CN104196719A - Multi-stage internal meshing aircraft fuel gear pump - Google Patents
Multi-stage internal meshing aircraft fuel gear pump Download PDFInfo
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Abstract
本发明公开了一种多级内啮合航空燃油齿轮泵,多级内啮合齿轮泵采用单轴驱动,主动轴与外驱动固连;三级齿轮泵串联,通过主动轴连接转动。泵体端板固定在第一级壳体与第二级壳体之间,用来过渡一二级齿轮泵的燃油,控制出油槽与进油槽开度形成公共区,三级齿轮泵壳体上分别有进油槽和出油槽,各级齿轮泵油路位于壳体上下边缘形成一字形通道联通,第一级壳体外侧设有进油口,第三级壳体外侧设有出油口,出油口与进油口同侧异位安装;第一级齿轮泵、第二级齿轮泵、第三级齿轮泵、壳体尾盖通过螺栓固定连接。齿轮泵能提高大流量下燃油泵前后增压能力,减小燃油泵所承受的压力脉动;齿轮泵结构紧凑,可使燃油泵每级之间的泄露减少。
The invention discloses a multistage internal meshing aviation fuel gear pump. The multistage internal meshing gear pump is driven by a single shaft, and the drive shaft is fixedly connected to the external drive. The three stage gear pumps are connected in series and rotate through the drive shaft. The end plate of the pump body is fixed between the first-stage casing and the second-stage casing, which is used to transition the fuel oil of the first-stage and second-stage gear pumps, and controls the opening of the oil outlet tank and the oil inlet tank to form a common area. There are oil inlet grooves and oil outlet grooves respectively. The oil passages of the gear pumps at all levels are located on the upper and lower edges of the casing to form a straight channel for communication. The oil port and the oil inlet are installed at different positions on the same side; the first-stage gear pump, the second-stage gear pump, the third-stage gear pump, and the casing tail cover are fixedly connected by bolts. The gear pump can improve the front and rear pressurization capacity of the fuel pump under high flow rate, and reduce the pressure pulsation of the fuel pump; the gear pump has a compact structure, which can reduce the leakage between each stage of the fuel pump.
Description
技术领域technical field
本发明涉及一种航空推进系统燃油泵,具体地说,涉及一种多级内啮合航空燃油齿轮泵。The invention relates to an aviation propulsion system fuel pump, in particular to a multistage internal meshing aviation fuel gear pump.
背景技术Background technique
现有的航空推进系统中,各种常用泵,如柱塞泵、齿轮泵及部分离心泵,虽然能达到高压力要求,但是柱塞泵结构复杂,随着最大流量的增加,泵的体积和重量增加较多,流量一般在10000kg/h以下,难以达到大流量的要求。离心泵转速高,流量大,可靠性高,结构简单,质量轻,但是低转速下不能为发动机供油装置提供所需要的压力,即满足不了起动转速的要求。齿轮泵结构简单,尺寸紧凑,体积小,可靠性高,但是齿轮泵的出口压力提高困难;由于进出口压差越大,齿轮泵的泄漏就会加大,造成容积效率降低;压差大使得从动轴的径向力加大,增大了轴承的磨损,降低了泵的寿命;浮动侧板与端面磨损大,齿轮泵的机械效率会降低,齿轮泵的寿命也会有所降低,因此限制了齿轮泵压力的进一步提高。In the existing aviation propulsion system, various commonly used pumps, such as plunger pumps, gear pumps and some centrifugal pumps, can meet high pressure requirements, but the structure of the plunger pump is complicated. With the increase of the maximum flow rate, the pump volume and The weight increases a lot, and the flow rate is generally below 10000kg/h, which is difficult to meet the requirements of large flow rate. The centrifugal pump has high speed, large flow rate, high reliability, simple structure and light weight, but at low speed, it cannot provide the required pressure for the engine oil supply device, that is, it cannot meet the requirements of the starting speed. The gear pump is simple in structure, compact in size, small in size and high in reliability, but it is difficult to increase the outlet pressure of the gear pump; as the pressure difference between the inlet and outlet increases, the leakage of the gear pump will increase, resulting in a decrease in volumetric efficiency; the large pressure difference makes The radial force of the driven shaft increases, which increases the wear of the bearing and reduces the life of the pump; the wear of the floating side plate and the end face is large, the mechanical efficiency of the gear pump will be reduced, and the life of the gear pump will also be reduced. The further increase of gear pump pressure is limited.
现有技术中,提出多级并联齿轮泵及多级串联外啮合齿轮泵,只是达到了增压和增加燃油效率的目的,并没有针对增压大、压力脉动小、轴向力小、燃油利用率高的特点进行设计。发明专利CN 202493425 U中公开了一种“多级内啮合齿轮泵”,该齿轮泵没有涉及航空燃油泵领域,并且只给出了一个多级内啮合齿轮泵的结构连接,并没有综合考虑多级泵的燃油利用率及压力脉动的特点。在文献“多级航空燃油齿轮泵设计方法研究”中,提出了内啮合摆线齿轮泵的设计方法以及受力分析,但是没有从泵的容积效率方面考虑。In the prior art, multi-stage parallel gear pumps and multi-stage series external gear pumps are proposed, which only achieve the purpose of boosting and increasing fuel efficiency. Designed with high-efficiency features. Invention patent CN 202493425 U discloses a "multi-stage internal gear pump". The fuel utilization rate and pressure pulsation characteristics of the stage pump. In the literature "Research on the design method of multi-stage aviation fuel gear pump", the design method and force analysis of the internal meshing cycloid gear pump are proposed, but the volumetric efficiency of the pump is not considered.
发明内容Contents of the invention
为了避免现有技术存在的缺陷,克服燃油泵的压力供给不足,压力脉动大,多级泵损失大的问题,本发明提出一种多级内啮合航空燃油齿轮泵。目的在于提高大流量下燃油泵前后增压能力,减小燃油泵所承受的压力脉动;结构紧凑,使燃油泵每级之间的泄露减少。In order to avoid the defects of the prior art and overcome the problems of insufficient pressure supply of the fuel pump, large pressure pulsation, and large losses of the multi-stage pump, the present invention proposes a multi-stage internal meshing aviation fuel gear pump. The purpose is to improve the front and rear pressurization capacity of the fuel pump under high flow rate and reduce the pressure pulsation of the fuel pump; the compact structure reduces the leakage between each stage of the fuel pump.
本发明解决其技术问题所采用的技术方案是:包括第一级齿轮泵、第二级齿轮泵、第三级齿轮泵、第一级壳体、第二级壳体、第三级壳体、第一级内转子、第二级内转子、第三级内转子、第一级外转子、第二级外转子、第三级外转子、主动轴、进油口、出油口、泵体端板、壳体尾盖,多级内啮合齿轮泵采用单轴驱动,主动轴与外驱动固连,且通过轴承与第一级壳体连接,第一级内转子和第一级外转子为泛摆线内啮合,并与第一级壳体组成第一级齿轮泵,第二级内转子和第二级外转子为泛摆线内啮合,并与第二级壳体组成第二级齿轮泵,第三级内转子与第三级外转子为泛摆线内啮合,并与第三级壳体组成第三级齿轮泵,三级齿轮泵串联,通过主动轴连接转动,泵体端板位于第一级壳体与第二级壳体之间,用来过渡一二级齿轮泵的燃油,控制出油槽与进油槽开度形成公共区,三级齿轮泵壳体上分别有进油槽和出油槽,各级齿轮泵油路位于壳体上下边缘形成一字形通道联通,第一级壳体外侧设有进油口,第三级壳体外侧设有出油口,且与进油口同侧异位安装,壳体尾盖四角设安装孔。The technical solution adopted by the present invention to solve the technical problem is: comprising a first-stage gear pump, a second-stage gear pump, a third-stage gear pump, a first-stage casing, a second-stage casing, a third-stage casing, First-stage inner rotor, second-stage inner rotor, third-stage inner rotor, first-stage outer rotor, second-stage outer rotor, third-stage outer rotor, driving shaft, oil inlet, oil outlet, pump body end The plate, the shell tail cover, and the multi-stage internal meshing gear pump are driven by a single shaft. Cycloid internal meshing, and form the first-stage gear pump with the first-stage casing, the second-stage inner rotor and second-stage outer rotor are pancycloid internal meshing, and form the second-stage gear pump with the second-stage casing , the third-stage inner rotor and the third-stage outer rotor are pancycloidally meshed, and form a third-stage gear pump with the third-stage housing. The three-stage gear pumps are connected in series and rotate through the drive shaft. The end plate of the pump body is located Between the first-stage housing and the second-stage housing, it is used to transition the fuel of the first- and second-stage gear pumps, and control the opening of the oil outlet tank and the oil inlet tank to form a common area. The third-stage gear pump housings have oil inlet tanks and outlets respectively. The oil tank, the gear pump oil circuit of each stage is located on the upper and lower edges of the casing to form a straight channel to communicate with each other. There is an oil inlet on the outside of the first stage casing, and an oil outlet on the outside of the third stage casing, which is on the same side as the oil inlet. Off-site installation, installation holes are provided at the four corners of the housing tail cover.
第一级齿轮泵、第二级齿轮泵、第三级齿轮泵、壳体尾盖中轴线与主动轴轴线重合。The first stage gear pump, the second stage gear pump, the third stage gear pump, the central axis of the casing tail cover coincides with the axis of the driving shaft.
有益效果Beneficial effect
本发明提出的多级内啮合航空燃油齿轮泵,与外啮合多级泵和并联齿轮泵相比,在体积和重量上减少,结构更为紧凑,传动效率和功率利用率提高。由于每级之间油路连接方式,使得每级泵体之间的燃油泄漏量较其它多级油泵和组合泵的结构形式更小。Compared with external meshing multistage pumps and parallel gear pumps, the multistage internal meshing aviation fuel gear pump proposed by the present invention has reduced volume and weight, more compact structure, and improved transmission efficiency and power utilization. Due to the oil circuit connection between each stage, the fuel leakage between each stage of the pump body is smaller than that of other multi-stage oil pumps and combined pumps.
本发明多级内啮合航空燃油齿轮泵中给出了泵体端板,能够更有效减少泄漏量,并形成多级泵独特的“一”字型油路,实现增加燃油利用率的目的。在内外转子啮合连接上则以泛摆线内啮合的连接方式,更有效的利用在航空燃油泵上。多级内啮合航空燃油齿轮泵与外啮合多级齿轮泵相比,齿轮泵工作范围更大,压力脉动更小。在各运行工况下,均能满足技术要求。The end plate of the pump body is provided in the multi-stage internal meshing aviation fuel gear pump of the present invention, which can more effectively reduce leakage, and form a unique "one"-shaped oil circuit of the multi-stage pump, so as to achieve the purpose of increasing fuel utilization. In the meshing connection of the inner and outer rotors, the pancycloid inner meshing connection method is used more effectively on the aviation fuel pump. Compared with the external meshing multistage gear pump, the multistage internal meshing aviation fuel gear pump has a larger working range and smaller pressure pulsation. Under all operating conditions, it can meet the technical requirements.
附图说明Description of drawings
下面结合附图和实施方式对本发明一种多级内啮合航空燃油齿轮泵作进一步详细说明。A multi-stage internal meshing aviation fuel gear pump of the present invention will be further described in detail below in conjunction with the drawings and embodiments.
图1为本发明多级内啮合航空燃油齿轮泵结构示意图。Fig. 1 is a schematic structural diagram of a multi-stage internal meshing aviation fuel gear pump of the present invention.
图2为本发明多级内啮合航空燃油齿轮泵主视图。Fig. 2 is a front view of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图3为本发明多级内啮合航空燃油齿轮泵剖视图。Fig. 3 is a sectional view of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图4a为本发明多级内啮合航空燃油齿轮泵的泵体端板轴向剖视图。Fig. 4a is an axial sectional view of the end plate of the pump body of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图4b为本发明多级内啮合航空燃油齿轮泵的泵体端板径向剖视图。Fig. 4b is a radial sectional view of the end plate of the pump body of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图5a为本发明多级内啮合航空燃油齿轮泵的第三级壳体轴向剖视图。Fig. 5a is an axial cross-sectional view of the third-stage housing of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图5b为本发明多级内啮合航空燃油齿轮泵的第三级壳体径向剖视图。Fig. 5b is a radial cross-sectional view of the third-stage housing of the multi-stage internal meshing aviation fuel gear pump of the present invention.
图中:In the picture:
1.第一级齿轮泵 2.第二级齿轮泵 3.第三级齿轮泵 4.第一级壳体5.第二级壳体 6.第三级壳体 7.第一级内转子 8.第二级内转子 9.第三级内转子10.第一级外转子 11.第二级外转子 12.第三级外转子 13.主动轴14.进油口 15.出油口 16.泵体端板 17.壳体尾盖1. First stage gear pump 2. Second stage gear pump 3. Third stage gear pump 4. First stage casing 5. Second stage casing 6. Third stage casing 7. First stage inner rotor 8 .Second stage inner rotor 9.Third stage inner rotor 10.First stage outer rotor 11.Second stage outer rotor 12.Third stage outer rotor 13.Drive shaft 14.Oil inlet 15.Oil outlet 16. Pump body end plate 17. Shell tail cover
具体实施方式Detailed ways
本实施例是一种多级内啮合航空燃油齿轮泵。This embodiment is a multistage internal meshing aviation fuel gear pump.
参阅图1~图5.本实施例多级内啮合航空燃油齿轮泵,由第一级齿轮泵1、第二级齿轮泵2、第三级齿轮泵3、第一级壳体4、第二级壳体5、第三级壳体6、第一级内转子7、第二级内转子8、第三级内转子9、第一级外转子10、第二级外转子11、第三级外转子12、主动轴13、进油口14、出油口15、泵体端板16、尾盖壳体17组成;其中,各级齿轮泵壳体内均设有各级进油槽和出油槽,以形成固有的“一”型油路。Refer to Figures 1 to 5. The multi-stage internal meshing aviation fuel gear pump in this embodiment consists of a first-stage gear pump 1, a second-stage gear pump 2, a third-stage gear pump 3, a first-stage housing 4, and a second-stage gear pump. Stage housing 5, third stage casing 6, first stage inner rotor 7, second stage inner rotor 8, third stage inner rotor 9, first stage outer rotor 10, second stage outer rotor 11, third stage The outer rotor 12, the driving shaft 13, the oil inlet 14, the oil outlet 15, the pump body end plate 16, and the tail cover housing 17; wherein, the gear pump housings of all levels are equipped with oil inlet grooves and oil outlet grooves at various levels. To form an inherent "one" type oil circuit.
三级内啮合航空燃油齿轮泵由第一级齿轮泵1、第二级齿轮泵2、第三级齿轮泵3串联连接,三级齿轮泵泵体由主动轴13带动转动,主动轴13满足单轴所承受的应力范围,主动轴13分别与第一级壳体4、泵体端板16、第二级壳体5、第三级壳体6以及尾盖壳体17固连。第一级壳体1外侧设置有进油口14,第三级壳体的外侧设置有出油口15。The three-stage internal meshing aviation fuel gear pump is connected in series by the first-stage gear pump 1, the second-stage gear pump 2, and the third-stage gear pump 3. The pump body of the three-stage gear pump is driven to rotate by the driving shaft 13, which meets the single The stress range that the shaft bears, the driving shaft 13 is fixedly connected with the first stage casing 4, the pump body end plate 16, the second stage casing 5, the third stage casing 6 and the tail cover casing 17 respectively. An oil inlet 14 is provided on the outer side of the first-stage housing 1 , and an oil outlet 15 is provided on the outer side of the third-stage housing.
第二级壳体6、第三级壳体7与泵体端板16外部尺寸相同,第一级壳体5与尾盖壳体17外部尺寸相同,以保证泵体的紧凑性。主动轴13位于各级齿轮泵壳体中心位置,保证齿轮泵所受力对称均衡,实现整体的稳定性。进油口14与出油口15同侧异位安装,满足三级齿轮泵整体油路,实现齿轮泵燃油利用率。多级内啮合齿轮泵为单轴驱动,将各级齿轮泵采用主动轴13串联连接在一起,主动轴13的长度较长。齿轮泵的出口压力较大,主动齿轮轴13承受较大的作用力矩,其强度和刚度经过仿真实验分析满足需求,在使用过程中不易产生破坏。The external dimensions of the second-stage casing 6 and the third-stage casing 7 are the same as those of the pump body end plate 16, and the external dimensions of the first-stage casing 5 and the tail cover casing 17 are the same to ensure the compactness of the pump body. The drive shaft 13 is located at the center of the gear pump housings at all levels to ensure that the forces on the gear pumps are symmetrical and balanced to achieve overall stability. The oil inlet 14 and the oil outlet 15 are installed at different positions on the same side to meet the overall oil circuit of the three-stage gear pump and realize the fuel utilization rate of the gear pump. The multi-stage internal meshing gear pump is driven by a single shaft, and the gear pumps of all stages are connected in series by the driving shaft 13, and the length of the driving shaft 13 is relatively long. The outlet pressure of the gear pump is relatively high, and the driving gear shaft 13 bears a large acting moment. Its strength and rigidity meet the requirements through simulation experiment analysis, and it is not easy to be damaged during use.
主动轴13上部设置A型平键实现与外部驱动的连接,通过轴承盖、轴承与第一级壳体6连接。第一级内转子7和第一级外转子10为泛摆线内啮合并与第一级壳体4组成第一级齿轮泵1;第二级内转子8和第二级外转子11为泛摆线内啮合并与第二级壳体5组成第二级齿轮泵2;第三级壳体6、第三级内转子9与第三级外转子12为泛摆线内啮合并与第三级壳体6组成第三级齿轮泵3;三级齿轮泵串联,三级齿轮泵通过主动轴13连接转动,壳体端板16安装在第一级壳体4与第二级壳体5之间,用来过渡一二级齿轮泵的燃油,控制出油槽与进油槽开度形成公共区,三级齿轮泵分别在壳体上分别形成各级泵的进油槽与出油槽,各级齿轮泵油路位于壳体上下边缘形成一字形通道联通。内外转子设计包括对齿数、偏心距、创成圆半径与圆弧进行了设计,内外转子连接形式为内啮合,实现流量大、泄露小、不发生根切。三级内外转子结构包括第一级内转子7、第二级内转子8、第三级内转子9的设计利用泛摆线形成原理推导出泛摆线运动方程式,结合UG表达式功能,直接绘制出内转子齿廓曲线,拉伸得到内转子实体模型。使得精度提高并节省建模工时。第一级外转子10、第二级外转子11、第三级外转子12均为圆弧齿形,其齿廓为相同齿数个圆弧,圆弧圆心均布在创成圆上。A type flat key is arranged on the top of the driving shaft 13 to realize the connection with the external drive, and is connected with the first stage housing 6 through the bearing cover and the bearing. The first-stage inner rotor 7 and the first-stage outer rotor 10 are pancycloid internal meshes and form the first-stage gear pump 1 with the first-stage housing 4; the second-stage inner rotor 8 and the second-stage outer rotor 11 are pancycloid Cycloid internal meshing and second-stage gear pump 2 with the second-stage casing 5; third-stage casing 6, third-stage inner rotor 9 and third-stage outer rotor 12 are pancycloid internal meshing and third-stage The first-stage casing 6 forms the third-stage gear pump 3; the three-stage gear pumps are connected in series, and the three-stage gear pump is connected and rotated through the driving shaft 13, and the casing end plate 16 is installed between the first-stage casing 4 and the second-stage casing 5 Between the first and second gear pumps, it is used to transition the fuel oil of the first and second gear pumps, and controls the opening of the oil outlet tank and the oil inlet tank to form a common area. The oil passages are located on the upper and lower edges of the casing to form a straight channel for communication. The design of the inner and outer rotors includes the design of the number of teeth, eccentricity, radius and arc of the created circle. The connection form of the inner and outer rotors is internal meshing to achieve large flow, small leakage, and no undercutting. The three-stage internal and external rotor structure includes the design of the first-stage inner rotor 7, the second-stage inner rotor 8, and the third-stage inner rotor 9. The pancycloid motion equation is derived by using the pancycloid formation principle, and combined with the UG expression function, it can be directly drawn The tooth profile curve of the inner rotor is obtained, and the solid model of the inner rotor is obtained by stretching. This improves accuracy and saves modeling man-hours. The first-stage outer rotor 10, the second-stage outer rotor 11, and the third-stage outer rotor 12 are all arc-shaped, and their tooth profiles are arcs with the same number of teeth, and the centers of the arcs are evenly distributed on the created circle.
为了实现三级齿轮泵串联的密封性,采用“一”字形通道的方式,在各级壳体上形成各级泵的进油槽与出油槽。三级内啮合齿轮泵各齿轮泵油路都是由位于第一级壳体4、第二级壳体5、第三级壳体6上下边缘的进出口联通。其中各级的连接端板上,通过前后两级的外齿轮即第一级外转子10、第二级外转子11、第三级外转子12的偏心反向来使前一级的出口与后一级的入口在轴的同一侧位置,即第一级出油槽出口与第二级进油槽进口,第二级出油槽出口与第三级进油槽出口处在轴的同一侧位置,将前后级油槽公共区打通,液体即可直接流入后一级。每级泵体中,第一级出油槽和第二级进油槽存在公共重叠区,将公共区开通,油液即由第一级齿轮泵1排出直接进入第二级齿轮泵2继续增压。第一级齿轮泵右侧形成多级齿轮泵进油口,并在第一级齿轮泵1后盖板左侧形成第一级齿轮泵出油口并使油液顺利流入下一级,进入位于第二级齿轮泵2前盖板左侧的第二级进油口,油液再由位于第二级齿轮泵2后盖板右侧的第二级出油口流出,进入位于第三级齿轮泵3前盖板右侧的第三级进油口,最终流出位于尾盖壳体左侧的出油口15。泵体端板16设置在第一级壳体4与第二级壳体5之间,并形成第一二级泵油路联通的通油槽,以获得良好的油液填充性。为了获得良好的密封性,将第二级壳体5和第三级壳体6与端板进行一体化设计,可防止端板与偏心套壳体连接不紧密造成泄漏,壳体端面出油槽与后一级齿轮泵进油槽依然相通。In order to realize the tightness of the three-stage gear pumps in series, the oil inlet grooves and oil outlet grooves of the pumps of each stage are formed on the shells of each stage in the way of "one"-shaped channel. Each gear pump oil circuit of the three-stage internal gear pump is communicated with the inlet and outlet located at the upper and lower edges of the first-stage casing 4 , the second-stage casing 5 , and the third-stage casing 6 . Among them, on the connecting end plates of each stage, the eccentricity of the first-stage outer rotor 10, the second-stage outer rotor 11, and the third-stage outer rotor 12 are reversed by the front and rear external gears to make the outlet of the previous stage and the rear one. The inlet of the stage is on the same side of the shaft, that is, the outlet of the first-stage oil outlet and the inlet of the second-stage oil inlet, the outlet of the second-stage oil outlet and the outlet of the third-stage oil inlet are on the same side of the shaft, and the front and rear oil grooves The public area is opened, and the liquid can directly flow into the next level. In each pump body, the first-stage oil outlet tank and the second-stage oil inlet tank have a common overlapping area. When the common area is opened, the oil is discharged from the first-stage gear pump 1 and directly enters the second-stage gear pump 2 to continue pressurization. The oil inlet of the multi-stage gear pump is formed on the right side of the first-stage gear pump, and the oil outlet of the first-stage gear pump is formed on the left side of the rear cover plate of the first-stage gear pump 1 to allow the oil to flow smoothly into the next stage. The second-stage oil inlet on the left side of the front cover of the second-stage gear pump 2, the oil flows out from the second-stage oil outlet on the right side of the rear cover of the second-stage gear pump 2, and enters the third-stage gear The third-stage oil inlet on the right side of the front cover of the pump 3 finally flows out of the oil outlet 15 on the left side of the tail cover housing. The end plate 16 of the pump body is arranged between the first-stage casing 4 and the second-stage casing 5, and forms an oil passage through which the oil passages of the first and second pumps communicate, so as to obtain good oil filling performance. In order to obtain good sealing performance, the second-stage housing 5 and the third-stage housing 6 are integrated with the end plate to prevent leakage caused by the tight connection between the end plate and the eccentric sleeve housing. The oil inlet tank of the latter stage gear pump is still connected.
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| CN114776581A (en) * | 2022-06-07 | 2022-07-22 | 河南航天液压气动技术有限公司 | Multi-stage output cycloid pump |
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Application publication date: 20141210 |