CN104235102A - On-board hydraulic system and construction machinery - Google Patents
On-board hydraulic system and construction machinery Download PDFInfo
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- CN104235102A CN104235102A CN201410448213.0A CN201410448213A CN104235102A CN 104235102 A CN104235102 A CN 104235102A CN 201410448213 A CN201410448213 A CN 201410448213A CN 104235102 A CN104235102 A CN 104235102A
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Abstract
Description
技术领域technical field
本发明涉及工程机械领域,具体地,涉及一种上车液压系统和工程机械。The invention relates to the field of construction machinery, in particular to a hydraulic system for boarding and construction machinery.
背景技术Background technique
高空作业设备不同于一般的工程机械,其特点是作业频率不高,负荷较小,但要求很高的安全性与可靠性。高空作业设备的液压系统由上车液压系统和下车液压系统组成。其中上车液压系统通常包括变幅系统、伸缩系统和回转系统三个基本系统。其该上车液压系统的液压油源可以将液压油供应至变幅系统、伸缩系统和回转系统中各自的执行元件,而实现上车的预定动作。Aerial work equipment is different from general construction machinery. It is characterized by low operating frequency and small load, but requires high safety and reliability. The hydraulic system of the aerial work equipment is composed of the upper hydraulic system and the lower hydraulic system. Among them, the boarding hydraulic system usually includes three basic systems: luffing system, telescopic system and slewing system. The hydraulic oil source of the boarding hydraulic system can supply hydraulic oil to the respective actuators in the luffing system, the telescopic system and the slewing system, so as to realize the predetermined action of boarding.
现有技术中的上车液压系统存在的主要缺陷在于,当上车液压系统出现复合动作时,变幅系统、伸缩系统和回转系统中的执行元件中的液压油流量分配不均,通常液压油向轻载去的流量多,向重载去的流量少,各执行元件联动性差。The main defect of the boarding hydraulic system in the prior art is that when the boarding hydraulic system has compound actions, the flow of hydraulic oil in the actuators in the luffing system, the telescopic system and the slewing system is unevenly distributed. The flow to the light load is more, the flow to the heavy load is less, and the linkage of each actuator is poor.
鉴于此,有必要提供一种新型的上车液压系统,以克服或缓解上述缺陷。In view of this, it is necessary to provide a new type of hydraulic system on the vehicle to overcome or alleviate the above-mentioned defects.
发明内容Contents of the invention
本发明的一个目的是提供一种上车液压系统,该上车液压系统能够保证多个液压执行元件运动时的联动性,即各个液压执行元件能够得到相同的流量分配,使得流量分配与负载无关。One object of the present invention is to provide a boarding hydraulic system, which can ensure the linkage when multiple hydraulic actuators move, that is, each hydraulic actuator can get the same flow distribution, so that the flow distribution has nothing to do with the load .
本发明的另一个目的是提供一种工程机械,该工程机械使用本发明提供的上车液压系统。Another object of the present invention is to provide a construction machine that uses the boarding hydraulic system provided by the present invention.
为了实现上述目的,本发明提供一种上车液压系统,包括主进油油路、主回油油路和至少两个液压执行元件,该至少两个所述液压执行元件各自连接有换向控制回路,其中,各个所述换向控制回路包括:第一换向阀,其包括第一至第四工作油口,且该第一换向阀的进油口连接于所述主进油油路、回油口连接于所述主回油油路,其中所述第二工作油口和第三工作油口各自对应地经由第一工作油路和第二工作油路连接于对应的所述液压执行元件,所述第一换向阀至少能够切换至第一和第二工作状态,其中在第一工作状态,所述进油口与第一工作油口导通、所述回油口与第三工作油口导通、且所述进油口和回油口彼此截止并均与所述第二工作油口和第四工作油口截止;在第二工作状态,所述进油口与第四工作油口导通、所述回油口与第二工作油口导通、且所述进油口和回油口彼此截止并均与所述第一工作油口和第三工作油口截止;第一和第二二通压力补偿阀,所述第一二通压力补偿阀的输入油口连接于所述第一工作油口和该第一二通压力补偿阀的液控腔端口、且输出油口连接于所述第一工作油路;所述第二二通压力补偿阀的输入油口连接于所述第四工作油口和该第二二通压力补偿阀的液控腔端口、且输出油口连接于所述第二工作油路;所述第一和第二二通压力补偿阀还分别包括与各自的弹簧腔连接的反馈油口,其中所述第一和第二二通压力补偿阀在各自的所述输入油口与各自的输出油口导通的状态下能够使得各自的所述输入油口与各自的反馈油口同时导通;其中,至少两个所述换向控制回路中的所述第一二通压力补偿阀反馈油口彼此连接,至少两个所述换向控制回路中的所述第二二通压力补偿阀反馈油口彼此连接,各个所述换向控制回路中的所述第一二通压力补偿阀反馈油口和第二二通压力补偿阀反馈油口通过各自的液控反馈分支油路彼此连接,且各个所述液控反馈分支油路相互连接。In order to achieve the above object, the present invention provides a hydraulic system on board, comprising a main oil inlet oil circuit, a main oil return oil circuit and at least two hydraulic actuators, each of which is connected to a reversing control circuit, wherein each of the reversing control circuits includes: a first reversing valve, which includes first to fourth working oil ports, and the oil inlet of the first reversing valve is connected to the main oil inlet circuit , the oil return port is connected to the main oil return circuit, wherein the second working oil port and the third working oil port are respectively connected to the corresponding hydraulic pressure via the first working oil circuit and the second working oil circuit. The executive element, the first reversing valve can at least be switched to the first and second working states, wherein in the first working state, the oil inlet is connected to the first working oil port, and the oil return port is connected to the second working oil port. The three working oil ports are connected, and the oil inlet and the oil return port are cut off from each other and both are cut off from the second working oil port and the fourth working oil port; in the second working state, the oil inlet and the first The four working oil ports are connected, the oil return port is connected to the second working oil port, and the oil inlet and the oil return port are cut off from each other and both are cut off from the first working oil port and the third working oil port ; first and second two-way pressure compensation valves, the input oil port of the first two-way pressure compensation valve is connected to the first working oil port and the hydraulic control chamber port of the first two-way pressure compensation valve, and The output oil port is connected to the first working oil circuit; the input oil port of the second two-way pressure compensation valve is connected to the fourth working oil port and the hydraulic control chamber port of the second two-way pressure compensation valve, And the output oil port is connected to the second working oil circuit; the first and second two-way pressure compensation valves also include feedback oil ports connected to their respective spring chambers, wherein the first and second two-way The pressure compensating valve can make the respective input oil port and the respective feedback oil port conduct simultaneously under the state that the respective input oil port is connected with the respective output oil port; wherein, at least two of the reversing The feedback oil ports of the first two-way pressure compensation valve in the control circuit are connected to each other, the feedback oil ports of the second two-way pressure compensation valve in at least two of the reversing control circuits are connected to each other, and each of the reversing The first two-way pressure compensation valve feedback oil port and the second two-way pressure compensation valve feedback oil port in the control circuit are connected to each other through their respective hydraulic control feedback branch oil passages, and each of the hydraulic control feedback branch oil passages is connected to each other. connect.
优选地,各个所述液控反馈分支油路经由节流元件与所述主回油油路或油箱连通。Preferably, each of the hydraulic control feedback branch oil passages communicates with the main return oil passage or the oil tank via a throttling element.
优选地,各个所述换向控制回路中的所述液控反馈分支油路均连接于液控反馈主油路,该液控反馈主油路经由所述节流元件连接于所述主回油油路或油箱。Preferably, the hydraulic control feedback branch oil circuits in each of the reversing control circuits are connected to the hydraulic control feedback main oil circuit, and the hydraulic control feedback main oil circuit is connected to the main return oil circuit via the throttling element. oil circuit or tank.
优选地,该上车液压系统还包括三通压力补偿阀,所述三通压力补偿阀的入油口连接至所述主进油油路、出油口连接至所述主回油油路,所述三通压力补偿阀的入油口还与该三通压力补偿阀的液控腔端口连接,该三通压力补偿阀的弹簧腔连接于所述液控反馈主油路。Preferably, the boarding hydraulic system further includes a three-way pressure compensation valve, the oil inlet of the three-way pressure compensation valve is connected to the main oil inlet oil circuit, and the oil outlet is connected to the main oil return oil circuit, The oil inlet port of the three-way pressure compensation valve is also connected to the hydraulic control chamber port of the three-way pressure compensation valve, and the spring chamber of the three-way pressure compensation valve is connected to the hydraulic control feedback main oil circuit.
优选地,所述液控反馈主油路还通过设有反馈油路溢流阀的反馈溢流油路连接于所述主回油油路或油箱。Preferably, the hydraulic control feedback main oil circuit is also connected to the main oil return oil circuit or the oil tank through a feedback overflow oil circuit provided with a feedback oil circuit relief valve.
优选地,所述第一换向阀还具有与该第一换向阀的阀位置相芯的中位对应的第三工作状态,在所述第三工作状态,所述进油口与第一至第四工作油口均截止、且所述回油口与所述第二和第三工作油口导通。Preferably, the first reversing valve also has a third working state corresponding to the neutral position of the valve position of the first reversing valve, and in the third working state, the oil inlet is connected to the first All to the fourth working oil ports are closed, and the oil return port is connected to the second and third working oil ports.
优选地,所述第一换向阀的进油口包括第一进油口和第二进油口、回油口包括第一回油口和第二回油口,其中所述第一进油口和第二进油口分别与所述主进油油路连接,所述第一回油口和第二回油口分别与所述主回油油路连接。Preferably, the oil inlet of the first reversing valve includes a first oil inlet and a second oil inlet, and the oil return port includes a first oil return port and a second oil return port, wherein the first oil inlet The first oil return port and the second oil return port are respectively connected to the main oil return oil passage.
优选地,所述第一换向阀为电液比例换向阀。Preferably, the first reversing valve is an electro-hydraulic proportional reversing valve.
优选地,在至少一个所述换向控制回路中,所述第一工作油路和第二工作油路上设置有双级微调平衡阀组,所述双级微调平衡阀组包括设置在所述第一工作油路上的第一初级顺序阀、第一次级顺序阀以及设置在所述第二工作油路上的第二初级顺序阀、第二次级顺序阀,其中所述第二工作油路分别连接至所述第一初级顺序阀的液控端和所述第一次级顺序阀的液控端,所述第一初级顺序阀的液控开启压力小于所述第一次级顺序阀的液控开启压力,所述第一次级顺序阀的进油口通过所述第一工作油路的第一工作油路段连接至对应的所述液压执行元件的第一油口,所述第一工作油路的第一工作油路段还分别与所述第一次级顺序阀的液控端和第一初级顺序阀的液控端连接,所述第一次级顺序阀的出油口连接于所述第一初级顺序阀的进油口,该第一初级顺序阀的出油口经由所述第一工作油路的第二工作油路段连接于所述第一换向阀的所述第二工作油口;所述第一工作油路分别连接至所述第二初级顺序阀的液控端和所述第二次级顺序阀的液控端,所述第二初级顺序阀的液控开启压力小于所述第二次级顺序阀的的液控开启压力,且所述第二次级顺序阀的进油口通过所述第二工作油路的第一工作油路段连接至对应的所述液压执行元件的第二油口,所述第二工作油路的第一工作油路段还分别与所述第二次级顺序阀的液控端和第二初级顺序阀的液控端连接,所述第二次级顺序阀的出油口连接于所述第二初级顺序阀的进油口,该第二初级顺序阀的出油口经由所述第二工作油路的第二工作油路段连接于所述第一换向阀的所述第三工作油口;所述双级微调平衡阀组还包括第一单向阀和第二单向阀,所述第一单向阀的正向油口连接至所述第一工作油路的第二工作油路段,所述第一单向阀的反向油口连接至所述第一工作油路的第一工作油路段,所述第二单向阀的正向油口连接至所述第二工作油路的第二工作油路段,所述第二单向阀的反向油口连接至所述第二工作油路的第二工作油路段。Preferably, in at least one of the reversing control circuits, the first working oil circuit and the second working oil circuit are provided with a two-stage fine-tuning balance valve group, and the two-stage fine-tuning balance valve group includes A first primary sequence valve, a first secondary sequence valve on a working oil circuit, a second primary sequence valve and a second secondary sequence valve arranged on the second working oil circuit, wherein the second working oil circuit is respectively Connected to the liquid control end of the first primary sequence valve and the liquid control end of the first secondary sequence valve, the hydraulic control cracking pressure of the first primary sequence valve is lower than the liquid control end of the first secondary sequence valve control cracking pressure, the oil inlet of the first secondary sequence valve is connected to the first oil port of the corresponding hydraulic actuator through the first working oil section of the first working oil circuit, and the first working oil The first working oil section of the oil circuit is also connected to the liquid control end of the first secondary sequence valve and the liquid control end of the first primary sequence valve respectively, and the oil outlet of the first secondary sequence valve is connected to the The oil inlet port of the first primary sequence valve, the oil outlet port of the first primary sequence valve is connected to the second working oil port of the first reversing valve through the second working oil circuit section of the first working oil circuit oil port; the first working oil circuit is respectively connected to the liquid control end of the second primary sequence valve and the liquid control end of the second secondary sequence valve, and the hydraulic control cracking pressure of the second primary sequence valve is less than the hydraulically controlled cracking pressure of the second secondary sequence valve, and the oil inlet of the second secondary sequence valve is connected to the corresponding hydraulic pressure through the first working oil section of the second working oil circuit. The second oil port of the actuator, the first working oil circuit section of the second working oil circuit is also respectively connected with the liquid control end of the second secondary sequence valve and the liquid control end of the second primary sequence valve, the The oil outlet of the second secondary sequence valve is connected to the oil inlet of the second primary sequence valve, and the oil outlet of the second primary sequence valve is connected to the second working oil passage section of the second working oil passage. The third working oil port of the first reversing valve; the two-stage fine-tuning balance valve group also includes a first one-way valve and a second one-way valve, and the forward oil port of the first one-way valve connected to the second working oil passage section of the first working oil passage, the reverse oil port of the first check valve is connected to the first working oil passage section of the first working oil passage, and the second one-way The forward oil port of the valve is connected to the second working oil passage section of the second working oil passage, and the reverse oil port of the second check valve is connected to the second working oil passage section of the second working oil passage.
优选地,所述至少两个液压执行元件中的一个液压执行元件为臂架伸缩油缸,所述双级微调平衡阀组设置在该臂架伸缩油缸对应的换向控制回路中的第一工作油路和第二工作油路上。Preferably, one of the at least two hydraulic actuators is a telescopic boom cylinder, and the two-stage fine-tuning balance valve set is set in the first working oil in the reversing control circuit corresponding to the telescopic boom cylinder. road and second working oil road.
优选地,所述第一工作油路和第二工作油路中的一者上设置有单向平衡阀,该单向平衡阀包括一级阀芯、二级阀芯和与所述二级阀芯的一端连接的复位弹簧,所述二级阀芯能够切换为使得该二级阀芯与该二级阀芯的阀体相配合而形成单向导通油路和节流油路,所述第一工作油路和第二工作油路中的另一者通过单向平衡阀第一中间油路连接至所述一级阀芯的液控端,所述单向平衡阀第一中间油路上设置有第一节流阀,该单向平衡阀第一中间油路的位于所述第一节流阀与所述一级阀芯的液控端之间的部分通过单向平衡阀第二中间油路连接至所述二级阀芯的液控端,且所述单向平衡阀第二中间油路上设置有第二节流阀,所述单向平衡阀的位于所述一级阀芯的液控端的位置设置有弹性限位力矩单元,以能够使液压油经过所述单向平衡阀第一中间油路作用于该弹性限位力矩单元而克服该弹性限位力矩单元的预设弹性力推动所述第一阀芯带动所述二级阀芯部分行程地切换动作,所述一级阀芯的液控端的能够克服所述弹性限位力矩单元的预设弹性力而推动该第一阀芯的所需最小油压小于所述二级阀芯的液控端的能够推动该二级阀芯的所需最小油压,当液压油通过所述弹性限位力矩单元推动所述第一阀芯或者通过所述单向平衡阀第二中间油路推动所述二级阀芯时,所述阀体与所述二级阀芯形成节流油路,以使得所述执行元件通过所述节流油路与所述第一工作油路和第二工作油路中的所述一者连接,当没有液压油通过所述弹性限位力矩单元推动所述第一阀芯或者通过所述单向平衡阀第二中间油路作用于所述二级阀芯时,所述阀体与所述二级阀芯在所述复位弹簧的作用下复位从而形成单向导通油路,以使得对应的所述液压执行元件通过所述单向导通油路与所述第一工作油路和第二工作油路中的所述一者连接,且所述单向导通油路设置为使液压油能够从所述第一工作油路和第二工作油路中的所述一者单向地流动至所述对应的液压执行元件。Preferably, one of the first working oil circuit and the second working oil circuit is provided with a one-way balance valve, and the one-way balance valve includes a primary spool, a secondary spool, and a One end of the spool is connected to a return spring, and the secondary spool can be switched so that the secondary spool cooperates with the valve body of the secondary spool to form a one-way conducting oil circuit and a throttling oil circuit. The other of the first working oil circuit and the second working oil circuit is connected to the liquid control end of the primary valve core through the first intermediate oil circuit of the one-way balance valve, and the first intermediate oil circuit of the one-way balance valve is set There is a first throttle valve, and the part of the first intermediate oil circuit of the one-way balance valve between the first throttle valve and the liquid control end of the first-stage valve core passes through the second intermediate oil circuit of the one-way balance valve. The circuit is connected to the liquid control end of the secondary spool, and the second middle oil circuit of the one-way balance valve is provided with a second throttle valve, and the liquid control port of the one-way balance valve located on the primary spool The position of the control end is provided with an elastic limit torque unit, so that the hydraulic oil can act on the elastic limit torque unit through the first intermediate oil circuit of the one-way balance valve to overcome the preset elastic force of the elastic limit torque unit. The first spool drives the second-stage spool to switch in a partial stroke, and the hydraulic control end of the first-stage spool can overcome the preset elastic force of the elastic limit moment unit to push the first spool The required minimum oil pressure is less than the required minimum oil pressure of the liquid control end of the secondary spool that can push the secondary spool, when the hydraulic oil pushes the first spool through the elastic limit torque unit or When the secondary spool is pushed through the second intermediate oil passage of the one-way balance valve, the valve body and the secondary spool form a throttling oil passage, so that the actuator passes through the throttling oil. The circuit is connected to the one of the first working oil circuit and the second working oil circuit, when no hydraulic oil pushes the first spool through the elastic limit torque unit or passes through the one-way balance valve When the second intermediate oil passage acts on the secondary spool, the valve body and the secondary spool reset under the action of the return spring to form a one-way conducting oil passage, so that the corresponding hydraulic pressure The actuator is connected to the one of the first working oil passage and the second working oil passage through the one-way conducting oil passage, and the one-way conducting oil passage is configured so that the hydraulic oil can flow from the first working oil passage to the second working oil passage. The one of the first working oil passage and the second working oil passage unidirectionally flows to the corresponding hydraulic actuator.
优选地,所述弹性限位力矩单元包括彼此连接的拉伸弹簧和推球,该拉伸弹簧的两端分别连接于所述单向平衡阀的容纳所述一级阀芯的阀体和所述推球上,所述一级阀芯的阀体形成有止挡台,以使得当所述推球克服所述拉伸弹簧的弹性力而推动所述第一阀芯带动所述二级阀芯到达预定的部分行程时,所述推球被所述止挡台止挡,且所述推球与所述止挡台密封贴合以将所述第一阀芯密封在所述一级阀芯的阀体中。Preferably, the elastic limit moment unit includes a tension spring and a push ball connected to each other, and the two ends of the tension spring are respectively connected to the valve body of the one-way balance valve containing the primary valve core and the On the push ball, the valve body of the primary valve core is formed with a stop platform, so that when the push ball overcomes the elastic force of the tension spring and pushes the first valve core to drive the secondary valve When the core reaches a predetermined part of the stroke, the push ball is stopped by the stopper platform, and the push ball is in sealing contact with the stopper platform to seal the first valve core in the first stage valve. core valve body.
优选地,所述单向平衡阀包括分别与所述第一工作油路和所述二级阀芯的液控端连接的单向平衡阀第三中间油路,该单向平衡阀第三中间油路上设置有单向平衡阀第三中间油路单向阀,所述单向平衡阀第三中间油路单向阀的正向端口连接至所述二级阀芯的液控端,反向端口连接至所述第一工作油路。Preferably, the one-way balance valve includes a third intermediate oil circuit of the one-way balance valve connected to the first working oil circuit and the hydraulic control end of the secondary valve core respectively, and the third intermediate oil circuit of the one-way balance valve A one-way balance valve and a third intermediate oil circuit check valve are arranged on the oil circuit, and the positive port of the third intermediate oil circuit check valve of the one-way balance valve is connected to the liquid control end of the second-stage spool, and the reverse port The port is connected to the first working oil circuit.
优选地,所述复位弹簧的弹簧腔连接至执行元件连接油路,该执行元件连接油路连接所述单向平衡阀和所述对应的液压执行元件。Preferably, the spring chamber of the return spring is connected to an actuator connection oil circuit, and the actuator connection oil circuit is connected to the one-way balance valve and the corresponding hydraulic actuator.
优选地,所述至少两个所述液压执行元件中的一个液压执行元件为臂架变幅油缸,所述单向平衡阀设置在与所述臂架变幅油缸的无杆腔连接的所述第一工作油路上。Preferably, one of the at least two hydraulic actuators is a jib luffing cylinder, and the one-way balance valve is arranged in the rodless chamber connected to the jib luffing cylinder. First job oil on the road.
优选地,所述至少两个液压执行元件中的一个液压执行元件为转台回转马达,所述主进油油路和主回油油路通过先导阀、第二换向阀和单向阻尼阀连接至所述转台回转马达的制动油缸,所述先导阀能够将所述主进油油路的液压油的压力减小后供应至所述制动油缸。Preferably, one of the at least two hydraulic actuators is a turntable rotary motor, and the main oil inlet circuit and the main oil return circuit are connected through a pilot valve, a second reversing valve and a one-way damping valve To the brake cylinder of the rotary motor of the turntable, the pilot valve can reduce the pressure of the hydraulic oil in the main oil inlet circuit and supply it to the brake cylinder.
优选地,所述第一工作油路和第二工作油路还分别通过溢流工作油路连接至油箱。Preferably, the first working oil circuit and the second working oil circuit are also respectively connected to the oil tank through an overflow working oil circuit.
优选地,所述主进油油路分别连接有主供油泵和应急泵。Preferably, the main oil inlet circuit is respectively connected with a main oil supply pump and an emergency pump.
此外,本发明还提供一种工程机械,其中,该工程机械包括根据上述技术方案中所述的上车液压系统。In addition, the present invention also provides a construction machine, wherein the construction machine includes the boarding hydraulic system according to the above technical solution.
通过上述技术方案,由于本发明提供的上车液压系统中的至少两个所述换向控制回路中的所述第一二通压力补偿阀反馈油口彼此连接,至少两个所述换向控制回路中的所述第二二通压力补偿阀反馈油口彼此连接,各个所述换向控制回路中的所述第一二通压力补偿阀反馈油口和第二二通压力补偿阀反馈油口通过各自的液控反馈分支油路彼此连接,且各个所述液控反馈分支油路相互连接,所以在流量不足的情况下,相关联的的各个二通压力补偿阀通过自身调节而确保其弹簧腔与液控腔的压力达到动态平衡且相等,从而使得各个第一换向阀的阀后压力相等,且由于各个第一换向阀的进油口均连接于主进油油路,所以各个第一换向阀的阀前压力相等,这样,各个第一换向阀的前后压差相等,所以通过各个第一换向阀进入对应的液压执行元件的液压油的流量相等,使得流量分配与负载无关,保证了多个液压执行元件运动时的联动性。Through the above technical solution, since the feedback oil ports of the first two-way pressure compensation valve in at least two of the reversing control circuits in the boarding hydraulic system provided by the present invention are connected to each other, at least two of the reversing control circuits The feedback oil ports of the second two-way pressure compensation valve in the circuit are connected to each other, and the feedback oil port of the first two-way pressure compensation valve and the feedback oil port of the second two-way pressure compensation valve in each of the reversing control circuits The respective hydraulic control feedback branch oil passages are connected to each other, and each of the hydraulic control feedback branch oil passages is connected to each other, so in the case of insufficient flow, the associated two-way pressure compensation valves ensure that their springs are adjusted by themselves. The pressures in the chamber and the hydraulic control chamber are dynamically balanced and equal, so that the pressure behind each first reversing valve is equal, and since the oil inlets of each first reversing valve are connected to the main oil inlet circuit, each The pre-valve pressures of the first reversing valves are equal, so that the front and rear pressure differences of each first reversing valve are equal, so the flow of hydraulic oil entering the corresponding hydraulic actuator through each first reversing valve is equal, so that the flow distribution and The load is irrelevant, which ensures the linkage when multiple hydraulic actuators move.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1是根据本发明的实施方式的上车液压系统的液压原理示意图。Fig. 1 is a schematic diagram of the hydraulic principle of the boarding hydraulic system according to the embodiment of the present invention.
图2是图1中的第一换向阀、第一二通压力补偿阀和第二二通压力补偿阀位置处的局部放大图。Fig. 2 is a partial enlarged view of the positions of the first reversing valve, the first two-way pressure compensating valve and the second two-way pressure compensating valve in Fig. 1 .
图3是显示了根据本发明的实施方式的双级微调平衡阀组的放大示意图。FIG. 3 is an enlarged schematic diagram showing a two-stage fine-tuning balance valve group according to an embodiment of the present invention.
图4是显示了根据本发明的实施方式的单向平衡阀的放大示意图。FIG. 4 is an enlarged schematic view showing a one-way balancing valve according to an embodiment of the present invention.
附图标记说明Explanation of reference signs
1第一换向阀 2第一工作油路1 The first reversing valve 2 The first working oil circuit
3第二工作油路 4主进油油路3 The second working oil circuit 4 The main oil inlet circuit
5主回油油路 6三通压力补偿阀5 Main return oil circuit 6 Three-way pressure compensation valve
7第一二通压力补偿阀 8第二二通压力补偿阀7 1st 2-way pressure compensation valve 8 2nd 2-way pressure compensation valve
9双级微调平衡阀组 10臂架伸缩油缸9 Two-stage fine-tuning balance valve group 10 Boom telescopic cylinder
11单向平衡阀 12臂架变幅油缸11 One-way balance valve 12 Boom luffing cylinder
13转台回转马达 14先导阀13 Turntable rotary motor 14 Pilot valve
15第二换向阀 16单向阻尼阀15 Second reversing valve 16 One-way damping valve
17溢流工作油路 18主供油泵17 Overflow working oil circuit 18 Main oil supply pump
19应急泵 20液控反馈主油路19 Emergency pump 20 Hydraulic control feedback main oil circuit
21流量调节输入油路 22流量调节输出油路21 Flow adjustment input oil circuit 22 Flow adjustment output oil circuit
23反馈油路溢流阀 71第一二通压力补偿阀反馈油口23 Feedback oil circuit relief valve 71 Feedback oil port of the first and second port pressure compensation valve
81第二二通压力补偿阀反馈油口 91第一初级顺序阀81 The second two-way pressure compensation valve feedback oil port 91 The first primary sequence valve
92第一次级顺序阀 93第二初级顺序阀92 The first secondary sequence valve 93 The second primary sequence valve
94第二次级顺序阀 95第一中间油路94 The second secondary sequence valve 95 The first intermediate oil circuit
96第二中间油路 97第一工作油路的第一工作油路段96 The second intermediate oil circuit 97 The first working oil circuit section of the first working oil circuit
98第三中间油路 99第四中间油路98 The third intermediate oil circuit 99 The fourth intermediate oil circuit
100第二工作油路的第一工作油路段100 The first working oil circuit section of the second working oil circuit
101第一进油口 102第二进油口101 The first oil inlet 102 The second oil inlet
103第一回油口 104第二回油口103 The first oil return port 104 The second oil return port
105第一工作油口 106第二工作油口105 The first working oil port 106 The second working oil port
107第三工作油口 108第四工作油口107 The third working oil port 108 The fourth working oil port
111第一阀芯 112第二阀芯111 The first spool 112 The second spool
113单向平衡阀第一中间油路 114单向平衡阀第二中间油路113 The first intermediate oil circuit of one-way balance valve 114 The second intermediate oil circuit of one-way balance valve
115单向平衡阀第三中间油路 116单向平衡阀第三中间油路单向阀115 One-way balance valve third intermediate oil circuit 116 One-way balance valve third intermediate oil circuit one-way valve
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
参见图1和图2,根据本发明的一个方面,提供一种上车液压系统,包括主进油油路4、主回油油路5和至少两个液压执行元件,该至少两个液压执行元件各自连接有换向控制回路,其中,各个换向控制回路包括:第一换向阀1,该第一换向阀包括第一工作油口105、第二工作油口106、第三工作油口107和第四工作油口108,且该第一换向阀1的进油口连接于主进油油路4、回油口连接于主回油油路5,其中第二工作油口106和第三工作油口107各自对应地经由第一工作油路2和第二工作油路3连接于对应的液压执行元件,第一换向阀1至少能够切换至第一和第二工作状态,其中在第一工作状态,进油口与第一工作油口105导通、回油口与第三工作油口107导通、且进油口和回油口彼此截止并均与第二工作油口106和第四工作油口108截止;在第二工作状态,进油口与第四工作油口108导通、回油口与第二工作油口106导通、且进油口和回油口彼此截止并均与第一工作油口105和第三工作油口107截止;当然,第一换向阀1还可以具有与该第一换向阀1的阀芯的中位位置相对应的第三工作状态,在第三工作状态,第一换向阀1的进油口可以与第一工作油口105、第二工作油口106、第三工作油口107和第四工作油口108均截止、且第一换向阀1的回油口可以与第二工作油口106和第三工作油口106导通,具体地,第一换向阀1的进油口可以包括第一进油口101和第二进油口102、回油口可以包括第一回油口103和第二回油口104,其中第一进油口101和第二进油口102可以分别与主进油油路4连接,第一回油口103和第二回油口104可以分别与主回油油路5连接,但本发明不限于此。各个换向控制回路还包括第一二通压力补偿阀7和第二二通压力补偿阀8,第一二通压力补偿阀7的输入油口连接于第一工作油口105和该第一二通压力补偿阀7的液控腔端口、且第一二通压力补偿阀7的输出油口连接于第一工作油路2;第二二通压力补偿阀8的输入油口连接于第四工作油口108和该第二二通压力补偿阀8的液控腔端口、且第二二通压力补偿阀8的输出油口连接于第二工作油路3;第一二通压力补偿阀7和第二二通压力补偿阀8还分别包括与各自的弹簧腔连接的一二通压力补偿阀反馈油口71和第二二通压力补偿阀反馈油口81,其中第一二通压力补偿阀7在第一二通压力补偿阀7的输入油口与第一二通压力补偿阀7的输出油口导通的状态下能够使第一二通压力补偿阀7的输入油口与第一二通压力补偿阀反馈油口71同时导通,第二二通压力补偿阀8在第二二通压力补偿阀8的输入油口与第二二通压力补偿阀8的输出油口导通的状态下能够使得第二二通压力补偿阀8的输入油口与第二二通压力补偿阀反馈油口81同时导通;其中,至少两个换向控制回路中的第一二通压力补偿阀反馈油口71彼此连接,至少两个换向控制回路中的第二二通压力补偿阀反馈油口81彼此连接,各个换向控制回路中的第一二通压力补偿阀反馈油口71和第二二通压力补偿阀反馈油口81通过各自的液控反馈分支油路彼此连接,且各个液控反馈分支油路相互连接。其中,第一换向阀1优选为电液比例换向阀,但本发明不限于此。Referring to Fig. 1 and Fig. 2, according to one aspect of the present invention, a vehicle hydraulic system is provided, including a main oil inlet circuit 4, a main oil return circuit 5 and at least two hydraulic actuators, the at least two hydraulic actuators Each component is connected with a reversing control circuit, wherein each reversing control circuit includes: a first reversing valve 1, the first reversing valve includes a first working oil port 105, a second working oil port 106, a third working oil port port 107 and the fourth working oil port 108, and the oil inlet port of the first reversing valve 1 is connected to the main oil inlet oil circuit 4, and the oil return port is connected to the main oil return oil circuit 5, wherein the second working oil port 106 The third working oil port 107 is respectively connected to the corresponding hydraulic actuator via the first working oil passage 2 and the second working oil passage 3, and the first reversing valve 1 can be switched to at least the first and second working states, In the first working state, the oil inlet is connected to the first working oil port 105, the oil return port is connected to the third working oil port 107, and the oil inlet and the oil return port are cut off from each other and are both connected to the second working oil. Port 106 and the fourth working oil port 108 are cut off; in the second working state, the oil inlet is connected to the fourth working oil port 108, the oil return port is connected to the second working oil port 106, and the oil inlet and the oil return The ports are blocked from each other and are both blocked from the first working oil port 105 and the third working oil port 107; of course, the first reversing valve 1 can also have a position corresponding to the neutral position of the spool of the first reversing valve 1 The third working state, in the third working state, the oil inlet of the first reversing valve 1 can be connected with the first working oil port 105, the second working oil port 106, the third working oil port 107 and the fourth working oil port 108 are all closed, and the oil return port of the first reversing valve 1 can be connected with the second working oil port 106 and the third working oil port 106, specifically, the oil inlet of the first reversing valve 1 can include the first The oil port 101 and the second oil inlet 102 and the oil return port can include a first oil return port 103 and a second oil return port 104, wherein the first oil inlet 101 and the second oil inlet 102 can be connected with the main oil inlet respectively. The oil circuit 4 is connected, and the first oil return port 103 and the second oil return port 104 may be connected to the main oil return circuit 5 respectively, but the present invention is not limited thereto. Each reversing control circuit also includes a first two-way pressure compensation valve 7 and a second two-way pressure compensation valve 8, and the input oil port of the first two-way pressure compensation valve 7 is connected to the first working oil port 105 and the first two-way pressure compensation valve. The hydraulic control chamber port of the pressure compensation valve 7 is connected, and the output oil port of the first two-way pressure compensation valve 7 is connected to the first working oil circuit 2; the input oil port of the second two-way pressure compensation valve 8 is connected to the fourth working oil port. The oil port 108 and the hydraulic control chamber port of the second two-way pressure compensation valve 8, and the output oil port of the second two-way pressure compensation valve 8 are connected to the second working oil circuit 3; the first two-way pressure compensation valve 7 and The second two-way pressure compensation valve 8 also includes a two-way pressure compensation valve feedback oil port 71 and a second two-way pressure compensation valve feedback oil port 81 connected to the respective spring chambers, wherein the first two-way pressure compensation valve 7 In the state where the input oil port of the first two-way pressure compensation valve 7 is connected to the output oil port of the first two-way pressure compensation valve 7, the input oil port of the first two-way pressure compensation valve 7 can be connected to the first two-way The feedback oil port 71 of the pressure compensation valve is connected at the same time, and the second two-way pressure compensation valve 8 is in the state where the input oil port of the second two-way pressure compensation valve 8 is connected to the output oil port of the second two-way pressure compensation valve 8 The input oil port of the second two-way pressure compensation valve 8 can be connected with the feedback oil port 81 of the second two-way pressure compensation valve at the same time; wherein, the first two-way pressure compensation valve feedback oil in at least two reversing control circuits The ports 71 are connected to each other, the second two-way pressure compensation valve feedback oil port 81 in at least two reversing control circuits is connected to each other, and the first two-way pressure compensation valve feedback oil port 71 and second two-way pressure compensation valve feedback oil port 71 in each reversing control circuit The feedback oil ports 81 of the pressure compensation valve are connected to each other through respective hydraulic control feedback branch oil passages, and each hydraulic control feedback branch oil passage is connected to each other. Wherein, the first reversing valve 1 is preferably an electro-hydraulic proportional reversing valve, but the present invention is not limited thereto.
如上所述,由于本发明提供的上车液压系统中的至少两个换向控制回路中的第一二通压力补偿阀反馈油口71彼此连接,至少两个换向控制回路中的第二二通压力补偿阀反馈油口81彼此连接,各个换向控制回路中的第一二通压力补偿阀反馈油口71和第二二通压力补偿阀反馈油口81通过各自的液控反馈分支油路彼此连接,且各个液控反馈分支油路相互连接,所以在流量不足的情况下,相关联的的各个二通压力补偿阀通过自身调节而确保其弹簧腔与液控腔的压力达到动态平衡且相等,从而使得各个第一换向阀1的阀后压力相等,且由于各个第一换向阀1的进油口均连接于主进油油路4,所以各个第一换向阀1的阀前压力相等,这样,各个第一换向阀1的前后压差相等,所以通过各个第一换向阀1进入对应的液压执行元件的液压油的流量相等,使得流量分配与负载无关,保证了多个液压执行元件运动时的联动性。As mentioned above, since the first two-way pressure compensation valve feedback oil ports 71 in at least two reversing control circuits in the boarding hydraulic system provided by the present invention are connected to each other, the second two-way pressure compensation valves in the at least two reversing control circuits are connected to each other. The first two-way pressure compensation valve feedback oil port 71 and the second two-way pressure compensation valve feedback oil port 81 in each reversing control circuit are connected through their respective hydraulic control feedback branch oil circuits. They are connected to each other, and each hydraulic control feedback branch oil circuit is connected to each other, so in the case of insufficient flow, the associated two-way pressure compensation valves can ensure that the pressures of the spring chamber and the hydraulic control chamber reach a dynamic balance through self-regulation and equal, so that the post-valve pressures of each first reversing valve 1 are equal, and since the oil inlets of each first reversing valve 1 are connected to the main oil inlet oil circuit 4, the valves of each first reversing valve 1 The front pressure is equal, so that the front and rear pressure differences of each first reversing valve 1 are equal, so the flow of hydraulic oil entering the corresponding hydraulic actuator through each first reversing valve 1 is equal, so that the flow distribution has nothing to do with the load, ensuring Linkage when multiple hydraulic actuators move.
具体地,各个液控反馈分支油路可以经由节流元件与主回油油路5或油箱连通。各个换向控制回路中的液控反馈分支油路可以均连接于液控反馈主油路20,该液控反馈主油路20经由节流元件连接于主回油油路5或油箱。Specifically, each hydraulic control feedback branch oil circuit can communicate with the main oil return oil circuit 5 or the oil tank via a throttling element. The hydraulic control feedback branch oil circuits in each reversing control circuit can be connected to the hydraulic control feedback main oil circuit 20, and the hydraulic control feedback main oil circuit 20 is connected to the main return oil circuit 5 or the oil tank via a throttling element.
此外,该上车液压系统还可以包括三通压力补偿阀6,三通压力补偿阀6的入油口可以通过流量调节输入油路21连接至主进油油路4、三通压力补偿阀6的出油口可以经由流量调节输出油路22连接至主回油油路5,三通压力补偿阀6的入油口还可以与该三通压力补偿阀6的液控腔端口连接,该三通压力补偿阀6的弹簧腔可以连接于液控反馈主油路20,这样的设置,可以通过三通压力补偿阀6的负载反馈作用保证第一换向阀1的阀前阀后压差恒定,从而通过第一换向阀1的液压油的流量不变,以使得连接于该第一换向阀1的液压执行元件的执行速度与负载无关。需要补充说明的是,该三通压力补偿阀6尤其适用于在上车液压系统中的单个执行元件进行动作时保证第一换向阀1的阀前阀后压差恒定,因为通常上车液压系统出现复合动作(即多个液压执行元件同时动作)时,上车液压系统提供的流量可能无法满足复合动作所需额定流量,此时三通压力补偿阀6会因流量不足而关闭,因此在上车液压系统出现复合动作时,一般是通过上述各个二通压力补偿阀来保证各个第一换向阀1的前后压差相等的,由于以上已经具体说明了各个二通压力补偿阀是如何保证各个第一换向阀1的前后压差相等,这里不再赘述。In addition, the boarding hydraulic system can also include a three-way pressure compensation valve 6, the oil inlet of the three-way pressure compensation valve 6 can be connected to the main oil inlet oil circuit 4 and the three-way pressure compensation valve 6 through the flow adjustment input oil circuit 21 The oil outlet of the three-way pressure compensating valve 6 can also be connected to the hydraulic control chamber port of the three-way pressure compensating valve 6 through the flow regulating output oil circuit 22 to the main oil return oil circuit 5, and the three-way pressure compensating valve 6 The spring chamber of the pressure compensating valve 6 can be connected to the hydraulic control feedback main oil circuit 20. This setting can ensure the pressure difference between the front and rear of the first reversing valve 1 to be constant through the load feedback of the three-way pressure compensating valve 6 , so that the flow rate of the hydraulic oil passing through the first reversing valve 1 is constant, so that the execution speed of the hydraulic actuator connected to the first reversing valve 1 has nothing to do with the load. It should be added that the three-way pressure compensating valve 6 is especially suitable for ensuring that the pressure difference before and after the valve of the first reversing valve 1 is constant when a single actuator in the boarding hydraulic system operates, because usually the boarding hydraulic pressure When the compound action occurs in the system (that is, multiple hydraulic actuators act at the same time), the flow provided by the hydraulic system on the vehicle may not meet the rated flow required for the compound action. At this time, the three-way pressure compensation valve 6 will be closed due to insufficient flow. When compound action occurs in the hydraulic system of the boarding car, the above-mentioned two-way pressure compensating valves are generally used to ensure that the front and rear pressure differences of each first reversing valve 1 are equal. Since the above has specifically explained how each two-way pressure compensating valve The front and rear pressure differences of each first reversing valve 1 are equal, which will not be repeated here.
根据本发明的优选实施方式,液控反馈主油路20还可以通过设有反馈油路溢流阀23的反馈溢流油路连接于主回油油路5或油箱。According to a preferred embodiment of the present invention, the hydraulic control feedback main oil circuit 20 can also be connected to the main return oil circuit 5 or the oil tank through a feedback overflow oil circuit provided with a feedback oil circuit overflow valve 23 .
从图1和图3中可以看出,在至少一个换向控制回路中,第一工作油路2和第二工作油路3上还可以设置有双级微调平衡阀组9,双级微调平衡阀组9可以包括设置在第一工作油路2上的第一初级顺序阀91、第一次级顺序阀92以及设置在第二工作油路3上的第二初级顺序阀93、第二次级顺序阀94,其中第二工作油路3可以通过第一中间油路95连接至第一初级顺序阀91的液控端,且第一中间油路95可以通过第二中间油路96连接至第一次级顺序阀92的液控端,第一初级顺序阀91的液控开启压力小于第一次级顺序阀92的液控开启压力,第一次级顺序阀92的进油口可以通过第一工作油路的第一工作油路段97连接至对应的液压执行元件的第一油口,第一工作油路的第一工作油路段97还可以分别与第一次级顺序阀92的液控端和第一初级顺序阀91的液控端连接,第一次级顺序阀92的出油口可以连接于第一初级顺序阀91的进油口,该第一初级顺序阀91的出油口可以经由第一工作油路2的第二工作油路段连接于第一换向阀的第二工作油口106;第一工作油路2可以通过第三中间油路98连接至第二初级顺序阀93的液控端,且第三中间油路98可以通过第四中间油路99连接至第二次级顺序阀94的液控端,第二初级顺序阀93的液控开启压力小于第二次级顺序阀94的的液控开启压力,且第二次级顺序阀94的进油口可以通过第二工作油路的第一工作油路段100连接至对应的液压执行元件的第二油口,第二工作油路的第一工作油路段100还可以分别与第二次级顺序阀94的液控端和第二初级顺序阀93的液控端连接,第二次级顺序阀94的出油口可以连接于第二初级顺序阀93的进油口,该第二初级顺序阀93的出油口可以经由第二工作油路的第二工作油路段连接于第一换向阀的第三工作油口107;双级微调平衡阀组9还可以包括第一单向阀和第二单向阀,第一单向阀的正向油口可以连接至第一工作油路2的第二工作油路段,第一单向阀的反向油口可以连接至第一工作油路的第一工作油路段97,第二单向阀的正向油口可以连接至第二工作油路3的第二工作油路段,第二单向阀的反向油口可以连接至第二工作油路的第二工作油路段100。It can be seen from Fig. 1 and Fig. 3 that in at least one reversing control circuit, the first working oil circuit 2 and the second working oil circuit 3 can also be provided with a two-stage fine-tuning balance valve group 9, the two-stage fine-tuning balance The valve group 9 may include a first primary sequence valve 91 and a first secondary sequence valve 92 provided on the first working oil circuit 2, a second primary sequence valve 93 and a second secondary sequence valve provided on the second working oil circuit 3. stage sequence valve 94, wherein the second working oil circuit 3 can be connected to the liquid control end of the first primary sequence valve 91 through the first intermediate oil circuit 95, and the first intermediate oil circuit 95 can be connected to the At the liquid control end of the first secondary sequence valve 92, the hydraulic control cracking pressure of the first primary sequence valve 91 is lower than the hydraulic control cracking pressure of the first secondary sequence valve 92, and the oil inlet of the first secondary sequence valve 92 can pass through The first working oil passage section 97 of the first working oil passage is connected to the first oil port of the corresponding hydraulic actuator, and the first working oil passage section 97 of the first working oil passage can also be connected with the hydraulic fluid of the first secondary sequence valve 92 respectively. The control end is connected to the liquid control end of the first primary sequence valve 91, and the oil outlet of the first secondary sequence valve 92 can be connected to the oil inlet port of the first primary sequence valve 91, and the oil outlet of the first primary sequence valve 91 The port can be connected to the second working oil port 106 of the first reversing valve via the second working oil passage section of the first working oil passage 2; the first working oil passage 2 can be connected to the second primary sequence through the third intermediate oil passage 98 The liquid control end of the valve 93, and the third intermediate oil circuit 98 can be connected to the liquid control end of the second secondary sequence valve 94 through the fourth intermediate oil circuit 99, and the hydraulic control cracking pressure of the second primary sequence valve 93 is lower than the second The hydraulic control opening pressure of the secondary sequence valve 94, and the oil inlet port of the second secondary sequence valve 94 can be connected to the second oil port of the corresponding hydraulic actuator through the first working oil circuit section 100 of the second working oil circuit , the first working oil section 100 of the second working oil circuit can also be connected with the liquid control end of the second secondary sequence valve 94 and the liquid control end of the second primary sequence valve 93 respectively, and the outlet of the second secondary sequence valve 94 The oil port can be connected to the oil inlet port of the second primary sequence valve 93, and the oil outlet port of the second primary sequence valve 93 can be connected to the third port of the first reversing valve via the second working oil section of the second working oil circuit. Working oil port 107; the two-stage fine-tuning balance valve group 9 can also include a first one-way valve and a second one-way valve, and the forward oil port of the first one-way valve can be connected to the second working oil port of the first working oil circuit 2. The oil passage section, the reverse oil port of the first check valve can be connected to the first working oil passage section 97 of the first working oil passage, and the forward oil port of the second check valve can be connected to the first working oil passage section 97 of the second working oil passage 3 The second working oil circuit section, the reverse oil port of the second check valve can be connected to the second working oil circuit section 100 of the second working oil circuit.
以上至少两个液压执行元件中的一个液压执行元件可以为臂架伸缩油缸10,双级微调平衡阀组9设置在该臂架伸缩油缸10对应的换向控制回路中的第一工作油路2和第二工作油路3上,且本发明不限于此。当臂架伸缩油缸10的换向控制回路中设置有双级微调平衡阀组9时,以臂架伸缩油缸10缩回工况为例说明双级微调平衡阀组9是如何工作的,具体而言,仍参见图1和图3,当臂架伸缩油缸10缩回时,液压油从第二工作油路3进入双级微调平衡阀组9后分为两路液压油,一路液压油途径第二单向阀进入臂架伸缩油缸10的有杆腔,另一路液压油进入第一中间油路95,然后进入第一中间油路95的液压油再分为两路液压油分别作用于一初级顺序阀91的液控端和第一次级顺序阀92的液控端,由于第一初级顺序阀91的液控开启压力小于第一次级顺序阀92的液控开启压力,所以使得一初级顺序阀91的阀芯和第一次级顺序阀92的阀芯按先后次序打开,在此过程中起到了一个抗衡力的作用,增加了负载的背压,使得双级微调平衡阀组9的开启更加平稳。One of the above at least two hydraulic actuators may be a boom telescopic oil cylinder 10, and the two-stage fine-tuning balance valve group 9 is arranged in the first working oil circuit 2 in the reversing control circuit corresponding to the boom telescopic oil cylinder 10 and the second working oil passage 3, and the present invention is not limited thereto. When the two-stage fine-tuning balance valve group 9 is set in the reversing control circuit of the boom telescopic cylinder 10, how the two-stage fine-tuning balance valve group 9 works will be explained by taking the retracting working condition of the boom telescopic cylinder 10 as an example. 1 and 3, when the telescopic oil cylinder 10 of the boom is retracted, the hydraulic oil enters the two-stage fine-tuning balance valve group 9 from the second working oil circuit 3 and is divided into two circuits of hydraulic oil, and one hydraulic oil channel passes through the first The second one-way valve enters the rod cavity of the telescopic cylinder 10 of the boom, and the other hydraulic oil enters the first intermediate oil circuit 95, and then the hydraulic oil entering the first intermediate oil circuit 95 is divided into two hydraulic oils respectively acting on a primary The hydraulic control end of the sequence valve 91 and the liquid control end of the first secondary sequence valve 92, because the hydraulic control cracking pressure of the first primary sequence valve 91 is less than the hydraulic control cracking pressure of the first secondary sequence valve 92, so that a primary The spool of the sequence valve 91 and the spool of the first secondary sequence valve 92 are opened sequentially. During this process, they play the role of a counterweight and increase the back pressure of the load, so that the two-stage fine-tuning balance valve group 9 Open more smoothly.
从图1和图4中可以看出,第一工作油路2和第二工作油路3中的一者上可以设置有单向平衡阀11,该单向平衡阀11可以包括一级阀芯111、二级阀芯112和与二级阀芯112的一端连接的复位弹簧,二级阀芯112能够切换为使得该二级阀芯112与该二级阀芯112的阀体相配合而形成单向导通油路和节流油路,第一工作油路2和第二工作油路3中的另一者可以通过单向平衡阀第一中间油路113连接至一级阀芯111的液控端,单向平衡阀第一中间油路113上可以设置有第一节流阀,该单向平衡阀第一中间油路113的位于第一节流阀与一级阀芯111的液控端之间的部分通过单向平衡阀第二中间油路114连接至二级阀芯112的液控端,且单向平衡阀第二中间油路114上可以设置有第二节流阀,单向平衡阀11的位于一级阀芯111的液控端的位置可以设置有弹性限位力矩单元,以能够使液压油经过单向平衡阀第一中间油路113作用于该弹性限位力矩单元而克服该弹性限位力矩单元的预设弹性力推动第一阀芯111带动二级阀芯112部分行程地切换动作,一级阀芯111的液控端的能够克服弹性限位力矩单元的预设弹性力而推动该第一阀芯111的所需最小油压小于二级阀芯112的液控端的能够推动该二级阀芯的所需最小油压,当液压油通过弹性限位力矩单元推动第一阀芯111或者通过单向平衡阀第二中间油路114推动二级阀芯112时,阀体与二级阀芯112形成节流油路,以使得执行元件通过节流油路与第一工作油路2和第二工作油路3中的一者连接,当没有液压油通过弹性限位力矩单元推动第一阀芯111或者通过单向平衡阀第二中间油路114作用于二级阀芯112时,阀体与二级阀芯112在复位弹簧的作用下复位从而形成单向导通油路,以使得对应的液压执行元件通过单向导通油路与第一工作油路2和第二工作油路3中的一者连接,且单向导通油路设置为使液压油能够从第一工作油路2和第二工作油路3中的一者单向地流动至对应的液压执行元件。As can be seen from Figures 1 and 4, one of the first working oil circuit 2 and the second working oil circuit 3 may be provided with a one-way balance valve 11, and the one-way balance valve 11 may include a primary spool 111, the secondary spool 112 and the return spring connected to one end of the secondary spool 112, the secondary spool 112 can be switched so that the secondary spool 112 cooperates with the valve body of the secondary spool 112 to form One-way conducting oil passage and throttling oil passage, the other of the first working oil passage 2 and the second working oil passage 3 can be connected to the hydraulic fluid of the primary spool 111 through the first intermediate oil passage 113 of the one-way balance valve. At the control end, the first intermediate oil circuit 113 of the one-way balance valve may be provided with a first throttle valve, and the first intermediate oil circuit 113 of the one-way balance valve is located at the first throttle valve and the hydraulic control valve of the primary valve core 111 The part between the two ends is connected to the liquid control end of the secondary valve core 112 through the second intermediate oil passage 114 of the one-way balance valve, and the second intermediate oil passage 114 of the one-way balance valve can be provided with a second throttle valve. The position of the balance valve 11 located at the liquid control end of the first-stage spool 111 can be provided with an elastic limit torque unit, so that the hydraulic oil can act on the elastic limit torque unit through the first intermediate oil circuit 113 of the one-way balance valve. Overcome the preset elastic force of the elastic limit torque unit to push the first spool 111 to drive the secondary spool 112 to switch in a partial stroke, and the liquid control end of the primary spool 111 can overcome the preset elasticity of the elastic limit torque unit The required minimum oil pressure to push the first spool 111 is less than the required minimum oil pressure of the liquid control end of the secondary spool 112 that can push the secondary spool. When the first spool 111 or the second intermediate oil passage 114 of the one-way balance valve pushes the second-stage spool 112, the valve body and the second-stage spool 112 form a throttling oil passage, so that the actuator passes through the throttling oil passage and the first One of the working oil circuit 2 and the second working oil circuit 3 is connected, when there is no hydraulic oil to push the first spool 111 through the elastic limit torque unit or act on the secondary valve through the second intermediate oil circuit 114 of the one-way balance valve core 112, the valve body and the secondary spool 112 are reset under the action of the return spring to form a one-way conduction oil passage, so that the corresponding hydraulic actuator communicates with the first working oil passage 2 and the second through the one-way conduction oil passage. One of the working oil passages 3 is connected, and the one-way conducting oil passage is set so that hydraulic oil can flow unidirectionally from one of the first working oil passage 2 and the second working oil passage 3 to the corresponding hydraulic actuator .
具体地,弹性限位力矩单元可以包括彼此连接的拉伸弹簧和推球,该拉伸弹簧的两端可以分别连接于单向平衡阀11的容纳一级阀芯111的阀体和推球上,一级阀芯111的阀体形成有止挡台,以使得当推球克服拉伸弹簧的弹性力而推动第一阀芯111带动二级阀芯112到达预定的部分行程时,推球被止挡台止挡,且推球与止挡台密封贴合以将第一阀芯111密封在一级阀芯111的阀体中。此外,单向平衡阀11还可以包括分别与第一工作油路2和二级阀芯112的液控端连接的单向平衡阀第三中间油路115,该单向平衡阀第三中间油路115上可以设置有单向平衡阀第三中间油路单向阀116,单向平衡阀第三中间油路单向阀116的正向端口连接至二级阀芯112的液控端,反向端口连接至第一工作油路2,复位弹簧的弹簧腔可以连接至执行元件连接油路,该执行元件连接油路可以连接单向平衡阀11和对应的液压执行元件,这样可以将复位弹簧的弹簧腔中的压力油通过连接单向平衡阀11及时排除。Specifically, the elastic limit moment unit may include a tension spring and a push ball connected to each other, and the two ends of the tension spring may be respectively connected to the valve body and the push ball of the one-way balance valve 11 accommodating the primary valve core 111 The valve body of the first-stage spool 111 is formed with a stop platform, so that when the push ball overcomes the elastic force of the tension spring and pushes the first spool 111 to drive the second-stage spool 112 to a predetermined partial stroke, the push ball is The stop platform stops, and the push ball is in sealing contact with the stop platform to seal the first valve core 111 in the valve body of the primary valve core 111 . In addition, the one-way balance valve 11 may also include a one-way balance valve third intermediate oil circuit 115 connected to the first working oil circuit 2 and the hydraulic control end of the secondary valve core 112 respectively, and the one-way balance valve third intermediate oil circuit 115 A one-way balance valve third intermediate oil circuit check valve 116 may be provided on the road 115. The port is connected to the first working oil circuit 2, the spring chamber of the return spring can be connected to the actuator connection oil circuit, and the actuator connection oil circuit can be connected to the one-way balance valve 11 and the corresponding hydraulic actuator, so that the return spring can be The pressure oil in the spring chamber is removed in time by connecting the one-way balance valve 11.
以上至少两个液压执行元件中的一个液压执行元件可以为臂架变幅油缸12,单向平衡阀11可以设置在与臂架变幅油缸12的无杆腔连接的第一工作油路上。当臂架变幅油缸12的换向控制回路中设置有单向平衡阀11时,以臂架变幅油缸12的变幅下降工况为例说明单向平衡阀11是如何工作的,具体而言,仍参见图1和图4,图中示例性的显示了单向平衡阀11设置在第一工作油路2上,且第二工作油路3通过单向平衡阀第一中间油路113连接至一级阀芯111的液控端,当臂架变幅油缸12下降时,第二工作油路3中的一部分液压油进入臂架变幅油缸12的有杆腔中,另一部分液压油进入单向平衡阀第一中间油路113后到达一级阀芯111的液控端,然后通过弹性限位力矩单元推动第一阀芯111带动二级阀芯112运动至部分行程(该部分行程是二级阀芯112能够运动的完整行程中的一段行程,例如,当二级阀芯112可以从左位运动到右位时,二级阀芯112的所述部分行程对应的位置为该左位和右位之间的某一位置),这时,一级阀芯111通过弹性限位力矩单元的限位作用而被限位(在本发明提供的优选实施方式中,由于推球被止挡台止挡,所以一级阀芯111不能被推球进一步推动而被限位),然后液压油经过单向平衡阀第二中间油路114而到达二级阀芯112的液控端,从而推动二级阀芯112进一步运动,使得单向平衡阀11的阀芯完全打开(这时单向平衡阀11仍形成为节流油路),从而使臂架变幅油缸12在节流油路的约束下匀速下降,在上述过程中,由于向平衡阀第二中间油路114中的液压油达到能够推动二级阀芯112的最小压力时需要一定的建压时间,从而使得单向平衡阀11能够更缓慢地打开,避免了传统的平衡阀在压力达到先导压力时突然全开而造成压力冲击的现象。此外,当无液压油作用于臂架变幅油缸12时,单向平衡阀11在复位弹簧的复位作用下回到形成单向导通油路的位置,以防止臂架变幅油缸12的无杆腔中的液压油发生泄漏。One of the above at least two hydraulic actuators may be the jib luffing cylinder 12 , and the one-way balance valve 11 may be arranged on the first working oil circuit connected to the rodless chamber of the jib luffing cylinder 12 . When the one-way balance valve 11 is set in the reversing control circuit of the jib luffing cylinder 12, how the one-way balance valve 11 works will be explained by taking the luffing and lowering working condition of the jib luffing cylinder 12 as an example. In other words, still referring to Fig. 1 and Fig. 4, it is shown in the figure that the one-way balancing valve 11 is arranged on the first working oil passage 2, and the second working oil passage 3 passes through the first intermediate oil passage 113 of the one-way balancing valve. Connected to the hydraulic control end of the primary spool 111, when the boom luffing cylinder 12 descends, part of the hydraulic oil in the second working oil circuit 3 enters the rod chamber of the boom luffing cylinder 12, and the other part of the hydraulic oil After entering the first intermediate oil circuit 113 of the one-way balance valve, it reaches the liquid control end of the primary valve core 111, and then pushes the first valve core 111 through the elastic limit torque unit to drive the secondary valve core 112 to move to a part of the stroke (this part of the stroke It is a stroke in the complete stroke that the secondary spool 112 can move. For example, when the secondary spool 112 can move from the left position to the right position, the position corresponding to the partial stroke of the secondary spool 112 is the left position. position between position and right position), at this moment, the primary spool 111 is limited by the limit action of the elastic limit torque unit (in the preferred embodiment provided by the present invention, due to the push ball is stopped stop, so the first-stage spool 111 cannot be further pushed by the push ball and is limited), and then the hydraulic oil passes through the second intermediate oil circuit 114 of the one-way balance valve to reach the liquid control end of the second-stage spool 112, thereby Push the secondary spool 112 to move further, so that the spool of the one-way balance valve 11 is fully opened (at this time, the one-way balance valve 11 is still formed as a throttling oil circuit), so that the boom luffing cylinder 12 is in the throttling oil circuit. In the above process, because the hydraulic oil in the second intermediate oil circuit 114 of the balance valve reaches the minimum pressure that can push the secondary valve core 112, it takes a certain pressure building time, so that the one-way balance valve 11 can be opened more slowly, avoiding the phenomenon of pressure shock caused by the sudden full opening of the traditional balance valve when the pressure reaches the pilot pressure. In addition, when no hydraulic oil acts on the jib luffing cylinder 12, the one-way balance valve 11 returns to the position forming the one-way conducting oil circuit under the reset action of the return spring, so as to prevent the jib luffing cylinder 12 from being rodless. The hydraulic oil in the chamber leaks.
从图1中可以看出,至少两个液压执行元件中的一个液压执行元件可以为转台回转马达13,主进油油路4和主回油油路5通过先导阀14、第二换向阀15和单向阻尼阀16连接至转台回转马达13的制动油缸,先导阀14能够将主进油油路4的液压油的压力减小后供应至制动油缸,当第二换向阀15控制转台回转马达13启动时,液压油可以通过单向阻尼阀16中的单向阀进入制动油缸,当第二换向阀15控制转台回转马达13制动停止时,制动油缸中的液压油可以通过单向阻尼阀16中的节流塞缓慢卸掉,从而可以对转台回转马达13实现快开慢关,达到平稳无冲击的目的。It can be seen from Fig. 1 that one of the at least two hydraulic actuators can be a turntable rotary motor 13, and the main oil inlet oil circuit 4 and the main oil return oil circuit 5 pass through the pilot valve 14, the second reversing valve 15 and the one-way damping valve 16 are connected to the brake cylinder of the rotary motor 13 of the turntable, and the pilot valve 14 can reduce the pressure of the hydraulic oil in the main oil inlet circuit 4 and supply it to the brake cylinder. When the second reversing valve 15 When the turntable rotary motor 13 is controlled to start, the hydraulic oil can enter the brake cylinder through the one-way valve in the one-way damping valve 16. When the second reversing valve 15 controls the turntable rotary motor 13 to brake and stop, the hydraulic oil in the brake cylinder The oil can be slowly unloaded through the throttle plug in the one-way damping valve 16, so that the turntable rotary motor 13 can be turned on and off quickly, so as to achieve the purpose of smoothness and no impact.
此外,第一工作油路2和第二工作油路3还可以分别通过溢流工作油路17连接至油箱。主进油油路4可以分别连接有主供油泵18和应急泵19,从而使得该上车液压系统具有一定的应急补偿功能。In addition, the first working oil passage 2 and the second working oil passage 3 can also be connected to the oil tank through the overflow working oil passage 17 respectively. The main oil inlet oil circuit 4 can be respectively connected with a main oil supply pump 18 and an emergency pump 19, so that the boarding hydraulic system has a certain emergency compensation function.
根据本发明的另一个方面,提供了一种工程机械,其中,该工程机械包括根据上述技术方案中所述的上车液压系统,正由于以上列出了该上车液压系统的诸多优点,这无疑提高了包括该上车液压系统的工程机械的整体性能与品质。According to another aspect of the present invention, a construction machine is provided, wherein the construction machine includes the boarding hydraulic system described in the above technical solution, and because of the many advantages of the boarding hydraulic system listed above, this Undoubtedly, the overall performance and quality of the engineering machinery including the boarding hydraulic system are improved.
以上结合附图详细描述了本发明的优选实施方式,但是,本发明并不限于上述实施方式中的具体细节,在本发明的技术构思范围内,可以对本发明的技术方案进行多种简单变型,这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是,在上述具体实施方式中所描述的各个具体技术特征,在不矛盾的情况下,可以通过任何合适的方式进行组合。为了避免不必要的重复,本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific implementation manners may be combined in any suitable manner if there is no contradiction. In order to avoid unnecessary repetition, various possible combinations are not further described in the present invention.
此外,本发明的各种不同的实施方式之间也可以进行任意组合,只要其不违背本发明的思想,其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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| 徐天鹏 等: "悬臂式斗轮堆取料机两种上车回转液压回路比较", 《重型机械》 * |
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| CN106837906A (en) * | 2016-12-14 | 2017-06-13 | 武汉船用机械有限责任公司 | A kind of anchor capstan hydraulic control system |
| CN109723693A (en) * | 2019-01-15 | 2019-05-07 | 江苏徐工工程机械研究院有限公司 | A load-sensing multi-way valve and hydraulic system |
| CN109723693B (en) * | 2019-01-15 | 2023-10-03 | 江苏徐工工程机械研究院有限公司 | A load-sensitive multi-way valve and hydraulic system |
| CN112065802A (en) * | 2020-09-29 | 2020-12-11 | 浙江海宏液压科技股份有限公司 | Hydraulic lifting system |
| CN112814961A (en) * | 2021-01-15 | 2021-05-18 | 三一汽车制造有限公司 | Boom hydraulic system of working vehicle, control method and working vehicle |
| CN112814961B (en) * | 2021-01-15 | 2023-05-30 | 三一汽车制造有限公司 | Boom hydraulic system of working vehicle, control method and working vehicle |
| CN113931893A (en) * | 2021-09-28 | 2022-01-14 | 中联重科股份有限公司 | Load-sensitive multi-way valve with independently controlled load port and hydraulic system |
| CN113931896A (en) * | 2021-09-28 | 2022-01-14 | 中联重科股份有限公司 | Load port independent control load sensitive multi-way valve and hydraulic system |
| CN114476947A (en) * | 2021-12-29 | 2022-05-13 | 中联重科股份有限公司 | Emergency hydraulic system and automobile crane |
Also Published As
| Publication number | Publication date |
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| CN104235102B (en) | 2016-08-17 |
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