CN104209815A - Multi-station continuous processing machine tool for valve plate and valve body - Google Patents

Multi-station continuous processing machine tool for valve plate and valve body Download PDF

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Publication number
CN104209815A
CN104209815A CN201410489265.2A CN201410489265A CN104209815A CN 104209815 A CN104209815 A CN 104209815A CN 201410489265 A CN201410489265 A CN 201410489265A CN 104209815 A CN104209815 A CN 104209815A
Authority
CN
China
Prior art keywords
valve body
valve plate
continuous processor
processor bed
multistation continuous
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201410489265.2A
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Chinese (zh)
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CN104209815B (en
Inventor
任国宾
任国丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nanjing Changxun machinery design and Manufacturing Co.,Ltd.
Original Assignee
ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT Co Ltd
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Priority to CN201410489265.2A priority Critical patent/CN104209815B/en
Publication of CN104209815A publication Critical patent/CN104209815A/en
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Publication of CN104209815B publication Critical patent/CN104209815B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q39/00Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation
    • B23Q39/04Metal-working machines incorporating a plurality of sub-assemblies, each capable of performing a metal-working operation the sub-assemblies being arranged to operate simultaneously at different stations, e.g. with an annular work-table moved in steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • B23Q7/14Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
    • B23Q7/1421Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with a parallel disposition of working devices

Abstract

The invention relates to the field of processing machine tools, in particular to a multi-station continuous processing machine tool for a valve plate and a valve body. The multi-station continuous processing machine tool for the valve plate and the valve body comprises a guide rail, a feed plate, a working table and a movable tool base, wherein at least one movable tool base is sequentially arranged on the working table; the guide rail and the feed plate are used for moving a workpiece between the movable tool bases, so that the workpiece can be continuously processed at multiple stations uninterruptedly, and the aims of improving efficiency and saving time and labor cost are achieved.

Description

A kind of valve body valve plate multistation continuous processor bed
Technical field
The present invention relates to machining tool field, be specifically related to a kind of valve body valve plate multistation continuous processor bed.
Background technology
Valve body, valve plate processing are the indispensable operations of valve production industry, the conventional specialized working machine tool of machine that uses.Though but existing specialized working machine tool of machine is multistation, workpiece is single movement, this workpiece must be covered whole stations and just can return on specialized working machine tool of machine, thereby cause station more, idle station is more, and the stand-by period is longer, and efficiency is lower situation on the contrary.
Summary of the invention
The object of the invention is to defect and deficiency for prior art, a kind of valve body valve plate multistation continuous processor bed is provided, can multistation is continual workpiece be processed continuously, reach and raise the efficiency, save time and the object of human cost.
For achieving the above object, the technical solution used in the present invention is:
A kind of valve body valve plate multistation continuous processor bed, comprise: guide rail, delivery sheet, workbench and removable tooling base, described at least one, removable tooling base is arranged on workbench successively, and guide rail and delivery sheet for moving workpiece between removable tooling base.
Further, described valve body valve plate multistation continuous processor bed also comprises feeding cylinder, for promoting delivery sheet, on guide rail, moves.
Further, described valve body valve plate multistation continuous processor bed also comprises alignment pin, for pinning removable tooling base.
Further, described valve body valve plate multistation continuous processor bed also comprises clamping cylinder, for by Work-sheet pressing at guide rail.
Further, described valve body valve plate multistation continuous processor bed also comprises: hydraulic power head and the side's of punching oil cylinder, be used to machining tool that power is provided.
Further, described hydraulic power head comprises 1 boring power head and 6 hydraulic power heads.
Further, described valve body valve plate multistation continuous processor bed also comprises control module, for the valve body valve plate multistation continuous processor bed to described, controls.
Further, described removable tooling base is 6, and described valve body valve plate multistation continuous processor bed also comprises 5 stations.
Further, described 6 removable tooling bases are followed successively by: charging tooling base, and boring head boring end face of flange, rim of the mouth tooling base, two-way to boring, ream tooling base, heavy stand rank, two-way stroke of hole hole tool base, multi-hole drill and tapping tool base and the side's of punching tooling base.
Further, described in each, tooling base processes the rear station that moves simultaneously and change.
Adopt after said structure, beneficial effect of the present invention is: valve body valve plate multistation continuous processor bed of the present invention, can multistation is continual workpiece be processed continuously, and reach and raise the efficiency, save time and the object of human cost.
Accompanying drawing explanation
Fig. 1 is the front view of valve body valve plate multistation continuous processor bed of the present invention;
Fig. 2 is the top view of valve body valve plate multistation continuous processor bed of the present invention;
Fig. 3 is the side view of valve body valve plate multistation continuous processor bed of the present invention;
Fig. 4 is the structural representation of the control module of valve body valve plate multistation continuous processor bed of the present invention;
Fig. 5 is the workflow schematic diagram of valve body valve plate multistation continuous processor bed of the present invention.
 
Description of reference numerals:
1, workpiece; 2, guide rail; 3, delivery sheet; 4, hydraulic power head; 5, the side's of punching oil cylinder; 6, alignment pin; 7, workbench; 8, removable tooling base; 9, clamping cylinder; 10, feeding cylinder; 11, stepper motor; 12, servomotor.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As shown in Figure 1 to Figure 3, a kind of valve body valve plate multistation continuous processor bed of the present invention, comprise: guide rail 2, delivery sheet 3, workbench 7 and removable tooling base 8,6 removable tooling bases 8 are arranged on workbench 7 successively, guide rail 2 and delivery sheet 3 for by workpiece 1 in 8 movements of removable tooling base.Wherein, 6 removable tooling bases are followed successively by: charging tooling base, for workpiece 1 is sent into machining tool; Boring head boring end face of flange, rim of the mouth tooling base, can once complete boring head boring end face of flange, rim of the mouth; Two-way to boring, ream tooling base; Heavy stand rank, two-way stroke of hole hole tool base, is used Special compound tool to carry out the heavy stepped hole in two-way stroke of hole; Multi-hole drill and tapping tool base, be furnished with 4-Φ 12-Φ 102 and 70 two porous devices of 4-Φ 10-Φ; The side's of punching tooling base.Be applicable to the processing of plough groove type and wafer type valve body and dish version (150-300).After processing, each tooling base can move simultaneously and change station.
Valve body valve plate multistation continuous processor bed also comprises: hydraulic power head 4 and the side's of punching oil cylinder 5, be used to the machining tool of removable tooling base 8 that power is provided.Wherein, hydraulic power head 4 comprises 1 TC32 boring power head and 6 hydraulic power heads.
Valve body valve plate multistation continuous processor bed also comprises feeding cylinder 10, for promoting delivery sheet 3, on guide rail 2, move, thereby by workpiece 1 in 8 movements of removable tooling base.
Valve body valve plate multistation continuous processor bed also comprises alignment pin 6, for pinning removable tooling base 8 man-hour workpiece 1 is added, thereby improves the machining accuracy to workpiece 1.
Valve body valve plate multistation continuous processor bed also comprises clamping cylinder 9, for workpiece 1 is pressed on to guide rail.
As shown in Figure 4, valve body valve plate multistation continuous processor bed also comprises control module, controls, wherein for the valve body valve plate multistation continuous processor bed to described, control module comprises: PLC, touch-screen, position probing, pressure detecting, output is controlled, contactor, frequency converter, magnetic valve and Hydraulic Station.PLC is the core of whole control module, and all control functions and the defencive function of valve body valve plate multistation continuous processor bed are all realized by it.Touch-screen is the window of lathe and operator message exchange, and because valve body valve plate multistation continuous processor bed station is more with action, so micromotion (being manual operation, for tool setting) also can be realized control by touch-screen.Position detection part is mainly comprised of travel switch, approach switch etc.Feeding, location, compression, each unit head all have travel switch or approach switch to detect, and guarantee that each action completes to put in place.Pressure detecting is comprised of electro connecting pressure gauge, is responsible for detecting the compaction pressure that compresses pressure head, guarantees that the pressure that workpiece 1 compresses reaches setting requirement.Output control part is comprised of frequency converter, motor, A.C. contactor, auxiliary reclay etc.
As shown in Figure 5, the workflow of valve body valve plate multistation continuous processor bed is:
1, start;
2, all control positions back to zero, if manual mode, manual mode is carried out manual operation;
3, auto state is pressed start button;
4, feeding table advances, and not in placely stops;
5, positioning cylinder advances, and not in placely stops;
6, compressed oil cylinder compresses, and does not compress and waits until compress;
7, unit head rotation, feeding table is return, if do not rotated, keeps motionless;
9, unit head advances to put in place and returns separately, if all do not returned, waits for and all returning;
10, location, compression are return;
11, finish.
The above is only better embodiment of the present invention, and the equivalence of doing according to structure, feature and principle described in patent claim of the present invention therefore all changes or modifies, and is included in patent claim of the present invention.

Claims (10)

1. a valve body valve plate multistation continuous processor bed, it is characterized in that: comprising: guide rail, delivery sheet, workbench and removable tooling base, described at least one, removable tooling base is arranged on workbench successively, and guide rail and delivery sheet for moving workpiece between removable tooling base.
2. valve body valve plate multistation continuous processor bed according to claim 1, is characterized in that: described valve body valve plate multistation continuous processor bed also comprises feeding cylinder, for promoting delivery sheet, on guide rail, moves.
3. valve body valve plate multistation continuous processor bed according to claim 1, is characterized in that: described valve body valve plate multistation continuous processor bed also comprises alignment pin, for pinning removable tooling base.
4. valve body valve plate multistation continuous processor bed according to claim 1, is characterized in that: described valve body valve plate multistation continuous processor bed also comprises clamping cylinder, for by Work-sheet pressing at guide rail.
5. valve body valve plate multistation continuous processor bed according to claim 1, is characterized in that: described valve body valve plate multistation continuous processor bed also comprises: hydraulic power head and the side's of punching oil cylinder, be used to machining tool that power is provided.
6. valve body valve plate multistation continuous processor bed according to claim 5, is characterized in that: described hydraulic power head comprises 1 boring power head and 6 hydraulic power heads.
7. valve body valve plate multistation continuous processor bed according to claim 1, is characterized in that: described valve body valve plate multistation continuous processor bed also comprises control module, for the valve body valve plate multistation continuous processor bed to described, controls.
8. according to the valve body valve plate multistation continuous processor bed described in claim 1 to 7 any one, it is characterized in that: described removable tooling base is 6, described valve body valve plate multistation continuous processor bed also comprises 5 stations.
9. valve body valve plate multistation continuous processor bed according to claim 8, it is characterized in that: described 6 removable tooling bases are followed successively by: charging tooling base, boring head boring end face of flange, rim of the mouth tooling base, two-way to boring, ream tooling base, heavy stand rank, two-way stroke of hole hole tool base, multi-hole drill and tapping tool base and the side's of punching tooling base.
10. valve body valve plate multistation continuous processor bed according to claim 9, is characterized in that: described in each, tooling base processes the rear station that moves simultaneously and change.
CN201410489265.2A 2014-09-23 2014-09-23 A kind of valve body valve plate multistation Continuous maching lathe Active CN104209815B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410489265.2A CN104209815B (en) 2014-09-23 2014-09-23 A kind of valve body valve plate multistation Continuous maching lathe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201410489265.2A CN104209815B (en) 2014-09-23 2014-09-23 A kind of valve body valve plate multistation Continuous maching lathe

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CN104209815B CN104209815B (en) 2018-02-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356530A (en) * 2014-12-29 2018-08-03 慈溪市天行电器有限公司 Gas proportion valve body Combined machining lathe

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1439484A (en) * 2003-04-03 2003-09-03 上海交通大学 Precisively positioning mechanism without interferes in multiposition process system
CN202411827U (en) * 2012-02-08 2012-09-05 浙江大学台州研究院 Valve automatic drilling and tapping machine tool
CN202877884U (en) * 2012-11-06 2013-04-17 付鹏 Multi-station full-automatic horizontal multi-shaft milling and drilling machine
CN103080485A (en) * 2010-09-10 2013-05-01 泰森克鲁普普里斯塔技术中心股份公司 Method for assembling an engine module
CN204209516U (en) * 2014-09-23 2015-03-18 淄博长迅环保设备有限公司 A kind of valve body valve plate multistation Continuous maching lathe

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1439484A (en) * 2003-04-03 2003-09-03 上海交通大学 Precisively positioning mechanism without interferes in multiposition process system
CN103080485A (en) * 2010-09-10 2013-05-01 泰森克鲁普普里斯塔技术中心股份公司 Method for assembling an engine module
CN202411827U (en) * 2012-02-08 2012-09-05 浙江大学台州研究院 Valve automatic drilling and tapping machine tool
CN202877884U (en) * 2012-11-06 2013-04-17 付鹏 Multi-station full-automatic horizontal multi-shaft milling and drilling machine
CN204209516U (en) * 2014-09-23 2015-03-18 淄博长迅环保设备有限公司 A kind of valve body valve plate multistation Continuous maching lathe

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108356530A (en) * 2014-12-29 2018-08-03 慈溪市天行电器有限公司 Gas proportion valve body Combined machining lathe

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Correction item: Applicant

Correct: ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD.

False: ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD.

Number: 51

Volume: 30

CI02 Correction of invention patent application

Correction item: Applicant

Correct: ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD.

False: ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT CO., LTD.

Number: 51

Page: The title page

Volume: 30

ERR Gazette correction
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Address after: 255086 No. 117, Lutai Avenue, high tech Zone, Zibo City, Shandong Province

Patentee after: Nanjing Changxun machinery design and Manufacturing Co.,Ltd.

Address before: 255086 No. 117, Lutai Avenue, high tech Zone, Zibo City, Shandong Province

Patentee before: ZIBO CHANGXUN ENVIRONMENTAL PROTECTION EQUIPMENT Co.,Ltd.

CP01 Change in the name or title of a patent holder