CN104255092A - Straw breaking and rotary tillage integrated machine - Google Patents
Straw breaking and rotary tillage integrated machine Download PDFInfo
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- CN104255092A CN104255092A CN201410563035.6A CN201410563035A CN104255092A CN 104255092 A CN104255092 A CN 104255092A CN 201410563035 A CN201410563035 A CN 201410563035A CN 104255092 A CN104255092 A CN 104255092A
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- 238000003971 tillage Methods 0.000 title claims abstract description 17
- 239000010902 straw Substances 0.000 title abstract description 27
- 230000005540 biological transmission Effects 0.000 claims abstract description 34
- 230000005855 radiation Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005096 rolling process Methods 0.000 abstract description 3
- 230000002349 favourable effect Effects 0.000 abstract 1
- 150000001875 compounds Chemical class 0.000 description 5
- 239000002689 soil Substances 0.000 description 4
- 238000009331 sowing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000017105 transposition Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009313 farming Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种农用机械,具体地说是一种秸秆粉碎和土地旋耕同时进行的一体化农业机具。The invention relates to an agricultural machine, in particular to an integrated agricultural machine capable of simultaneously crushing straw and land rotary tillage.
背景技术Background technique
农业问题一直是我们最关注,而且急待去解决的问题。目前每到农忙庄家被人工收获后,就会留下的大量秸秆在田间地头被焚烧,造成环境污染和土壤质量的下降。虽然机械化作业已基本普及,但是一方面单一的机械作业方式比较普遍,即一个装置实现一个功能,例如秸秆粉碎还田、旋耕、播种等需要多次在田间作业,这样一来拖拉机长时间多次在田间碾轧使土壤容易硬化,而且耗能较大,多套机具更换使用更是浪费材料浪费时间;另一方面机械化复合式作业覆盖面还不是很广,把单一机具简单组合在一起的复合式机具并没有实质性的解决耗能大、浪费材料的缺陷,反而使机具更庞大复杂了,不利于农业机械化的推广。Agricultural issues have always been the ones we are most concerned about and urgently need to be resolved. At present, after the farmer is harvested manually, a large amount of straw left behind will be burned in the field, causing environmental pollution and a decline in soil quality. Although mechanized operations have been basically popularized, on the one hand, a single mechanical operation method is more common, that is, one device performs one function, such as straw crushing and returning to the field, rotary tillage, sowing, etc., need to work in the field many times, so that the tractor takes more time. Rolling in the field for the first time makes the soil easy to harden, and consumes a lot of energy. It is a waste of material and time to replace multiple sets of machines. On the other hand, the coverage of mechanized compound operations is not very wide. Conventional implements do not substantially solve the defects of high energy consumption and waste of materials, but instead make the implements larger and more complicated, which is not conducive to the promotion of agricultural mechanization.
专利号为201210332826.9的专利文献公开了秸秆粉碎破茬旋耕一体机,它包括机架、机壳、动力传动机构、秸秆粉碎器、破茬旋耕器以及镇压轮;通过动力传输机构带动秸秆粉碎器,先对秸秆就行粉碎,然后再带动破茬旋耕器进行翻地,最后通过镇压轮使所翻的土平整。Patent No. 201210332826.9 discloses a straw crushing and stubble breaking rotary tiller, which includes a frame, a casing, a power transmission mechanism, a straw pulverizer, a stubble breaking rotary cultivator, and a pressing wheel; the straw crushing is driven by the power transmission mechanism. First, the straw is crushed, and then the stubble-breaking rotary tiller is driven to plow the ground, and finally the turned soil is leveled by the pressing wheel.
专利号为201410095769.6的专利文献公开了秸秆捡拾粉碎机播后覆盖复式作业机,包括秸秆捡拾粉碎转置、输送抛撒装置和旋耕播种施肥装置;拖拉机提供动力给秸秆捡拾粉碎转置,使其反转通过输送抛撒装置把粉碎的秸秆越过旋耕播种施肥装置覆盖在地表,旋耕播种施肥装置也同时作业。The patent document with the patent number of 201410095769.6 discloses a straw picking and pulverizing machine covering a compound operation machine after sowing, including a straw picking and crushing transposition, a conveying and throwing device, and a rotary tillage planting and fertilizing device; the tractor provides power for the straw picking and crushing transposition, so that The crushed straw is passed through the rotary tillage sowing and fertilizing device to cover the ground through the conveying and scattering device, and the rotary tillage sowing and fertilizing device is also working at the same time.
上述两种技术方案虽然一定程度上解决了农田单一式作业时的缺陷,降低了劳动强度和作业成本、提高了工作效率。但是这种复合式的机具仍然是传统单一作业机具的简单组合,因此体积庞大、结构复杂以及能耗大。目前无论是单一的秸秆粉碎机和旋耕机还是复合式的秸秆粉碎旋耕一体机,都是通过主轴旋转直接带动刀具的旋转,虽然结构简单,但是功能比较单一,只能用来粉碎秸秆或者旋地,不利于现代机械化农业的推广。Though above-mentioned two kinds of technical schemes have solved the defective when farmland unitary operation to a certain extent, have reduced labor intensity and operation cost, improved work efficiency. But this kind of compound tool is still a simple combination of traditional single work tools, so it is bulky, complex in structure and consumes a lot of energy. At present, whether it is a single straw grinder and rotary tiller or a compound straw grinder and rotary tiller, the rotation of the cutter is directly driven by the rotation of the main shaft. Although the structure is simple, the function is relatively single, and it can only be used to crush straw or Land rotation is not conducive to the promotion of modern mechanized agriculture.
发明内容Contents of the invention
为了解决上述现有技术存在的问题,本发明提供一种秸秆粉碎旋耕一体机。In order to solve the above-mentioned problems in the prior art, the present invention provides a straw crushing and rotary tiller.
本发明解决上述问题所采用的技术方案是:一种秸秆粉碎旋耕一体机,包括机架、机壳、变速箱,还包括传动机构和旋齿机构,其中传动机构由固定轴、转动轮、偏心体、转动轮连杆和传动轴组成,旋齿机构由从动圆环、一号连杆、二号连杆、一号刀片和二号刀片组成;所述传动轴的表面与变速箱连接,传动轴的两端与转动轮固定在一起,且整个传动轴与转动轮一起可绕固定轴旋转;所述转动轮在固定轴上分布四个,一侧两个转动轮通过多个转动轮连杆连接成整体,两个转动轮之间装有偏心体,另一侧两个转动轮的位置和连接方式与左侧的相对称;所述偏心体与固定轴连接,偏心体只能上下移动;所述固定轴与机架固定连接;所述从动圆环沿偏心体轴向分布,并安装在其表面,且沿周向可转动、沿轴向固定,每一个从动圆环两端面沿圆周方向均匀对称的布置一号连杆,其连接方式为活动的;所述一号连杆与二号连杆为活动连接;所述二号连杆为“L”型,在二号连杆一端两侧面分别连接一号刀片和二号刀片,活动连接在两个对称一号连杆的中间,另一端与转动轮连杆活动连接,在一个转动轮连杆上的二号连杆数量与从动圆环的数量相对应。The technical solution adopted by the present invention to solve the above-mentioned problems is: an integrated machine for straw crushing and rotary tillage, including a frame, a casing, a gearbox, and a transmission mechanism and a rotary gear mechanism, wherein the transmission mechanism consists of a fixed shaft, a rotating wheel, The eccentric body, the connecting rod of the rotating wheel and the transmission shaft are composed, and the gear rotation mechanism is composed of the driven ring, the No. 1 connecting rod, the No. 2 connecting rod, the No. 1 blade and the No. 2 blade; the surface of the transmission shaft is connected with the gearbox , the two ends of the transmission shaft are fixed together with the rotating wheels, and the entire transmission shaft and the rotating wheels can rotate around the fixed shaft together; the four rotating wheels are distributed on the fixed shaft, and two rotating wheels on one side pass through multiple rotating wheels The connecting rod is connected as a whole, and an eccentric body is installed between the two rotating wheels. The position and connection method of the two rotating wheels on the other side are symmetrical to those on the left; the eccentric body is connected to the fixed shaft, and the eccentric body can only go up and down. move; the fixed shaft is fixedly connected with the frame; the driven ring is distributed along the axial direction of the eccentric body and installed on its surface, and can rotate along the circumferential direction and be fixed along the axial direction. Each driven ring has two The No. 1 connecting rod is evenly and symmetrically arranged on the end face along the circumferential direction, and its connection mode is movable; the No. 1 connecting rod and the No. 2 connecting rod are in a movable connection; the No. The two sides of one end of the connecting rod are respectively connected to the No. 1 blade and the No. 2 blade, and are movably connected in the middle of two symmetrical No. 1 connecting rods, and the other end is movably connected to the rotating wheel connecting rod. The number corresponds to the number of driven rings.
作为优选,所述转动轮采用辐射状的,其辐射条数与从动圆环上连接的一号连杆对数相对应。Preferably, the rotating wheel adopts a radial shape, and the number of the radial bars corresponds to the number of pairs of No. 1 connecting rods connected to the driven ring.
作为优选,所述从动圆环等间距的4-10个分布在偏心体上。Preferably, 4-10 driven rings are distributed on the eccentric body at equal intervals.
作为优选,所述一号连杆沿从动圆环两端圆周方向可安装4-10组,每组为对称的两个一号连杆。Preferably, the No. 1 connecting rod can be installed in 4-10 groups along the circumferential direction of both ends of the driven ring, and each group is two symmetrical No. 1 connecting rods.
作为优选,所述偏心体对称布置在固定轴轴向中部两侧,且为中空的圆筒形,其端面上开有与固定轴直径等宽的长槽口,使偏心体可上下移动,且偏心体和固定轴的轴线都在竖直面内。Preferably, the eccentric body is symmetrically arranged on both sides of the axial middle of the fixed shaft, and is hollow cylindrical, with a long notch on the end face of which is as wide as the diameter of the fixed shaft, so that the eccentric body can move up and down, and The axes of the eccentric body and the fixed shaft are all in the vertical plane.
作为优选,所述一号刀片和二号刀片上分别开有两个孔,上端的孔与一号连杆的一端和二号连杆的一端活动连接,下端的孔与二号连杆固定连接;一号刀片是直刀片,二号刀片向两侧弯曲。As a preference, two holes are respectively opened on the No. 1 blade and the No. 2 blade, and the hole at the upper end is movably connected with one end of the No. 1 connecting rod and one end of the No. 2 connecting rod, and the hole at the lower end is fixedly connected with the No. 2 connecting rod. ;No. 1 blade is straight blade, and No. 2 blade is curved to both sides.
本发明的有益效果是:一种秸秆粉碎旋耕一体机,首先对解决秸秆焚烧有一定的帮助,能够减轻环境污染和提高土壤质量。另外可以说从根本上解决了传统单一式以及复合式的农田作业的缺陷,比如减少了农田的碾轧、降低拖拉机的能耗、节省了大量的耕作时间以及机具使用的材料、提高了工作效率和降低了成本,使机具小型化、轻量化。两种刀片的组合实现了秸秆粉碎和旋地的功能,转动轮连杆的设计使旋耕过的土地比较平整,这种一机多能的农业机具更有利于现代农业机械化的推广,也更有利于现代农业的发展。The beneficial effects of the invention are: a straw crushing and rotary tiller integrated machine, first of all, helps to solve straw burning, can reduce environmental pollution and improve soil quality. In addition, it can be said that it fundamentally solves the defects of traditional single and compound farmland operations, such as reducing the rolling of farmland, reducing the energy consumption of tractors, saving a lot of farming time and materials used by machines, and improving work efficiency. And reduce the cost, make the equipment miniaturization and light weight. The combination of the two blades realizes the functions of straw crushing and ground rotation, and the design of the rotating wheel and connecting rod makes the land that has been rotary plowed relatively flat. This kind of agricultural machine with multiple functions is more conducive to the promotion of modern agricultural mechanization and more Conducive to the development of modern agriculture.
附图说明Description of drawings
图1是本发明的整机轴测图;Fig. 1 is a complete machine axonometric view of the present invention;
图2是本发明传动机构与旋齿机构装配体前视图;Fig. 2 is the front view of the transmission mechanism and the screw gear mechanism assembly of the present invention;
图3是本发明传动机构与旋齿机构装配体左视图;Fig. 3 is a left view of the assembly of the transmission mechanism and the screw gear mechanism of the present invention;
图4是本发明的传动机构图;Fig. 4 is a transmission mechanism figure of the present invention;
图5是本发明的旋齿机构部分图;Fig. 5 is a partial view of the screw gear mechanism of the present invention;
图6是本发明固定轴与偏心体结构示意图;Fig. 6 is a schematic diagram of the structure of the fixed shaft and the eccentric body of the present invention;
图7是本发明二号连杆与刀片的装配图;Fig. 7 is the assembly diagram of No. 2 connecting rod and blade of the present invention;
图8是本发明二号连杆与刀片的装配体前视图。Fig. 8 is a front view of the assembly of No. 2 connecting rod and blade of the present invention.
附图标记说明:Explanation of reference signs:
1、机架,2、机壳,3、变速箱,301、变速箱操纵杆,302、变速箱传动轴,4、传动机构,401、固定轴,402、转动轮,403、偏心体,404、转动轮连杆,405、传动轴,406、长槽口,5、旋齿机构,501、从动圆环,502、一号连杆,503、二号连杆,504一号刀片,505、二号刀片,506、犁齿。1. frame, 2. casing, 3. gearbox, 301. gearbox joystick, 302. gearbox drive shaft, 4. transmission mechanism, 401. fixed shaft, 402. rotating wheel, 403. eccentric body, 404 , Rotating wheel connecting rod, 405, transmission shaft, 406, long slot, 5, screw gear mechanism, 501, driven ring, 502, No. 1 connecting rod, 503, No. 2 connecting rod, 504 No. 1 blade, 505 , No. two blades, 506, plow teeth.
具体实施方式Detailed ways
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,对本发明作进一步详细的说明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described in detail below in conjunction with specific embodiments and illustrations.
如图1所示,一种秸秆粉碎旋耕一体机,包括机架1、机壳2、变速箱3。机架1与拖拉机相连,来带动整个机具的升与降,机壳2与机架1连接位于传动机构4和旋齿机构5之上,变速箱3与拖拉机的传动轴连接,可手动操作操纵杆301来控制旋齿的旋转速度。由于变速箱3的存在,其两侧旋齿之间的间距可能较大,所以在变速箱壳体的下部安装了一个犁齿506,此犁齿506有两个作用:一方面用于翻地;另一方面可以把秸秆分开到两侧供刀片粉碎,从而使秸秆粉碎的较彻底。As shown in FIG. 1 , a straw crushing and rotary tiller includes a frame 1 , a casing 2 and a gearbox 3 . The frame 1 is connected with the tractor to drive the whole implement to rise and fall. The casing 2 is connected with the frame 1 and located on the transmission mechanism 4 and the rotary gear mechanism 5. The gearbox 3 is connected with the transmission shaft of the tractor and can be operated manually. Rod 301 is used to control the rotation speed of the screw teeth. Due to the existence of the gearbox 3, the distance between the spiral teeth on both sides may be relatively large, so a plow tooth 506 is installed at the bottom of the gearbox housing. This plow tooth 506 has two functions: on the one hand, it is used to plow the ground ; On the other hand, the straw can be separated to both sides for the blade to crush, so that the straw can be crushed more thoroughly.
如图2和图5所示,本发明还包括传动机构4和旋齿机构5,其中传动机构4由固定轴401、转动轮402、偏心体403、转动轮连杆404和传动轴405组成,旋齿机构5由从动圆环501、一号连杆502、二号连杆503、一号刀片504和二号刀片505组成;所述传动轴405的表面与变速箱3连接,可用带传动或者齿轮传动传递动力,传动轴405的两端与转动轮402固定在一起,且整个传动轴405与转动轮402一起可绕固定轴401旋转,通过转动轮连杆404的旋转实现所旋土地的平整以及实现对整个机具的支撑作用;所述转动轮402在固定轴401上分布四个,一侧两个转动轮402通过多个转动轮连杆404连接成整体,两个转动轮402之间装有偏心体403,另一侧两个转动轮402的位置和连接方式与左侧的相对称。As shown in Figures 2 and 5, the present invention also includes a transmission mechanism 4 and a screw gear mechanism 5, wherein the transmission mechanism 4 is composed of a fixed shaft 401, a rotating wheel 402, an eccentric body 403, a rotating wheel connecting rod 404 and a transmission shaft 405, The rotary tooth mechanism 5 is made up of driven ring 501, No. 1 connecting rod 502, No. 2 connecting rod 503, No. 1 blade 504 and No. 2 blade 505; the surface of the transmission shaft 405 is connected with the gearbox 3, and can be driven by a belt Or gear transmission transmits power, and the two ends of transmission shaft 405 are fixed together with rotating wheel 402, and whole transmission shaft 405 and rotating wheel 402 can rotate around fixed shaft 401 together, realize the rotating land by the rotation of rotating wheel connecting rod 404 leveling and realize the supporting effect on the whole tool; the four rotating wheels 402 are distributed on the fixed shaft 401, and the two rotating wheels 402 on one side are connected as a whole through a plurality of rotating wheel connecting rods 404, and the two rotating wheels 402 An eccentric body 403 is installed, and the positions and connections of the two rotating wheels 402 on the other side are symmetrical to those on the left side.
如图6所示,所述偏心体403与固定轴401连接,可上下移动来调节与固定轴401的偏心距,以此来实现旋地深浅,但不可相对于固定轴401旋转。所述固定轴401与机架1固定连接。As shown in FIG. 6 , the eccentric body 403 is connected with the fixed shaft 401 and can move up and down to adjust the eccentricity with the fixed shaft 401 , so as to realize the depth of rotation, but it cannot rotate relative to the fixed shaft 401 . The fixed shaft 401 is fixedly connected with the frame 1 .
如图2所述从动圆环501沿偏心体403轴向等间距的分布,并安装在其表面,且沿周向可转动、沿轴向固定。如图5所示,每一个从动圆环501两端面沿圆周方向均匀对称的布置一号连杆502,其连接方式为活动的;所述一号连杆502与二号连杆503为活动连接。As shown in FIG. 2 , the driven rings 501 are distributed at equal intervals along the axial direction of the eccentric body 403 , are installed on the surface thereof, and are rotatable in the circumferential direction and fixed in the axial direction. As shown in Figure 5, the first connecting rod 502 is evenly and symmetrically arranged on the two ends of each driven ring 501 along the circumferential direction, and its connection mode is movable; the first connecting rod 502 and the second connecting rod 503 are movable connect.
如图7和图8所示,所述二号连杆503一端两侧分别连接一号刀片504和二号刀片505,然后连接在两个对称一号连杆502中间,它们都是活动连接,另一端与转动轮连杆404活动连接,在一个转动轮连杆404上的二号连杆503数量与从动圆环501的数量相对应。As shown in Figures 7 and 8, both sides of the No. 2 connecting rod 503 are respectively connected to the No. 1 blade 504 and the No. 2 blade 505, and then connected to the middle of two symmetrical No. 1 connecting rods 502, which are all movably connected. The other end is movably connected with the rotating wheel connecting rod 404, and the number of No. 2 connecting rods 503 on one rotating wheel connecting rod 404 corresponds to the quantity of the driven ring 501.
如图2、图3至图8所示,所述转动轮402采用辐射状的,其辐射条数与从动圆环501上连接的一号连杆502对数相对应。所述从动圆环501等间距的4-10个分布在偏心体403上。所述一号连杆502沿从动圆环501两端圆周方向可安装4-10组,每组为对称的两个一号连杆502。所述偏心体403对称布置在固定轴401轴向中部两侧,且为中空的圆筒形,其端面上开有与固定轴401直径大小一样的长槽口406,能够在竖直方向上移动,而且偏心体403和固定轴401的轴线在竖直面内。所述一号刀片504和二号刀片505上分别开有两个孔,上端的孔与一号连杆502的一端和二号连杆503的一端活动连接,下端的孔与二号连杆503固定连接;一号刀片504是直刀片,二号刀片505向两侧弯曲,一号刀片主要起到粉碎秸秆的作用,二号刀片主要起到旋地的作用。As shown in FIG. 2 , FIG. 3 to FIG. 8 , the rotating wheel 402 adopts a radial shape, and the number of radial bars corresponds to the logarithm of the No. 1 connecting rod 502 connected to the driven ring 501 . 4-10 of the driven rings 501 are distributed on the eccentric body 403 at equal intervals. The No. 1 connecting rod 502 can be installed in 4-10 groups along the circumferential direction of both ends of the driven ring 501 , and each group is two symmetrical No. 1 connecting rods 502 . The eccentric body 403 is symmetrically arranged on both sides of the axial middle of the fixed shaft 401, and is hollow cylindrical, with a long notch 406 having the same diameter as the fixed shaft 401 on the end surface, which can move in the vertical direction , and the axes of the eccentric body 403 and the fixed shaft 401 are in the vertical plane. Two holes are respectively opened on the No. 1 blade 504 and the No. 2 blade 505, and the hole at the upper end is movably connected with one end of the No. 1 connecting rod 502 and one end of the No. Fixedly connected; the No. 1 blade 504 is a straight blade, and the No. 2 blade 505 is bent to both sides. The No. 1 blade mainly plays the role of crushing straw, and the No. 2 blade mainly plays the role of turning the ground.
使用时,拖拉机拖动机具前进,同时通过变速箱3带动传动机构4,传动机构4再带动旋齿机构5进行秸秆粉碎和土地旋耕作业。传动机构4主轴与固定轴401在垂直方向上偏心,通过调节偏心距可以调节旋耕深度,使机具使用起来更方便灵活。When in use, the tractor drives the equipment forward, and at the same time drives the transmission mechanism 4 through the gearbox 3, and the transmission mechanism 4 drives the rotary gear mechanism 5 to perform straw crushing and land rotary tillage operations. The 4 main shafts of the transmission mechanism and the fixed shaft 401 are eccentric in the vertical direction, and the depth of the rotary tillage can be adjusted by adjusting the eccentric distance, so that the implement is more convenient and flexible to use.
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN104541626A (en) * | 2015-01-23 | 2015-04-29 | 安徽理工大学 | Method of manufacturing straw chopping and rotary tillage integrated machine |
| CN105474816A (en) * | 2015-12-28 | 2016-04-13 | 华南农业大学 | Rotary cultivator with automatic leveling function and leveling method thereof |
| CN108934220A (en) * | 2018-07-20 | 2018-12-07 | 芜湖碧水谣医疗设备科技有限公司 | A kind of roll-type combined plough with rotary tiller |
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| CN104255092B (en) | 2016-03-23 |
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