CN104214407B - One kind flows draining valve - Google Patents
One kind flows draining valve Download PDFInfo
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- CN104214407B CN104214407B CN201310399516.3A CN201310399516A CN104214407B CN 104214407 B CN104214407 B CN 104214407B CN 201310399516 A CN201310399516 A CN 201310399516A CN 104214407 B CN104214407 B CN 104214407B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/12—Actuating devices; Operating means; Releasing devices actuated by fluid
- F16K31/18—Actuating devices; Operating means; Releasing devices actuated by fluid actuated by a float
- F16K31/30—Actuating devices; Operating means; Releasing devices actuated by fluid actuated by a float actuating a gate valve or sliding valve
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/04—Construction of housing; Use of materials therefor of sliding valves
- F16K27/041—Construction of housing; Use of materials therefor of sliding valves cylindrical slide valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K33/00—Floats for actuation of valves or other apparatus
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Float Valves (AREA)
Abstract
本发明的一种均流排水阀,包括水阀腔体,及安装在水阀腔体上端的水阀进水连接头,及设置在水阀进水连接头内的过滤网,及安装在水阀腔体下端的水阀排水连接头,及设置在水阀排水连接头上面的水阀出液口,及设置在水阀出液口上面的阀管,及活动穿插于阀管中心的阀柱,及设置在阀柱顶部的柱塞阀,及设置在柱塞阀上面的浮球。本发明直接利用浮球的浮力提动柱塞阀,浮球的浮力与柱塞阀成正比例开启,使柱塞阀的开启与阀柱、阀管的过流面积及其排水量达到一个平衡点,保持排水量自动稳定排放,出水均流,设计简单,减少卡阻,不漏气,便于观察,检测,并可用于实验检测,结构简单,维护、维修方便,维修成本低,密封性强,使用寿命长,工作效率高。
A flow equalizing drainage valve of the present invention comprises a water valve cavity, a water valve inlet connector installed on the upper end of the water valve cavity, a filter screen arranged in the water valve inlet connector, and a water valve installed in the water inlet connector. The water valve drain connector at the lower end of the valve cavity, the water valve liquid outlet arranged on the water valve drain connector, the valve pipe arranged on the water valve liquid outlet, and the valve column that is inserted in the center of the valve pipe , and the plunger valve arranged on the top of the spool, and the float ball arranged on the top of the plunger valve. The present invention directly utilizes the buoyancy of the floating ball to lift the plunger valve, and the buoyancy of the floating ball is proportional to the opening of the plunger valve, so that the opening of the plunger valve, the flow area of the valve column, the valve tube and its displacement reach a balance point, Maintain automatic and stable discharge of displacement, uniform water flow, simple design, reduce jamming, no air leakage, easy to observe and detect, and can be used for experimental detection, simple structure, convenient maintenance and repair, low maintenance cost, strong sealing, and long service life Long, high work efficiency.
Description
技术领域technical field
本发明涉及一种排水阀,尤其涉及一种用于空压机干燥机,压缩空气系统,各种需要排除油水废液的一种均流排水阀。The invention relates to a drain valve, in particular to an equal-flow drain valve used in air compressor dryers, compressed air systems, and various oil-water waste liquids that need to be discharged.
背景技术Background technique
市场上现有的排水阀存在着以下的不足,其一:设计不合理,常常发生卡阻,关不住气,气体易泄漏,修不好,只有更换排水阀,造成维护成本费用高;其二:由于气流排放时有推开、挤出作用,排水后难关闭,出现启动或关闭时间延迟很多,造成工作效率低;其三:排水阀都是浮球开启活塞,活塞是用橡胶制造的,橡胶密封件易经常变形,影响其密封性,易出现漏气现象,质量差,使用寿命短。且现有的排水阀排放方式有二种,第一种是快速排水,放完关闭;第二种是间歇式排放,这二种排放方式均不能及时有效地排除油水废液,造成机件易出现故障,缩短了机件的使用寿命。因此,针对现有排水阀技术的不足,通过研发一种结构简单,制造简单,使用简单快捷,维护及维修方便,维护、维修成本降低,密封性能强,不存在橡胶件故障,绝不漏气,能均匀排水,便于观察,检测,并可用于实验检测,能提高工作效率,延长使用寿命的一种均流排水阀成为工业社会可持续发展排除油水废液必然要解决的问题。The existing drain valves on the market have the following deficiencies. One: the design is unreasonable, often jammed, the gas cannot be closed, the gas is easy to leak, and the repair is not good. Only the drain valve needs to be replaced, resulting in high maintenance costs; Two: Due to the pushing and extrusion effect of airflow discharge, it is difficult to close after draining, and the startup or closing time is delayed a lot, resulting in low work efficiency; Third: The drain valve is a floating ball to open the piston, and the piston is made of rubber , Rubber seals are easy to deform frequently, affecting their sealing performance, prone to air leakage, poor quality, and short service life. And there are two kinds of discharge methods for existing drain valves, the first is fast drainage, and it is closed when it is released; the second is intermittent discharge. Faults occur, shortening the service life of the parts. Therefore, aiming at the deficiencies of the existing drain valve technology, by developing a valve with simple structure, simple manufacture, simple and fast use, convenient maintenance and repair, reduced maintenance and repair costs, strong sealing performance, no rubber parts failure, and no air leakage. , can drain water evenly, is convenient for observation and detection, and can be used for experimental detection, which can improve work efficiency and prolong service life. It has become an inevitable problem to be solved in the sustainable development of industrial society to remove oil, water and waste liquid.
发明内容Contents of the invention
本发明要解决的技术问题是提供一种结构简单,制造简单,使用简单快捷,维护及维修方便,维护、维修成本降低,密封性能强,不存在橡胶件故障,绝不漏气,能均匀排水,便于观察,检测,并可用于实验检测,能提高工作效率,延长使用寿命的一种均流排水阀。The technical problem to be solved by the present invention is to provide a water pump with simple structure, simple manufacture, simple and fast use, convenient maintenance and repair, reduced maintenance and repair costs, strong sealing performance, no rubber parts failure, no air leakage, and uniform drainage. , is convenient for observation and detection, and can be used for experimental detection, which can improve work efficiency and prolong service life.
为解决上述技术问题,本发明采用如下技术方案:一种均流排水阀,包括水阀腔体,及安装在水阀腔体上端的水阀进水连接头,及设置在水阀进水连接头内的过滤网,及安装在水阀腔体下端的水阀排水连接头,及设置在水阀排水连接头上面的水阀出液口,及设置在水阀出液口上面的阀管,及活动穿插于阀管中心的阀柱,及设置在阀柱顶部的柱塞阀,及设置在柱塞阀上面的浮球。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a flow equalizing drainage valve, including a water valve cavity, a water valve inlet connector installed on the upper end of the water valve cavity, and a water inlet connection installed on the water valve. The filter screen in the head, the water valve drain connector installed at the lower end of the water valve cavity, the water valve liquid outlet arranged on the water valve drain connector, and the valve tube arranged on the water valve liquid outlet, And the spool that moves through the center of the valve tube, the plunger valve that is arranged on the top of the spool, and the floating ball that is arranged on the plunger valve.
进一步地,所述水阀出液口圆周上对称设置有长方形过流孔,水流对阀柱不产生侧压力,阀柱上升、下降移动不易造成移动卡阻。Further, rectangular flow holes are arranged symmetrically on the circumference of the outlet of the water valve, the water flow does not generate side pressure on the valve column, and the rising and falling movement of the valve column is not easy to cause movement jamming.
进一步地,所述阀柱的长度等同于阀管长度与水阀出液口长度之和,浮球随水阀腔体内水位升高而带动阀柱升高;当进水流量越多时,水阀腔体水位上升越高,浮球带动阀柱开启的长方形过流孔过流面积就越大;当进水流量越小时,水阀腔体水位下降越低,浮球带动阀柱开启的长方形过流孔过流面积就越小;浮球随水阀腔体内水位的上升带动阀柱成正比例开启水阀出液口过流面积,浮球的浮力与水阀出液口过流面积及其排水量有一个平衡点,保持排水均流,便于观察,检测;当没有进水时,水阀腔体水位继续下降,浮球受重力作用下降回位,水阀出液口闭合,此时,水还没有被排尽,不会出现漏气。Further, the length of the spool is equal to the sum of the length of the valve tube and the length of the water outlet of the water valve, and the floating ball drives the spool to rise as the water level in the water valve cavity rises; when the water flow increases, the water valve The higher the water level in the cavity rises, the larger the flow area of the rectangular flow hole opened by the floating ball drives the valve column; the smaller the inflow flow is, the lower the water level of the water valve cavity drops, and the rectangular flow hole opened by the floating ball drives the valve column. The smaller the flow area of the orifice; the float ball drives the valve column to open the flow area of the water valve outlet in direct proportion with the rise of the water level in the water valve cavity, and the buoyancy of the float is related to the flow area of the water valve outlet and its displacement. There is a balance point to maintain the uniform flow of drainage, which is convenient for observation and detection; when there is no water inflow, the water level of the water valve cavity continues to drop, the floating ball falls back to its position under the action of gravity, and the liquid outlet of the water valve is closed. At this time, the water is still Without being exhausted, there will be no air leakage.
进一步地,该均流排水阀的工作原理为:当油水废液经水阀进水连接头、过滤网的过滤后进入水阀腔体,随着水阀进水连接头的水流量注入增多,浮球受浮力的作用逐渐上升,浮球上升带动阀柱上升,使水阀腔体内水位的高低与浮球带动阀柱开启的长方形过流孔过流面积成正比,从而实现保持水流速度稳定均流,最后,经过滤后的油水废液从阀柱流向水阀出液口,再从水阀出液口经水阀排水连接头自动排出。Further, the working principle of the equal flow drain valve is as follows: when the oil-water waste liquid enters the water valve chamber after being filtered by the water valve inlet connector and the filter screen, as the water flow rate of the water valve inlet connector increases, The floating ball gradually rises under the effect of buoyancy, and the rising of the floating ball drives the valve column to rise, so that the water level in the water valve cavity is proportional to the flow area of the rectangular flow hole driven by the floating ball to open the valve column, so as to maintain a stable and uniform water flow speed. Finally, the filtered oil-water waste liquid flows from the valve column to the water valve outlet, and then is automatically discharged from the water valve outlet through the water valve drain connector.
进一步地,所述浮球直径小于水阀腔体内直径,浮球随水阀腔体内水位上升、下降移动不受水阀腔体摩擦,水阀腔体内水位上升、下降自由,避免了水阀腔体内水位上升、下降受阻,影响出水均流。Further, the diameter of the floating ball is smaller than the inner diameter of the water valve cavity, and the floating ball moves with the water level in the water valve cavity rising and falling without friction of the water valve cavity, and the water level in the water valve cavity rises and falls freely, avoiding the water valve cavity The rise and fall of the water level in the body is blocked, which affects the uniform flow of the water.
本发明的一种均流排水阀,包括水阀腔体,及安装在水阀腔体上端的水阀进水连接头,及设置在水阀进水连接头内的过滤网,及安装在水阀腔体下端的水阀排水连接头,及设置在水阀排水连接头上面的水阀出液口,及设置在水阀出液口上面的阀管,及活动穿插于阀管中心的阀柱,及设置在阀柱顶部的柱塞阀,及设置在柱塞阀上面的浮球。本发明直接利用浮球的浮力提动柱塞阀,浮球的浮力与柱塞阀成正比例开启,使柱塞阀的开启与阀柱、阀管的过流面积及其排水量达到一个平衡点,保持排水量自动稳定排放,出水均流,设计简单,减少卡阻,不漏气,便于观察,检测,并可用于实验检测,结构简单,制造简单,使用简单、快捷,维护、维修方便,维修成本低,密封性强,不存在橡胶件故障,使用寿命长,工作效率高。A flow equalizing drainage valve of the present invention comprises a water valve cavity, a water valve inlet connector installed on the upper end of the water valve cavity, a filter screen installed in the water valve inlet connector, and a water valve installed in the water inlet connector. The water valve drain connector at the lower end of the valve cavity, the water valve liquid outlet arranged on the water valve drain connector, the valve pipe arranged above the water valve liquid outlet, and the valve column that is inserted in the center of the valve pipe , and the plunger valve arranged on the top of the spool, and the float ball arranged on the top of the plunger valve. The invention directly utilizes the buoyancy of the floating ball to lift the plunger valve, and the buoyancy of the floating ball is proportional to the opening of the plunger valve, so that the opening of the plunger valve and the flow area of the spool, the valve tube and its displacement reach a balance point. Maintain automatic and stable discharge of displacement, uniform flow of water, simple design, reduce jamming, no air leakage, easy to observe and detect, and can be used for experimental detection, simple structure, simple manufacture, simple and fast use, convenient maintenance and repair, and low maintenance cost Low, strong sealing, no failure of rubber parts, long service life and high work efficiency.
附图说明Description of drawings
为了易于说明,本发明由下述的较佳实施例及附图作以详细描述。For ease of illustration, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1为本发明一种均流排水阀的示意图。Fig. 1 is a schematic diagram of an equal flow drain valve of the present invention.
具体实施方式detailed description
本实施例中,参照图1所示,一种均流排水阀,包括水阀腔体9,及安装在水阀腔体9上端的水阀进水连接头1,及设置在水阀进水连接头1内的过滤网2,及安装在水阀腔体9下端的水阀排水连接头8,及设置在水阀排水连接头8上面的水阀出液口6,及设置在水阀出液口6上面的阀管5,及活动穿插于阀管5中心的阀柱7,及设置在阀柱7顶部的柱塞阀4,及设置在柱塞阀4上面的浮球3。In this embodiment, as shown in FIG. 1, a flow equalizing drain valve includes a water valve cavity 9, a water valve inlet connector 1 installed on the upper end of the water valve cavity 9, and a water valve inlet connector 1 installed on the water valve inlet. The filter screen 2 in the connector 1, the water valve drain connector 8 installed at the lower end of the water valve cavity 9, the water valve liquid outlet 6 arranged on the water valve drain connector 8, and the water valve outlet The valve tube 5 above the liquid port 6, the valve column 7 movably inserted in the center of the valve tube 5, the plunger valve 4 arranged on the top of the valve column 7, and the float 3 arranged on the plunger valve 4.
其中,所述浮球3直径小于水阀腔体9内直径,浮球3随水阀腔体9内水位上升、下降移动不受水阀腔体9摩擦,水阀腔体9内水位上升、下降自由,避免了水阀腔体9内水位上升、下降受阻,影响出水均流。Wherein, the diameter of the floating ball 3 is smaller than the inner diameter of the water valve cavity 9, and the floating ball 3 moves along with the rise and fall of the water level in the water valve cavity 9 without the friction of the water valve cavity 9, and the water level in the water valve cavity 9 rises, The free fall prevents the rise and fall of the water level in the water valve cavity 9 from being hindered, which affects the even flow of the outlet water.
其中,所述水阀出液口6圆周上对称设置有长方形过流孔(未图示),水流对阀柱7不产生侧压力,阀柱7上升、下降移动不易造成移动卡阻。Wherein, the outlet 6 of the water valve is provided with rectangular flow holes (not shown) symmetrically on the circumference, the water flow does not generate side pressure on the valve column 7, and the rising and falling movement of the valve column 7 is not easy to cause movement jamming.
其中,所述阀柱7的长度等同于阀管5长度与水阀出液口6长度之和,浮球3随水阀腔体9内水位升高而带动阀柱7升高;当进水流量越多时,水阀腔体9水位上升越高,浮球3带动阀柱7开启的长方形过流孔(未图示)过流面积就越大;当进水流量越小时,水阀腔体9水位下降越低,浮球3带动阀柱7开启的长方形过流孔(未图示)过流面积就越小;浮球3随水阀腔体9内水位的上升带动阀柱7成正比例开启水阀出液口6过流面积,浮球3的浮力与水阀出液口6过流面积及其排水量有一个平衡点,保持排水均流,便于观察,检测;当没有进水时,水阀腔体9水位继续下降,浮球3受重力作用下降回位,水阀出液口6闭合,此时,水还没有被排尽,不会出现漏气。Wherein, the length of the spool 7 is equal to the sum of the length of the valve tube 5 and the length of the water valve outlet 6, and the float 3 drives the spool 7 to rise as the water level in the water valve cavity 9 rises; When the flow rate increases, the water level of the water valve cavity 9 rises higher, and the rectangular flow hole (not shown) opened by the floating ball 3 drives the valve column 7 to increase the flow area; when the water flow is smaller, the water valve cavity 9 The lower the water level drops, the smaller the flow area of the rectangular flow hole (not shown) opened by the floating ball 3 driving the spool 7; the floating ball 3 drives the spool 7 proportionally with the rise of the water level in the water valve cavity 9 Open the flow area of the outlet 6 of the water valve, the buoyancy of the float 3 has a balance point with the flow area of the outlet 6 of the water valve and its displacement, and maintain a uniform flow of drainage, which is convenient for observation and detection; when there is no water, The water level of the water valve cavity 9 continues to drop, the floating ball 3 falls back to its position under the action of gravity, and the water valve liquid outlet 6 is closed. At this time, the water has not been exhausted, and there will be no air leakage.
工作时,当油水废液经水阀进水连接头1、过滤网2的过滤后进入水阀腔体9,随着水阀进水连接头1的水流量注入增多,浮球3受浮力的作用逐渐上升,浮球3上升带动阀柱7上升,使水阀腔体9内水位的高低与浮球3带动阀柱7开启的长方形过流孔(未图示)过流面积成正比,从而实现保持水流速度稳定均流,最后,经过滤后的油水废液从阀柱7流向水阀出液口6,再从水阀出液口6经水阀排水连接头8自动排出。When working, when the oil and water waste liquid enters the water valve cavity 9 after being filtered by the water valve inlet connector 1 and the filter screen 2, as the water flow into the water valve inlet connector 1 increases, the floating ball 3 is affected by the buoyancy force. The effect gradually rises, the floating ball 3 rises to drive the valve column 7 to rise, so that the water level in the water valve cavity 9 is proportional to the flow area of the rectangular flow hole (not shown) opened by the floating ball 3 driving the valve column 7, so that The water flow speed is kept stable and even. Finally, the filtered oil-water waste liquid flows from the valve column 7 to the water valve outlet 6, and then is automatically discharged from the water valve outlet 6 through the water valve drain connector 8.
本发明的一种均流排水阀,包括水阀腔体,及安装在水阀腔体上端的水阀进水连接头,及设置在水阀进水连接头内的过滤网,及安装在水阀腔体下端的水阀排水连接头,及设置在水阀排水连接头上面的水阀出液口,及设置在水阀出液口上面的阀管,及活动穿插于阀管中心的阀柱,及设置在阀柱顶部的柱塞阀,及设置在柱塞阀上面的浮球。本发明直接利用浮球的浮力提动柱塞阀,浮球的浮力与柱塞阀成正比例开启,使柱塞阀的开启与阀柱、阀管的过流面积及其排水量达到一个平衡点,保持排水量自动稳定排放,出水均流,设计简单,减少卡阻,不漏气,便于观察,检测,并可用于实验检测,结构简单,制造简单,使用简单、快捷,维护、维修方便,维修成本低,密封性强,不存在橡胶件故障,使用寿命长,工作效率高。A flow equalizing drainage valve of the present invention comprises a water valve cavity, a water valve inlet connector installed on the upper end of the water valve cavity, a filter screen installed in the water valve inlet connector, and a water valve installed in the water inlet connector. The water valve drain connector at the lower end of the valve cavity, the water valve liquid outlet arranged on the water valve drain connector, the valve pipe arranged above the water valve liquid outlet, and the valve column that is inserted in the center of the valve pipe , and the plunger valve arranged on the top of the spool, and the float ball arranged on the top of the plunger valve. The invention directly utilizes the buoyancy of the floating ball to lift the plunger valve, and the buoyancy of the floating ball is proportional to the opening of the plunger valve, so that the opening of the plunger valve and the flow area of the spool, the valve tube and its displacement reach a balance point. Maintain automatic and stable discharge of displacement, uniform flow of water, simple design, reduce jamming, no air leakage, easy to observe and detect, and can be used for experimental detection, simple structure, simple manufacture, simple and fast use, convenient maintenance and repair, and low maintenance cost Low, strong sealing, no failure of rubber parts, long service life and high work efficiency.
上述实施例,只是本发明的一个实例,并不是用来限制本发明的实施与权利范围,凡与本发明权利要求所述内容相同或等同的技术方案,均应包括在本发明保护范围内。The foregoing embodiment is only an example of the present invention, and is not intended to limit the implementation and scope of rights of the present invention. All technical solutions identical or equivalent to those described in the claims of the present invention shall be included in the protection scope of the present invention.
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| DE102015104154B4 (en) * | 2015-03-19 | 2022-11-24 | Beko Technologies Gmbh | Pressure dew point controlled purge air control unit |
| CN109099203A (en) * | 2018-06-10 | 2018-12-28 | 西北农林科技大学 | A kind of self-draining arrangement |
| CN110318455B (en) * | 2019-06-10 | 2022-01-04 | 中建环能科技股份有限公司 | Constant-flow drainage control method and control system |
| CN110307381B (en) * | 2019-07-26 | 2024-04-16 | 哈尔滨盛迪电力设备有限公司 | Split disc type float ball magnetic force weight-eliminating over-empty water-blocking sealing device |
| CN112774242A (en) * | 2020-12-30 | 2021-05-11 | 中国石油天然气集团有限公司 | Automatic opening and closing drainage mechanism and device for filtering water vapor |
| CN114031144A (en) * | 2021-09-23 | 2022-02-11 | 华能南京金陵发电有限公司 | Water sample air-exhausting bubble preprocessor |
| CN115948974B (en) * | 2023-01-05 | 2024-10-18 | 湖南路桥建设集团有限责任公司 | Fluid control device for bridge construction |
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| US4327764A (en) * | 1980-05-21 | 1982-05-04 | Superpressure, Inc. | Float valve assembly for a liquid drain trap |
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| AT251608B (en) * | 1964-12-22 | 1967-01-10 | Hoerbiger Ventilwerke Ag | Automatic device for draining liquids from pressurized gas systems |
| JP3004920B2 (en) * | 1996-07-17 | 2000-01-31 | 北海道瓦斯株式会社 | Drain recovery type exhaust pipe |
| CN201513620U (en) * | 2009-10-16 | 2010-06-23 | 眉山麦克在线设备有限公司 | Automatic drain valve |
| CN102374332B (en) * | 2010-08-18 | 2013-10-23 | 上海梅山钢铁股份有限公司 | Water supply and gas seal valve |
| CN201760129U (en) * | 2010-08-26 | 2011-03-16 | 刘春宾 | Upright floating type full-automatic oil tank water cutting-off device capable of automatically preventing valve cut off by utilizing static pressure |
| CN102261513B (en) * | 2011-07-11 | 2014-02-12 | 长沙理工大学 | A kind of intake and exhaust valve for sewage with many impurities and large gas volume |
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| US4327764A (en) * | 1980-05-21 | 1982-05-04 | Superpressure, Inc. | Float valve assembly for a liquid drain trap |
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