CN104226812B - Cleaner housing stretching doffer - Google Patents
Cleaner housing stretching doffer Download PDFInfo
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- CN104226812B CN104226812B CN201410452185.XA CN201410452185A CN104226812B CN 104226812 B CN104226812 B CN 104226812B CN 201410452185 A CN201410452185 A CN 201410452185A CN 104226812 B CN104226812 B CN 104226812B
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Abstract
本发明公开了一种滤清器外壳拉伸落料装置,包括上模板(1)、下模板(14),在该下模板(14)上装有下模支架(11)、推料平板(10),在所述推料平板(10)上装有模架(9),在该模架(9)上通过凹模定位板(8)依次装有落料凹模(7)、落料凸模(6),所述落料凸模(6)通过落料连接块(4)与上模板(1)相接;所述落料凸模(6)与上模板(1)之间还装有落料定位块(3)。本发明操作方便,易于实现机械化与自动化,适合大批量滤清器外壳零件生产,可提高生产效率、缩短加工周期、保证产品的质量和冲压精度,而且大大减少人工费用和降低生产成本,节约大量劳动力,降低了次品率。
The invention discloses a stretching and blanking device for a filter shell, which comprises an upper template (1) and a lower template (14), on which a lower mold bracket (11) and a pushing plate (10 ), the mold frame (9) is housed on the said pushing plate (10), and the blanking die (7) and the blanking punch are successively installed on the mold frame (9) by the die positioning plate (8). (6), the blanking punch (6) is connected to the upper template (1) through the blanking connection block (4); Blanking positioning block (3). The invention is easy to operate, easy to realize mechanization and automation, is suitable for the production of large quantities of filter shell parts, can improve production efficiency, shorten the processing cycle, ensure product quality and stamping precision, and greatly reduce labor costs and production costs, saving a lot labor, reducing the defective rate.
Description
技术领域technical field
本发明涉及一种车用滤清器的制造,具体是涉及一种应用于滤清器制造工艺的滤清器外壳拉伸落料装置。The invention relates to the manufacture of a filter for vehicles, in particular to a stretching and blanking device for a filter shell applied to the filter manufacturing process.
背景技术Background technique
目前,车用滤清器外壳拉伸作业一般采用单工位拉伸模,由多级相互独立的模具依次冲压,其模具结构复杂,生产效率较低易造成原材料的浪费,劳动强度大、需要大量人力资源,而且制作定位问题不易解决,没有一个统一、标准的落料台或落料装置,很难达到现代企业所需的大批量生产高精度冲压件的要求,经济效益不高。At present, a single-station drawing die is generally used for the stretching operation of the vehicle filter shell, which is stamped sequentially by multi-stage independent dies. A large number of human resources, and the problem of production positioning is not easy to solve. Without a unified and standard blanking table or blanking device, it is difficult to meet the requirements of mass production of high-precision stamping parts required by modern enterprises, and the economic benefits are not high.
发明内容Contents of the invention
本发明的目的在于克服上述的不足,而提供一种制作工艺简单、节能环保性良好的滤清器外壳拉伸落料装置。The object of the present invention is to overcome the above-mentioned shortcomings, and provide a filter shell stretching and blanking device with simple manufacturing process, good energy saving and environmental protection.
本发明通过如下的技术方案来实现:滤清器外壳拉伸落料装置,包括上模板、下模板,在该下模板上装有下模支架、推料平板,在所述推料平板上装有模架,在该模架上通过凹模定位板依次装有落料凹模、落料凸模,所述落料凸模通过落料连接块与上模板相接;所述落料凸模与上模板之间还装有落料定位块。The present invention is realized through the following technical solutions: the stretching and blanking device for the filter housing includes an upper template and a lower template, a lower mold support and a pusher plate are installed on the lower template, and a mold is installed on the pusher plate. The blanking die and the blanking punch are sequentially installed on the mold frame through the die positioning plate, and the blanking punch is connected to the upper template through the blanking connection block; the blanking punch is connected to the upper template Blanking positioning blocks are also arranged between the templates.
采用本发明后,冲压机将落料凸模推向落料凹模合模时,落下条料上的第一张圆片(待拉伸)。其操作方便,易于实现机械化与自动化,适合大批量滤清器外壳零件生产,可提高生产效率、缩短加工周期、保证产品的质量和冲压精度,而且大大减少人工费用和降低生产成本,节约大量劳动力,降低了次品率。After adopting the present invention, when the stamping machine pushes the blanking punch to the blanking die to close the mold, the first disc (to be stretched) on the strip is dropped. It is easy to operate, easy to realize mechanization and automation, suitable for mass production of filter shell parts, can improve production efficiency, shorten processing cycle, ensure product quality and stamping accuracy, and greatly reduce labor costs and production costs, saving a lot of labor , reducing the defective rate.
附图说明Description of drawings
图1为本发明滤清器外壳拉伸落料装置的安装结构示意图。Fig. 1 is a schematic diagram of the installation structure of the stretching and blanking device for the filter shell of the present invention.
具体实施方式detailed description
以下通过附图与实施方式对本发明作进一步的详细描述。The present invention will be described in further detail below with reference to the drawings and embodiments.
参照图1可知,本发明滤清器外壳拉伸落料装置,包括上模板1、下模板14,在该下模板14上装有下模支架11、推料平板10,在所述推料平板10上装有模架9,在该模架9上通过凹模定位板8依次装有落料凹模7、落料凸模6,所述落料凸模6通过落料连接块4与上模板1相接;所述落料凸模6与上模板1之间还装有落料定位块3。用于便简的互换模具与维修模具(包括落料凸模6、落料凹模7)、更精密配合与节材降耗,在一副模架上可以互换不同尺寸的落料凸模、落料凹模,以生产不同尺寸规格的产品。在所述凹模定位板8上、并在落料凹模7的侧边处装有落料脱料板5,该落料脱料板5通过脱料弹簧组件2与上模板1相接,如此设计便利于卸料力的调节,在偏摆落料时,起到快速脱边料作用,使边料不会贴在落料凸模上。As can be seen with reference to Fig. 1, the stretching and blanking device for the filter shell of the present invention comprises an upper template 1 and a lower template 14, on which a lower mold support 11 and a pusher plate 10 are mounted, on which the pusher plate 10 A mold base 9 is installed on the mold base 9, and a blanking die 7 and a blanking punch 6 are sequentially installed on the mold base 9 through a die positioning plate 8. The blanking punch 6 is connected to the upper template 1 through a blanking connection block 4. connected; a blanking positioning block 3 is also installed between the blanking punch 6 and the upper template 1 . It is used for easy exchange of molds and maintenance molds (including blanking punch 6, blanking die 7), more precise matching and material saving and consumption reduction, and blanking convexes of different sizes can be interchanged on a pair of mold bases Dies, blanking dies to produce products of different sizes. On the die positioning plate 8 and at the side of the blanking die 7, a blanking and stripping plate 5 is installed, and the blanking and stripping plate 5 is connected with the upper template 1 through the stripping spring assembly 2, Such a design facilitates the adjustment of the unloading force, and it can quickly remove the side material during yaw blanking, so that the side material will not stick to the blanking punch.
在所述下模支架11及推料平板10的侧边(右边)、并在上模板1与下模板14之间处依次装有多级拉伸模具(包括首级拉伸模具21、二级拉伸模具22、三级拉伸模具23、四级拉伸模具24)、整形模具25和修边模具26,从而依次完成滤清器外壳的一级、二级、三级、四级等多级拉伸和整形(整平)、修边加工工序,最终制成滤清器外壳成品。各个冲压(拉伸)工位之间通过偏摆送料机完成滤清器外壳半成品的传送,各个冲压(拉伸)模具的送料高度相等。On the side (right side) of the lower mold support 11 and the pusher plate 10, and between the upper template 1 and the lower template 14, a multistage drawing die (comprising the first stage drawing die 21, the second stage Stretching die 22, three-stage drawing die 23, four-stage drawing die 24), shaping die 25 and trimming die 26, thereby completing the first-level, second-level, third-level, fourth-level, etc. of the filter housing successively Stage stretching and shaping (leveling), trimming processing procedures, and finally made into a finished filter housing. The transmission of the semi-finished filter shell is completed by the yaw feeder between each stamping (stretching) station, and the feeding height of each stamping (stretching) mold is equal.
本发明滤清器外壳拉伸落料装置的工作原理是:在偏摆送料机的作用下,无需专门的条料定位装置,在所述上模板1、下模板14之间装有导柱组件20,其四个滚珠式导柱分布在矩形上、下模板的两对角线方向上,导柱组件的刚性良好,导向非常平稳。所以能够导整落料凸模6、落料凹模7的配合公差而顺利进行上下垂直运动落料。其具体步骤是:在落料凸模6、落料凹模7分开的状态下,先将双排原材料的条料第一工位送至落料凹模7上;然后,冲压机将落料凸模6推向落料凹模7合模时,先接触落料脱料板5,上面因为有脱料弹簧组件的弹簧力作用,所以可以防止条料过分偏移。接着,落料凸模6的刀刃下移,落下第一张圆片(待拉伸)。冲压机经过下死点向上的同时,落料脱料板5在弹簧力的作用下向下卸边料。偏摆送料机的推料块在冲压机经过圆周110度至145度时,将该圆片向前推送到首级拉伸模具21工位上。接着,冲压机由150度至上死点时,推料块复位,然后,再由滤清器外壳拉伸落料装置及冲压机对所述条料的第二个工位进行落料。The working principle of the stretching and blanking device for the filter shell of the present invention is: under the action of the yaw feeder, there is no need for a special strip positioning device, and a guide column assembly is installed between the upper template 1 and the lower template 14 20. Its four ball-type guide columns are distributed in the two diagonal directions of the upper and lower rectangular templates. The guide column assembly has good rigidity and the guide is very stable. Therefore, the matching tolerance of the blanking punch 6 and the blanking die 7 can be adjusted to smoothly carry out the vertical motion blanking. The specific steps are: in the state where the blanking punch 6 and the blanking die 7 are separated, the first station of the strip of double-row raw materials is sent to the blanking die 7; When the punch 6 is pushed to the blanking die 7 to close the mold, it first contacts the blanking and stripping plate 5, because the spring force of the stripping spring assembly is arranged on the top, so the excessive deviation of the strip can be prevented. Then, the blade of the blanking punch 6 moves down to drop the first disc (to be stretched). When the stamping machine goes upward through the bottom dead center, the blanking and stripping plate 5 unloads the side material downwards under the action of the spring force. The pushing block of the yaw feeder pushes the wafer forward to the first stage drawing die 21 station when the stamping machine passes through the circumference of 110° to 145°. Then, when the stamping machine is from 150 degrees to the top dead center, the pushing block resets, and then, the second station of the strip material is blanked by the stretching blanking device of the filter housing and the stamping machine.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410452185.XA CN104226812B (en) | 2014-09-04 | 2014-09-04 | Cleaner housing stretching doffer |
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| CN201410452185.XA CN104226812B (en) | 2014-09-04 | 2014-09-04 | Cleaner housing stretching doffer |
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| CN104226812B true CN104226812B (en) | 2016-08-24 |
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| CN104624788B (en) * | 2015-02-12 | 2016-08-17 | 安徽省佳艺休闲用品有限公司 | A kind of leisure is used can water jet lying bed production system |
| CN104942156B (en) * | 2015-07-16 | 2017-01-25 | 蚌埠市立德滤清器有限公司 | Combination die for machining filter casing assembly block |
| CN105170800B (en) * | 2015-09-29 | 2017-04-05 | 蚌埠天意汽车修理厂 | Filter casing assembles the shaping mould of block |
| CN107335720A (en) * | 2017-07-04 | 2017-11-10 | 浙江东雄重工有限公司 | A kind of electromagnetism shell punch forming device |
| CN107952877A (en) * | 2017-10-19 | 2018-04-24 | 宁波涵盛智能科技有限公司 | A kind of continuous stamping die and process for stamping of optical fiber crimping set |
| CN110918756A (en) * | 2019-07-09 | 2020-03-27 | 李可 | Multi-die multi-discharge blanking punching cup design of cylindrical battery steel shell on single-action punching machine |
| CN114871333A (en) * | 2022-04-26 | 2022-08-09 | 深圳市星科创科技有限公司 | Temperature sensor production device |
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| JP3960494B2 (en) * | 1998-02-16 | 2007-08-15 | パンチ工業株式会社 | Press mold coil spring fall prevention device |
| CN2825154Y (en) * | 2005-10-11 | 2006-10-11 | 上海贝洱热系统有限公司 | Perforating modularization die for main slice of automobile radiator |
| CN202570938U (en) * | 2012-03-19 | 2012-12-05 | 亚新科噪声与振动技术(安徽)有限公司 | Dual-part blanking mould |
| CN202828868U (en) * | 2012-11-02 | 2013-03-27 | 浙江环球滤清器有限公司 | Filter cleaner conveying mechanism |
| CN202921784U (en) * | 2012-11-26 | 2013-05-08 | 昆山腾宇鑫金属制品有限公司 | Composite die for simultaneously molding left and right legs |
| CN204194533U (en) * | 2014-09-04 | 2015-03-11 | 浙江环球滤清器有限公司 | Cleaner housing stretching doffer |
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Inventor after: Ye Nanhai Inventor after: Zheng Tingkai Inventor after: Liu Lin Inventor before: Zheng Tingkai Inventor before: Ye Nanhai Inventor before: Liu Lin Inventor before: Zhao Xiaofeng |
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Application publication date: 20141224 Assignee: HSOAR GROUP Co.,Ltd. Assignor: ZHEJIANG UNIVERSE FILTER Co. Contract record no.: X2025980030831 Denomination of invention: Filter housing stretching blanking device Granted publication date: 20160824 License type: Common License Record date: 20251031 |