CN104209476A - Molding machine special for Y-type test block - Google Patents
Molding machine special for Y-type test block Download PDFInfo
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- CN104209476A CN104209476A CN201410518333.3A CN201410518333A CN104209476A CN 104209476 A CN104209476 A CN 104209476A CN 201410518333 A CN201410518333 A CN 201410518333A CN 104209476 A CN104209476 A CN 104209476A
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- workbench
- mould
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- test block
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Abstract
The invention discloses a molding machine special for a Y-type test block. The molding machine special for the Y-type test block is composed of a machine body, a mold, a pressing head and an operation disc, mechanized pneumatic molding and rubber pad damping are adopted, the traditional manual molding method is changed, the labor intensity is greatly relieved, the noise pollution is reduced, the molding speed is improved, the easy, simple, rapid, efficient and environment-friendly Y-type test block sand mold manufacturing can be achieved, the production sampling requirement of a full-automatic molding production line is met, and the production efficiency and economic benefits are obviously improved. The molding machine is widely suitable for production of small castings and sampling molding of the metallographic phase test block.
Description
Technical field
The present invention relates to Casting Equipment technical field, especially relate to a kind of Y type test block Special moulding machine.
Background technology
The Y type test block sampling of existing spheroidal graphite cast-iron and vermicular cast iron is all first made sand mold by the method for traditional hand moulding, in the die cavity of sand mold, then pour into that molten iron carries out sampling.
The method of traditional hand moulding, sandbox is put exactly on flat board, by the large end of one piece of Y type test block mould towards on the central flat be placed down in sandbox, in sandbox, insert molding sand in batches and by hand molding sand tamped, the molding sand exceeding sandbox is struck off, and sandbox is turned over turnback, make the original position upset down of sandbox for upward, screw in the reserved screwed hole of Y type test block mould with bolt, before wooden mallet, after, left, right direction raps bolt, mould and sand mold are departed from, be beneficial to withdrawing pattern, then slowly firmly mould is extracted upward with hand grip bolt, loose sand compacting in die cavity will be dropped to the instrument of repairing a die, equating, finally die cavity is repaired the sand mold smoothly namely having made the test block of one piece of Y type.
Traditional hand moulding method labour intensity is large, loaded down with trivial details, consuming time, efficiency is low, can not meet the production sampling requirement of full-automatic moulding line far away.
Summary of the invention
The object of the invention is to the deficiency of improvement prior art and a kind of Y type test block Special moulding machine is provided, adopt mechanization pneumatic modelling, change traditional hand moulding method, when Y type test block sand mold is made in realization, easily, simply, fast, efficiently, environmental protection, meet the production sampling requirement of full-automatic moulding line, enhance productivity and economic benefit.
The object of the present invention is achieved like this: a kind of Y type test block Special moulding machine, is made up of body, mould, pressure head and operation board.
(1) body.
The upper end of the bottom of A, workbench and four frames welds together and reinforces with triangular reinforcing plate, the lower end of four frames and cross bar weld together and reinforce with triangular reinforcing plate, the middle part of cross bar is welded with the support plate of lift cylinder, with reinforcement and triangular reinforcing plate by support plate and workbench reinforcement of weld, lift cylinder bolted is on support plate, four rubber mats are equipped with in the corner of cross bar, for moulding machine damping, rubber mat and cross bar are threaded connection the levelness that can adjust workbench.
The left and right outside of B, workbench is equipped with symmetrical axle bed respectively, by bolted, two axle beds respectively with the bottom of two vertical shafts with being threaded, for calibrating the parallel accuracy of crossbeam and workbench, fix with nut after calibration.
The axle collar on the top of C, two vertical shafts is used for supporting and fastening crossbeam, and the diameter of axle on axle collar top coordinates with two the first through holes of the center line being symmetrical in crossbeam respectively, uses fastening nuts.
The center line of D, crossbeam is provided with centre bore, the top of centre bore is provided with compression cylinder, the piston rod of compression cylinder is by centre bore and be threaded togather with the piston pole socket of bolted on pressure head, compression cylinder is together with crossbeam bolted, the stroke of compression cylinder can adjust, for adjusting the die cavity degree of packing during test block moulding of Y type.
The arranged on left and right sides of the center line of E, pressure head is respectively equipped with symmetrical guide post, its underpart and pressure head are with being threaded, with fastening nuts, top is through the endoporus of fairlead, spacing with nut adjustment, for the guide-localization of pressure head and spacing, the small end external diameter of fairlead coordinates with the second through hole of crossbeam and by bolted on crossbeam.
The top of F, the right guide post is provided with limited block, and the crossbeam near the right guide post is provided with the straight-bar for mounting limit switch, for the stroke limit of compression cylinder.
In the plane of G, workbench, rectangular through holes is provided with along the center line of front and rear direction is symmetrical in central point, length and width dimensions, slightly larger than the size of mould through the part in this hole, are moved up and down by workbench during mold work on the piston rod being contained in lift cylinder and carry out moulding and the demoulding.
Left and right and the front portion of H, workbench has T-slot, and T-slot is built with can along the T-shaped bolt of T-slot direction movement, and locating piece is inserted on the top of T-shaped bolt, with fastening nuts, for the location of sandbox in left and right and anterior three directions.
J, be contained in workbench rear portion cylinder saddle on hold out against cylinder, hold out against sandbox during for working, cylinder saddle welding on the table, hold out against cylinder bolted at cylinder saddle.
(2) mould.
Mould is set to inverted T-shape, and the mould part exceeding the band pattern draft of table plane is processed by the regulation of standard GB/T/T1348-2009 " nodular iron casting 8.1 single casting test block ", and material is cast aluminium or mould steel.
(3) pressure head.
The position corresponding with mould, the bottom of pressure head is provided with the trapezoidal long recess that surrounding and mould distance are greater than more than 40mm, and the outer length of pressure head and width dimensions are less than the inner cavity size 5 ~ 15mm of sandbox, and material is cast iron or cast steel.
Described body is steel beam column.
Described operation board is fixed by bolts to the right of crossbeam, and operation board is provided with power switch, air pressure switch, holds out against/lift cylinder button, compression cylinder button and indicator lamp.
The present invention compared with prior art has following distinguishing feature and good effect: the present invention adopts mechanization pneumatic modelling, rubber mat damping, change traditional hand moulding method, greatly reduce labor intensity, reduce noise pollution, improve moulding speed, when making Y type test block sand mold, light, simple, quick, efficient, environmental protection, meet the production sampling requirement of full-automatic moulding line, significantly improve production efficiency and economic benefit.
Accompanying drawing explanation
Fig. 1 is concrete structure front view of the present invention (A-A sectional view).
Fig. 2 is concrete structure side view of the present invention (B-B sectional view).
Fig. 3 is concrete structure top view of the present invention.
In figure: (1) is rubber mat, (2) be body, (3) be workbench, (4) be T-slot, (5) be axle bed, (6) be vertical shaft, (7) be the axle collar, (8) be crossbeam, (9) be the first through hole, (10) second through holes, (11) be limit switch, (12) be straight-bar, (13) be limited block, (14) be guide post, (15) hole centered by, (16) be compression cylinder, (17) be mould, (18) be fairlead, (19) be pressure head, (20) be sandbox, (21) for being locating piece, (22) be T-shaped bolt, (23) be frame, (24) be cross bar, (25) be lift cylinder, (26) be support plate, (27) be reinforcement, (28) be rectangular through holes, (29) be operation board, (30) be piston pole socket, (31) be trapezoidal long recess, (32) be cylinder saddle, (33) for holding out against cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the present invention are specifically described: the present invention is made up of body (2), mould (17), pressure head (19) and operation board (29).
(1) body (2).
A, the bottom of workbench (3) and the upper end of four frames (23) weld together and reinforce with triangular reinforcing plate, lower end and the cross bar (24) of four frames (23) weld together and reinforce with triangular reinforcing plate, the middle part of cross bar (24) is welded with the support plate (26) of lift cylinder (25), with reinforcement (27) and triangular reinforcing plate by support plate (26) and workbench (3) reinforcement of weld, lift cylinder (25) uses bolted on support plate (26), four rubber mats (1) are equipped with in the corner of cross bar (24), for moulding machine damping, rubber mat (1) and cross bar (24) are threaded connection the levelness that can adjust workbench (3).
The left and right outside of B, workbench (3) is equipped with symmetrical axle bed (5) respectively, by bolted, two axle beds (5) respectively with the bottom of two vertical shafts (6) with being threaded, for calibrating crossbeam (8) and the parallel accuracy of workbench (3), fix with nut after calibration.
The axle collar (7) on the top of C, two vertical shafts (6) is for supporting and fastening crossbeam (8), and the diameter of axle on the axle collar (7) top coordinates with two the first through holes (9) of the center line being symmetrical in crossbeam (8) respectively, uses fastening nuts.
The center line of D, crossbeam (8) is provided with centre bore (15), the top of centre bore (15) is provided with compression cylinder (16), the piston rod of compression cylinder (16) is by centre bore (15) and be threaded togather with the piston pole socket (30) of bolted on pressure head (19), compression cylinder (16) and crossbeam (8) are with together with bolted, the stroke of compression cylinder can adjust, for adjusting the die cavity degree of packing during test block moulding of Y type.
The arranged on left and right sides of the center line of E, pressure head (19) is respectively equipped with symmetrical guide post (14), its underpart and pressure head (19) are with being threaded, with fastening nuts, top is through the endoporus of fairlead (18), spacing with nut adjustment, for the guide-localization of pressure head (19) and spacing, the small end external diameter of fairlead (18) coordinates with second through hole (10) of crossbeam (8) and by bolted on crossbeam (8).
The top of F, the right guide post (14) is provided with limited block (13), and the crossbeam (8) near the right guide post (14) is provided with the straight-bar (12) for mounting limit switch (11), for the stroke limit of compression cylinder (16).
In the plane of G, workbench (3), rectangular through holes (28) is provided with along the center line of front and rear direction being symmetrical in central point, length and width dimensions are greater than the size 1.2mm of mould (17) through the part in this hole, moved up and down carry out moulding and the demoulding when mould (17) on the piston rod being contained in lift cylinder (25) works by workbench (3).
Left and right and the front portion of H, workbench (3) has T-slot (4), T-slot (4) is built with can along the T-shaped bolt (22) of T-slot (4) direction movement, locating piece (21) is inserted on the top of T-shaped bolt (22), with fastening nuts, for the location of sandbox (20) in left and right and anterior three directions.
J, be contained in workbench (3) rear portion cylinder saddle (32) on hold out against cylinder (33), sandbox (20) is held out against during for working, cylinder saddle (32) is welded on workbench (3), holds out against cylinder (33) bolted in cylinder saddle (32).
(2) mould (17).
Mould (17) is set to inverted T-shape, and the mould part exceeding the band pattern draft of workbench (3) plane is processed by the regulation of standard GB/T/T1348-2009 " nodular iron casting 8.1 single casting test block ", and material is cast aluminium.
(3) pressure head (19).
The position corresponding with mould (17), the bottom of pressure head (19) is provided with the trapezoidal long recess (31) that surrounding and mould (17) distance are 45mm, the outer length of pressure head (19) and width dimensions are less than the inner cavity size 10mm of sandbox (20), and material is cast steel.
Described body (2) is steel beam column.
Described operation board (29) is fixed by bolts to the right of crossbeam (8), and operation board (29) is provided with power switch, air pressure switch, holds out against/lift cylinder button, compression cylinder button and indicator lamp.
Below in conjunction with accompanying drawing, operation principle of the present invention is specifically described: the power switch on opening operation dish and air pressure switch, with compressor gun, the dust on workbench and mould and booty are blown clean, sandbox is put on the table, push dish holds out against/lift cylinder button, the piston rod holding out against cylinder stretches out and is held out against by sandbox, the piston rod of lift cylinder protrudes upward and rises to above workbench by mould by rectangular through holes, manual in sandbox, fill it up with molding sand to mould release agent spraying, molding sand height exceeds sandbox top edge 40mm, molding sand is taken off flat with hand, compression cylinder button on push dish, the piston rod of compression cylinder stretches out downwards, the pressure head connected together with the piston rod of compression cylinder is downwards by the sand compaction in sandbox, when the limited block on top of the right guide post moved down together with piston rod contacts with the limit switch on straight-bar, the piston rod of compression cylinder stops stretching out downwards sand compaction, upwards retract at the piston rod of the effect lower compression cylinder of reversal valve and recover back original position, the piston rod of lift cylinder is retracted downwards, the mould connected together with the piston rod of lift cylinder moves down, mould extracts the demoulding from the sand mold in sandbox, the piston rod holding out against cylinder is retracted to set back and to be unclamped by the sandbox held out against.Manual the molding sand exceeding sandbox to be struck off, sandbox is carried away and turns over turnback and be placed on locomotive, check and repair level and smooth Y type test block die cavity.
Claims (3)
1. a Y type test block Special moulding machine, is characterized in that: moulding machine is made up of body (2), mould (17), pressure head (19) and operation board (29);
(1) body (2):
A, the bottom of workbench (3) and the upper end of four frames (23) weld together and reinforce with triangular reinforcing plate, lower end and the cross bar (24) of four frames (23) weld together and reinforce with triangular reinforcing plate, the middle part of cross bar (24) is welded with the support plate (26) of lift cylinder (25), with reinforcement (27) and triangular reinforcing plate by support plate (26) and workbench (3) reinforcement of weld, lift cylinder (25) uses bolted on support plate (26), four rubber mats (1) are equipped with in the corner of cross bar (24), for moulding machine damping, rubber mat (1) and cross bar (24) are threaded connection the levelness that can adjust workbench (3),
The left and right outside of B, workbench (3) is equipped with symmetrical axle bed (5) respectively, by bolted, two axle beds (5) respectively with the bottom of two vertical shafts (6) with being threaded, for calibrating crossbeam (8) and the parallel accuracy of workbench (3), fix with nut after calibration;
The axle collar (7) on the top of C, two vertical shafts (6) is for supporting and fastening crossbeam (8), and the diameter of axle on the axle collar (7) top coordinates, with fastening nuts with two the first through holes (9) of the center line being symmetrical in crossbeam (8) respectively;
The center line of D, crossbeam (8) is provided with centre bore (15), the top of centre bore (15) is provided with compression cylinder (16), the piston rod of compression cylinder (16) is by centre bore (15) and be threaded togather with the piston pole socket (30) of bolted on pressure head (19), compression cylinder (16) and crossbeam (8) are with together with bolted, the stroke of compression cylinder can adjust, for adjusting the die cavity degree of packing during test block moulding of Y type;
The arranged on left and right sides of the center line of E, pressure head (19) is respectively equipped with symmetrical guide post (14), its underpart and pressure head (19) are with being threaded, with fastening nuts, top is through the endoporus of fairlead (18), spacing with nut adjustment, for the guide-localization of pressure head (19) and spacing, the small end external diameter of fairlead (18) coordinates with second through hole (10) of crossbeam (8) and by bolted on crossbeam (8);
The top of F, the right guide post (14) is provided with limited block (13), and the crossbeam (8) near the right guide post (14) is provided with the straight-bar (12) for mounting limit switch (11), for the stroke limit of compression cylinder (16);
In the plane of G, workbench (3), rectangular through holes (28) is provided with along the center line of front and rear direction being symmetrical in central point, length and width dimensions, slightly larger than the size of mould (17) through the part in this hole, are moved up and down by workbench (3) when the mould (17) on the piston rod being contained in lift cylinder (25) works and carry out moulding and the demoulding;
Left and right and the front portion of H, workbench (3) has T-slot (4), T-slot (4) is built with can along the T-shaped bolt (22) of T-slot (4) direction movement, locating piece (21) is inserted on the top of T-shaped bolt (22), with fastening nuts, for the location of sandbox (20) in left and right and anterior three directions;
J, be contained in workbench (3) rear portion cylinder saddle (32) on hold out against cylinder (33), sandbox (20) is held out against during for working, cylinder saddle (32) is welded on workbench (3), holds out against cylinder (33) bolted in cylinder saddle (32);
(2) mould (17):
Mould (17) is set to inverted T-shape, and the mould part exceeding the band pattern draft of workbench (3) plane is processed by the regulation of standard GB/T/T1348-2009 " nodular iron casting 8.1 single casting test block ", and material is cast aluminium or mould steel;
(3) pressure head (19):
The position corresponding with mould (17), the bottom of pressure head (19) is provided with the trapezoidal long recess (31) that surrounding and mould (17) distance are greater than more than 40mm, the outer length of pressure head (19) and width dimensions are less than the inner cavity size 5 ~ 15mm of sandbox (20), and material is cast iron or cast steel.
2. a kind of Y type test block Special moulding machine according to claim 1, is characterized in that: body (2) is steel beam column.
3. a kind of Y type test block Special moulding machine according to claim 1 and 2, it is characterized in that: operation board (29) is fixed by bolts to the right of crossbeam (8), operation board (29) is provided with power switch, air pressure switch, holds out against/lift cylinder button, compression cylinder button and indicator lamp.
Priority Applications (1)
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CN201410518333.3A CN104209476A (en) | 2014-10-03 | 2014-10-03 | Molding machine special for Y-type test block |
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CN201410518333.3A CN104209476A (en) | 2014-10-03 | 2014-10-03 | Molding machine special for Y-type test block |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105798242A (en) * | 2016-04-19 | 2016-07-27 | 殷风平 | Special molding machine for cast iron floor |
CN106077520A (en) * | 2016-07-08 | 2016-11-09 | 昆明云内动力股份有限公司 | A kind of cast-on test bar sand mold producing device |
CN109175263A (en) * | 2018-11-20 | 2019-01-11 | 杨来生 | A kind of sand mold mould manufacturing machine |
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2014
- 2014-10-03 CN CN201410518333.3A patent/CN104209476A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105798242A (en) * | 2016-04-19 | 2016-07-27 | 殷风平 | Special molding machine for cast iron floor |
CN105798242B (en) * | 2016-04-19 | 2019-01-08 | 殷风平 | A kind of cast iron floor Special moulding machine |
CN106077520A (en) * | 2016-07-08 | 2016-11-09 | 昆明云内动力股份有限公司 | A kind of cast-on test bar sand mold producing device |
CN109175263A (en) * | 2018-11-20 | 2019-01-11 | 杨来生 | A kind of sand mold mould manufacturing machine |
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Application publication date: 20141217 |