CN104259612B - Automatic wire bonding machine for DC wire - Google Patents

Automatic wire bonding machine for DC wire Download PDF

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Publication number
CN104259612B
CN104259612B CN201410491891.5A CN201410491891A CN104259612B CN 104259612 B CN104259612 B CN 104259612B CN 201410491891 A CN201410491891 A CN 201410491891A CN 104259612 B CN104259612 B CN 104259612B
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cable
wire
welding
thread
line
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CN104259612A (en
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孔金生
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Dongguan Quanzhi Automation Equipment Technology Co ltd
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Dongguan Quanzhi Automation Equipment Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F15/00Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/06Solder feeding devices; Solder melting pans
    • B23K3/0607Solder feeding devices
    • B23K3/063Solder feeding devices for wire feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wire Processing (AREA)
  • Removal Of Insulation Or Armoring From Wires Or Cables (AREA)

Abstract

The invention relates to an automatic wire welding machine for a DC wire, which comprises a cable transmission device, a cable dividing device, a cable cutting and stripping device, a DC connector clamping device, a tin wire conveying device and a wire welding device, wherein the cable transmission device is connected with the cable dividing device through a cable; according to the invention, the chain type transmission belt drives the cable transmission seat to transmit the cable, the DC cable is sequentially cut and straightened along the central line through the cable cutting device, the cable is respectively cut and peeled through the cable peeling device, and the length difference suitable for the welding position is generated, the DC connector is transferred and positioned at the welding station through the DC connector clamping device, so that the welding part of the DC connector is respectively positioned at the inner sides of the positive wire end and the negative wire end of the end head of the DC cable, and the positive wire end and the negative wire end of the end head of the DC cable are respectively welded at the welding part of the DC connector by using the wire welding device, so that automatic welding is realized, the production efficiency is greatly improved, the product differentiation is reduced, and the uniformity and the product quality are also greatly improved.

Description

一种DC线自动焊线机A DC wire automatic welding machine

技术领域:Technical field:

本发明属于机械技术领域,涉及用于焊接线缆与端子连接器的焊线机,特指一种DC线自动焊线机。The invention belongs to the technical field of machinery, and relates to a wire welding machine for welding cables and terminal connectors, in particular to an automatic DC wire welding machine.

背景技术:Background technique:

传统的线缆与电子连接器焊接是通过手工操作完成,生产效率低下,产品的质量也参差不齐。目前DC电源线缆与DC接口连接器在焊接时,由于焊接点位置的不同,对线缆的切头、剥皮以及焊接等工序的机械化要求较高,现有的技术还无法实现自动化、机械化的操作,因此有待改进。The traditional welding of cables and electronic connectors is done by manual operation, the production efficiency is low, and the quality of products is also uneven. At present, when the DC power cable and the DC interface connector are welded, due to the difference in the position of the welding point, the mechanization requirements for the cutting, peeling and welding of the cable are relatively high, and the existing technology cannot realize automation and mechanization. operation, so there is room for improvement.

发明内容:Invention content:

本发明的目的即在于克服现有技术的上述不足之处,提供一种DC线自动焊线机。The object of the present invention is to overcome the above disadvantages of the prior art and provide an automatic DC wire bonding machine.

本发明实现其目的采用的技术方案是:一种DC线自动焊线机,其包括一机台,其包括分别设置在机台上的:The technical solution adopted by the present invention to realize its object is: a kind of DC line automatic wire welding machine, it comprises a machine platform, and it comprises respectively arranged on the machine platform:

线缆传输装置——将待焊接DC线缆传输至各加工工位;Cable transmission device—transmits the DC cables to be welded to each processing station;

以及沿线缆传输方向依次设置的:And set in sequence along the cable transmission direction:

缆分割装置——将DC线缆中粘在一起的正、负极线沿中间轴向分割成独立的正极线头和负极线头,并使正极线头和负极线头呈拉直状态;Cable splitting device - split the positive and negative wires stuck together in the DC cable into independent positive and negative wires along the middle axis, and make the positive and negative wires in a straight state;

线缆切剥装置——将DC线缆端头分割形成的正极线头和负极线头分别切头、剥皮,并使正极线头长度短于负极线头长度;Cable cutting and stripping device - cut and strip the positive and negative wire ends formed by splitting the DC cable ends, and make the length of the positive wire shorter than the length of the negative wire;

DC连接器夹持装置——将DC连接器从送料轨道中夹持并转移至焊接工位,使DC连接器的焊接部位分别位于DC线缆端头的正极线头和负极线头的内侧;DC connector clamping device - clamp and transfer the DC connector from the feeding track to the welding station, so that the welding parts of the DC connector are respectively located inside the positive and negative wire ends of the DC cable end;

锡线输送装置——向焊接工位提供锡线;Tin wire conveying device - provide tin wire to the welding station;

焊线装置——同时将DC线缆端头的正极线头和负极线头分别焊接在DC连接器的焊接部位;Wire welding device - simultaneously weld the positive and negative wire ends of the DC cable end to the welding part of the DC connector;

其中,所述线缆分割装置、线缆切剥装置以及焊线装置的对面分别设有夹持固定线缆端头的第一线缆夹持装置、第二线缆夹持装置和第三线缆夹持装置。Wherein, the first cable clamping device, the second cable clamping device and the third wire clamping device for clamping and fixing the cable ends are respectively provided on the opposite sides of the cable splitting device, the cable cutting and stripping device and the wire welding device. Cable clamping device.

具体而言,所述线缆传输装置包括安装在机台上的一条沿竖直方向布置的封闭环形的链条式传输带,链条式传输带由安装在机台上的传输电机驱动;该链条式传输带上均匀布置有若干朝机台内向的线缆传输座,每个线缆传输座上设有压线块;在所述机台上、所述线缆传输座的压线块的上方还设有压板。Specifically, the cable transmission device includes a closed loop chain conveyor belt arranged vertically on the machine platform, and the chain conveyor belt is driven by a transmission motor installed on the machine platform; A number of cable transmission seats facing inward to the machine are evenly arranged on the transmission belt, and each cable transmission seat is provided with a crimping block; With pressure plate.

所述第一线缆夹持装置、第二线缆夹持装置和第三线缆夹持装置均分别包括夹持基座、纵向贯穿该夹持基座的“T”形上夹持脚、安装在该夹持基座外侧并突出于夹持基座下端面的上定位夹、以及驱动该夹持基座纵向运动的夹持气缸;上定位夹设有朝下开口的定位夹槽;所述“T”形上夹持脚的两侧端部与夹持基座的两侧之间挂设有拉伸弹簧;在机台上、夹持基座的下方设有与所述上夹持脚的下端面相对的下挡板。The first cable clamping device, the second cable clamping device and the third cable clamping device each include a clamping base, a "T"-shaped upper clamping foot extending longitudinally through the clamping base, The upper positioning clamp installed on the outside of the clamping base and protruding from the lower end surface of the clamping base, and the clamping cylinder that drives the longitudinal movement of the clamping base; the upper positioning clamp is provided with a positioning clamp groove that opens downward; Tension springs are hung between the two sides of the "T"-shaped upper clamping feet and the two sides of the clamping base; The lower end faces of the feet are opposite to the lower baffle.

所述第二线缆夹持装置和第三线缆夹持装置中,还于所述夹持基座的上定位夹外侧还安装有分线定位夹,该分线定位夹中的定位夹槽中部设有向下突出的分线尖端,对应地,于所述下挡板的外侧设有与分线定位夹相对的分线挡板,分线挡板中部设有与分线尖端相吻合的尖端槽。In the second cable clamping device and the third cable clamping device, a branch line positioning clip is also installed outside the upper positioning clip of the clamping base, and the positioning clip slot in the branch line positioning clip The middle part is provided with a downwardly protruding branch line tip. Correspondingly, a branch line baffle opposite to the line branch positioning clip is provided on the outer side of the lower baffle, and the middle part of the line branch baffle is provided with a Tip groove.

所述线缆分割装置包括下尖刀座、上定位夹座及驱动它们运动的驱动机构,所述下尖刀座中心安装有向上突出于上表面的分割尖刀片,所述上定位夹座上固定有朝下设置的前定位夹,所述下尖刀座上表面设有供前定位夹的下端部穿入的夹脚孔,所述上定位夹座的下表面设有避让所述分割尖刀片的刀槽。The cable splitting device includes a lower sharp knife seat, an upper positioning clamp seat and a driving mechanism that drives them to move. The center of the lower sharp knife seat is equipped with a split sharp blade protruding upward from the upper surface, and the upper positioning clamp seat is fixed with a The front positioning clip is set downwards, the upper surface of the lower sharp knife seat is provided with a clip foot hole for the lower end of the front positioning clip to penetrate, and the lower surface of the upper positioning clip seat is provided with a knife for avoiding the split sharp blade groove.

所述的线缆切剥装置包括上刀座、下刀座以及驱动它们运动的驱动机构,上刀座、下刀座上分别安装有相对应的上刀片组和下刀片组,且上刀片组、下刀片组均分为左右两小组,且左右两小组呈前后错位式布置,每个小组中包括间隔设置的、位于前方的剥皮刀片和位于后方的切断刀片。The cable cutting and stripping device includes an upper knife seat, a lower knife seat and a driving mechanism for driving them. The upper knife seat and the lower knife seat are respectively equipped with a corresponding upper blade set and a lower blade set, and the upper blade set 1. The lower blade group is equally divided into left and right two subgroups, and the left and right two subgroups are arranged in a front-to-back dislocation manner. Each group includes a peeling blade positioned at the front and a cutting blade positioned at the rear at intervals.

所述DC连接器夹持装置包括一翻转电机、安装在该翻转电机输出轴上的翻转臂、安装在该翻转臂上的动夹臂、以及同样安装在翻转臂上并驱动动夹臂运动的夹臂气缸,动夹臂上具有与翻转臂外侧面相对的弧形夹持部。The DC connector clamping device includes a turning motor, a turning arm installed on the output shaft of the turning motor, a movable clamp arm mounted on the turning arm, and a moving arm that is also installed on the turning arm and drives the moving arm to move. The jig arm cylinder has an arc-shaped clamping portion opposite to the outer surface of the flip arm on the movable jig arm.

所述焊线装置包括焊线电机、安装在焊线电机输出轴上的主动齿轮、与该主动齿轮啮合的第一从动齿轮、与第一从动齿轮啮合的第二从动齿轮,在第一从动齿轮、第二从动齿轮的齿轮轴上分别安装有一电烙铁支架,每个电烙铁支架上各安装一电烙铁,且每个电烙铁支架上还分别安装有一锡线架,锡线架中开设有与电烙铁的烙铁头相对的锡线孔。The wire welding device includes a wire welding motor, a driving gear installed on the output shaft of the wire welding motor, a first driven gear meshing with the driving gear, and a second driven gear meshing with the first driven gear. An electric soldering iron bracket is respectively installed on the gear shafts of the first driven gear and the second driven gear, and an electric soldering iron is respectively installed on each electric soldering iron bracket, and a tin wire holder is respectively installed on each electric soldering iron bracket, and the tin wire A tin wire hole opposite to the soldering iron tip of the electric soldering iron is provided in the frame.

该DC线自动焊线机还包括设置在机台上、与送料轨道相接的振动给料器。The DC line automatic wire welding machine also includes a vibrating feeder arranged on the machine table and connected with the feeding track.

该DC线自动焊线机还包括安装在机台上的电气开关和触控显示屏。The DC wire automatic welding machine also includes an electrical switch and a touch screen installed on the machine table.

本发明通过链条式传输带带动线缆传输座进行线缆传输,再依次通过线缆分割装置将DC线缆沿中心线分割并拉直,再通过线缆切剥装置分别切头、剥皮,并产生适应焊接位置的长度差,又通过DC连接器夹持装置将DC连接器转移并定位在焊接工位,使DC连接器的焊接部位分别位于DC线缆端头的正极线头和负极线头的内侧,再利用焊线装置同时将DC线缆端头的正极线头和负极线头焊接分别焊接在DC连接器的焊接部位,实现自动化焊接;因此本发明DC线自动焊线机的焊接过程可以一次性自动化完成,生产效率大幅提高,产品差异化降低,统一性和产品质量也大幅提高。In the present invention, the cable transmission seat is driven by a chain type transmission belt to carry out cable transmission, and then the DC cable is divided and straightened along the center line by the cable dividing device, and then the head is cut and peeled respectively by the cable cutting and stripping device, and The length difference adapted to the welding position is generated, and the DC connector is transferred and positioned at the welding station through the DC connector clamping device, so that the welding parts of the DC connector are respectively located inside the positive and negative wire ends of the DC cable end , and then use the wire welding device to weld the positive and negative wire ends of the DC cable end to the welding position of the DC connector respectively to realize automatic welding; therefore, the welding process of the DC wire automatic wire welding machine of the present invention can be automated at one time Complete, the production efficiency has been greatly improved, the product differentiation has been reduced, and the uniformity and product quality have also been greatly improved.

附图说明:Description of drawings:

图1、图2、图3分别是本发明自动焊线机整体的主视图、俯视图和侧视图;Fig. 1, Fig. 2, Fig. 3 are respectively the front view, top view and side view of the whole automatic wire welding machine of the present invention;

图4是本发明中线缆传输装置的结构示意图;Fig. 4 is a schematic structural view of a cable transmission device in the present invention;

图5、图6是本发明中线缆夹持装置的后视结构示意图;Fig. 5 and Fig. 6 are rear view structural schematic diagrams of the cable clamping device in the present invention;

图7、图8分别是本发明中线缆分割装置中下尖刀座与上定位夹座的主视和侧视结构示意图;Figure 7 and Figure 8 are schematic diagrams of the front view and side view of the lower sharp knife seat and the upper positioning clamp seat in the cable splitting device of the present invention;

图9是本发明中下尖刀座的俯视图;Fig. 9 is a top view of the middle and lower sharp knife seat of the present invention;

图10、图11、图12分别是本发明中线缆切剥装置的刀组结构的主视、俯视和其中一对上下刀组的侧视示意图;Figure 10, Figure 11, and Figure 12 are the front view, top view and side view of a pair of upper and lower knife sets of the knife set structure of the cable cutting and stripping device in the present invention, respectively;

图13、图14分别是本发明中DC连接器夹持装置的俯视和翻转状态的侧视结构示意图;Figure 13 and Figure 14 are schematic diagrams of the side view structure of the DC connector clamping device in the present invention in a top view and a flipped state;

图15是本发明中焊线装置的主视结构示意图;Fig. 15 is a front structural schematic view of the wire bonding device in the present invention;

图16是本发明中锡线输送装置的俯视结构示意图;Fig. 16 is a top view structural schematic diagram of the tin wire conveying device in the present invention;

图17是本发明机器运行中DC线缆的加工状态示意图。Fig. 17 is a schematic diagram of the processing state of the DC cable during the operation of the machine of the present invention.

具体实施方式:detailed description:

下面结合具体实施例和附图对本发明进一步说明。The present invention will be further described below in conjunction with specific embodiments and accompanying drawings.

如图1-图3所示,本发明所述的是一种DC线自动焊线机,其包括一机台,总体而言,其包括分别设置在机台上的:As shown in Fig. 1-Fig. 3, what the present invention describes is an automatic wire welding machine for DC wires, which includes a machine platform. Generally speaking, it includes:

线缆传输装置1——将待焊接DC线缆传输至各加工工位;Cable transmission device 1—transmits the DC cables to be welded to each processing station;

以及沿线缆传输方向依次设置的:And set in sequence along the cable transmission direction:

缆分割装置2——将DC线缆中粘在一起的正、负极线沿中间轴向分割成独立的正极线头a1和负极线头a2,并使正极线头a1和负极线头a2呈拉直状态;Cable splitting device 2 - split the positive and negative wires glued together in the DC cable into independent positive wire ends a1 and negative wire ends a2 along the middle axis, and make the positive wire ends a1 and negative wire ends a2 in a straightened state;

线缆切剥装置3——将DC线缆端头分割形成的正极线头a1和负极线头a2分别切头、剥皮,并使正极线头与负极线头呈现一长一短状态;Cable cutting and stripping device 3—cut and peel the positive wire ends a1 and negative wire ends a2 formed by dividing the ends of the DC cables, respectively, and make the positive wire ends and the negative wire ends appear in a state of one long and one short;

DC连接器夹持装置4——将DC连接器b从送料轨道中夹持并转移至焊接工位,使DC连接器b的焊接部位分别位于DC线缆端头的正极线头a1和负极线头a2的内侧;DC connector clamping device 4—clamp the DC connector b from the feeding track and transfer it to the welding station, so that the welding parts of the DC connector b are respectively located at the positive terminal a1 and the negative terminal a2 of the DC cable end inside of

锡线输送装置5——向焊接工位提供锡线;Tin wire conveying device 5——provides tin wire to the welding station;

焊线装置6——同时将DC线缆端头的正极线头a1和负极线头a2分别焊接在DC连接器b的焊接部位;Welding device 6 - simultaneously weld the positive wire head a1 and the negative wire head a2 of the DC cable end to the welding part of the DC connector b;

其中,所述线缆分割装置2、线缆切剥装置3以及焊线装置6的对面分别设有夹持固定线缆端头的第一线缆夹持装置71、第二线缆夹持装置72和第三线缆夹持装置73。Wherein, the first cable clamping device 71 and the second cable clamping device 71 and the second cable clamping device for clamping and fixing the cable end are respectively provided on the opposite sides of the cable splitting device 2, the cable cutting and stripping device 3 and the wire welding device 6. 72 and the third cable clamping device 73.

具体而言,如图4所示,所述线缆传输装置1包括安装在机台上的一条沿竖直方向布置的封闭环形的链条式传输带11,链条式传输带11由安装在机台上的传输电机12驱动;该链条式传输带11上均匀布置有若干朝机台内向的线缆传输座13,每个线缆传输座13上设有压线块131;在所述机台上、所述线缆传输座13的压线块131的上方还设有压板14,该压板14使运行到其下方的压线块131向下压从而压住线缆,而脱离压板14后,压线块131在其扭簧作用下自动打开,使焊接好的线缆可以取下。线缆传输座13及其压线块131的结构与本发明人之前申请的发明专利号为201320465602.5之《单蕊/多蕊线缆剥线过程中使用的压线装置》结构相同,因此不再赘述。Specifically, as shown in FIG. 4 , the cable transmission device 1 includes a closed loop chain conveyor belt 11 arranged in the vertical direction installed on the machine platform, and the chain conveyor belt 11 is installed on the machine platform. The transmission motor 12 on the drive; the chain conveyor belt 11 is evenly arranged with a number of cable transmission seats 13 inward towards the machine, and each cable transmission seat 13 is provided with a crimping block 131; on the machine 1. There is also a pressing plate 14 above the pressing block 131 of the cable transmission seat 13, and the pressing plate 14 makes the pressing block 131 running below it press down to press the cable, and after detaching from the pressing plate 14, press The line block 131 is automatically opened under the action of its torsion spring, so that the welded cable can be taken off. The structure of the cable transmission seat 13 and its crimping block 131 is the same as that of the invention patent No. 201320465602.5 "The crimping device used in the single-core/multi-core cable stripping process" that the inventor applied for before, so it is no longer repeat.

如图5所示,所述第一线缆夹持装置71、第二线缆夹持装置72和第三线缆夹持装置73均包括夹持基座701、纵向贯穿该夹持基座701的“T”形上夹持脚702、安装在该夹持基座701外侧并突出于夹持基座701下端面的上定位夹703、以及驱动该夹持基座701纵向运动的夹持气缸704;上定位夹703设有朝下开口的定位夹槽7031;所述“T”形上夹持脚702的两侧端部与夹持基座701的两侧之间挂设有拉伸弹簧705;在机台上、夹持基座701的下方设有与所述上夹持脚702的下端面相对的下挡板706(本实施例中,三组夹持装置的下挡板合为一体,节省组装时间)。夹持基座701呈长方体形,上端面连接夹持气缸704的气缸顶杆和纵向导杆707,在固定夹持气缸704的气缸支架7上还设有与纵向导杆707相对应的导向轴承708,使夹持基座701的纵向运行更精确稳定;T形上夹持脚702两侧设置挂耳,在夹持基座701两侧分别安装一螺栓,在两侧螺栓与挂耳之间分别连接拉伸弹簧705,在两侧拉伸弹簧705的作用下,T形上夹持脚702的下端面穿出于夹持基座701的下端面;其夹持动作过程是:DC线缆由线缆传输座13传输过来时,线缆端头位于下挡板706的上方;然后夹持基座701在夹持气缸704的驱动下纵向运行,上定位夹703首先将DC线缆径向限位于其间,然后T形上夹持脚702的下端面与下挡板706上的DC线缆抵触,T形上夹持脚702停止运动,而夹持基座701继续向下运动,由于T形上夹持脚702两侧的拉伸弹簧705,使T形上夹持脚702进一步产生向下的压力,从而配合下挡板706将DC线缆线头端夹持住。之所以采用弹簧弹力的方式来夹持DC线缆,可以根据线缆调节夹持力度,避免采用硬性夹持对线缆本身产生无法恢复的破坏。As shown in FIG. 5 , the first cable clamping device 71 , the second cable clamping device 72 and the third cable clamping device 73 all include a clamping base 701 , which runs through the clamping base 701 longitudinally. The "T"-shaped upper clamping foot 702, the upper positioning clamp 703 installed on the outside of the clamping base 701 and protruding from the lower end surface of the clamping base 701, and the clamping cylinder that drives the clamping base 701 to move longitudinally 704; the upper positioning clip 703 is provided with a downward opening positioning clip slot 7031; a tension spring is hung between the ends of both sides of the upper clamping foot 702 of the "T" shape and the two sides of the clamping base 701 705; on the machine platform, below the clamping base 701, a lower baffle 706 opposite to the lower end surface of the upper clamping foot 702 is provided (in this embodiment, the lower baffles of the three groups of clamping devices are combined into One piece, saving assembly time). The clamping base 701 is in the shape of a cuboid, and the upper end surface is connected to the cylinder ejector rod and the longitudinal guide rod 707 of the clamping cylinder 704, and a guide bearing corresponding to the longitudinal guide rod 707 is also provided on the cylinder support 7 for fixing the clamping cylinder 704. 708, to make the longitudinal movement of the clamping base 701 more precise and stable; the two sides of the clamping foot 702 on the T shape are provided with hanging lugs, and a bolt is respectively installed on both sides of the clamping base 701, between the bolts on both sides and the hanging lugs The tension springs 705 are respectively connected, under the action of the tension springs 705 on both sides, the lower end surface of the T-shaped upper clamping foot 702 passes through the lower end surface of the clamping base 701; the clamping action process is: DC cable When being transmitted by the cable transmission seat 13, the end of the cable is located above the lower baffle plate 706; then the clamping base 701 runs longitudinally under the drive of the clamping cylinder 704, and the upper positioning clamp 703 first pulls the DC cable radially Limited therebetween, then the lower end surface of the T-shaped upper clamping foot 702 interferes with the DC cable on the lower baffle plate 706, the T-shaped upper clamping foot 702 stops moving, and the clamping base 701 continues to move downward, due to T The tension springs 705 on both sides of the T-shaped clamping foot 702 make the T-shaped upper clamping foot 702 further generate downward pressure, so as to cooperate with the lower baffle plate 706 to clamp the end of the DC cable. The reason why the DC cable is clamped by spring force is that the clamping force can be adjusted according to the cable to avoid irreversible damage to the cable itself by rigid clamping.

再如图6所示,所述第二线缆夹持装置72和第三线缆夹持装置73中,于所述夹持基座701的上定位夹703外侧还安装有分线定位夹709,该分线定位夹709中的定位夹槽中部设有向下突出的分线尖端7091,对应地,于所述下挡板706的外侧设有与分线定位夹709相对的分线挡板710,分线挡板710中部设有与分线尖端7091相吻合的尖端槽7101。因线缆切剥装置3和焊线装置6所在的工位中,线缆的线头需要分别切断、剥皮和焊接,因此除了要将DC线缆端头夹持固定外,还需要将正极线头和负极线头分开更大的合适间距,因此增设一个具有分线尖端7091的分线定位夹709以及相应的分线挡板710。As shown in FIG. 6 , in the second cable clamping device 72 and the third cable clamping device 73 , a branch line positioning clamp 709 is installed outside the upper positioning clamp 703 of the clamping base 701 The middle part of the positioning clip groove in the line-splitting positioning clip 709 is provided with a line-splitting tip 7091 protruding downward, and correspondingly, a line-splitting baffle opposite to the line-splitting positioning clip 709 is provided on the outer side of the lower baffle 706 710, a tip groove 7101 matching the tip 7091 of the splitting line is provided in the middle of the splitting baffle 710. In the stations where the cable cutting and stripping device 3 and the wire welding device 6 are located, the wire ends of the cables need to be cut, stripped and welded respectively. Therefore, in addition to clamping and fixing the ends of the DC cables, it is also necessary to clamp and fix the ends of the positive electrodes and the wire ends of the cables. The negative wire ends are separated by a larger appropriate distance, so a wire-splitting positioning clip 709 with a wire-splitting tip 7091 and a corresponding wire-splitting baffle 710 are added.

如图7-图9所示,所述线缆分割装置2包括下尖刀座21、上定位夹座22及驱动它们运动的驱动机构,所述下尖刀座21中心安装有向上突出于上表面的分割尖刀片23,所述上定位夹座22上固定有朝下设置的前定位夹24(同时也可增设一后定位夹),所述下尖刀座21上表面设有供前定位夹24下端部穿入的夹脚孔210,所述上定位夹座22的下表面设有避让所述分割尖刀片23的刀槽220。即分割尖刀片23的刀尖朝上且刀面沿与待加工DC线缆中心线向平齐,下尖刀座21、上定位夹座22先在打开状态下,由驱动机构推动朝第一线缆夹持装置71夹住的DC线缆端头运动,然后下尖刀座21、上定位夹座22相向运动,夹住DC线缆端头,上定位夹座22上的前定位夹24配合下尖刀座21将线缆端头从径向限位在前定位夹24之间,此时分割尖刀片23的刀尖从DC线缆下方向上刺入DC线缆中心,然后下尖刀座21、上定位夹座22再由驱动机构向后拉,从而使分割尖刀片23将DC线缆沿中心线分割开,形成独立的正极线头a1和负极线头a2,并且将独立的正极线头a1和负极线头a2拉直;然后线缆分割装置2松开并退回原位等待下一次作业;同时第一线缆夹持装置71也松开DC线缆,分割好的DC线缆由线缆传输装置1继续送往下一个工位。As shown in Figures 7-9, the cable splitting device 2 includes a lower sharp knife seat 21, an upper positioning clamp seat 22 and a driving mechanism for driving them to move. Segment sharp blade 23, on described upper positioning clip seat 22, be fixed with the front positioning clip 24 that is arranged downwards (also can set up a rear positioning clip at the same time), described lower sharp knife seat 21 upper surface is provided with for front positioning clip 24 lower ends The lower surface of the upper positioning clamp seat 22 is provided with a knife groove 220 for avoiding the split tip blade 23 . That is to say, the tip of the cutting blade 23 faces upwards and the blade surface is flush with the center line of the DC cable to be processed. The lower sharp knife seat 21 and the upper positioning clamp seat 22 are first opened by the driving mechanism and pushed toward the first cable. The end of the DC cable clamped by the clamping device 71 moves, and then the lower sharp knife seat 21 and the upper positioning clamp seat 22 move toward each other to clamp the end of the DC cable, and the front positioning clamp 24 on the upper positioning clamp seat 22 cooperates with the lower sharp knife Seat 21 radially limits the end of the cable between the front positioning clamps 24. At this time, the tip of the cutting blade 23 penetrates into the center of the DC cable from the lower direction of the DC cable, and then the lower sharp knife seat 21 and upper positioning The clip seat 22 is pulled back by the driving mechanism, so that the split tip blade 23 splits the DC cable along the center line to form independent positive and negative wire ends a1 and a2, and pulls the independent positive and negative wire ends a1 and a2 straight; then the cable splitting device 2 is released and returns to the original position to wait for the next operation; at the same time, the first cable clamping device 71 also releases the DC cable, and the split DC cable is sent to the Next station.

如图10-图12所示,所述的线缆切剥装置3包括上刀座31、下刀座32以及驱动它们运动的驱动机构,上刀座31、下刀座32上分别安装有相对应的上刀片组33和下刀片组34,且上刀片组33、下刀片组34均分为左右两小组,且左右两小组呈前后错位式布置,每个小组中包括间隔设置的、位于前方的剥皮刀片301和位于后方的切断刀片302。即DC正负极线头的切断和剥皮动作同时进行,当DC正负极线头被第二线缆夹持装置72固定好后,正负极线头间隔开;上刀座31、下刀座32在驱动机构的驱动下靠近DC线头,并使正负极线头分别位于左右两小组的上、下刀组之间,然后驱动机构驱动上刀座31、下刀座32相向运动,后方的切断刀片302将线头切断,前方的剥皮刀片301切入线缆包皮中,然后驱动机构驱动上、下刀座向后运动,剥皮刀片301将线缆包皮拉断并剥离,从而完成切剥动作;由于左右两小组刀片呈前后错位式布置,因此在正负极线头上的切断位置和剥皮位置不同,从而得到端头长度不同的正负极线头,以便与所焊接的位置对应。在上下刀座上的前后刀片之间,还设有固定的推皮挡片,其作用是:当剥皮刀片剥离线缆包皮时,线缆包皮可能会卡在两刀片之间,当上、下刀座分开运动时,两刀片将其间的线缆包皮带动纵向运动,到线缆包皮碰到推皮挡片后即掉落,从而便于后续作业。As shown in Figures 10-12, the cable cutting and stripping device 3 includes an upper knife seat 31, a lower knife seat 32 and a driving mechanism for driving them. The corresponding upper blade group 33 and the lower blade group 34, and the upper blade group 33 and the lower blade group 34 are equally divided into left and right two groups, and the left and right groups are arranged in a front-to-back dislocation manner. The peeling blade 301 and the cutting blade 302 at the rear. That is, the cutting and stripping of the DC positive and negative wire ends are carried out at the same time. After the DC positive and negative wire ends are fixed by the second cable clamping device 72, the positive and negative wire ends are separated; the upper knife seat 31 and the lower knife seat 32 are in the Driven by the driving mechanism, it is close to the DC wire end, and the positive and negative electrode wire ends are respectively located between the upper and lower knife groups of the left and right groups. Cut off the wire end, the front stripping blade 301 cuts into the cable sheath, and then the driving mechanism drives the upper and lower knife seats to move backward, and the stripping blade 301 pulls off and peels off the cable sheath, thereby completing the cutting and stripping action; due to the left and right two groups The blades are arranged in a front-to-back dislocation, so the cutting position and stripping position on the positive and negative wire ends are different, so that the positive and negative wire ends with different end lengths are obtained to correspond to the welding positions. Between the front and rear blades on the upper and lower knife holders, there is also a fixed push-out stopper, its function is: when the stripping blade peels off the cable sheath, the cable sheath may be stuck between the two blades, when the upper and lower When the knife holders move separately, the two blades drive the cable sheath between them to move longitudinally, and the cable sheath will fall when it hits the push-pull retaining piece, thereby facilitating the follow-up operation.

本发明中,线缆分割装置2、线缆切剥装置3中所采用的驱动机构,与本发明人之前所申请的专利号为201320406760.3的发明专利《一种剥切装置》中的驱动机构结构原理相同,其具体结构和工作原理均属于已知技术了,因此在此就不再赘述。In the present invention, the driving mechanism used in the cable splitting device 2 and the cable cutting and stripping device 3 is the same as the driving mechanism structure in the patent No. 201320406760.3 "A Stripping and Cutting Device" previously applied by the inventor The principle is the same, and its specific structure and working principle belong to the known technology, so it will not be repeated here.

如图13、图14所示,所述DC连接器夹持装置4包括一翻转电机41、安装在该翻转电机41输出轴上的翻转臂42、安装在该翻转臂42上的动夹臂43、以及同样安装在翻转臂42上并驱动动夹臂43运动的夹臂气缸44,动夹臂43上具有与翻转臂42外侧面相对的弧形夹持部431;DC连接器的送料采用振动式送料,在送料轨道的末端处,DC连接器呈竖直式悬于送料轨道,DC连接器的下半部即位于打开状态的动夹臂43的弧形夹持部431与翻转臂42的外侧面之间并几乎与翻转臂42的外侧面接触;然后夹臂气缸44驱动动夹臂43向翻转臂42靠拢进而夹住DC连接器,然后在翻转电机41的驱动下,翻转臂42及其上的DC连接器以及动夹臂43、夹臂气缸44共同翻转90度,使DC连接器呈水平状态,前端的正极端子以及周边的负极外围位于先行到位的正极线头与负极线头之间,等待焊接。As shown in Fig. 13 and Fig. 14, the DC connector clamping device 4 includes a turning motor 41, a turning arm 42 installed on the output shaft of the turning motor 41, and a movable clamp arm 43 installed on the turning arm 42 , and the clamp arm cylinder 44 that is also installed on the flip arm 42 and drives the movement of the movable clamp arm 43. The movable clamp arm 43 has an arc-shaped clamping portion 431 opposite to the outer surface of the flip arm 42; the feeding of the DC connector adopts vibration At the end of the feeding track, the DC connector is vertically suspended on the feeding track, and the lower half of the DC connector is the arc clamping part 431 of the movable clamp arm 43 in the open state and the turning arm 42. Between the outer surfaces and almost in contact with the outer surfaces of the overturning arm 42; then the jig arm cylinder 44 drives the moving clamp arm 43 to move closer to the overturning arm 42 and then clamps the DC connector, and then under the drive of the overturning motor 41, the overturning arm 42 and The DC connector on it, the movable clamp arm 43, and the clamp arm cylinder 44 are turned 90 degrees together, so that the DC connector is in a horizontal state, and the positive terminal at the front end and the surrounding negative electrode periphery are located between the positive and negative wire ends that are in place first. Waiting for soldering.

如图15所示,所述焊线装置6包括焊线电机61、安装在焊线电机61输出轴上的主动齿轮62、与该主动齿轮62啮合的第一从动齿轮63、与第一从动齿轮63啮合的第二从动齿轮64,在第一从动齿轮63、第二从动齿轮64的齿轮轴上分别安装有一电烙铁支架65,每个电烙铁支架65上各安装一电烙铁66,且每个电烙铁支架65上还分别安装有一锡线架67,锡线架67中开设有与电烙铁66的烙铁头661相对的锡线孔671。其中,焊线电机61通过支架固定安装在机台上,位于DC连接器送料轨道的上方;焊线电机61采用伺服电机,可精确控制转速和角度,焊线电机61转动时,通过主动齿轮62带动第一从动齿轮63和第二从动齿轮64相向旋转,进而使二者的齿轮轴及固定在其上的电烙铁支架65相向旋转,继而使两根电烙铁66下端部的烙铁头661相向转动,根据焊接位置的需要,电烙铁66、电烙铁支架65的安装位置可以调节,从而使两烙铁头661之间具有前后或上下的错位间距,最终两烙铁头661分别从剥好皮的线头的外侧将线头抵触,使线头分别与DC连接器的正极端子和负极外壁接触;同时,如图16所示,锡线输送装置5设置在焊线电机61的支架上方,采用送料辊子滚动送料的方式送锡线,锡线经过烙铁头661上方的锡线孔671出来与高温的烙铁头661接触瞬间熔化,将DC线头与DC连接器焊接,然后焊线电机61反向转动,使两烙铁头661先打开一定角度,脱离焊接好的DC连接器,此时吹锡管通气,将残留在烙铁头661上的锡渣去除,以便后续作业的整洁性;吹完锡渣后,焊线电机61再进一步翻转,使电烙铁66回复原位;本实施例中焊线装置的电烙铁66是从焊接位置的两侧夹持式地将DC线头与DC连接器焊接,因此不会因烙铁头触碰DC线头而使DC线头偏离焊接位置,使焊接效果更佳。As shown in Figure 15, the described wire welding device 6 includes a wire welding motor 61, a driving gear 62 installed on the output shaft of the wire welding motor 61, a first driven gear 63 meshed with the driving gear 62, and a first driven gear 63 meshed with the first driven gear 62. The second driven gear 64 meshed by the driven gear 63 is respectively equipped with an electric soldering iron bracket 65 on the gear shafts of the first driven gear 63 and the second driven gear 64, and an electric soldering iron is respectively installed on each electric soldering iron bracket 65 66, and each electric soldering iron support 65 is also respectively equipped with a tin wire frame 67, and a tin wire hole 671 opposite to the soldering iron tip 661 of the electric soldering iron 66 is provided in the tin wire frame 67. Among them, the wire welding motor 61 is fixedly installed on the machine table through a bracket, and is located above the DC connector feeding track; the wire welding motor 61 adopts a servo motor, which can accurately control the speed and angle. Drive the first driven gear 63 and the second driven gear 64 to rotate in opposite directions, and then make the gear shafts of the two and the electric soldering iron bracket 65 fixed on it rotate in opposite directions, and then make the soldering iron tips 661 at the lower ends of the two electric soldering irons 66 Rotate in opposite directions, according to the needs of the welding position, the installation positions of the electric soldering iron 66 and the electric soldering iron support 65 can be adjusted, so that there is a dislocation distance between the two soldering iron tips 661, front and back or up and down, and finally the two soldering iron tips 661 are separated from the stripped skin respectively. The outer side of the wire end will touch the wire end so that the wire end is in contact with the positive terminal of the DC connector and the outer wall of the negative electrode respectively; at the same time, as shown in Figure 16, the tin wire conveying device 5 is set above the bracket of the wire bonding motor 61, and the feeding roller is used to roll the material The tin wire is sent through the tin wire hole 671 on the top of the soldering iron tip 661, and the soldering iron tip 661 contacts with the high-temperature soldering iron tip 661. The head 661 is first opened at a certain angle to separate from the soldered DC connector. At this time, the solder blowing tube is ventilated to remove the tin slag remaining on the soldering iron head 661, so that the follow-up operation is neat; after blowing the tin slag, the wire welding motor 61 is further turned over to return the electric soldering iron 66 to its original position; the electric soldering iron 66 of the wire welding device in this embodiment clamps and welds the DC wire end and the DC connector from both sides of the welding position, so it will not be damaged by the soldering iron head. Touch the DC wire head to make the DC wire head deviate from the welding position, so that the welding effect is better.

该自动焊线机还包括设置在机台上、与送料轨道81相接的振动给料器8。振动给料器8可单独安装也可以与自动焊线机一体安装,一体安装更节省空间。该自动焊线机还包括安装在机台上的电气开关91和触控显示屏92。The automatic wire welding machine also includes a vibrating feeder 8 arranged on the machine platform and connected to the feeding track 81 . The vibrating feeder 8 can be installed separately or integrated with the automatic wire welding machine, and the integrated installation saves more space. The automatic wire welding machine also includes an electrical switch 91 and a touch screen 92 installed on the machine platform.

结合图17所示,本发明整体运行时,先将DC线缆的一头放在线缆传输座13上,并使端头适当地突出于线缆传输座13,DC线缆随传输座的运行,当线缆传输座13上的压线块131与上方的压板14抵触时,压线块131向下压住线缆,使线缆初步定位并随线缆传输座13继续运行;As shown in Figure 17, when the present invention is running as a whole, first place one end of the DC cable on the cable transmission seat 13, and make the end properly protrude from the cable transmission seat 13, and the DC cable follows the operation of the transmission seat , when the wire pressing block 131 on the cable transmission seat 13 is in conflict with the upper pressing plate 14, the wire pressing block 131 presses the cable downward, so that the cable is initially positioned and continues to run with the cable transmission seat 13;

当运行至线缆分割装置2前面时,第一线缆夹持装置71运行将DC线头夹持住,然后线缆分割装置2向前运行至靠近第一线缆夹持装置71,线缆分割装置2的分割尖刀片23在其驱动机构的作用下沿中心线刺破DC线缆,然后向后拉,使DC线缆分割开并被拉直,完成分割拉直后,线缆分割装置2退回原位,第一线缆夹持装置71亦复原松开线缆,分割好的线缆在线缆传输座13的带动下继续运行;When running to the front of the cable splitting device 2, the first cable clamping device 71 runs to clamp the DC wire end, and then the cable splitting device 2 moves forward to approach the first cable clamping device 71, and the cable splits The cutting sharp blade 23 of the device 2 pierces the DC cable along the center line under the action of its driving mechanism, and then pulls it backward, so that the DC cable is divided and straightened. After the division and straightening is completed, the cable division device 2 Return to the original position, the first cable clamping device 71 also restores to loosen the cable, and the divided cable continues to run under the drive of the cable transmission seat 13;

当运行至线缆切剥装置3前面时,第二线缆夹持装置72运行将DC线缆夹持住,并利用分线定位夹709将正极线头a1和负极线头a2分开,然后线缆切剥装置3在其驱动机构的驱动下向第二线缆夹持装置72运动,使两根线头分别进入线缆切剥装置3的左右两组刀片组中,进行切头和剥皮动作,完成切剥动作后,线缆切剥装置3复原,第二线缆夹持装置72复原松开线缆,线缆在线缆传输座的带动下继续运行;When running to the front of the cable cutting and stripping device 3, the second cable clamping device 72 runs to clamp the DC cable, and uses the branching positioning clip 709 to separate the positive wire head a1 and the negative wire head a2, and then the cable is cut The stripping device 3 moves to the second cable clamping device 72 under the drive of its drive mechanism, so that the two wire ends enter the left and right two groups of blade groups of the cable cutting and stripping device 3 respectively, and perform head cutting and stripping actions to complete the cutting. After the stripping action, the cable cutting and stripping device 3 is restored, and the second cable clamping device 72 is restored to release the cable, and the cable continues to run driven by the cable transmission seat;

当运行至焊接工位时停住,同第二线缆夹持装置72一样,第三线缆夹持装置73运行夹持住线头,并利用分线定位夹709将正极线头和负极线头分开;同时,DC连接器夹持装置4夹住从送料轨道81送来的DC连接器b,并翻转呈水平状态,使DC连接器与两剥好皮的线头恰好位于焊接位置;然后,两个电烙铁66在焊线电机61及齿轮组的带动下,夹持式地运行至焊接位置使线缆的铜线与DC连接器上的焊接点接触好;同时,两根锡线分别通过各自锡线孔671出来分别与烙铁头661接触熔化流在焊接位置,实现焊接;然后电烙铁66在焊线电机61的驱动下快速打开一个角度,进行吹锡渣后进一步打开回复原位,而第三线缆夹持装置73复原松开线缆,焊接好的DC线缆及连接器在线缆传输座带动下离开焊接工位;Stop when moving to the welding station, the same as the second cable clamping device 72, the third cable clamping device 73 operates to clamp the thread ends, and utilizes the split line positioning clip 709 to separate the positive electrode thread ends and the negative electrode thread ends; Simultaneously, the DC connector clamping device 4 clamps the DC connector b sent from the feeding track 81, and turns over to be in a horizontal state, so that the DC connector and the two peeled wire ends are just at the welding position; then, the two electric The soldering iron 66 is driven by the wire welding motor 61 and the gear set, and moves to the welding position in a clamping manner so that the copper wire of the cable is in good contact with the welding point on the DC connector; at the same time, the two tin wires pass through their respective tin wires The holes 671 come out to contact with the soldering iron head 661 and melt the flow at the welding position to realize welding; then the electric soldering iron 66 is quickly opened at an angle under the drive of the welding wire motor 61, and is further opened to return to the original position after blowing the solder slag, and the third wire The cable clamping device 73 restores to release the cable, and the welded DC cable and connector leave the welding station driven by the cable transmission seat;

待线缆传输座运行至压板的末端时,压线块慢慢打开,松开线缆,从而可以将线缆取下。When the cable transmission seat runs to the end of the pressing plate, the pressing block is slowly opened to loosen the cable, so that the cable can be removed.

或者,在刚刚完成焊接的下一个位置处,趁线缆与DC连接器焊接处尚未完全冷却,增加一个与第一线缆夹持装置71相同的夹持装置,如本实施例中,在第三线缆夹持装置73的夹持基座701增设一组T形夹持脚702和上定位夹703,其中上定位夹703夹持的位置在跟靠近焊接处的线缆两侧,其作用是可以使线缆分裂处更靠拢,避免线缆裂开处过大而不利于后面注塑或安装塑胶套。Or, at the next position where the welding has just been completed, before the welding of the cable and the DC connector is completely cooled, add a clamping device identical to the first cable clamping device 71, as in this embodiment, at the first The clamping base 701 of the three-cable clamping device 73 adds a set of T-shaped clamping feet 702 and upper positioning clips 703, wherein the clamping position of the upper positioning clips 703 is on both sides of the cable near the welding place, and its function It is possible to make the cable splits closer together, avoiding that the cable splits are too large, which is not conducive to subsequent injection molding or installation of plastic sleeves.

综上所述,本发明通过链条式传输带带动线缆传输座进行线缆传输,再依次通过线缆分割装置将DC线缆沿中心线分割并拉直,再通过线缆切剥装置分别切头、剥皮,并产生适应焊接位置的长度差,又通过DC连接器夹持装置将DC连接器转移并定位在焊接工位,使DC连接器的焊接部位分别位于DC线缆端头的正极线头和负极线头的内侧,再利用焊线装置同时将DC线缆端头的正极线头和负极线头焊接分别焊接在DC连接器的焊接部位,实现自动化焊接;因此本发明DC线自动焊线机的焊接过程可以一次性自动化完成,生产效率大幅提高,产品差异化降低,统一性和产品质量也大幅提高。To sum up, the present invention drives the cable transmission seat to carry out cable transmission through the chain transmission belt, and then divides and straightens the DC cable along the center line through the cable dividing device in turn, and then cuts the DC cable separately through the cable cutting and stripping device. Head, peeling, and produce a length difference suitable for the welding position, and transfer and position the DC connector at the welding station through the DC connector clamping device, so that the welding parts of the DC connector are respectively located at the positive end of the DC cable end and the inner side of the negative wire end, and then use the wire welding device to weld the positive wire end and the negative wire end of the DC cable end to the welding position of the DC connector respectively to realize automatic welding; therefore, the welding of the DC wire automatic wire welding machine of the present invention The process can be automated at one time, the production efficiency is greatly improved, the product differentiation is reduced, and the uniformity and product quality are also greatly improved.

Claims (9)

1. the automatic bonding equipment of DC line, it includes a board, it is characterised in that: it includes being separately positioned on board:
Cable transmission by DC cable transmission to be welded to each processing stations;
And set gradually along cable transmission direction:
Cable segmenting device is by coherent positive and negative polar curve in DC cable along middle independent positive pole the end of a thread and negative pole the end of a thread of being axially divided into, and to make positive pole the end of a thread and negative pole the end of a thread be straight condition;
Cable cuts positive pole the end of a thread and crop, the peeling respectively of negative pole the end of a thread that the segmentation of DC cable knob is formed by stripping device, and makes positive pole the end of a thread be shorter in length than negative pole stub;
DC adapter is clamped from feeding track and is transferred to welding post by DC adapter clamping device, makes the welding position of DC adapter lay respectively at positive pole the end of a thread and the inner side of negative pole the end of a thread of DC cable knob;
Tin wire conveying apparatus provides solder to welding post;
Positive pole the end of a thread of DC cable knob and negative pole the end of a thread are respectively welded at the welding position of DC adapter by wire-soldering device simultaneously;
Wherein, described cable segmenting device, cable are cut the opposite of stripping device and wire-soldering device and are respectively equipped with and grip the first cable gripping apparatus of cable knob, the second cable gripping apparatus and the 3rd cable gripping apparatus;
Described first cable gripping apparatus, the second cable gripping apparatus and the 3rd cable gripping apparatus all include gripping base, longitudinally through this gripping base "T"-shaped upper clamping foot, be arranged on outside this gripping base and protrude from the upper locating clip of gripping base lower surface and drive the gripper cylinder of this gripping base lengthwise movement;Upper locating clip is provided with the location clip slot of downwardly facing opening;It is linked with stretching spring between both side ends and the both sides of gripping base of described "T"-shaped upper clamping foot;On board, the lower section of gripping base is provided with and clamps, on described, the lower baffle plate that the lower surface of foot is relative.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: described cable transmission includes the chain-type transmission belt of be arranged on board closed ring being arranged in a vertical direction, chain-type transmission belt is driven by the transmission motor being arranged on board;Be evenly arranged in this chain-type transmission belt some towards in board to cable transmission seat, each cable transmission seat is provided with wire pressing block;On described board, the wire pressing block of described cable transmission seat be also arranged above pressing plate.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: in described second cable gripping apparatus and the 3rd cable gripping apparatus, separated time locating clip it is also equipped with outside the upper locating clip of described gripping base, downward projection of separated time it is provided with most advanced and sophisticated in the middle part of location clip slot in this separated time locating clip, accordingly, it is provided with the separated time baffle plate relative with separated time locating clip in the outside of described lower baffle plate, in the middle part of separated time baffle plate, is provided with the tip channel matched with separated time tip.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: described cable segmenting device includes lower sharp knife seat, upper location holder and the drive mechanism driving them to move, described lower sharp knife seat center is provided with and projects upwards the segmentation sharp knife sheet in upper surface, the prelocalization folder arranged down it is fixed with on the holder of described upper location, described lower sharp knife seat upper surface is provided with the pinch hole that the bottom for prelocalization folder penetrates, and the lower surface of described upper location holder is provided with the cutter groove dodging described segmentation sharp knife sheet.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: described cable is cut stripping device and included upper cutter head, lower tool rest and the drive mechanism driving them to move, corresponding top cutter group and bottom knife group it is separately installed with on upper cutter head, lower tool rest, and top cutter group, bottom knife group are divided into left and right two groups, and left and right two group is that front-back staggered formula is arranged, each group includes spaced, located anteriorly scalping blade and the cutter blades being located behind.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: described DC adapter clamping device includes a upset motor, the flip-arm being arranged on this upset motor output shaft, the dynamic jig arm being arranged on this flip-arm and is similarly installed on flip-arm and drives the jig arm cylinder of dynamic jig arm motion, and dynamic jig arm has the arc clamping part relative with flip-arm lateral surface.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterized in that: described wire-soldering device includes bonding wire motor, it is arranged on the driving gear on bonding wire motor output shaft, the first driven gear engaged with this driving gear, the second driven gear engaged with the first driven gear, at the first driven gear, an electric iron bracket it is separately installed with on the gear shaft of the second driven gear, each installation one electric cautery on each electric iron bracket, and also it is separately installed with a solder frame on each electric iron bracket, solder frame offers the solder hole relative with the Trimeresurus mucrosquamatus (Cantor). of electric cautery.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterised in that: this automatic bonding equipment of DC line also includes being arranged on board the vibra feeder connected with feeding track.
A kind of automatic bonding equipment of DC line the most according to claim 1, it is characterised in that: this automatic bonding equipment of DC line also includes electric switch and the touching display screen being arranged on board.
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