CN104250218B - A kind of tert-butyl acrylamide sulfonate production method - Google Patents

A kind of tert-butyl acrylamide sulfonate production method Download PDF

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CN104250218B
CN104250218B CN201310268069.8A CN201310268069A CN104250218B CN 104250218 B CN104250218 B CN 104250218B CN 201310268069 A CN201310268069 A CN 201310268069A CN 104250218 B CN104250218 B CN 104250218B
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tert
butyl acrylamide
kettle
butyl
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CN104250218A (en
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李斗星
齐兰芝
黄凤兴
穆晓蕾
贾春革
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Sinopec Beijing Research Institute of Chemical Industry
China Petroleum and Chemical Corp
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Abstract

The present invention relates to the production method of a kind of tert-butyl acrylamide sulfonate, including: 1) form the acrylonitrile solution containing sulfonating agent;2) solution is passed through continuously in described Horizontal stirring reactor and contacts with isobutene, form pulpous state product;3) described pulpous state product is filtrated to get the filter cake containing tert-butyl acrylamide sulfonate and filtrate;4) filter cake obtaining step 3) is dried, and obtains tert-butyl acrylamide sulfonate crude product;5) the tert-butyl acrylamide sulfonate crude product using aqueous acetic acid to obtain step 4) carries out recrystallization purifying, obtains tert-butyl acrylamide sulfonate and residual waste solution that mass content is more than 99.3%;6) obtain waste residue after the filtrate in step 3) and/or the residual waste solution in step 4 being evaporated, waste residue is contacted with processing solvent mixing, then carries out separation of solid and liquid, obtain tert-butyl acrylamide sulfonate and N-tert-butyl acrylamide.

Description

A kind of tert-butyl acrylamide sulfonate production method
Technical field
The present invention relates to the production method of a kind of organic compound, be specifically related to a kind of tert-butyl acrylamide sulfonate Production method.
Background technology
Tert-butyl acrylamide sulfonate (molecular formula C7H13NO4S, hereinafter referred to as ATBS) it is a kind of multi-functional Soluble anionic monomers, owing to molecular structure has carbon-carbon double bond and the sulfonic group insensitive to salt, the most easily In polymerization, and its homopolymerization and copolymer have much special character, have broad application prospects, can be extensive Be applied to oilfield chemistry, water treatment agent, chemical fibre, plastics, printing and dyeing, coating, surfactant, antistatic additive, The fields such as pottery, photograph, washing assisant, ion exchange resin, gas separation membrane, electronics industry.
The technique of current most typical production ATBS, is to be that raw material exists with acrylonitrile, oleum and isobutene Reaction preparation ATBS is carried out under the conditions of relatively mild.United States Patent (USP) US3544597 first reported this preparation The method of amidosulfonic acid compounds, and obtained the monomer that purity is higher, but reaction condition is the harshest. Dong chemical company of Japan (DE2904444A1, DE2904465A1) improves said method, and proposes Obtain the technical scheme of higher purity ATBS.Method described in this patent is that the acrylonitrile of excess is doubled as reaction Solvent, adds oleum in inert gas atmosphere under low temperature, is under agitation passed through isobutene so that it is anti- Should, product ATBS separates out from mixed liquor, obtains muddy product, is subsequently adding acetic acid and heats up, steamed Amount acrylonitrile, adds a certain amount of water, is warming up to more than 90 DEG C and makes it dissolve, place in cold water, make product Crystallization, and clean with acetic acid, then by 60 DEG C of heated-air dryings, i.e. obtain high-purity monomer.Existing technique is passed through Improve, after obtaining muddy product, filter, and then be vacuum dried, then thick product is used Aqueous acetic acid carries out recrystallization and purifies, and obtains high purity product.
In existing ATBS production technology, the filtrate that thick product filters, after reclaiming, can produce accessory substance Accessory substance for N-tert-butyl acrylamide.Additionally containing substantial amounts of in the waste liquid after recrystallization process filters ATBS and tert-butyl group acryloyl sulfonic acid are main byproduct of reaction.In the prior art, two kinds of sides of main employing Method processes, and one is to be neutralized first by alkaline matter, is then fed into biochemistry pool and carries out biochemistry, to reach To emission request;Second method is to use the method burned to process.Both approaches does not the most produce warp Ji benefit, and production cost can be increased.
Summary of the invention
The invention aims to provide a kind of tert-butyl acrylamide sulfonate production method, it comprises the tert-butyl group Acrylamide sulfonic acid produces the recovery method of waste liquid.
The present inventor finds under study for action, and prior art is producing 2-acrylamide-2-methylpro panesulfonic acid Method in a large amount of waste liquids containing accessory substance N-tert-butyl acrylamide of producing (hereinafter simply referred to as " reaction is useless Liquid ").In the prior art waste reaction solution processing method is not the most produced economic benefit, and life can be increased Produce cost.
The invention provides the method for comprehensive utilization of a kind of waste reaction solution, the method include solvent washing, stirring, The steps such as filtration and solvent recovery.
The invention provides the production method of a kind of tert-butyl acrylamide sulfonate, the method comprises the following steps:
1) acrylonitrile is mixed with sulfonating agent, form the acrylonitrile solution containing sulfonating agent;
2) provide Horizontal stirring reactor, and step 1) is obtained mixed solution be passed through described horizontal stir continuously Mix in reactor and contact with isobutene, form pulpous state product;
3) described pulpous state product continuous print from Horizontal stirring reactor flows out and through being filtrated to get containing the tert-butyl group third The filter cake of acrylamide sulfonic acid and filtrate;
4) filter cake obtaining step 3) is dried, and obtains the tert-butyl group third that mass content is more than 96.0% Acrylamide sulfonic acid crude product;
5) the tert-butyl acrylamide sulfonate crude product using aqueous acetic acid to obtain step 4) recrystallizes Purify, obtain tert-butyl acrylamide sulfonate and residual waste solution that mass content is more than 99.3%;
Wherein, by the waste residue obtained after the residue mother liquid evaporation in the filtrate in step 3) and/or step 4 and place Reason solvent mixing contact, then carries out separation of solid and liquid, and is dried by the solid of isolated thus obtains uncle Butylacrylamide sulfonic acid, carries out distillating recovering solvent by the liquid of isolated thus obtains tert-butyl group acryloyl Amine.
In the recovery method of invention, reaction is reclaimed waste residue source and is mainly derived from two parts, Part I waste residue Come from the product filtrate in production upstream device, described filtrate comprises N-tert-butyl acrylamide and the tert-butyl group third The content of acrylamide sulfonic acid is 3-15 weight %;Part II waste residue is from tert-butyl acrylamide sulfonate product weight Residual waste solution after filtering in crystallization process, the N-tert-butyl acrylamide in described residual waste solution and tert-butyl group acryloyl The content of amine sulfonic acid is 5-30 mass %.
Described product filtrate is that tert-butyl acrylamide sulfonate product reaction obtained is from the mixing of product Remaining liquid substance after filtering in thing.
In a preferred embodiment of the recovery method of invention, described two parts waste liquid can in processing procedure To process after mixing with solvent after mixing, or described two parts waste liquid is mixed into described solvent respectively again Row reclaims.
In a preferred embodiment of the present invention, step 2) described in horizontal reactor include:
Kettle;
Chuck, described chuck is wrapped in the outside of kettle, for controlling the temperature within kettle;
Agitator, described agitator is arranged at inside kettle, for being mixed by reactant;And
Annex, described annex is arranged at kettle inside side walls.
In above-mentioned horizontal reactor, the most described kettle draw ratio is 1.5~10, and preferred draw ratio is 3~7.
In above-mentioned horizontal reactor, the axial distribution of the sidewall of the most described kettle has vent line, and being used for will After vaporization, isobutene is passed through described kettle.
In above-mentioned horizontal reactor, the most described agitator includes:
Driving means, for providing power for agitator;
It is arranged at the shaft of axial direction in still, the axial direction of described shaft is at least fixed with one group radially Paddle, each paddle at least two panels blade.
In above-mentioned horizontal reactor, the most described annex includes thermocouple and/or Pressure gauge.
In a preferred embodiment of the present invention, the temperature that acrylonitrile described in step 1) mixes with sulfonating agent Degree is-15 DEG C to 10 DEG C, preferably-10-0 DEG C.
In a preferred embodiment of the present invention, by step 2) in material join in horizontal reacting still, It is 1:1~1.3:1 that isobutene is passed through in molar rate and step 1) the ratio of the molar rate adding sulfonating agent.
In a preferred embodiment of the present invention, the temperature in described horizontal reactor is at 10~45 DEG C.
In the present invention, described process solvent selects Main Basis to be to have good dissolving to N-tert-butyl acrylamide Performance, and insoluble ATBS.It preferably is selected from one or more in following compound: chloroform, acetone, ethyl Tertbutyl ether and acetic acid etc..
Described mixing can be to select the modes such as stirring, so that solvent and waste liquid are fully contacted, usual mixing time exists 5min-600min。
Invention recovery method a preferred embodiment in, the method for described separation of solid and liquid be any can The method realizing solid-liquor separation, such as filtration method, including natural filtration method, vacuum filtration process etc..
According to the present invention, the filter cake obtained after filtration, can be dried to obtain by vacuum drying method Product, described vacuum drying condition can be normal condition, as baking temperature can be 50-130 DEG C, is dried Pressure can be less than 30KPa, and the desciccate obtained is mainly composed of ATBS, and content is higher than 95%.
According to the present invention, the filtrate obtained after filtration, carry out distilling or after distillation operation, can be recycled, Then the product after distillation or rectifying is further dried, it is thus achieved that the second product, is mainly composed of tertiary fourth Base acrylamide.Selective rectification or distillation procedure, the composition of Main Basis solvent and the requirement to process.
The tert-butyl acrylamide sulfonate that the present invention provides produces the recovery method of waste liquid, is by waste liquid two kinds of masters Want composition to separate, thus obtain two kinds of useful products, significantly improve economic benefit.
Detailed description of the invention
Below by embodiment, the method for the present invention is described further, but the scope of the present invention is not limited to Following example.
By liquid chromatogram (LC), compare with standard specimen, so that it is determined that mainly comprise and purity, liquid chromatogram Analysis condition is: Zorbax SAX chromatographic column, and flowing is 0.1mol/L KH mutually2PO4Solution, flow velocity is 1.0mL/min, UV-detector.
Embodiment 1
The production method of the ATBS that the present embodiment provides for the present invention is described.
(1) add the acrylonitrile 496g of aqueous 0.25 mass % in a mixer, and temperature be reduced to-5 DEG C, It is subsequently adding 73.6g SO3Content is the oleum of 3%, after stirring, enters steady state operation.Concrete side Method is: the acrylonitrile by aqueous 0.25% is joined above-mentioned by measuring pump with the flow velocity of 248.0g/h by flowmeter In blender, being simultaneously introduced oleum, wherein dissociate SO3Mass content is 3%, by measuring pump with 36.8g/h Flow velocity is added by quantifier, obtains mixed liquor.
(2) in the middle part of the blended device of mixed liquor, overfall continuously flows in horizontal reactor, and horizontal reactor has three Individual isobutene air inlet pipeline, after being vaporized by isobutene, is added continuously to horizontal reactor with overall flow rate 11.5g/h In, controlling reactor temperature is 37~38 DEG C.Reaction gained white slurries are by the overflow of horizontal reactor right part Mouth enters in the flask of 1000ml bottom opening, and continuous 3 lab scales collect product slurry 590g, by centrifugation, Obtaining white crystalline powder shape product 151.0g and filtrate after drying, in terms of oleum, liquid chromatography detects After, product purity is 98.5%(mass), product synthesis yield is 96.6%(mass).
3) product thick to ATBS uses the aqueous acetic acid of 10% to recrystallize, and obtains high-purity ATBS, pure Degree is 99.5%(mass) and residual waste solution.
4) in step 2) in the building-up process that obtains obtain after in filtrate and step 3), recrystallization process filters The waste liquid mixing obtained, can obtain the waste residue containing ATBS and N-tert-butyl acrylamide through pervaporation.Will repeatedly The ATBS mass content of the 150g ATBS mixed sludge of process collection is 85.5%, N-tert-butyl acrylamide Mass content is 12.0%, and containing other impurity a certain amount of.Described waste residue is joined in acetone, often It is stirred 120min under temperature, after having stirred, uses filter centrifugal to filter.Filter cake is carried out vacuum Dry baking temperature is 100 DEG C, and drying pressure is 10KPa(gauge pressure), obtain dried filter cake 131.5g altogether, Main component is ATBS, is 96.7%(mass by liquid-phase chromatographic analysis purity);Filtrate decompression is distilled, Solvent carries out condensing reuse, and the solid main component obtained after distillation is N-tert-butyl acrylamide, altogether 18.3g, It is 97.9%(mass by liquid-phase chromatographic analysis purity).
Embodiment 2
Step 1)-3) same as in Example 1, in step 4), use chloroform is as processing solvent, by filter cake Carrying out being vacuum dried baking temperature is 100 DEG C, and drying pressure is 10KPa(gauge pressure), obtain dried filter Cake 130.2g altogether, main component is ATBS, is 98.3%(mass by liquid-phase chromatographic analysis purity);Will Filtrate decompression is distilled, and solvent carries out condensing reuse, and the solid main component obtained after distillation is tert-butyl group acryloyl Amine, 19.4g, is 95.0%(mass by liquid-phase chromatographic analysis purity altogether).
Embodiment 3
Step 1)-3) same as in Example 1, the mixing time in step 4) is fixed as 300min, will It is 100 DEG C that filter cake carries out being vacuum dried baking temperature, and drying pressure is 10KPa(gauge pressure), obtain dried Filter cake altogether 130.4g, main component is ATBS, is 97.2%(mass by liquid-phase chromatographic analysis purity); Filtrate decompression being distilled, solvent carries out condensing reuse, and the solid main component obtained after distillation is tert-butyl group propylene Acid amides, 19.4g, is 96.2%(mass by liquid-phase chromatographic analysis purity altogether).
Embodiment 4
Step 1)-3) same as in Example 1, mixing time is fixed as 15min by step 4), will filter It is 100 DEG C that cake carries out being vacuum dried baking temperature, and drying pressure is 10KPa(gauge pressure), obtain dried Filter cake 134.8g altogether, main component is ATBS, is 95.2%(mass by liquid-phase chromatographic analysis purity); Filtrate decompression being distilled, solvent carries out condensing reuse, and the solid main component obtained after distillation is tert-butyl group propylene Acid amides, 14.9g, is 97.0%(mass by liquid-phase chromatographic analysis purity altogether).

Claims (7)

1. a production method for tert-butyl acrylamide sulfonate, the method comprises the following steps:
1) acrylonitrile is mixed with sulfonating agent, form the acrylonitrile solution containing sulfonating agent, the temperature wherein mixed Degree is for-15 DEG C to 10 DEG C;
2) Horizontal stirring reactor is provided, and by step 1) obtain mixed solution and be passed through described horizontal stir continuously Mixing in reactor and contact with isobutene, form pulpous state product, wherein, isobutene is passed through molar rate and step 1) The ratio of the molar rate of middle addition sulfonating agent is 1:1~1.3:1, and the temperature in described horizontal reactor exists 10~45 DEG C, described horizontal reactor includes: kettle;Chuck, described chuck is wrapped in the outside of kettle, uses In controlling the temperature within kettle;Agitator, described agitator is arranged at inside kettle, for being mixed by reactant Close;And annex, described annex is arranged at kettle inside side walls;
3) described pulpous state product continuous print from Horizontal stirring reactor flows out and through being filtrated to get containing the tert-butyl group third The filter cake of acrylamide sulfonic acid and filtrate;
4) to step 3) filter cake that obtains is dried, and obtains the tert-butyl group third that mass content is more than 96.0% Acrylamide sulfonic acid crude product;
5) aqueous acetic acid is used to step 4) the tert-butyl acrylamide sulfonate crude product that obtains recrystallizes Purify, obtain tert-butyl acrylamide sulfonate and residual waste solution that mass content is more than 99.3%;
Wherein, by step 3) in filtrate evaporation after the waste residue that obtains with process solvent and mix and contact, then enter Row separation of solid and liquid, and the solid of isolated is dried thus obtains tert-butyl acrylamide sulfonate, will point Carry out distillating recovering solvent from the liquid obtained thus obtain N-tert-butyl acrylamide, described process solvent selected from One or more in lower compound: chloroform, acetone, ethyl tert-butyl ether (ETBE) and acetic acid.
Method the most according to claim 1, it is characterised in that described kettle draw ratio is 1.5~10.
Method the most according to claim 1, it is characterised in that described kettle draw ratio is 3~7.
Method the most according to claim 1, it is characterised in that the axial distribution of the sidewall of described kettle There is vent line, for isobutene after vaporization is passed through described kettle.
Method the most according to claim 1, it is characterised in that described agitator includes:
Driving means, for providing power for agitator;
It is arranged at the shaft of axial direction in still, the axial direction of described shaft is at least fixed with one group radially Paddle, each paddle at least two panels blade.
Method the most according to claim 1, it is characterised in that described annex includes thermocouple and/or pressure Power table.
Method the most according to claim 1, it is characterised in that step 1) described in acrylonitrile and sulfonation The temperature of agent mixing is-10-0 DEG C.
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CN108003067A (en) * 2016-10-31 2018-05-08 中国石油化工股份有限公司 A kind of production method of tert-butyl acrylamide sulfonate
CN108017562A (en) * 2016-10-31 2018-05-11 中国石油化工股份有限公司 A kind of production method of tert-butyl acrylamide sulfonate
CN112679390A (en) * 2019-10-18 2021-04-20 中国石油化工股份有限公司 Production device and production method of tert-butyl acrylamide sulfonic acid
CN112047855A (en) * 2020-09-19 2020-12-08 寿光市荣晟新材料有限公司 N-tert-butyl acrylamide extraction method

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