CN104233689B - The method of the imitative etching of a kind of shaker flannel - Google Patents
The method of the imitative etching of a kind of shaker flannel Download PDFInfo
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- CN104233689B CN104233689B CN201410543634.1A CN201410543634A CN104233689B CN 104233689 B CN104233689 B CN 104233689B CN 201410543634 A CN201410543634 A CN 201410543634A CN 104233689 B CN104233689 B CN 104233689B
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Abstract
The method that the invention discloses the imitative etching of a kind of shaker flannel, comprises following flow process: grey cloth is prepared → 2 bristle → pre-setting → dyeing → dehydration → oven dry → back side and printed slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing. The imitative etching product of shaker flannel that the present invention produces, reach etching effect, solved the problem of disperse dyes changes of shade, color fastness decreased under highly basic effect, solved after highly basic discharge simultaneously, environmental pollution is serious, the problem that cost for wastewater treatment is high.
Description
Technical field
The present invention relates to textile industry fabric field, be specifically related to the method for the imitative etching of a kind of shaker flannel.
Background technology
1, the general principle of traditional etching
Traditional etching is to utilize the reaction of different fibers to different chemical agents, as, the broken base of side's fiber withSolution-off, becomes place partly transparent, and the place of part produces lines style, becomes relief special processing method,Common combination is as following table:
Table one
Be generally to utilize cotton to sour sensitiveness, do brokenly base and solution-off, its principle is as follows, and cotton structure is 500～700Glucose polymerisation forms (C6H10O5) n, and n is 500～700, and under strong acid, the cotton degree of polymerization can reduce, now first powerfulDecline, finally can become monomolecular glucose, now water-soluble very high, and easy solution-off, but under strong acid and heating, because of strongWater and power very strong (dehydration) of acid to water, cellulose is charing.
2, shaker flannel etching principle
The flannel of discussing is herein a kind of warp knitting nap class fabric, use matte raw material for 150D/288f super fine polyester flatFlat silk, flannel is the upgrades of coral suede, and the difference of flannel and coral suede maximum is just, and the surface in coral suede front hasThe velvet-like granule of coral, this is also the reason that coral suede is gained the name. But the front face surface of flannel does not just have this particle. But moreFor level and smooth fine hair. The difference on this surface, is embodied in the feel of two kinds of fabrics more intuitively, and the hair side of flannel is more softSoft, exquisiteness, also more comfortable! Flannel fabric is the another major reform of our weaving face fabric industry, at coral suede, and the base of Shu MianrongOn plinth, step into again major step, gathered the advantage of coral suede, Shu Mianrong, so flannel is more high-grade than other fabric, absolutelyTo not falling hair, depilation, balling-up, shrink, etc. phenomenon.
The simultaneously special rear arrangement processing such as the stamp of shaker flannel, brush flower, clipping and carving, etching is also with rapid changepl. never-ending changes and improvements. Double-surfaces MethodBlue suede etching is different from traditional etching, and its hair side and bottom surface have adopted same fiber-terylene, and terylene is China's polyesterThe trade name of fiber, its molecular structure is PET, the acidproof not resistance to highly basic of polyster fibre adopts justThis characteristic of polyster fibre, stamps alkaline etching slurry at the matte of flannel, and the infiltration of controlling alkaline etching slurry makes part suedeFace polyster fibre is decomposed to form sunken pattern by etching slurry, thereby makes flower type clear true to nature, life-like, and third dimension is strong, has imitativeTrue effect. This technology and equipment is generally introduced from Korea S, and the printing equipment of employing is roller printing machine, etching Jiang Yeshicong Korea SImport, key technology is controlled by Korea S, because etching slurry is strong basicity, the coloured light to disperse dyes, color fastness have certain influence,After highly basic discharge simultaneously, environmental pollution especially severe, cost for wastewater treatment is high.
Summary of the invention
Goal of the invention: in order to solve the deficiencies in the prior art, the invention provides the side of the imitative etching of a kind of shaker flannelMethod, the imitative etching product of shaker flannel of production, has reached etching effect, has solved disperse dyes coloured light under highly basic effect and has becomeChange, the problem of color fastness decreased, solved after highly basic discharge simultaneously, environmental pollution is serious, the problem that cost for wastewater treatment is high.
Technical scheme: the method for the imitative etching of a kind of shaker flannel, comprises following flow process: → 2 bristles of grey cloth preparation →Pre-setting → dyeing → dehydration → oven dry → back side prints slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing;
In described staining procedure: dyeing prescription is: disperse yellow brown H2RL:0.32-0.38%(is to fabric weight), Disperse Red 3B:0.48-0.52%(is to fabric weight), Disperse Blue 2BLN: 0.001-0,003%(are to fabric weight), HAc:5-6g/L(regulates pH value extremely5.0), high temperature levelling agent: 1-2g/L(is to water concentration), defoamer: 1-2g/L(is to water concentration) and, bath raio: 1:10-15;
Concrete staining procedure is: under the condition of 20-30 DEG C, put into auxiliary agent and dyestuff, then with the speed of 1.1 DEG C/minRise to 85 DEG C, keeping, after 10min, rising to 130-135 DEG C with the speed of 1 DEG C/min, continuing after 30-50min, withThe speed of 1.5 DEG C/min drops to 60 DEG C, then carries out hot water wash, and last cold wash goes out cylinder to room temperature.
As optimization: in described grey cloth preparation process: raw material, grey cloth specification: face silk, 150D/288f super fine polyester are flatSilk, end silk, the common DTY low elastic polyester filament of 150D/48f; Institutional framework: through compiling two-needle bar tissue; Clean door width: 155-165cm; GramQuality: 280-300g/m2; Height of naps: 5-8mm.
As optimization: in described pre-setting step: temperature: 200-220 DEG C, the speed of a motor vehicle: 30-40m/min, wind speed: 1500-1800 turn/min, upper leeward: in, hair side upwards, clean door width: 160-170cm, gram mass: 290-310g/ ㎡.
As optimization: in described baking step: temperature: 200-210 DEG C, the speed of a motor vehicle: 26-30m/min wind speed: 1450-1600Turn/min upper leeward: apoplexy, clean door width: 160-168cm, gram mass: 280-300g/ ㎡, hair side upwards, enters machine along hair.
As optimization: the described back side prints in slurry stage: 848 stiffening agents for slurry (PAA polyacrylic acid), slurry: water=1:0.4-0.5, temperature 135-140 DEG C, speed of a motor vehicle 8-10m/min.
As optimization: in the plucking step of the described back side: the speed of service of cloth: 35-40m/min, large cylinder rotating speed: 125m/Min, left brush rotating speed: 18m/min, right brush rotating speed: 18m/min, tension force: 12-14N.
As optimization: in described two-sided hot light step: temperature 155-165 DEG C, cloth speed 8-10m/min, pats power 50-60kg。
As optimization: in described two-sided cropping step: first pass: the speed of a motor vehicle is that 20m/min, swivel speed are 1000 turn/min;Second time: the speed of a motor vehicle is that 24m/min, swivel speed are 1050 turn/min.
As optimization: in described multiple fixating shape step: temperature: 190-200 DEG C, the speed of a motor vehicle: 22-25m/min, wind speed: 800-1000 turn/min, clean door width: 155--165cm, grammes per square metre: 280-300g/ ㎡, upper leeward: windward.
Beneficial effect: the imitative etching product of shaker flannel that the present invention produces, reach etching effect, solve and disperseed to dyeExpect the problem of changes of shade, color fastness decreased under highly basic effect, solved after highly basic discharge simultaneously, environmental pollution is serious,The problem that cost for wastewater treatment is high.
1, adopt the local method that prints slurry in the back side, make the part front fine hair that prints slurry pattern cannot move the back side to, make the back of the bodyFace produces stereo concave-convex pattern, reaches imitative etching effect.
2, shorten technological process, reduced operation.
3, solved the problem of disperse dyes changes of shade, color fastness decreased under highly basic effect.
4, solved after highly basic discharge, environmental pollution is serious, the problem that cost for wastewater treatment is high simultaneously.
Brief description of the drawings
Fig. 1 is the process flow diagram of staining procedure in the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, the invention will be further described.
Embodiment 1
As shown in Figure 1, the method for the imitative etching of a kind of shaker flannel, comprises following flow process: → 2 bristles of grey cloth preparation →Pre-setting → dyeing → dehydration → oven dry → back side prints slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing;
In described staining procedure: dyeing prescription is: disperse yellow brown H2RL:0.32%(is to fabric weight), Disperse Red 3B: 0.48%(to fabric weight), Disperse Blue 2BLN: 0.001%(is to fabric weight), HAc:5g/L(regulates pH value to 5.0), high temperature levelling agent: 1g/L(is to water concentration), defoamer: 1g/L(is to water concentration), bath raio: 1:10;
Concrete staining procedure is: under the condition of 20 DEG C, put into auxiliary agent and dyestuff, then rise with the speed of 1.1 DEG C/minTo 85 DEG C, keeping, after 10min, rising to 130 DEG C with the speed of 1 DEG C/min, continuing after 30min, with the speed of 1.5 DEG C/minRate drops to 60 DEG C, then carries out hot water wash, and last cold wash goes out cylinder to room temperature.
In described grey cloth preparation process: raw material, grey cloth specification: face silk, 150D/288f super fine polyester flat filament, end silk,The common DTY low elastic polyester filament of 150D/48f; Institutional framework: through compiling two-needle bar tissue; Clean door width: 155cm; Gram mass: 280g/m2; Height of naps: 5mm.
In described pre-setting step: temperature: 200 DEG C, the speed of a motor vehicle: 30m/min, wind speed: 1500 turn/min, upper leeward: in, hairTowards upper, clean door width: 160cm, gram mass: 290g/ ㎡.
In described baking step: temperature: 200 DEG C, the speed of a motor vehicle: 26m/min wind speed: 1450 turn/min, upper leeward: apoplexy, cleanDoor width: 160cm, gram mass: 280g/ ㎡, hair side upwards, enters machine along hair.
The described back side prints in slurry stage: 848 stiffening agents for slurry (PAA polyacrylic acid), slurry: water=1:0.4, temperature135 DEG C, speed of a motor vehicle 8m/min.
In the plucking step of the described back side: the speed of service of cloth: 35m/min, large cylinder rotating speed: 125m/min, left brush turnsSpeed: 18m/min, right brush rotating speed: 18m/min, tension force: 12N.
In described two-sided hot light step: 155 DEG C of temperature, cloth speed 8m/min, pats power 50kg.
In described two-sided cropping step: first pass: the speed of a motor vehicle is that 20m/min, swivel speed are 1000 turn/min; Second time: carSpeed is that 24m/min, swivel speed are 1050 turn/min.
In described multiple fixating shape step: temperature: 190 DEG C, the speed of a motor vehicle: 22m/min, wind speed: 800 turn/min, clean door width: 155cm,Gram mass: 280g/ ㎡, upper leeward: windward.
Embodiment 2:
A method for the imitative etching of shaker flannel, comprises following flow process: → 2 bristle → pre-settings of grey cloth preparation → dyeLook → dehydration → oven dry → back side prints slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing;
In described staining procedure: dyeing prescription is: disperse yellow brown H2RL:0.38%(is to fabric weight), Disperse Red 3B: 0.52%(to fabric weight), Disperse Blue 2BLN: 0,003%(is to fabric weight), HAc:6g/L(regulates pH value to 5.0) and, high temperature levelling agent: 2g/L(is to water concentration), defoamer: 2g/L(is to water concentration), bath raio: 1:15;
Concrete staining procedure is: under the condition of 30 DEG C, put into auxiliary agent and dyestuff, then rise with the speed of 1.1 DEG C/minTo 85 DEG C, keeping, after 10min, rising to 135 DEG C with the speed of 1 DEG C/min, continuing after 50min, with the speed of 1.5 DEG C/minRate drops to 60 DEG C, then carries out hot water wash, and last cold wash goes out cylinder to room temperature.
In described grey cloth preparation process: raw material, grey cloth specification: face silk, 150D/288f super fine polyester flat filament, end silk,The common DTY low elastic polyester filament of 150D/48f silk; Institutional framework: through compiling two-needle bar tissue; Clean door width: 165cm; Gram mass: 300g/m2; Height of naps: 8mm.
In described pre-setting step: temperature: 220 DEG C, the speed of a motor vehicle: 40m/min, wind speed: 1800 turn/min, upper leeward: in, hairTowards upper, clean door width: 170cm, gram mass: 310g/ ㎡.
In described baking step: temperature: 210 DEG C, the speed of a motor vehicle: 30m/min wind speed: 1600 turn/min, upper leeward: apoplexy, cleanDoor width: 168cm, gram mass: 300g/ ㎡, hair side upwards, enters machine along hair.
The described back side prints in slurry stage: 848 stiffening agents for slurry (PAA polyacrylic acid), slurry: water=1:0.5, temperature140 DEG C, speed of a motor vehicle 10m/min.
In the plucking step of the described back side: the speed of service of cloth: 40m/min, large cylinder rotating speed: 125m/min, left brush turnsSpeed: 18m/min, right brush rotating speed: 18m/min, tension force: 14N.
In described two-sided hot light step: 165 DEG C of temperature, cloth speed 10m/min, pats power 60kg.
In described two-sided cropping step: first pass: the speed of a motor vehicle is that 20m/min, swivel speed are 1000 turn/min; Second time: carSpeed is that 24m/min, swivel speed are 1050 turn/min.
In described multiple fixating shape step: temperature: 200 DEG C, the speed of a motor vehicle: 25m/min, wind speed: 1000 turn/min, clean door width:165cm, gram mass: 300g/ ㎡, upper leeward: windward.
Embodiment 3
A method for the imitative etching of shaker flannel, comprises following flow process: → 2 bristle → pre-settings of grey cloth preparation → dyeLook → dehydration → oven dry → back side prints slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing;
In described staining procedure: dyeing prescription is: disperse yellow brown H2RL:0.36%(is to fabric weight), Disperse Red 3B: 0.51%(to fabric weight), Disperse Blue 2BLN: 0.002%(is to fabric weight), HAc:5.5g/L(regulates pH value to 5.0), high temperature levelling agent:1.4g/L(is to water concentration), defoamer: 1.7g/L(is to water concentration), bath raio: 1:13;
Concrete staining procedure is: under the condition of 26 DEG C, put into auxiliary agent and dyestuff, then rise with the speed of 1.1 DEG C/minTo 85 DEG C, keeping, after 10min, rising to 133 DEG C with the speed of 1 DEG C/min, continuing after 42min, with the speed of 1.5 DEG C/minRate drops to 60 DEG C, then carries out hot water wash, and last cold wash goes out cylinder to room temperature.
In described grey cloth preparation process: raw material, grey cloth specification: face silk, 150D/288f super fine polyester flat filament, end silk,The common DTY low elastic polyester filament of 150D/48f silk; Institutional framework: through compiling two-needle bar tissue; Clean door width: 159cm; Gram mass: 290g/m2; Height of naps: 7mm.
In described pre-setting step: temperature: 216 DEG C, the speed of a motor vehicle: 37m/min, wind speed: 1600 turn/min, upper leeward: in, hairTowards upper, clean door width: 163cm, gram mass: 296g/ ㎡.
In described baking step: temperature: 204 DEG C, the speed of a motor vehicle: 27m/min wind speed: 1500 turn/min, upper leeward: apoplexy, cleanDoor width: 163cm, gram mass: 290g/ ㎡, hair side upwards, enters machine along hair.
The described back side prints in slurry stage: 848 stiffening agents for slurry (PAA polyacrylic acid), slurry: water=1:0.46, temperature137 DEG C, speed of a motor vehicle 9m/min.
In the plucking step of the described back side: the speed of service of cloth: 37m/min, large cylinder rotating speed: 125m/min, left brush turnsSpeed: 18m/min, right brush rotating speed: 18m/min, tension force: 8N.
In described two-sided hot light step: 159 DEG C of temperature, cloth speed 9m/min, pats power 54kg.
In described two-sided cropping step: first pass: the speed of a motor vehicle is that 20m/min, swivel speed are 1000 turn/min; Second time: carSpeed is that 24m/min, swivel speed are 1050 turn/min.
In described multiple fixating shape step: temperature: 196 DEG C, the speed of a motor vehicle: 23m/min, wind speed: 900 turn/min, clean door width: 159cm,Gram mass: 290g/ ㎡, upper leeward: windward.
For those skilled in the art, under the premise without departing from the principles of the invention, can also doGo out some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
The imitative etching product of shaker flannel that the present invention produces, has reached etching effect, has solved disperse dyes at highly basicAct on the problem of lower changes of shade, color fastness decreased, solved after highly basic discharge simultaneously, environmental pollution is serious, wastewater treatmentThe problem that cost is high.
1, adopt the local method that prints slurry in the back side, make the part front fine hair that prints slurry pattern cannot move the back side to, make the back of the bodyFace produces stereo concave-convex pattern, reaches etching effect.
2, shorten technological process, reduced operation.
3, solved the problem of disperse dyes changes of shade, color fastness decreased under highly basic effect.
4, solved after highly basic discharge, environmental pollution is serious, the problem that cost for wastewater treatment is high simultaneously.
Claims (7)
1. a method for the imitative etching of shaker flannel, is characterized in that: comprise following flow process: → 2 bristles of grey cloth preparation →Pre-setting → dyeing → dehydration → oven dry → back side prints slurry → back side plucking → two-sided hot light → two-sided cropping → multiple sizing;
In described staining procedure: dyeing prescription is: disperse yellow brown H2RL:0.32-0.38% is with respect to fabric weight, Disperse Red 3B:0.48-0.52% with respect to fabric weight, and Disperse Blue 2BLN: 0.001-0,003% is with respect to fabric weight, and HAc:5-6g/L, regulatesPH value to 5.0, high temperature levelling agent: 1-2g/L is with respect to water concentration, and defoamer: 1-2g/L is with respect to water concentration, bath raio: 1:10-15；
Concrete staining procedure is: under the condition of 20-30 DEG C, put into auxiliary agent and dyestuff, then rise with the speed of 1.1 DEG C/minTo 85 DEG C, keeping after 10min, rising to 130-135 DEG C with the speed of 1 DEG C/min, continuing after 30-50min, with 1.5 DEG C/The speed of min drops to 60 DEG C, then carries out hot water wash, and last cold wash goes out cylinder to room temperature;
The described back side prints in slurry stage: slurry 848 stiffening agents: PAA polyacrylic acid, slurry: water=1:0.4-0.5, temperature135-140 DEG C, speed of a motor vehicle 8-10m/min;
In the plucking step of the described back side: the speed of service of cloth: 35-40m/min, large cylinder rotating speed: 125m/min, left brush rotating speed:18m/min, right brush rotating speed: 18m/min, tension force: 12-14N.
2. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: described grey cloth preparation processIn: raw material, grey cloth specification: face silk, 150D/288f super fine polyester flat filament, end silk, the common DTY low elastic polyester filament of 150D/48f;Institutional framework: through compiling two-needle bar tissue; Clean door width: 155-165cm; Gram mass: 280-300g/m2; Height of naps: 5-8mm.
3. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: in described pre-setting step:Temperature: 200-220 DEG C, the speed of a motor vehicle: 30-40m/min, turn/min of wind speed: 1500-1800, upper leeward: in, hair side upwards, clean doorWidth: 160-170cm, gram mass: 290-310g/m2。
4. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: in described baking step: temperatureDegree: 200-210 DEG C, the speed of a motor vehicle: turn/min of 26-30m/min wind speed: 1450-1600, upper leeward: apoplexy, clean door width: 160-168cm, gram mass: 280-300g/m2, hair side upwards, enters machine along hair.
5. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: described two-sided hot light stepIn: temperature 155-165 DEG C, cloth speed 8-10m/min, pats power 50-60kg.
6. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: described two-sided cropping stepIn: first pass: the speed of a motor vehicle is that 20m/min, swivel speed are 1000 turn/min; Second time: the speed of a motor vehicle is that 24m/min, swivel speed are 1050Turn/min.
7. the method for the imitative etching of shaker flannel according to claim 1, is characterized in that: in described multiple fixating shape step:Temperature: 190-200 DEG C, the speed of a motor vehicle: 22-25m/min, turn/min of wind speed: 800-1000, clean door width: 155--165cm, gram mass:280-300g/m2, upper leeward: windward.
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| CN104726995B (en) * | 2014-12-26 | 2016-08-24 | 安徽省中日农业环保科技有限公司 | Woven fabric of imitative knitting effects a kind of of maskable ultraviolet light and preparation method thereof |
| CN104831552B (en) * | 2015-04-14 | 2017-06-20 | 互太(番禺)纺织印染有限公司 | A kind of colouring method of middle dark dacron |
| CN105506971A (en) * | 2015-12-25 | 2016-04-20 | 常熟市格林染整有限公司 | Dyeing and finishing process for flannel fabric |
| CN107190403A (en) * | 2017-07-26 | 2017-09-22 | 江苏工程职业技术学院 | A kind of processing method of imitative etching knitting |
| CN108998878A (en) * | 2018-08-08 | 2018-12-14 | 江苏工程职业技术学院 | A kind of production method of imitative safe enlightening fur |
| CN109056170A (en) * | 2018-10-31 | 2018-12-21 | 马鞍山市永运家纺有限公司 | A kind of Ultra-Fine Bicomponent Fibre fabric and its preparation process |
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| CN103385626B (en) * | 2013-06-21 | 2014-12-10 | 浙江真爱时尚家居有限公司 | Production process of flannel mould color burnt-out blanket |
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