CN104230041B - A treatment method for grinding wastewater in the semiconductor industry - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及水处理技术,特别涉及一种半导体行业研磨废水的处理方法。The invention relates to water treatment technology, in particular to a treatment method for grinding wastewater in the semiconductor industry.
背景技术Background technique
半导体器件行业是目前及将来电子信息产业的重要组成部分,随着半导体产业的兴起,国际市场对半导体的产品的需要越来越多,晶圆制造为半导体制作过程中的一项重要工艺,在晶圆制造中,随着制造技术的升级、导线与栅极尺寸的缩小,光刻技术对晶圆表面的平坦程度的要求越来越高,CMP(Chemical Mechanical Polishing,化学机械抛光法)工艺属于芯片制造厂的基本工艺,用于将晶圆表面平坦化。在晶圆研磨后的过程中使用超纯水对其进行清洗时会产生大量的研磨废水,其中,研磨废水中含有的SS(SuspendedSolids,悬浮物)远远超出国标中规定的SS浓度小于50mg/l的排放标准,大量SS会对环境造成严重污染。The semiconductor device industry is an important part of the current and future electronic information industry. With the rise of the semiconductor industry, the demand for semiconductor products in the international market is increasing. Wafer manufacturing is an important process in the semiconductor manufacturing process. In wafer manufacturing, with the upgrading of manufacturing technology and the reduction of the size of wires and gates, photolithography technology has higher and higher requirements for the flatness of the wafer surface. The CMP (Chemical Mechanical Polishing) process belongs to Fundamental process in chip fabs to planarize the surface of a wafer. When the wafer is cleaned with ultrapure water in the process of wafer grinding, a large amount of grinding wastewater will be generated. Among them, the SS (Suspended Solids, suspended matter) contained in the grinding wastewater far exceeds the SS concentration specified in the national standard and is less than 50mg/ l emission standards, a large number of SS will cause serious pollution to the environment.
现有技术中,为了避免产生的研磨废水中含有的超标的SS污染环境,使得排放的研磨废水能够符合政府所制定的废弃物排放标准,主要采用超滤法去除研磨废水中含有的SS。In the prior art, in order to avoid excessive SS contained in the generated grinding wastewater from polluting the environment, so that the discharged grinding wastewater can meet the waste discharge standards formulated by the government, ultrafiltration is mainly used to remove the SS contained in the grinding wastewater.
超滤法为物理方法,采用滤网去除研磨废水中包含的SS,该方法虽然可以达到降低研磨废水中的SS浓度的效果,但是,一方面,由于滤网容易被SS堵塞,需要利用电能定期对滤网进行清洁,因此,对电能的消耗较大;另一方面,由于研磨颗粒硬度较高,很容易将滤网造成破损,进而造成废水处理系统的处理效率较低,并且,需要定期对滤网进行维护,因此,提高了废水处理系统的成本。The ultrafiltration method is a physical method, which uses a filter to remove SS contained in the grinding wastewater. Although this method can achieve the effect of reducing the concentration of SS in the grinding wastewater, on the one hand, because the filter is easily blocked by SS, it needs to use electric energy to periodically Cleaning the filter screen, therefore, consumes a lot of electric energy; on the other hand, due to the high hardness of the abrasive particles, it is easy to cause damage to the filter screen, resulting in low treatment efficiency of the wastewater treatment system, and regular cleaning is required. The screens are maintained, therefore, increasing the cost of the wastewater treatment system.
发明内容Contents of the invention
本发明实施例提供一种半导体行业中研磨废水的处理方法,用以解决现有技术中存在的电能消耗较大、处理效率较低及处理成本较高的问题。An embodiment of the present invention provides a method for treating grinding wastewater in the semiconductor industry, which is used to solve the problems of large power consumption, low treatment efficiency and high treatment cost in the prior art.
一种半导体行业中研磨废水的处理方法,包括:A treatment method for grinding wastewater in the semiconductor industry, comprising:
在悬浮物浓度大于50mg/l的研磨废水中添加质量浓度为3%-20%的碱溶液,将所述研磨废水的氢离子浓度指数PH值调整至10.5-11;Adding an alkali solution with a mass concentration of 3%-20% in the grinding wastewater with a suspended matter concentration greater than 50mg/l, adjusting the pH value of the hydrogen ion concentration index of the grinding wastewater to 10.5-11;
在PH值为10.5-11的研磨废水中添加质量浓度为3%-10%的高分子混凝剂将研磨废水的电导率调节为150μs/cm-300μs/cm,及质量浓度为3%-10%的无机盐类混凝剂,将研磨废水的PH值调整至7-8.5;Add a polymer coagulant with a mass concentration of 3%-10% to the grinding wastewater with a pH value of 10.5-11 to adjust the conductivity of the grinding wastewater to 150μs/cm-300μs/cm, and the mass concentration is 3%-10 % inorganic salt coagulant to adjust the pH value of the grinding wastewater to 7-8.5;
将PH值为7-8.5的研磨废水进行沉降分离,得到悬浮物浓度小于50mg/l的废水。The grinding wastewater with a pH value of 7-8.5 is subjected to sedimentation and separation to obtain wastewater with a suspended matter concentration less than 50 mg/l.
本发明实施例中,先在悬浮物浓度大于50mg/l的研磨废水中添加质量浓度为3%-20%的碱溶液,将研磨废水的PH(Hydrogen Ion Concentration,氢离子浓度指数)值调整至10.5-11,再在PH值为10.5-11的研磨废水中添加质量浓度为3%-10%的高分子混凝剂将研磨废水的电导率调节为150μs/cm-300μs/cm,及质量浓度为3%-10%的无机盐类混凝剂,将研磨废水的PH值调整至7-8.5;最后,将PH值为7-8.5的研磨废水进行沉降分离,得到悬浮物浓度小于50mg/l的废水,这样,由于上述方法不需要用到滤网,因此,避免了由于定期清理滤网而造成的电能消耗,及对滤网定期维护所使用的成本,同时,也避免了滤网破损对处理效率的影响,因此,还达到了提高处理效率的目的。In the embodiment of the present invention, an alkali solution with a mass concentration of 3%-20% is first added to the grinding wastewater with a suspended matter concentration greater than 50 mg/l, and the pH (Hydrogen Ion Concentration, hydrogen ion concentration index) value of the grinding wastewater is adjusted to 10.5-11, then add a polymer coagulant with a mass concentration of 3%-10% to the grinding wastewater with a pH value of 10.5-11 to adjust the conductivity of the grinding wastewater to 150μs/cm-300μs/cm, and the mass concentration 3%-10% inorganic salt coagulant, adjust the pH value of the grinding wastewater to 7-8.5; finally, settle the grinding wastewater with a pH value of 7-8.5 to obtain a suspended solid concentration of less than 50mg/l In this way, since the above method does not need to use the filter screen, the power consumption caused by regular cleaning of the filter screen and the cost of regular maintenance of the filter screen are avoided. At the same time, the damage to the filter screen is also avoided. The effect of processing efficiency, therefore, also achieves the purpose of improving processing efficiency.
附图说明Description of drawings
图1为本发明实施例中半导体行业中研磨废水处理的详细流程图;Fig. 1 is the detailed flowchart of grinding wastewater treatment in the semiconductor industry in the embodiment of the present invention;
图2A为本发明实施例中的比色卡示意图;Fig. 2A is the schematic diagram of the color chart in the embodiment of the present invention;
图2B为本发明实施例中PH试纸测试PH值的示意图;Fig. 2 B is the schematic diagram of pH test paper test pH value in the embodiment of the present invention;
图3为本发明实施例中半导体行业中研磨废水处理的示意图。Fig. 3 is a schematic diagram of the treatment of grinding wastewater in the semiconductor industry in an embodiment of the present invention.
具体实施方式detailed description
为了降低污水处理系统对电能的消耗、处理成本,提高处理效率,本发明实施例中,先在悬浮物浓度大于50mg/l的研磨废水中添加质量浓度为3%-20%的碱溶液,将研磨废水的PH值调整至10.5-11,再在PH值为10.5-11的研磨废水中添加质量浓度为3%-10%的高分子混凝剂将研磨废水的电导率调节为150μs/cm-300μs/cm,及质量浓度为3%-10%的无机盐类混凝剂,将研磨废水的PH值调整至7-8.5;最后,将PH值为7-8.5的研磨废水进行沉降分离,得到悬浮物浓度小于50mg/l的废水,这样,由于上述方法不需要用到滤网,因此,避免了由于定期清理滤网而造成的电能消耗,及对滤网定期维护所使用的成本,同时,也避免了滤网破损对处理效率的影响,因此,还达到了提高处理效率的目的。In order to reduce the consumption of electric energy and treatment cost of the sewage treatment system, and improve the treatment efficiency, in the embodiment of the present invention, an alkali solution with a mass concentration of 3%-20% is first added to the grinding wastewater with a suspended matter concentration greater than 50mg/l, and the Adjust the pH value of the grinding wastewater to 10.5-11, and then add a polymer coagulant with a mass concentration of 3%-10% to the grinding wastewater with a pH value of 10.5-11 to adjust the conductivity of the grinding wastewater to 150μs/cm- 300μs/cm, and an inorganic salt coagulant with a mass concentration of 3%-10%, adjust the pH value of the grinding wastewater to 7-8.5; finally, settle and separate the grinding wastewater with a pH value of 7-8.5 to obtain Wastewater with a suspended matter concentration less than 50mg/l. In this way, since the above method does not need to use a filter screen, the power consumption caused by regular cleaning of the filter screen and the cost of regular maintenance of the filter screen are avoided. At the same time, It also avoids the impact of filter screen damage on the processing efficiency, and therefore, also achieves the purpose of improving the processing efficiency.
下面结合附图对本发明优选的实施方式进行详细说明。Preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.
参阅图1所示,本发明实施例中,半导体行业中研磨废水处理的详细流程如下:Referring to Fig. 1, in the embodiment of the present invention, the detailed process of grinding wastewater treatment in the semiconductor industry is as follows:
步骤100:在SS浓度大于50mg/l的研磨废水中添加质量浓度为3%-20%的碱溶液,将研磨废水的PH值调整至10.5-11。Step 100: Add an alkali solution with a mass concentration of 3%-20% to the grinding wastewater with a SS concentration greater than 50 mg/l, and adjust the pH value of the grinding wastewater to 10.5-11.
步骤110:在PH值为10.5-11的研磨废水中添加质量浓度为3%-10%的高分子混凝剂将研磨废水的电导率调节为150μs/cm-300μs/cm,及质量浓度为3%-10%的无机盐类混凝剂,将研磨废水的PH值调整至7-8.5。Step 110: Add a polymer coagulant with a mass concentration of 3%-10% to the grinding wastewater with a pH value of 10.5-11 to adjust the conductivity of the grinding wastewater to 150 μs/cm-300 μs/cm, and the mass concentration is 3 %-10% inorganic salt coagulant to adjust the pH value of the grinding wastewater to 7-8.5.
步骤120:将PH值为7-8.5的研磨废水进行沉降分离,得到SS浓度小于50mg/l的废水。Step 120: Settling and separating the grinding wastewater with a pH value of 7-8.5 to obtain wastewater with a SS concentration of less than 50 mg/l.
现有技术中,废水中SS的测定方法主要有三种:稀释与接种法、酚二磺酸分光光度法及重量法,因此,本发明实施例中,在步骤110与步骤120中涉及的SS浓度可以采用稀释与接种法测定,也可以采用酚二磺酸分光光度法测定,还可以采用重量法测定。在上述三种方法中,重量法是比较常用的测定方法,该方法的测定原理是,将水样通过中速定量滤纸(孔径为0.45微米的滤膜),并对通过水样前后的滤膜进行称重,算出一定量水样中颗粒物的质量,从而求出SS的含量,进而求出SS的浓度。In the prior art, there are three main methods for measuring SS in wastewater: dilution and inoculation, phenol disulfonic acid spectrophotometry and gravimetric method. Therefore, in the embodiment of the present invention, the SS concentration involved in step 110 and step 120 It can be determined by dilution and inoculation method, or by phenolic disulfonic acid spectrophotometric method, or by gravimetric method. Among the above three methods, the gravimetric method is the more commonly used determination method. The determination principle of this method is to pass the water sample through a medium-speed quantitative filter paper (a filter membrane with a pore size of 0.45 microns), and compare the filter paper before and after passing through the water sample. Weighing is carried out to calculate the mass of particulate matter in a certain amount of water sample, so as to obtain the content of SS, and then obtain the concentration of SS.
研磨废水中的SS在水溶液中皆带有表面氢氧基,这些表面氢氧基多具有布朗斯特两性质子性质,会随PH值的变化而呈现带正电荷的形态或带负电荷的形态,由于本方案是使用混凝、沉淀的方法降低研磨废水中的SS,而混凝剂所带的电荷为正电荷,为了使废水中的SS与混凝剂的作用力变大,本发明实施例中,在执行步骤110之前调节研磨废水的PH值,即先在SS浓度达到50mg/l的研磨废水中添加碱溶液,直至将研磨废水的PH值调整至10.5-11时停止添加碱溶液,其中,SS处于PH值为10.5-11的溶液中时呈现带负电荷的形态,然后,再在添加碱溶液的研磨废水中添加混凝剂。The SS in the grinding wastewater has surface hydroxyl groups in the aqueous solution. Most of these surface hydroxyl groups have Brönstedt amphiprotic properties, and will be positively charged or negatively charged with the change of pH value. Since this solution uses coagulation and precipitation methods to reduce the SS in the grinding wastewater, and the charge carried by the coagulant is a positive charge, in order to increase the force between the SS in the wastewater and the coagulant, the embodiment of the present invention In the process, before performing step 110, adjust the pH value of the grinding wastewater, that is, add an alkaline solution to the grinding wastewater whose SS concentration reaches 50 mg/l, and stop adding the alkaline solution until the pH value of the grinding wastewater is adjusted to 10.5-11, wherein , SS presents a negatively charged form when it is in a solution with a pH value of 10.5-11, and then a coagulant is added to the grinding wastewater with an alkaline solution.
本发明实施例中,在步骤100中可以采用质量浓度为3%-20%的碱溶液将研磨废水的PH值调节至10.5-11,只不过达到同一PH值时,添加的质量浓度高的碱溶液的体积,较质量浓度低的碱溶液的体积大。In the embodiment of the present invention, in step 100, an alkali solution with a mass concentration of 3%-20% can be used to adjust the pH value of the grinding wastewater to 10.5-11, but when the same pH value is reached, the added alkali with a high mass concentration The volume of the solution is larger than that of an alkaline solution with a lower mass concentration.
本发明实施例中,在步骤100中调节PH值的碱溶液有多种,较佳的,可以采用KOH(Potassium hydroxide,氢氧化钾)或者NaOH(Sodium hydroxide,氢氧化钠)对研磨废水的PH值进行调节。In the embodiment of the present invention, there are various alkali solutions for adjusting the pH value in step 100. Preferably, KOH (Potassium hydroxide, potassium hydroxide) or NaOH (Sodium hydroxide, sodium hydroxide) can be used to adjust the pH of the grinding wastewater. value is adjusted.
本发明实施例中,在步骤100中调节PH值的碱溶液的质量浓度,可以是3%,可以是9%,可以是10%,可以是12%,还可以是15%,较佳地,采用质量浓度为10%的碱溶液将研磨废水的PH值调整至10.5-11。In the embodiment of the present invention, the mass concentration of the alkali solution to adjust the pH value in step 100 may be 3%, may be 9%, may be 10%, may be 12%, may also be 15%, preferably, Adjust the pH value of the grinding wastewater to 10.5-11 by using an alkali solution with a mass concentration of 10%.
在实际应用中,PH值的测量方法有多种,例如,可以采用酸碱指示剂测量PH值,也可以采用PH试纸测量PH值,还可以采用PH计测量PH值。In practical applications, there are many methods for measuring the pH value. For example, the pH value can be measured with an acid-base indicator, the pH value can also be measured with a pH test paper, and the pH value can also be measured with a pH meter.
酸碱指示剂法:在待测溶液中加入PH指示剂,不同的指示剂根据不同的PH值颜色会发生变化,例如:将酸性溶液滴入石蕊试液,则石蕊试液将变红;将碱性溶液滴进石蕊试液,则石蕊试液将变蓝(石蕊试液遇中性液体不变色),将滴加指示剂的溶液呈现的颜色与表1中的PH指示剂的变色范围进行匹配,进而确定PH的范围,也可以与图2A所示的比色卡对比,确定PH值的范围,其中,图2A所示的比色卡中共有14个颜色,不同的颜色与不同的PH值相对应。酸碱指示剂法可以粗略估计PH值的范围,但是不能准确得出PH值。Acid-base indicator method: add a pH indicator to the solution to be tested, and the color of different indicators will change according to different pH values. For example, if an acidic solution is dropped into the litmus test solution, the litmus test solution will turn red ; drop the alkaline solution into the litmus test solution, then the litmus test solution will turn blue (the litmus test solution does not change color when it meets a neutral liquid), and the color presented by the solution added with the indicator is consistent with the pH indication in Table 1 The range of discoloration of the agent is matched to determine the range of PH, and it can also be compared with the color card shown in Figure 2A to determine the range of pH value, wherein there are 14 colors in the color card shown in Figure 2A, different The colors correspond to different pH values. The acid-base indicator method can roughly estimate the range of the pH value, but cannot accurately obtain the pH value.
表1Table 1
PH试纸(广泛试纸和精密试纸)法:用玻璃棒蘸一点待测溶液到试纸上,然后根据试纸的颜色变化并对照比色卡可以得到溶液的PH值,具体参阅图2B所示,由于PH试纸以氢铁制成和以氢铁来度量待测溶液的PH值,但油中没含有铁,因此PH试纸不能够显示出油份的PH值。采用PH试纸法时,在操作中,需要注意的是,不能把试纸放在待测液中,也不能用水湿润试纸再测定PH值。PH test paper (extensive test paper and precision test paper) method: use a glass rod to dip a little of the solution to be tested onto the test paper, and then the pH value of the solution can be obtained according to the color change of the test paper and compared with the color comparison card, as shown in Figure 2B for details. The test paper is made of iron hydrogen and used to measure the pH value of the solution to be tested, but the oil does not contain iron, so the pH test paper cannot show the pH value of the oil. When using the PH test paper method, in operation, it should be noted that the test paper cannot be placed in the liquid to be tested, nor can the test paper be wetted with water to measure the pH value.
PH计法:PH计是一种测量溶液PH值的仪器,它通过PH选择电极(如玻璃电极)来测量出溶液的PH值。PH计可以精确到小数点后两位,可以精确测量溶液的PH值。PH meter method: A PH meter is an instrument for measuring the pH value of a solution. It uses a pH selective electrode (such as a glass electrode) to measure the pH value of the solution. The pH meter can be accurate to two decimal places, and can accurately measure the pH value of the solution.
本发明实施例中,在步骤100与步骤110中测定PH值时,可以采用酸碱指示剂测量PH值,也可以采用PH试纸测量PH值,还可以采用PH计测量PH值,较佳的,采用PH计测量PH值。In the embodiment of the present invention, when measuring the pH value in step 100 and step 110, the pH value can be measured by using an acid-base indicator, the pH value can also be measured by pH test paper, or the pH value can be measured by a pH meter. Preferably, Use a pH meter to measure the pH value.
在本发明实施例中,在执行步骤110之前,即研磨废水在未加混凝剂之前,水中的细小悬浮颗粒的本身质量很轻,受水的分子热运动的碰撞而作无规则的布朗运动,运动比较稳定。具体原因为:颗粒都带有同性电荷,它们之间的静电斥力阻止微粒间彼此接近而聚合成较大的颗粒;其次,带电荷的悬浮物都能与周围的水分子发生水化作用,形成一层水化壳,有阻碍各悬浮物的聚合,因此,一种悬浮物的带电越多,其电位就越大;扩散层中反离子越多,水化作用也越大,水化层也越厚,因此扩散层也越厚,稳定性越强。In the embodiment of the present invention, before step 110 is performed, that is, before the coagulant is not added to the grinding wastewater, the fine suspended particles in the water are of very light weight, and undergo random Brownian motion due to the collision of the molecular thermal motion of the water. , the movement is relatively stable. The specific reason is: the particles are all charged with the same sex, and the electrostatic repulsion between them prevents the particles from approaching each other and aggregates into larger particles; secondly, the charged suspended matter can hydrate with the surrounding water molecules to form A layer of hydration shell can hinder the aggregation of suspended substances. Therefore, the more charged a suspended substance is, the greater its potential; the more counter ions in the diffusion layer, the greater the hydration effect, and the hydration layer is also The thicker, and therefore the thicker the diffusion layer, the greater the stability.
加入混凝剂的混凝沉淀原理为,因混凝剂为电解质,与废水中的悬浮物质发生电中和,使废水中的细微悬浮物凝聚成絮凝体,然后,去除悬浮物。废水中投入混凝剂后,悬浮物因电位降低或消除,破坏了颗粒的稳定状态(该过程称为脱稳),脱稳的颗粒相互聚集为较大颗粒(该过程称为凝聚),其实,未经脱稳的悬浮物也可形成大得颗粒(该过程称为絮凝)。不同的混凝剂使悬浮物以不同的方式脱稳、凝聚或絮凝。混凝过程按机理可分为压缩双电层、吸附电中和、吸附架桥、沉淀物网铺四种。混凝沉淀不但可以去除废水中的粒径为10-3~10-6mm的细小悬浮颗粒,而且还能够去除色度、油分、微生物、氮和磷等富营养物质、重金属以及有机物等。The principle of coagulation and sedimentation by adding coagulant is that, because the coagulant is an electrolyte, it will electrically neutralize the suspended matter in the wastewater, so that the fine suspended matter in the wastewater will be condensed into flocs, and then the suspended matter will be removed. After the coagulant is put into the wastewater, the suspended solids are reduced or eliminated due to the potential reduction, which destroys the stable state of the particles (this process is called destabilization), and the destabilized particles aggregate into larger particles (this process is called coagulation). , Unstabilized suspended solids can also form large particles (this process is called flocculation). Different coagulants destabilize, coagulate or flocculate suspended solids in different ways. The coagulation process can be divided into four types according to the mechanism: compression electric double layer, adsorption neutralization, adsorption bridging, and sediment net laying. Coagulation and sedimentation can not only remove fine suspended particles with a particle size of 10 -3 ~ 10 -6 mm in wastewater, but also remove color, oil, microorganisms, nitrogen and phosphorus and other nutrient-rich substances, heavy metals and organic matter.
本发明实施例中,将研磨废水的PH值调节为10.5-11后,执行步骤110,即在研磨废水中添加质量浓度为3%-10%的高分子混凝剂和质量浓度为3%-10%的无机盐类混凝剂,并通过加入混凝剂的研磨废水的电导率控制加入的高分子混凝剂的量,通过加入混凝剂的研磨废水的PH值控制加入的无极盐类混凝剂的量,具体为:加入的高分子混凝剂的量使研磨废水的电导率在150μs/cm-300μs/cm范围内即可,加入无机盐类混凝剂的量使PH值调整至7-8.5即可。In the embodiment of the present invention, after the pH value of the grinding wastewater is adjusted to 10.5-11, step 110 is performed, that is, a polymer coagulant with a mass concentration of 3%-10% and a mass concentration of 3%-10% are added to the grinding wastewater. 10% inorganic salt coagulant, and the amount of polymer coagulant added is controlled by the conductivity of the grinding wastewater added to the coagulant, and the added non-polar salt is controlled by the pH value of the grinding wastewater added to the coagulant The amount of coagulant, specifically: the amount of polymer coagulant added to make the conductivity of the grinding wastewater within the range of 150μs/cm-300μs/cm, the amount of inorganic salt coagulant added to adjust the pH value To 7-8.5 can be.
在步骤110中使用的高分子混凝剂分为无机高分子混凝剂和有机高分子混凝剂两种,其中,PAC(Polyaluminium Chloride,聚合氯化铝)和聚合氧化铁是目前使用比较广泛的无机高分子混凝剂。聚合氯化铝是在人工控制的条件下预先制成最优形态的聚合物,投入水中后可发挥优良的混凝作用,它对各种水质适应性较强,适用的PH值范围较广,对低温水效果也较好,形成的絮凝体粒比较大,因此,是目前经常使用的一种无机高分子混凝剂。The polymer coagulants used in step 110 are divided into two types: inorganic polymer coagulants and organic polymer coagulants, among which PAC (Polyaluminium Chloride, polyaluminum chloride) and polymerized iron oxide are currently widely used inorganic polymer coagulant. Polyaluminum chloride is a polymer pre-formed in the optimal form under artificial control conditions. It can exert excellent coagulation effect after being put into water. It has strong adaptability to various water qualities and a wide range of applicable pH values. The effect on low-temperature water is also good, and the floc particles formed are relatively large. Therefore, it is an inorganic polymer coagulant that is often used at present.
有机高分子混凝剂有天然的,及人工合成的,这类混凝剂都具有巨大的线状分子,每个大分子有许多链节组成,链节间以共价健结合。有机高分子混凝剂由于分子上的链节与水中悬浮物微粒有极强的吸附作用,混凝效果优异。有机高分子混疑剂虽然混凝效果优异,但制造过程复杂,价格较贵,因此一般不使用。There are natural and synthetic organic polymer coagulants. This kind of coagulant has huge linear molecules. Each macromolecule is composed of many chain links, and the chain links are combined with covalent bonds. The organic polymer coagulant has an excellent coagulation effect due to the strong adsorption between the chain links on the molecule and the suspended particles in the water. Although the organic polymer mixing agent has excellent coagulation effect, the manufacturing process is complicated and the price is relatively expensive, so it is generally not used.
在步骤110中采用的无机盐类混凝剂的种类有多种,可以采用铝盐,也可以采用铁盐。There are many types of inorganic salt coagulant used in step 110, aluminum salt or iron salt can be used.
铝盐混凝剂中主要包括硫酸铝,化学式为:Al2(SO4)3·nH2O,其中n=6、10、14、16、8和27,即硫酸铝中含有不同数量的结晶水,常用的硫酸铝是Al2(SO4)3·18H2O,其分子量为666.41,比重为1.61,外观为白色,光泽结晶。硫酸铝易溶于水,水溶液呈酸性,室温时溶解度大致是50%,沸水中溶解度提高至90%以上。在我国大都使用块状或粒状硫酸铝,块状或粒状硫酸铝使用便利,混凝效果较好,不会给处理后的水质带来不良影响。硫酸铝易溶于水,因此,在废水中添加硫酸铝时,可干式投加,也可以湿式投加。The aluminum salt coagulant mainly includes aluminum sulfate, the chemical formula is: Al 2 (SO4) 3 ·nH 2 O, where n=6, 10, 14, 16, 8 and 27, that is, aluminum sulfate contains different amounts of crystal water , the commonly used aluminum sulfate is Al 2 (SO4) 3 ·18H 2 O, its molecular weight is 666.41, its specific gravity is 1.61, its appearance is white, lustrous crystal. Aluminum sulfate is easily soluble in water, the aqueous solution is acidic, the solubility at room temperature is about 50%, and the solubility in boiling water increases to more than 90%. In our country, block or granular aluminum sulfate is mostly used. Block or granular aluminum sulfate is easy to use, has good coagulation effect, and will not bring adverse effects on the treated water quality. Aluminum sulfate is easily soluble in water. Therefore, when aluminum sulfate is added to wastewater, it can be added dry or wet.
铁盐混凝剂主要包括:三氯化铁、硫酸亚铁。三氯化铁(FeCl3)是一种常用的混凝剂,是黑褐色的结晶体,有强烈吸水性,极易溶于水,其溶解度随温度上升而增加,沉淀性能好,处理低温水或低浊水效果比铝盐好。我国供应的三氯化铁有无水物、结晶水物和液体。液体、晶体物或受潮的无水物腐蚀性极大,调制和加药设备必须考虑用耐腐蚀器材。三氯化铁加入水后与天然水中碱度起反应,形成氢氧化铁胶体。三氯化铁的优点是形成的矾花比重大,易沉降,低温、低浊时仍有较好效果,适宜的PH值范围也较宽,缺点是溶液具有强腐蚀性,处理后的水的色度比用铝盐高。Iron salt coagulants mainly include: ferric chloride and ferrous sulfate. Ferric chloride (FeCl 3 ) is a commonly used coagulant. It is a dark brown crystal with strong water absorption and is easily soluble in water. Its solubility increases with the rise of temperature and has good sedimentation performance. The effect of low turbidity water is better than that of aluminum salt. The ferric chloride supplied by my country includes anhydrous, crystalline hydrate and liquid. Liquids, crystals or damp anhydrous substances are extremely corrosive, and corrosion-resistant equipment must be considered for preparation and dosing equipment. After ferric chloride is added to water, it reacts with the alkalinity of natural water to form ferric hydroxide colloid. The advantage of ferric chloride is that the formed alum flower has a large specificity, is easy to settle, still has a good effect at low temperature and low turbidity, and has a wide range of suitable pH values. The disadvantage is that the solution is highly corrosive, and the water after treatment The chromaticity is higher than that of aluminum salt.
硫酸亚铁(FeSO4)是半透明绿色结晶体,俗称绿矾,易于溶水,在水温20℃时溶解度为21%。硫酸亚铁通常是生产其他化工产品的副产品,价格低廉,但应检测其重金属含量,保证其在最大投量时处理后水中重金属含量不超过国家有关水质标准的限量。Ferrous sulfate (FeSO 4 ) is a translucent green crystal, commonly known as vitriol, which is easy to dissolve in water, with a solubility of 21% at a water temperature of 20°C. Ferrous sulfate is usually a by-product of the production of other chemical products, and the price is low, but its heavy metal content should be tested to ensure that the heavy metal content in the treated water does not exceed the limit of the relevant national water quality standards when the maximum dosage is used.
当硫酸亚铁投加到水中时,离解出的Fe2+只能生成简单的单核络合物,因此,不如三价铁盐那样有良好的混凝效果。残留于水中的Fe2+会使处理后的水带色,当水中色度较高时,Fe2+与水中有色物质反应,将生成颜色更深的不易沉淀的物质(但可用Fe3+除色)。根据以上论述,使用硫酸亚铁时应将二价铁先氧化为三价铁,然后再起混凝作用。通常情况下,可采用调节PH值、加入氯、曝气等方法使二价铁快速氧化。当水的PH值在8.0以上时,加入的亚铁盐的Fe2+易被水中溶解氧氧化成Fe3+,当原水的PH值较低时,可将硫酸亚铁与石灰、碱性条件下活化的活化硅酸等碱性药剂一起使用,可以促进二价铁离子氧化。当原水PH值较低而且溶解氧不足时,可通过加氯来氧化二价铁:When ferrous sulfate is added to water, the dissociated Fe 2+ can only generate simple mononuclear complexes, so it does not have a good coagulation effect like ferric salts. The Fe 2+ remaining in the water will make the treated water colored. When the chroma in the water is high, the Fe 2+ will react with the colored substances in the water to form a darker substance that is not easy to precipitate (but Fe 3+ can be used to remove the color ). According to the above discussion, when using ferrous sulfate, ferrous iron should be oxidized to ferric iron first, and then coagulate. Usually, ferrous iron can be quickly oxidized by adjusting the pH value, adding chlorine, aeration and other methods. When the pH value of the water is above 8.0, the Fe 2+ of the added ferrous salt is easily oxidized to Fe 3+ by the dissolved oxygen in the water. When the pH value of the raw water is low, ferrous sulfate can be mixed with lime and alkaline conditions The use of alkaline agents such as activated silicic acid and other activated silicic acid can promote the oxidation of ferrous ions. When the pH value of the raw water is low and the dissolved oxygen is insufficient, the ferrous iron can be oxidized by adding chlorine:
6FeSO4+3Cl2=2Fe(SO4)3+2FeCl3 6FeSO 4 +3Cl 2 =2Fe(SO 4 ) 3 +2FeCl 3
由于过滤膜对对铁盐混凝剂要求较高,而对铝盐混凝剂相对低的多,因此,本发明实施例中,处理后的研磨废水若直接排放,则在步骤110中采用铁盐混凝剂,处理后的研磨废水若需要膜过滤后回用,则在步骤110中采用铝盐混凝剂。Since the filter membrane has higher requirements on the iron salt coagulant, but relatively lower on the aluminum salt coagulant, therefore, in the embodiment of the present invention, if the treated grinding wastewater is directly discharged, then in step 110, iron Salt coagulant. If the treated grinding waste water needs to be reused after membrane filtration, aluminum salt coagulant is used in step 110.
本发明实施例中,在步骤110中采用铝盐混凝剂时,较佳的,采用硫酸铝混凝剂作为铝盐混凝剂;在步骤110中采用铁盐混凝剂时,较佳的,采用三氯化铁混凝剂或者硫酸亚铁混凝剂。In the embodiment of the present invention, when an aluminum salt coagulant is used in step 110, preferably, an aluminum sulfate coagulant is used as the aluminum salt coagulant; when an iron salt coagulant is used in step 110, preferably , using ferric chloride coagulant or ferrous sulfate coagulant.
本发明实施例中,在步骤110中采用的高分子混凝剂溶液的质量浓度,可以是3%,可以是4%,可以是5%,可以是5.5%,还可以是6%。较佳地,采用质量浓度为5%的高分子混凝剂溶液添加到PH值为10.5-11的研磨废水中。In the embodiment of the present invention, the mass concentration of the polymer coagulant solution used in step 110 may be 3%, may be 4%, may be 5%, may be 5.5%, may also be 6%. Preferably, a polymer coagulant solution with a mass concentration of 5% is added to the grinding wastewater with a pH value of 10.5-11.
同理,本发明实施例中,在步骤110中采用的无机盐类混凝剂溶液的质量浓度,可以是3%,可以是4%,可以是5%,可以是5.5%,还可以是6%。较佳地,采用质量浓度为5%的盐类混凝剂溶液添加到PH值为10.5-11的研磨废水中。Similarly, in the embodiment of the present invention, the mass concentration of the inorganic salt coagulant solution used in step 110 can be 3%, 4%, 5%, 5.5%, or 6%. %. Preferably, a salt coagulant solution with a mass concentration of 5% is added to the grinding wastewater with a pH value of 10.5-11.
在实际应用中,有一些因素影响混凝效果,例如,(1)水温:水温对混凝效果有明显的影响。水温的影响主要表现在:a、影响药剂在水中碱度起化学反应的速度,因其水解是吸热反应,因此,对金属盐类混凝影响很大;b、影响矾花的形成和质量,水温较低时,絮凝体形成缓慢、结构松散、颗粒细小;c、水温低时水的粘度大,布朗运动强度减弱,不利于脱稳胶粒相互凝聚,水流剪力也增大,影响絮凝体的成长。该因素主要影响无机盐类的混凝,对高分子混凝剂影响较小;(2)水中杂质的成分、性质和浓度的影响:水中的杂质像粘土之类,如粒径细小而均匀,则混凝效果差;颗粒的浓度(即水的浊度)过低也不利于混凝;水中如存在大量的有机物质会吸附于胶粒表面,使失去了原有胶体微粒的特性而具备了有机物的高度稳定性,混凝效果就差;水中溶解盐类的浓度,如果引起阴离子的增加,与胶体微粒带的电荷相同,也影响混凝效果。此外,还与混凝剂用量,混凝剂投加时与水混合速度及其混合均匀性等有关;(3)水力条件等。In practical applications, there are some factors that affect the coagulation effect, for example, (1) Water temperature: Water temperature has a significant impact on the coagulation effect. The influence of water temperature is mainly manifested in: a. It affects the speed of the chemical reaction of the chemical alkalinity in the water, because its hydrolysis is an endothermic reaction, so it has a great influence on the coagulation of metal salts; b. It affects the formation and quality of alum flowers , when the water temperature is low, the flocs form slowly, the structure is loose, and the particles are small; c, when the water temperature is low, the viscosity of the water is high, and the intensity of the Brownian motion is weakened, which is not conducive to the coagulation of destabilized colloidal particles, and the shear force of the water flow also increases, which affects the flocs growth. This factor mainly affects the coagulation of inorganic salts, and has little effect on polymer coagulants; (2) The influence of the composition, nature and concentration of impurities in water: impurities in water are like clay, if the particle size is small and uniform, The coagulation effect is poor; the concentration of particles (that is, the turbidity of water) is too low and it is not conducive to coagulation; if there is a large amount of organic matter in the water, it will be adsorbed on the surface of the colloidal particles, so that it loses the characteristics of the original colloidal particles and has the characteristics of coagulation. The high stability of organic matter will lead to poor coagulation effect; if the concentration of dissolved salts in water causes an increase in anions, it will have the same charge as colloidal particles, which will also affect the coagulation effect. In addition, it is also related to the amount of coagulant, the speed of water mixing and the uniformity of mixing when the coagulant is added; (3) hydraulic conditions, etc.
本发明实施例中,在步骤110中测量电导率的方法有多种,例如,可以采用电极电导率测量法、可以采用电磁电导率测量法,还可以采用超声波电导率测量法。In the embodiment of the present invention, there are many ways to measure the conductivity in step 110, for example, the electrode conductivity measurement method, the electromagnetic conductivity measurement method, and the ultrasonic conductivity measurement method can also be used.
本发明实施例中,研磨废水添加混凝剂后,执行步骤120,即进行沉降分离,实现污泥与上清液的分离,污泥沉于池底,并定期排泥,上清液自流进入清水池,从而达到去除悬浮物目的,其中,上清液可以直接排放,也可以回利用。In the embodiment of the present invention, after the coagulant is added to the grinding wastewater, step 120 is performed, that is, sedimentation and separation are carried out to realize the separation of sludge and supernatant. Clear water pool, so as to achieve the purpose of removing suspended solids, in which, the supernatant can be directly discharged or recycled.
本发明实施例中,在步骤120中将PH值为7-8.5的研磨废水进行沉降时,所采用的方法有多种,较佳的,采用化学沉降法将PH值为7-8.5的研磨废水进行沉降。In the embodiment of the present invention, when the grinding wastewater with a pH value of 7-8.5 is settled in step 120, there are various methods adopted. Preferably, the grinding wastewater with a pH value of 7-8.5 is settled by chemical sedimentation Settled.
进一步的,为了加强悬浮物质的凝聚效果,本发明实施例中,在PH值为10.5-11的研磨废水中添加高分子混凝剂和无机盐类混凝剂后,在进行沉降分离之前,即在步骤110与步骤120之间还要执行如下操作:在研磨废水中添加助凝剂直至将电导率调节为300μs/cm-500μs/cm。Further, in order to strengthen the coagulation effect of suspended matter, in the embodiment of the present invention, after adding a polymer coagulant and an inorganic salt coagulant to the grinding wastewater with a pH value of 10.5-11, before sedimentation and separation, that is The following operation is also performed between step 110 and step 120: adding a coagulant aid to the grinding wastewater until the conductivity is adjusted to 300 μs/cm-500 μs/cm.
本发明实施例中,上述采用的助凝剂有多种,例如,阴离子聚丙烯酰胺、活化硅酸(或称活性硅土)、骨胶、海藻酸钠以及各种聚合电解质。In the embodiment of the present invention, there are various coagulation aids used above, for example, anionic polyacrylamide, activated silicic acid (or active silica), bone glue, sodium alginate and various polyelectrolytes.
本发明实施例中,上述助凝剂溶液的质量浓度,可以是1‰,可以是1.5‰,可以是2‰,可以是2.5‰,还可以是3‰。较佳地,采用质量浓度为2‰的助凝剂添加到研磨废水中。In the embodiment of the present invention, the mass concentration of the coagulant aid solution may be 1‰, 1.5‰, 2‰, 2.5‰, or 3‰. Preferably, a coagulant aid with a mass concentration of 2‰ is added to the grinding wastewater.
本发明实施例中,在研磨废水中添加碱溶液、混凝剂、助凝剂及进行沉淀分离所采用的方式有多种,较佳的,可以采用图3所示的方法,添加碱溶液在PH调节反应池中进行,添加混凝剂在混凝反应池中进行,添加助凝剂在助凝反应池中进行,然后,研磨废水流入到斜管平流式沉淀池进行沉淀分离,得到污泥与上清液,其中,污泥定期去除,上清液流入清水池中进行直接排放或回利用。In the embodiment of the present invention, there are many ways to add alkaline solution, coagulant, coagulant and precipitation separation in the grinding wastewater. Preferably, the method shown in Figure 3 can be used to add the alkaline solution in the The pH adjustment reaction tank is carried out, the coagulant is added in the coagulation reaction tank, the coagulant aid is added in the coagulation aid reaction tank, and then the grinding wastewater flows into the inclined tube advection sedimentation tank for precipitation and separation to obtain sludge With the supernatant, wherein, the sludge is regularly removed, and the supernatant flows into the clear water tank for direct discharge or recycling.
综上所述,本发明实施例中,先在悬浮物浓度大于50mg/l的研磨废水中添加质量浓度为3%-20%的碱溶液,将研磨废水的PH值调整至10.5-11,再在PH值为10.5-11的研磨废水中添加质量浓度为3%-10%的高分子混凝剂将研磨废水的电导率调节为150μs/cm-300μs/cm,及质量浓度为3%-10%的无机盐类混凝剂,将研磨废水的PH值调整至7-8.5;最后,将PH值为7-8.5的研磨废水进行沉降分离,得到悬浮物浓度小于50mg/l的废水,这样,由于上述方法不需要用到滤网,因此,避免了由于定期清理滤网而造成的电能消耗,及对滤网定期维护所使用的成本,同时,也避免了滤网破损对处理效率的影响,因此,还达到了提高处理效率的目的。To sum up, in the embodiment of the present invention, an alkali solution with a mass concentration of 3%-20% is first added to the grinding wastewater with a suspended matter concentration greater than 50mg/l, and the pH value of the grinding wastewater is adjusted to 10.5-11, and then Add a polymer coagulant with a mass concentration of 3%-10% to the grinding wastewater with a pH value of 10.5-11 to adjust the conductivity of the grinding wastewater to 150μs/cm-300μs/cm, and the mass concentration is 3%-10 % inorganic salt coagulant, adjust the pH value of the grinding wastewater to 7-8.5; finally, settle and separate the grinding wastewater with a pH value of 7-8.5 to obtain wastewater with a suspended solids concentration of less than 50 mg/l. In this way, Since the above method does not need to use a filter screen, it avoids the power consumption caused by regular cleaning of the filter screen and the cost of regular maintenance of the filter screen. At the same time, it also avoids the impact of filter screen damage on the processing efficiency. Therefore, the object of improving the processing efficiency is also achieved.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While preferred embodiments of the invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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