CN104234271A - Self-heat-preservation lightweight wallboard system and mounting method - Google Patents

Self-heat-preservation lightweight wallboard system and mounting method Download PDF

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Publication number
CN104234271A
CN104234271A CN201410403498.6A CN201410403498A CN104234271A CN 104234271 A CN104234271 A CN 104234271A CN 201410403498 A CN201410403498 A CN 201410403498A CN 104234271 A CN104234271 A CN 104234271A
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China
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self
insulating light
light wallboard
wallboard
piece
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CN201410403498.6A
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CN104234271B (en
Inventor
钱元弟
雷团结
李亚辉
王孝平
陈贺
黄维军
周杨
王慧
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Maanshan MCC 17 Engineering Science and Technology Co Ltd
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Maanshan MCC 17 Engineering Science and Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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Abstract

The invention discloses a self-heat-preservation lightweight wallboard system and a mounting method, and belongs to the technical field of building construction. The wallboard system comprises self-heat-preservation lightweight wallboards, tie screw rods, long nuts, expansion bolts, corner braces, reinforcing steel positioning clamps, special bonding mortar, a grouting material, rubber cushion blocks, wooden wedges and a frame structure, wherein horizontal through holes are formed in the positions, which are 120-250mm away from the tops of floor slabs, of the upper ends of the self-heat-preservation lightweight wallboards; grouting holes are formed in the middle upward positions of the through holes; a sunken tongue-and-groove is formed in one side of each self-heat-preservation lightweight wallboard, and a protruded tenon is formed on the other side of each self-heat-preservation lightweight wallboard. According to the self-heat-preservation lightweight wallboard system and the mounting method, the wallboard system is connected into a whole through the expansion bolts, the tie screw rods, the long nuts and the grouting material, so that the quality problems of cracking and the like caused by board joint shrinkage are effectively solved; reinforced concrete columns are formed between the grouting material and the tie screw rods, so that the seismic performance of the wallboards can be improved; the special bonding mortar can be fully filled in gaps between the wallboards, so that the connection firmness and safety of the wallboards are enhanced.

Description

A kind of self-insulating light wallboard system and mounting method
Technical field
The invention belongs to technical field of building construction, particularly a kind of self-insulating light wallboard system and mounting method.
Background technology
The light aggregate concrete self-insulating light wallboard of high-strength light, as the novel wall material that country advocates energetically, should be applied widely, but the application of China's current light aggregate concrete self-insulating light wallboard is unsatisfactory, for now, use only accounts for about 3% of materials for wall total amount.With regard to its reason, mainly self-insulating light wallboard self easily cracks and dry contraction brings T and G joint place between wallboard and wallboard also easily to crack, and wallboard and beam-to-column joint place also easily produce crack etc.This is mainly because existing wallboard mostly also exists following shortcoming: tenon tongue-and-groove form, present wallboard is all generally the tenon tongue-and-groove connected mode adopting concave-convex, this connected mode can only play stabilization to body of wall fore-and-aft direction and be convenient to installation, and to there is no pulling force between wallboard, wallboard adhesive mortar, do not ftracture to make wallboard joints place, general use glue becomes adhesive mortar with Portland cement mix, but the change of extraneous temperature and humidity causing expand with heat and contract with cold and self-insulating light wallboard self is dry shrink time, wallboard joints place still can be caused to crack or crack, and two kinds of compositions of adhesive mortar are respectively inorganic material and organic material simultaneously, both are incompatible, time one length will be separated from each other, and adhesive property reduces greatly, thus causes crack to produce, mounting technique, the body of wall that causes lack of standardization is installed and occurs another major reason of crackle, the feature of constructor to wallboard product is not understood, understand not in place to mounting process, or in order to figure easy construction, change construction sequence without authorization, such as there is no the ratio consumption of mortar composition and regulation on request, T and G joint place mortar tamps not full, thus cause the generation that wallboard joints place ftractures, body of wall curing time, does not arrive premature removal timber wedge or carries out next step operation to body of wall after installation is complete simultaneously, as pipeline fluting, finishing etc., direct impact damage can be had to body of wall, this is also the major reason causing wall crazing.
Summary of the invention
The present invention is directed to the deficiency that prior art exists, a kind of self-insulating light wallboard system and mounting method are provided, solve the cracking phenomena occurred after wallboard is installed well.
A kind of self-insulating light wallboard system provided by the present invention comprises self-insulating light wallboard 1, drawknot screw 2, long nut 3, expansion bolt 4, corner brace 5, bar spacers 6, special adhesive mortar 7, grouting material 8, rubber cushion blocks 9, timber wedge 10 and frame construction 11, the position of described self-insulating light wallboard upper end distance floor slab tops 120 ~ 250mm is provided with the through hole 12 of horizontal direction, the centre of described through hole is upwards provided with grout hole 13 in position, described self-insulating light wallboard side is the tongue-and-groove of depression, the opposite side of described self-insulating light wallboard is the tenon protruded.
The mounting method concrete steps of self-insulating light wallboard system of the present invention are as follows:
(1) installation first block of wallboard is prepared: squeeze into expansion bolt 4 respectively on the both sides of described frame construction 11 and the correspondence position of described through hole 12, all remove the nut of first wife, installation first piece of self-insulating light wallboard expansion bolt is over there changed described long nut 3 and tightened.
(2) first piece of self-insulating light wallboard is installed: hold up first piece of self-insulating light wallboard, below first piece of self-insulating light wallboard, squeeze into four pieces of timber wedges 10 locates levelling, timber wedge makes the rubber cushion blocks 9 between first piece of self-insulating light wallboard 1 and frame construction 11 hold out against, ensure that the expansion bolt 4 in left side is consistent with the position of through hole 12 simultaneously, at first piece of self-insulating light wallboard lower end right flank, corner brace 5 is installed, is fixed by ail gun nailing.
(3) drawknot screw is installed: bar spacers 6 on the position card of 1/5 ~ 1/6 of described drawknot screw 2 two ends, stretches into described through hole 12, find the position of long nut 3 accurately and tighten, and to screw on described long nut 3 at the right-hand member of described drawknot screw 2.
(4) second piece to second from the bottom piece self-insulating light wallboard is installed: smear special adhesive mortar at the tongue-and-groove place of first piece of self-insulating light wallboard, then second piece of self-insulating light wallboard is holded up, tenon is aimed at tongue-and-groove and slowly squeeze out special adhesive mortar 7, locate levelling with four pieces of timber wedges again and described corner brace 5 and drawknot screw 2 are installed, repeating installation second piece to second from the bottom piece self-insulating light wallboard successively.
(5) last block self-insulating light wallboard is installed: after second from the bottom piece of self-insulating light wallboard installs, described drawknot screw 2 is filled in the described through hole 12 of last block self-insulating light wallboard, special adhesive mortar is smeared at the tongue-and-groove place of second from the bottom piece of self-insulating light wallboard, hold up and fix last block self-insulating light wallboard, then described drawknot screw 2 found accurately the position of long nut 3 and tightened, finally described drawknot screw 2 being connected by welding manner with the described expansion bolt 4 on right side.
(6) after whole self-insulating light wallboard installs, correct the degree of plainness for wall surface of self-insulating light wallboard, after stitching special adhesive mortar final set Deng plate, grouting material 8 is poured in grout hole 13, then between self-insulating light wallboard and beam slab, floor, tamp special adhesive mortar 7, finally carry out laying anticracking paper tape, glass fiber net between mortar closing in and self-insulating light wallboard, smearing adhesive mortar.
(7) after self-insulating light wallboard installs, must not collide within 24h, must not next process be carried out, safeguard procedures should be taked to the body of wall of self-insulating light wallboard, any lateral force must not be born in 7 days, the material of construction ladder, engineering must not support, pushes up pressure or lean against on self-insulating light wallboard, withdraw from timber wedge when special adhesive mortar intensity reaches more than 5MPa bottom self-insulating light wallboard after 3 days, tamp with the cavity that timber wedge stays by special adhesive mortar 7.
Composition and the mass percent of described special adhesive mortar 7 are: cement 15% ~ 45%; Slag micropowder 7% ~ 12%; Flyash 8% ~ 15%; Sand 25% ~ 45%; Expanded vermiculite 0.1% ~ 1.2%; Stalk fibre 0.2% ~ 3%; Hydroxypropyl methylcellulose 0.1% ~ 1%.
Described grouting material 8 forms and mass percent is: cement 5% ~ 25%; Slag micropowder 20% ~ 50%; Flyash 15% ~ 30%; Sand 10% ~ 25%; Expanded vermiculite 0.3% ~ 1.5%; Stalk fibre 0.2% ~ 3%; Self-leveling water reducing agent 0.4% ~ 1.2%.
The present invention has following technical characterstic:
1, self-insulating light wallboard will connect into an entirety by expansion bolt, drawknot screw, long nut and grouting material, also there is reliable connection with frame construction simultaneously, can solve easily because plate seam shrinks the cracking caused, save because the quality problems such as crackle, cracking appear in body of wall and produce maintenance cost.
2, form a reinforced concrete post between grouting material and drawknot screw, its intensity is large, has again fine stretch-proof performance, improves anti-seismic performance,
3, the stalk fibre in special adhesive mortar has good opposing stretcher strain ability, and proportion is comparatively light, make mortar flexible, and China has abundant stalk resource, can save ample resources, be conducive to the living environment of the mankind; Adding of expanded vermiculite, make mortar have good thermal and insulating performance and sound absorbing capabilities, in mortar, meeting microdilatancy, makes can fully tamp in the gap of adhesive mortar between wallboard like this, strengthens the fastness and safety that connect between wallboard.
4, grouting material just plays filling effect, has mixed a large amount of slag micropowders and flyash, has realized the extensive application of solid waste, be conducive to environmental protection.
Accompanying drawing explanation
Fig. 1: be that self-insulating light wallboard installs main TV structure schematic diagram;
Fig. 2: be the main TV structure schematic diagram of self-insulating light wallboard;
Fig. 3: be drawknot screw syndeton schematic diagram;
Fig. 4: be rubber cushion blocks structural representation.
In figure: 1, self-insulating light wallboard; 2, drawknot screw; 3, long nut; 4, expansion bolt; 5, corner brace; 6, bar spacers; 7, special adhesive mortar; 8, grouting material; 9, rubber cushion blocks; 10, timber wedge; 11, frame construction; 12, through hole; 13, grout hole.
Detailed description of the invention
A kind of self-insulating light wallboard system, this board wall system comprises self-insulating light wallboard 1, drawknot screw 2, long nut 3, expansion bolt 4, corner brace 5, bar spacers 6, special adhesive mortar 7, grouting material 8, rubber cushion blocks 9, timber wedge 10 and frame construction 11, the position of described self-insulating light wallboard upper end distance floor slab tops 120 ~ 250mm is provided with the through hole 12 of horizontal direction, the diameter of described through hole 12 is 30 ~ 60mm, the centre of described through hole is upwards provided with grout hole 13 in position, the diameter of described grout hole 13 is 30 ~ 60mm, and the length of described drawknot screw 2 is 600mm (with plate with wide), diameter is 8mm ~ 14mm, and described long nut 3 is length is 40 ~ 80mm, internal diameter is 8mm ~ 14mm outer-hexagonal long nut, diameter and the screw thread of the diameter of described drawknot screw 2 and screw thread and described long nut 3 are consistent, internal diameter and the screw thread of the nut internal diameter of described expansion bolt 4 and screw thread and described long nut 3 are consistent, Light trabs side is the tongue-and-groove of depression, and side is the tenon protruded.
The present invention also comprises the method for installing self-insulating light wallboard 1, and its concrete steps are as follows:
(1) before preparing installation first block of wallboard 1, an expansion bolt 4 is squeezed into respectively at the correspondence position of the both sides of frame construction 11 and wallboard 1 through hole 12, all remove the nut of first wife, and installation first piece of self-insulating light wallboard 1 expansion bolt 4 is over there changed long nut 3 and tightens.
(2) first piece of self-insulating light wallboard 1 is installed: hold up first piece of self-insulating light wallboard 1, below first piece of self-insulating light wallboard 1, squeeze into 4 pieces of timber wedges 10 locates levelling, timber wedge 10 makes first piece of self-insulating light wallboard 1 and the rubber cushion blocks 9 between frame construction 11 hold out against and ensures that the expansion bolt 4 in left side is consistent with the position of through hole 12 simultaneously, first piece of self-insulating light wallboard 1 lower end right flank installs corner brace 5, is fixed by ail gun nailing.
(3) drawknot screw is installed: bar spacers 6 on the position card of 1/5 ~ 1/6 of drawknot screw 2 two ends, stretches into through hole 12, find long nut 3 position accurately and tighten, then to screw on next long nut 3 at the right-hand member of drawknot screw 2.
(4) second piece to second from the bottom piece self-insulating light wallboard is installed: smear special adhesive mortar at the tongue-and-groove place of first piece of self-insulating light wallboard, then second piece of self-insulating light wallboard is holded up, tenon is aimed at tongue-and-groove and slowly squeeze out special adhesive mortar 7, locate levelling with four pieces of timber wedges again and described corner brace 5 and drawknot screw 2 are installed, repeating installation second piece to second from the bottom piece self-insulating light wallboard successively.
(5) last block self-insulating light wallboard is installed: after second from the bottom piece of self-insulating light wallboard installs, drawknot screw 2 is filled in the through hole 12 of last block self-insulating light wallboard 1, by above-mentioned steps, hold up and fix last block self-insulating light wallboard 1, then find drawknot screw 2 accurately long nut 3 position and tighten, finally drawknot screw 2 being connected by welding manner with right side expansion bolt 4.
(6) after whole self-insulating light wallboard installs, correct the degree of plainness for wall surface of self-insulating light wallboard, after stitching the final set of special adhesive mortar 7 Deng plate, grouting material 8 is poured in grout hole 13, then between self-insulating light wallboard 1 and beam slab, floor, tamp special adhesive mortar 7, finally carry out laying anticracking paper tape, glass fiber net between mortar closing in, self-insulating light wallboard 1, smearing adhesive mortar.
(7) after self-insulating light wallboard installs, must not collide within 24h, must not next process be carried out, safeguard procedures should be taked to the body of wall of self-insulating light wallboard, any lateral force must not be born in 7 days, the material of construction ladder, engineering must not support, pushes up pressure or lean against on self-insulating light wallboard, withdraw from timber wedge 10 when special adhesive mortar 7 intensity reaches more than 5MPa bottom self-insulating light wallboard 1 after 3 days, with special adhesive mortar 7, the cavity that timber wedge 10 stays is tamped.

Claims (4)

1. a self-insulating light wallboard system, it is characterized in that this board wall system comprises self-insulating light wallboard (1), drawknot screw (2), long nut (3), expansion bolt (4), corner brace (5), bar spacers (6), special adhesive mortar (7), grouting material (8), rubber cushion blocks (9), timber wedge (10) and frame construction (11), the position of described self-insulating light wallboard (1) upper end distance floor slab tops 120 ~ 250mm is provided with the through hole (12) of horizontal direction, the centre of described through hole (12) is upwards provided with grout hole (13) in position, described self-insulating light wallboard (1) side is the tongue-and-groove of depression, the opposite side of described self-insulating light wallboard (1) is the tenon protruded.
2. the mounting method of self-insulating light wallboard system described in claim 1, is characterized in that the method concrete steps are as follows:
(1) installation first piece of self-insulating light wallboard is prepared: squeeze into expansion bolt (4) respectively at the correspondence position of the both sides of described frame construction (11) and described through hole (12), all remove the nut of first wife, installation first piece of self-insulating light wallboard expansion bolt is over there changed described long nut (3) and tightened;
(2) first piece of self-insulating light wallboard is installed: hold up first piece of self-insulating light wallboard, below first piece of self-insulating light wallboard, squeeze into four pieces of timber wedges (10) locates levelling, described timber wedge (10) makes the rubber cushion blocks (9) between first piece of self-insulating light wallboard and described frame construction (11) hold out against, ensure that the described expansion bolt (4) in left side is consistent with the position of described through hole (12) simultaneously, at first piece of self-insulating light wallboard lower end right flank, corner brace (5) is installed, is fixed by ail gun nailing;
(3) drawknot screw is installed: bar spacers (6) on the position card of 1/5 ~ 1/6 of described drawknot screw (2) two ends, stretch into described through hole (12), find the position of long nut (3) accurately and tighten, and screwing on described long nut (3) at the right-hand member of described drawknot screw (2);
(4) second piece to second from the bottom piece self-insulating light wallboard is installed: smear special adhesive mortar at the tongue-and-groove place of first piece of self-insulating light wallboard, then second piece of self-insulating light wallboard is holded up, tenon is aimed at tongue-and-groove and slowly squeeze out special adhesive mortar (7), use four pieces of timber wedges (10) locate levelling and described corner brace (5) and drawknot screw (2) are installed again, repeat installation second piece to second from the bottom piece self-insulating light wallboard successively;
(5) last block self-insulating light wallboard is installed: after second from the bottom piece of self-insulating light wallboard installs, described drawknot screw (2) is filled in the described through hole (12) of last block self-insulating light wallboard, special adhesive mortar is smeared at the tongue-and-groove place of second from the bottom piece of self-insulating light wallboard, hold up and fix last block self-insulating light wallboard, then find described drawknot screw (2) position of long nut (3) accurately and tighten, finally described drawknot screw (2) is connected by welding manner with the described expansion bolt (4) on right side,
(6) after whole self-insulating light wallboard installs, correct the degree of plainness for wall surface of self-insulating light wallboard, after stitching special adhesive mortar final set Deng plate, grouting material (8) is poured in described grout hole (13), then between self-insulating light wallboard and beam slab, floor, tamp special adhesive mortar (7), finally carry out laying anticracking paper tape, glass fiber net between mortar closing in and self-insulating light wallboard, smearing adhesive mortar;
(7) after self-insulating light wallboard installs, must not collide within 24h, must not next process be carried out, safeguard procedures should be taked to the body of wall of self-insulating light wallboard, any lateral force must not be born in seven days, the material of construction ladder, engineering must not support, pushes up pressure or lean against on self-insulating light wallboard, withdraw from timber wedge when special adhesive mortar intensity reaches more than 5MPa bottom self-insulating light wallboard after three days, tamp with the cavity that timber wedge stays by special adhesive mortar (7).
3. the mounting method of self-insulating light wallboard system described in claim 2, is characterized in that the composition of described special adhesive mortar (7) and mass percent are: cement 15% ~ 45%; Slag micropowder 7% ~ 12%; Flyash 8% ~ 15%; Sand 25% ~ 45%; Expanded vermiculite 0.1% ~ 1.2%; Stalk fibre 0.2% ~ 3%; Hydroxypropyl methylcellulose 0.1% ~ 1%.
4. the mounting method of self-insulating light wallboard system described in claim 2, is characterized in that the composition of described grouting material (8) and mass percent are: cement 5% ~ 25%; Slag micropowder 20% ~ 50%; Flyash 15% ~ 30%; Sand 10% ~ 25%; Expanded vermiculite 0.3% ~ 1.5%; Stalk fibre 0.2% ~ 3%; Self-leveling water reducing agent 0.4% ~ 1.2%.
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Cited By (9)

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Publication number Priority date Publication date Assignee Title
CN105421702A (en) * 2015-12-17 2016-03-23 安徽助成信息科技有限公司 Assembly type outer wall decoration suspension plate
CN106149966A (en) * 2016-08-29 2016-11-23 齐齐哈尔维思科技有限公司 A kind of multi-layer combined skeleton sandwich layer self-insulating external wall panel
CN106499091A (en) * 2016-11-22 2017-03-15 中国建筑第七工程局有限公司 A kind of assembling type partition wall construction method based on ALC plates
CN108868165A (en) * 2018-09-12 2018-11-23 曹银花 A kind of energy-saving wall material light cellular partition board automatic mounting machine device people
CN109184035A (en) * 2018-09-11 2019-01-11 曹银花 A kind of light cellular partition board construction and installation equipment and light cellular partition board mounting process
CN110306693A (en) * 2019-07-09 2019-10-08 张贵霖 A kind of assembled architecture wallboard and floor attachment device
CN110424576A (en) * 2019-08-23 2019-11-08 北京天基新材料股份有限公司 A kind of swollen stone inner partition plate of assembled and faced wall
CN111663685A (en) * 2020-06-16 2020-09-15 中国五冶集团有限公司 Construction method for assisting in installing and positioning ash slab light partition wall
CN118048989A (en) * 2024-04-16 2024-05-17 淄博政达建设项目管理有限公司 Anti-cracking construction method for assembled steel structure light inner wall plate

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CN101608503A (en) * 2009-03-26 2009-12-23 云南奥斯通芬兰新型建材有限公司 The method of preventing and controlling cracks of hollow wallboard for building
JP2010126974A (en) * 2008-11-27 2010-06-10 Sumitomo Metal Mining Siporex Kk Wall panel fitting, and mounting structure
CN102888906A (en) * 2012-10-18 2013-01-23 季学宏 Embedded-type combined wall, and construction method of embedded-type combined wall
CN202866120U (en) * 2012-09-25 2013-04-10 马鞍山十七冶工程科技有限责任公司 Novel assembly wallboard
CN103216026A (en) * 2013-02-07 2013-07-24 曲华清 Manufacturing and construction methods of energy-saving combined type heat-insulation wall body

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JP2010126974A (en) * 2008-11-27 2010-06-10 Sumitomo Metal Mining Siporex Kk Wall panel fitting, and mounting structure
CN101608503A (en) * 2009-03-26 2009-12-23 云南奥斯通芬兰新型建材有限公司 The method of preventing and controlling cracks of hollow wallboard for building
CN202866120U (en) * 2012-09-25 2013-04-10 马鞍山十七冶工程科技有限责任公司 Novel assembly wallboard
CN102888906A (en) * 2012-10-18 2013-01-23 季学宏 Embedded-type combined wall, and construction method of embedded-type combined wall
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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105421702A (en) * 2015-12-17 2016-03-23 安徽助成信息科技有限公司 Assembly type outer wall decoration suspension plate
CN106149966A (en) * 2016-08-29 2016-11-23 齐齐哈尔维思科技有限公司 A kind of multi-layer combined skeleton sandwich layer self-insulating external wall panel
CN106499091A (en) * 2016-11-22 2017-03-15 中国建筑第七工程局有限公司 A kind of assembling type partition wall construction method based on ALC plates
CN109184035A (en) * 2018-09-11 2019-01-11 曹银花 A kind of light cellular partition board construction and installation equipment and light cellular partition board mounting process
CN108868165A (en) * 2018-09-12 2018-11-23 曹银花 A kind of energy-saving wall material light cellular partition board automatic mounting machine device people
CN108868165B (en) * 2018-09-12 2020-07-24 智迈德股份有限公司 Energy-conserving wall material light partition plate automatic installation robot
CN110306693A (en) * 2019-07-09 2019-10-08 张贵霖 A kind of assembled architecture wallboard and floor attachment device
CN110424576A (en) * 2019-08-23 2019-11-08 北京天基新材料股份有限公司 A kind of swollen stone inner partition plate of assembled and faced wall
CN111663685A (en) * 2020-06-16 2020-09-15 中国五冶集团有限公司 Construction method for assisting in installing and positioning ash slab light partition wall
CN118048989A (en) * 2024-04-16 2024-05-17 淄博政达建设项目管理有限公司 Anti-cracking construction method for assembled steel structure light inner wall plate

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