A kind of plant equipment stainless steel material polishing agent and preparation method thereof
Technical field
The present invention relates to a kind of polishing agent and preparation thereof, especially relate to a kind of plant equipment stainless steel material polishing agent and preparation method thereof.
Background technology
The microscopic structure of metal material directly influences the performance and used life of machine components, and Metallographic Analysis is the important means controlling machine components inherent quality.In new material, new technology, in the research and development of new product, in the scientific research improving metallic article inherent quality, all it be unable to do without Metallographic Techniques analysis.
In the process that Metallographic Techniques are analyzed, polishing is a very important step, and polishing refers to and utilizes mechanical, chemical or electrochemical effect, makes workpiece surface roughness reduce, with the processing method obtaining light, flat surface.The purpose of polishing is to remove the polishing scratch on metallographic flour milling, obtains smooth sightingpiston, and the height of quality of finish directly determines the quality of metallographic detection faces.Polish the polishing of predominantly organic tool, chemical polishing and electrobrightening, chemical polishing is by chemical reagent, the selective dissolution effect in the uneven region of sample surfaces to be eliminated polishing scratch, corrodes a kind of method of leveling, it is simple to operate, need not by plant equipment, on-the-spot fitness is high, easy to carry, it is very suitable for on-the-spot metallographic and makes use.
Rustless steel hardness is relatively low, belonging to the metal of more difficult polishing, traditional method is the mode with machine glazed finish and electrobrightening, but scene does not often satisfy the requirements, machine glazed finish and electrobrightening mode cannot use, therefore, the on-the-spot metallographic to parts of stainless steel makes, and polishing mode selects chemical polishing more convenient, the stainless steel polishing agent polishing ability that existing chemical polishing uses, the poor dispersion of abrasive material, compositions less stable, after polishing, dust phenomenon is comparatively serious.
Summary of the invention
Goal of the invention: the problem serious in order to solve in prior art dust phenomenon after existing stainless steel polishing agent polishing ability, compositions less stable, abrasive material poor dispersion, polishing, the present invention propose a kind of quality of finish good, without good plant equipment stainless steel material polishing agent of dust phenomenon, abrasive material good dispersion and compositions stability and preparation method thereof.
Technical scheme: to achieve these objectives, the present invention takes techniques below scheme: a kind of plant equipment stainless steel material polishing agent, following components is included: mineral acid 10-20 part, dicarboxylic acid compound's 10-15 part, dalcium biphosphate 5-10 part, water soluble surfactant active's 10-15 part, glycerol 5-15 part, silica dioxide granule 10-20 part, stabilizer 10-15 part, catalyst 5-10 part, oxidant 5-10 part, buffer agent 10-15 part, water 25-35 part according to weighing scale.
Further, described mineral acid is one or both in phosphoric acid, sulphuric acid, hydrochloric acid.
Further, described dicarboxylic acid compound is one or both in alkyl dicarboxylic carboxylic acid compound, iminodicarboxylic acids compound.
Further, described water soluble surfactant active is nonionic surfactant.
Further, described nonionic surfactant is one or both in aliphatic acid polyethenoxy alkane ester and cithrol.
Further, described stabilizer is compound stabilizer, is specially the complex of triphenyl phosphite and zinc salt.
Further, the carrier of described catalyst is kieselguhr, and catalytic active component is Ni or Pd.
Further, described oxidant is selenium dioxide or organic peroxide acid.
Further, described buffer agent is aminoalcohol buffer or ammonium hydrogen carbonate buffer agent.
The preparation method of above-mentioned plant equipment stainless steel material polishing agent, comprises the following steps:
(1) by the mineral acid of required weight, dicarboxylic acid compound, dalcium biphosphate, stabilizer, catalyst and oxidant mixing and stirring post-heating to 50-60 DEG C, after insulation 20-30min, it is cooled to room temperature;
(2) insulation 10-20min when adding the desired amount of water soluble surfactant active, glycerol, silica dioxide granule, buffer agent and water heating in above-mentioned solvent to 70 DEG C, continuation is cooled to room temperature after heating after 80-100 DEG C insulation 40-60min while stirring and obtains required plant equipment stainless steel material polishing agent.
Beneficial effect: a kind of plant equipment stainless steel material polishing agent provided by the invention and preparation method thereof, for the defect that existing stainless steel polishing agent exists, by mineral acid, dicarboxylic acid compound, dalcium biphosphate, stabilizer, catalyst, oxidant, water soluble surfactant active, glycerol, silica dioxide granule, buffer agent and water are made according to certain preparation method, the plant equipment stainless steel material polishing agent of the present invention, not only there is the advantage that quality of finish is good, without dust phenomenon in polishing process, and the abrasive material good dispersion of polishing agent, compositions stability is better, abandon the defective of traditional stainless steel polishing agent, polished surface flatness and aculea phenomenon effect for plant equipment stainless steel material are notable.
Detailed description of the invention
Embodiment 1:
A kind of plant equipment stainless steel material polishing agent, following components is included: mineral acid 10 parts, dicarboxylic acid compound 10 parts, dalcium biphosphate 5 parts, water soluble surfactant active 10 parts, glycerol 5 parts, silica dioxide granule 10 parts, stabilizer 10 parts, catalyst 5 parts, oxidant 5 parts, buffer agent 10 parts, 25 parts of water according to weighing scale;
Wherein, mineral acid is phosphoric acid;Dicarboxylic acid compound is alkyl dicarboxylic carboxylic acid compound;Water soluble surfactant active is nonionic surfactant, is specially aliphatic acid polyethenoxy alkane ester;Stabilizer is compound stabilizer, is specially the complex of triphenyl phosphite and zinc salt;The carrier of catalyst is kieselguhr, and catalytic active component is Ni;Oxidant is selenium dioxide;Buffer agent is aminoalcohol buffer.
The preparation method of a kind of plant equipment stainless steel material polishing agent, comprises the following steps:
(1) by the mineral acid of required weight, dicarboxylic acid compound, dalcium biphosphate, stabilizer, catalyst and oxidant mixing and stirring post-heating to 50 DEG C, after insulation 20min, it is cooled to room temperature;
(2) insulation 10min when adding the desired amount of water soluble surfactant active, glycerol, silica dioxide granule, buffer agent and water heating in above-mentioned solvent to 70 DEG C, continuation is cooled to room temperature after heating after 80 DEG C insulation 40min while stirring and obtains required plant equipment stainless steel material polishing agent.
Embodiment 2:
A kind of plant equipment stainless steel material polishing agent, following components is included: mineral acid 20 parts, dicarboxylic acid compound 15 parts, dalcium biphosphate 10 parts, water soluble surfactant active 15 parts, glycerol 15 parts, silica dioxide granule 20 parts, stabilizer 15 parts, catalyst 10 parts, oxidant 10 parts, buffer agent 15 parts, 35 parts of water according to weighing scale;
Wherein, mineral acid is sulphuric acid;Dicarboxylic acid compound is iminodicarboxylic acids compound;Water soluble surfactant active is nonionic surfactant, is specially in cithrol;Stabilizer is compound stabilizer, is specially the complex of triphenyl phosphite and zinc salt;The carrier of catalyst is kieselguhr, and catalytic active component is or Pd;Oxidant is organic peroxide acid;Buffer agent is ammonium hydrogen carbonate buffer agent.
The preparation method of a kind of plant equipment stainless steel material polishing agent, comprises the following steps:
(1) by the mineral acid of required weight, dicarboxylic acid compound, dalcium biphosphate, stabilizer, catalyst and oxidant mixing and stirring post-heating to 60 DEG C, after insulation 30min, it is cooled to room temperature;
(2) insulation 20min when adding the desired amount of water soluble surfactant active, glycerol, silica dioxide granule, buffer agent and water heating in above-mentioned solvent to 70 DEG C, continuation is cooled to room temperature after heating after 100 DEG C insulation 60min while stirring and obtains required plant equipment stainless steel material polishing agent.
Embodiment 3:
A kind of plant equipment stainless steel material polishing agent, following components is included: mineral acid 15 parts, dicarboxylic acid compound 13 parts, dalcium biphosphate 8 parts, water soluble surfactant active 13 parts, glycerol 10 parts, silica dioxide granule 15 parts, stabilizer 13 parts, catalyst 7 parts, oxidant 7 parts, buffer agent 12 parts, 30 parts of water according to weighing scale;
Wherein, mineral acid is sulphuric acid, hydrochloric acid mass ratio is the mixture of 2:1;Dicarboxylic acid compound is alkyl dicarboxylic carboxylic acid compound that mass ratio is 1:3 and iminodicarboxylic acids compound;Water soluble surfactant active is nonionic surfactant, is specially aliphatic acid polyethenoxy alkane ester and cithrol mass ratio is the mixture of 2:1;Stabilizer is compound stabilizer, is specially the complex of triphenyl phosphite and zinc salt;The carrier of catalyst is kieselguhr, and catalytic active component is Pd;Oxidant is organic peroxide acid;Buffer agent is aminoalcohol buffer.
The preparation method of a kind of plant equipment stainless steel material polishing agent, comprises the following steps:
(1) by the mineral acid of required weight, dicarboxylic acid compound, dalcium biphosphate, stabilizer, catalyst and oxidant mixing and stirring post-heating to 55 DEG C, after insulation 25min, it is cooled to room temperature;
(2) insulation 15min when adding the desired amount of water soluble surfactant active, glycerol, silica dioxide granule, buffer agent and water heating in above-mentioned solvent to 70 DEG C, continuation is cooled to room temperature after heating after 90 DEG C insulation 50min while stirring and obtains required plant equipment stainless steel material polishing agent.
The polishing agent of a kind of plant equipment stainless steel material polishing agent using above-described embodiment 1-3 and preparation method thereof preparation, through the polishing of stainless steel machinery workpiece is tested, result shows, more traditional stainless steel polishing agent is compared, the polishing effect of the plant equipment stainless steel material polishing agent of the present invention is good, mechanical workpieces is without aculea phenomenon, flatness is good, in addition, this polishing agent not only has the advantage that quality of finish is good, without dust phenomenon in polishing process, and the abrasive material good dispersion of polishing agent, compositions stability is better, abandon the defective of traditional stainless steel polishing agent, there is very strong practicality.
It should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to make some improvement, these improvement also should be regarded as protection scope of the present invention.