removal path 1 and total collection path 2, controls vacuum cleaning head 12 and turbine air supercharger 14, total collection vacuum plant 22 of path 2 and the duty of industrial dust collector 23 of each chip removal path 1.
In the example depicted in figure 1, there are four chip removal paths 1, but are not limited thereto, can change according to actual needs.
In the chip removal system of five axle drilling lathes of the present invention, many chip removal paths 1 in parallel finally all pass through always to gather path 2 chip removal, remote vacuum suction can be realized and collect chip, efficiently solve the suction deficiency that traditional vacuum absorption chip removal mode occurs, the problems such as chip removal poor effect.Meanwhile, many chip removal paths 1 in parallel finally all pass through always to gather path 2 chip removal to be also convenient to carry out layout on the lathe of five axle drilling lathes, and structure is simple; Adopt industrial dust collector 23 that chip is collected feeding slug collection case 24 at total end gathering path 2, can effectively reduce costs.
In the chip removal system of five axle drilling lathes according to the present invention, chip can be Powdered, graininess, strip or thread.
In an embodiment of the chip removal system of five axle drilling lathes according to the present invention, the diameter of flexible vacuum tubes 13 can be 50mm.
In an embodiment of the chip removal system of five axle drilling lathes according to the present invention, turbine air supercharger 14 is 1 ~ 2m apart from each inner chamber operation 11.
In an embodiment of the chip removal system of five axle drilling lathes according to the present invention, communication connection can be wire communication connection or radio communication connects.
In an embodiment of chip removal path 1, with reference to Fig. 1, each chip removal path 1 also can comprise: control valve 16, be arranged between the flexible vacuum tubes 13 of this chip removal path 1 and total hard vacuum tube 21 gathering path 2, be communicatively coupled to controller 3, regulate the flexible vacuum tubes 13 of this chip removal path 1 to carry the flow of chip.
In an embodiment of the chip removal system of five axle drilling lathes according to the present invention, multiple joints of hard vacuum tube 21 can be arranged on the bed piece of five axle drilling lathes, and each flexible vacuum tubes 13 correspondence is connected on a joint of hard vacuum tube 21.

Claims (7)

1. a chip removal system for five axle drilling lathes, is characterized in that, comprising:
Many chip removal paths (1), each chip removal path (1) comprising:
Inner chamber operation head (11), near the correspondence cutting head being arranged on five axle drilling lathes;
Vacuum cleaning head (12), be arranged in the front end (111) of inner chamber operation head (11), to aspirate the chip that produces in cutting head processing work process and the end (112) of aspirated chip to inner chamber operation head (11) is exported;
Flexible vacuum tubes (13), one end connects the end (112) of inner chamber operation head (11), receives and carries the chip exported via inner chamber operation head (11);
Turbine air supercharger (14), level is coupled to inner chamber operation head (11) and is connected on flexible vacuum tubes (13), to strengthen the negative pressure of the air in flexible vacuum tubes (13); And
Filter screen (15), is arranged between turbine air supercharger (14) and flexible vacuum tubes (13), enters turbine air supercharger (14) to prevent the chip in flexible vacuum tubes (13); Total collection path (2), comprising:
Hard vacuum tube (21), connects the other end of the flexible vacuum tubes (13) of every bar chip removal path (1), receives the chip that every bar chip removal path (1) is carried;
Vacuum plant (22), is positioned at the downstream of hard vacuum tube (21) and is connected to hard vacuum tube (21), produces vacuum to adsorb and to carry the chip that hard vacuum tube (21) is carried;
Filter (25), is arranged at the downstream of vacuum plant (22) and receives the chip that vacuum plant (22) carries, to be separated the chip that varies in size and the chip of prescribed level to be exported;
Industrial dust collector (23), is positioned at the downstream of filter (25) and is connected to filter (25), aspirates the chip that also discharge filter (25) exports; And
Slug collection case (24), is positioned at the downstream of industrial dust collector (23) and is connected to industrial dust collector (23), receives the chip that industrial dust collector (23) is discharged; And
Controller (3), be communicatively coupled to each chip removal path (1) and always gather path (2), controlling vacuum cleaning head (12) and the turbine air supercharger (14) of each chip removal path (1), always gather the vacuum plant (22) of path (2) and the duty of industrial dust collector (23).
2. the chip removal system of five axle drilling lathes according to claim 1, is characterized in that, chip is Powdered, graininess, strip or thread.
3. the chip removal system of five axle drilling lathes according to claim 1, is characterized in that, the diameter of flexible vacuum tubes (13) is 50mm.
4. the chip removal system of five axle drilling lathes according to claim 1, is characterized in that, turbine air supercharger (14) is 1 ~ 2m apart from each inner chamber operation head (11).
5. the chip removal system of five axle drilling lathes according to claim 1, is characterized in that, communicates to connect as wire communication connection or radio communication connect.
6. the vacuum level connection chip removal system of five axle drilling lathes according to claim 1, it is characterized in that, each chip removal path (1) also comprises:
Control valve (16), be arranged between the flexible vacuum tubes (13) of this chip removal path (1) and the hard vacuum tube (21) always gathering path (2), be communicatively coupled to controller (3), regulate the flow of flexible vacuum tubes (13) the conveying chip of this chip removal path (1).
7. the vacuum level connection chip removal system of five axle drilling lathes according to claim 1, it is characterized in that, multiple joints of hard vacuum tube (21) are arranged on the bed piece of five axle drilling lathes, and each flexible vacuum tubes (13) correspondence is connected on a joint of hard vacuum tube (21).
CN201410549213.XA 2014-10-16 2014-10-16 The chip removal system of five axle drilling lathes Active CN104259931B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410549213.XA CN104259931B (en) 2014-10-16 2014-10-16 The chip removal system of five axle drilling lathes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410549213.XA CN104259931B (en) 2014-10-16 2014-10-16 The chip removal system of five axle drilling lathes

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CN104259931A true CN104259931A (en) 2015-01-07
CN104259931B CN104259931B (en) 2016-06-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105180750A (en) * 2015-11-03 2015-12-23 清华大学 Method for evaluating staggered perforation value of laminating holes of sheet
CN106216344A (en) * 2016-08-03 2016-12-14 苏州市吴中区木渎晓云模具加工厂 The pipeline chip removal device of valve upper cover processing line
TWI630047B (en) * 2017-09-08 2018-07-21 智茂電腦科技有限公司 Adjusting method for cutting dust-suction brush of plate cutter

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02250744A (en) * 1989-03-24 1990-10-08 Mitsubishi Electric Corp Dust collector
EP1302277A1 (en) * 2001-08-14 2003-04-16 Jack R. Bratten Vacuum flush assist system and process for handling machining cutting fluid
JP2006123060A (en) * 2004-10-28 2006-05-18 Nippon Plast Co Ltd Rotary cutting device
US20070161344A1 (en) * 2006-01-11 2007-07-12 Clayton Brad S Tool independent dust protection apparatus and associated dust protection methods
CN201728214U (en) * 2010-06-24 2011-02-02 安徽东健化工科技有限公司 Powder suction device
CN202015549U (en) * 2011-01-12 2011-10-26 上海运青制版有限公司 Air processing device for electric carving workshop
CN203650113U (en) * 2014-01-10 2014-06-18 王长远 Bench saw dust removing device
CN104014850A (en) * 2014-06-09 2014-09-03 清华大学 Hole making device
CN203803321U (en) * 2014-05-14 2014-09-03 深圳市米田电科技有限公司 Dust collection device of aluminum electrolytic capacitor nail-connection coiler

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02250744A (en) * 1989-03-24 1990-10-08 Mitsubishi Electric Corp Dust collector
EP1302277A1 (en) * 2001-08-14 2003-04-16 Jack R. Bratten Vacuum flush assist system and process for handling machining cutting fluid
JP2006123060A (en) * 2004-10-28 2006-05-18 Nippon Plast Co Ltd Rotary cutting device
US20070161344A1 (en) * 2006-01-11 2007-07-12 Clayton Brad S Tool independent dust protection apparatus and associated dust protection methods
CN201728214U (en) * 2010-06-24 2011-02-02 安徽东健化工科技有限公司 Powder suction device
CN202015549U (en) * 2011-01-12 2011-10-26 上海运青制版有限公司 Air processing device for electric carving workshop
CN203650113U (en) * 2014-01-10 2014-06-18 王长远 Bench saw dust removing device
CN203803321U (en) * 2014-05-14 2014-09-03 深圳市米田电科技有限公司 Dust collection device of aluminum electrolytic capacitor nail-connection coiler
CN104014850A (en) * 2014-06-09 2014-09-03 清华大学 Hole making device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105180750A (en) * 2015-11-03 2015-12-23 清华大学 Method for evaluating staggered perforation value of laminating holes of sheet
CN105180750B (en) * 2015-11-03 2017-10-24 清华大学 The wrong hole amount evaluation method in thin plate lamination hole
CN106216344A (en) * 2016-08-03 2016-12-14 苏州市吴中区木渎晓云模具加工厂 The pipeline chip removal device of valve upper cover processing line
TWI630047B (en) * 2017-09-08 2018-07-21 智茂電腦科技有限公司 Adjusting method for cutting dust-suction brush of plate cutter

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C06 Publication
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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C41 Transfer of patent application or patent right or utility model
CB03 Change of inventor or designer information

Inventor after: He Fengtao

Inventor after: Xu Jing

Inventor after: Wang Guolei

Inventor after: Qian Qi

Inventor after: Zhou Kai

Inventor after: Liu Li

Inventor after: Gao Hong

Inventor after: Zheng Linbin

Inventor after: Shuai Chaolin

Inventor after: Chen Ken

Inventor after: Xiong Qinlin

Inventor after: Jiang Wei

Inventor after: Fan Xifeng

Inventor after: Wu Dan

Inventor before: Qian Qi

Inventor before: Li Jinquan

Inventor before: Chen Hongan

Inventor before: Zhou Kai

Inventor before: Chen Ken

Inventor before: Wu Dan

Inventor before: Zhan Lixin

Inventor before: Liu Li

Inventor before: Yang Xiangdong

Inventor before: Wang Guolei

Inventor before: Xu Jing

COR Change of bibliographic data
TA01 Transfer of patent application right

Effective date of registration: 20160113

Address after: The dam, 610073 Chengdu Road, Sichuan Province Huang Tian Qingyang District No. 88

Applicant after: Chengdu Airplane Industry (Group) Corp., Ltd.

Applicant after: Tsinghua University

Address before: 100084 Beijing City, Haidian District Tsinghua Yuan

Applicant before: Tsinghua University

C14 Grant of patent or utility model
GR01 Patent grant