Tea screening machine
Technical field
The invention belongs to agricultural byproducts processing technical field, especially relate to a kind of Tea screening machine.
Background technology
In traditional Tea screening machine, be generally vibrating screen panel screening or wind filter.Vibrating screen panel screening is that tealeaves is poured directly into screening on the net, and under the online shaking device effect of screening, tealeaves screens in the online vibrations of screening.Wind filter is the wind-force mechanism by arranging on Tea screening machine, varies in weight by tealeaves itself, utilizes wind-force that the tealeaves of Different Weight is blown to different rewinding mouths to reach the effect to tealeaves screening.Two kinds of methods often all need to use screening net to complete the sieving and grading to tealeaves in to tealeaves screening process.And existing screening net exists and installs complicatedly, cost of manufacture is high, poor practicability, the problem such as screening effect is poor.Especially in wind filter process, simply adjust the position in classification chamber, to reach, the tealeaves of wind filter is carried out to classification collection, but in practical operation, speed and the direction uncertainty because of air-flow falls flat tealeaves sieving and grading.Meanwhile, existing Tea screening machine is not often also collected tealeaves screening impurity later, and this is obviously a kind of wasting of resources.For this reason, people have carried out long-term exploration, have proposed various solutions.
For example, Chinese patent literature discloses a kind of Tea screening machine [application number: 200920182650.7], comprise that support, rack-mounted air channel and the top of the fan being connected with one end, air channel have charging aperture near the position of fan, the top of charging aperture is provided with chute feeder, the bottom in air channel has a large discharging opening near the position of fan, and the below outlet of described large funnel is provided with a tilted-putted screening net.
Although such scheme can utilize fan and air channel to coordinate screening plant that tealeaves is carried out to classification preferably.But overall construction design is unreasonable, the thin stalk of tealeaves and the tea dust that in tealeaves screening process, produce can not be collected, and the controllability of tealeaves sieving and grading is not strong, and tea dry sorting precision is not high.
Summary of the invention
The object of the invention is for the problems referred to above, a kind of Tea screening machine that makes tealeaves sieving and grading more accurately and can collect impurity in screening process is provided.
For achieving the above object, the present invention has adopted following technical proposal: this Tea screening machine, comprise casing, one end at casing is connected with air inlet mechanism, the top that is connected with air inlet mechanism one end at casing is connected with feeding mechanism, be provided with elongated horizontal outlet at a side lower part of casing, it is characterized in that, in described casing, be provided with some Screen assemblies, described Screen assemblies cross direction profiles is laterally exporting inner side and is being resisted against cabinet wall, between two adjacent Screen assemblies, form screening outlet and each Screen assemblies and can transversely export under external force transverse shifting.
Obviously, Screen assemblies can be adjusted the fine graded standard of tealeaves by transverse shifting according to the quality of concrete tealeaves, Screen assemblies cross direction profiles is laterally exporting inner side and is being resisted against cabinet wall, side plate close contact with horizontal outlet upper end, tealeaves can not be dropped in the inner chamber of Screen assemblies, but all drop in the screening outlet between adjacent two Screen assemblies, the screening that is beneficial to tealeaves is collected.
In above-mentioned Tea screening machine, described Screen assemblies comprises the first panel and second panel of symmetrical configuration, described the first panel and the second panel are hinged by articulated structure, and form angle between the first panel and the second panel, and the opening of described angle is towards horizontal outlet outside.Articulated structure makes the Screen assemblies can free adjustment height and width, thereby is beneficial to the standard of setting up new sieving and grading, is beneficial to the fine graded of tealeaves.
In above-mentioned Tea screening machine, the bottom of described casing is provided with hang plate, and described casing sidepiece is provided with side plate, forms above-mentioned horizontal outlet between described hang plate and side plate; The size of described angle is 20 °-60 °; Described articulated structure is damping articulated structure.Further, laterally export the collection that is beneficial to tealeaves.The size of angle is 20 ° of-60 ° of change scopes the suitableeest, and angle is too little, is unfavorable for the stable placement of Screen assemblies, too large, departs from the side plate of casing, is unfavorable for the categorised collection of tealeaves.Damping articulated structure has cushioning effect to the folding of the first panel and the second panel, ensures the stability of Screen assemblies.
As the optimized scheme of the present embodiment, described corner dimension is 40 °.
In above-mentioned Tea screening machine, described air inlet mechanism comprises air blast, on air blast, be connected with one end of blast pipe, the other end of described blast pipe is connected with casing, is provided with the equal compress mechanism of qi structure that can make air-flow export evenly distributedly in described blast pipe.Obviously, air blast provides the air-flow of screening tea dry sorting, can collect and concentrate output by the fine air-flow that air blast is produced by blast pipe, equal compress mechanism of qi structure is set and can ensures that the air-flow entering from blast pipe outputs to casing evenly distributedly.
In above-mentioned Tea screening machine, described equal compress mechanism of qi structure comprises the separator of being located in blast pipe, forms some being uniformly distributed and exhaust vent that area is equal thereby described separator is fixed on blast pipe inwall at the air outlet of blast pipe.Separator runs through in whole blast pipe, can be that relative sliding fixes in blast pipe inwall or welding or bolt connects or riveted joint etc. is fixed on inwall.Air outlet is separated part and is separated into the exhaust vent that area is equal, and the exhaust vent that is separated out can be shape difference but the identical polygon of area.
In above-mentioned Tea screening machine, the cross section of described blast pipe is rectangular, and described separator comprises some demarcation strips arranged in a crossed manner.Body cross section rectangle can be square or rectangle, and separator comprises that demarcation strip arranged in a crossed manner can be that right-angled intersection, intersections, axial line intersection, avris intersection of tilting etc. are that the cross section that meets demarcation strip is any one the interleaved mode in rectangle, triangle, trapezoidal, honeycombed, circle, annular.Demarcation strip can be arranged on air outlet place or axially run through whole blast pipe.
In above-mentioned Tea screening machine, described blast pipe becomes greatly towards the size of air outlet one end gradually from the size of air inlet one end, and the size of air inlet is less than the size of air outlet; Described blast pipe is bending.
For reaching preferably at the uniform velocity air-out effect, air inlet size is less than the working strength that air outlet size is conducive to reduce the connected air blast of air inlet.Simultaneously blast pipe body becomes gradually from air inlet to air outlet size and is conducive to greatly the air velocity of air inlet, current rate to slow down and provide condition into the better separate gas stream of separator.Further, body being designed to bending and meeting fluid mechanics principle, is the optimal design of structure of tube body.
In above-mentioned Tea screening machine, described feeding mechanism comprises frame, in frame, be provided with hopper, below hopper, be provided with screening conveying device, described screening conveying device comprises transfer passage and is connected to the vibrations generating mechanism on transfer passage, the bottom of described transfer passage has screening window, on screening window, is fixed with screening net, and the below of described screening net is provided with the collecting mechanism being fixed on transfer passage.
Further, for reaching best screening effect, hopper and screening conveying device are all fixed in frame, and screening conveying device is provided with screening net and screens conveying device simultaneously and shake generating mechanism and be connected and greatly improve tealeaves and carrying out efficiency and the accurate rate of Preliminary screening.Can to be that jarring machine, vibration motor etc. are a series of can produce single vibration frequency or the shaking device of single vibration frequency not to vibrations generating means.Described screening window is arranged on transfer passage bottom so that tea stalks or tea dust screen through the screening net on screening window along transfer passage landing.Screening window can be to be connected as welding with screening net fixing between the two, also can screen net and can relatively screen window dismounting connection as clamping, nut connection, cleans or changes to reach convenient.Collecting mechanism and transfer passage are connected as a single entity and will collect through the tea stalks or the tea dust that screen mesh screen choosing, and mouth is collected in its top can cover whole screening net.
In above-mentioned Tea screening machine, described transfer passage is tilted to lower setting, is provided with barrier plate in the lower end of transfer passage, between described barrier plate lower end and transfer passage bottom, forms the gap for tealeaves process; The middle part of described barrier plate is fixed in transfer passage by detachable adjustment structure, and described barrier plate is tilted to lower setting with respect to transfer passage; Described barrier plate lower end is provided with dentalation; Described collecting mechanism comprises the disposable box that is fixed on transfer passage bottom outside, is provided with outlet at the sidepiece of disposable box.
For reaching best Preliminary screening and collecting tea stalks or the tea dust that screening obtains; on transfer passage, arrange and stop that sheet material conveniently stops that the tealeaves in screening process is scattered; between barrier plate lower end and transfer passage bottom, form the gap for tealeaves process simultaneously; gap convenient tea leaf skids off, and also ensures that tealeaves skids off speed and is unlikely to too fast.The size in gap also can complete by the angle that regulates barrier plate.Further, barrier plate is directly connected by demountable structure with transfer passage, detachable adjustment structure can be that clamping device is fixed, clamping device is fixed, hinged fixing, bolt is fixed, screw thread is fixed, any one mode of riveting in fixing is fixed.Disposable box is arranged on convenient tea stalks and the tea-leaf power that will select through screening mesh screen of transfer passage bottom outside and will collect, and disposable box can with transfer passage bottom and sidewall be connected as a single entity or disposable box can be to be welded on transfer passage bottom outside.Disposable box can be with cover or not with cover, can be to skid off outlet with cavity convenient tea leaf stalk and the tea dust of radian.
In above-mentioned Tea screening machine, described vibrations generating mechanism bottom is provided with at least one installation foot, described frame is provided with at least one mounting cylinder, described installation foot and mounting cylinder one by one corresponding setting and installation foot insert in mounting cylinder movably, are provided with the sleeve of being made up of flexible material between installation foot and mounting cylinder.Installation foot activity inserts in mounting cylinder, can dismantle, and has reduced the infringement to frame in shaking device vibrations process, has reduced noise, has extended the service life of frame; The left and right that flexible sleeve can produce shaking device in the process of vertical tremor wave absorption, can also reduce wear.
Compared with prior art, this Tea screening machine advantage is: reasonable in design, practical, automaticity is high, and tealeaves sieving and grading controllability improves, and tealeaves screening is more accurate, can reclaim screening impurity, meets the trend of current social technical development.
Brief description of the drawings
Fig. 1 is structural representation provided by the invention.
Fig. 2 is the side view of casing provided by the invention.
Fig. 3 is the structural representation of Screen assemblies provided by the invention.
Fig. 4 is the structural representation of blast pipe provided by the invention.
Fig. 5 is the structural representation of screening conveying device provided by the invention.
Fig. 6 is the structural representation of vibrations generating mechanism provided by the invention.
In figure, casing 1, laterally outlet 11, Screen assemblies 12, the first panel 121, the second panel 122, articulated structure 123, angle 124, screening outlet 12a, hang plate 13, side plate 14, air inlet mechanism 2, air blast 21, blast pipe 22, separator 22a, demarcation strip 22a1, air inlet 22b, air outlet 22c, all compress mechanism of qi structures 221, feeding mechanism 3, frame 31, hopper 31a, mounting cylinder 31b, sleeve 31c, screening conveying device 4, transfer passage 41, screening window 41a, screening net 41b, collecting mechanism 41c, barrier plate 41d, gap 41e, disposable box 41f, outlet 41g, vibrations generating mechanism 42, installation foot 42a.
Detailed description of the invention
Be below the specific embodiment by reference to the accompanying drawings of invention, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figures 1 to 3, this Tea screening machine, comprise casing 1, be connected with air inlet mechanism 2 in one end of casing 1, the top that is connected with air inlet mechanism 2 one end at casing 1 is connected with feeding mechanism 3, be provided with elongated horizontal outlet 11 at a side lower part of casing 1, it is characterized in that, in described casing 1, be provided with some Screen assemblies 12, described Screen assemblies 12 cross direction profiles are laterally exporting 11 inner sides and are being resisted against casing 1 inwall, between two adjacent Screen assemblies 12, form screening outlet 12a and each Screen assemblies 12 and can transversely export under external force 11 transverse shiftings.
Obviously, Screen assemblies 12 can be adjusted the fine graded standard of tealeaves by transverse shifting according to the quality of concrete tealeaves, Screen assemblies 12 cross direction profiles are laterally exporting 11 inner sides and are being resisted against casing 1 inwall, side plate 14 close contacts with horizontal outlet 11 upper ends, tealeaves can not be dropped in the inner chamber of Screen assemblies 12, but all drop in the screening outlet 12a between adjacent two Screen assemblies 12, the screening that is beneficial to tealeaves is collected.
Wherein, described Screen assemblies 12 comprises the first panel 121 and second panel 122 of symmetrical configuration, described the first panel 121 and the second panel 122 are hinged by articulated structure 123, and between the first panel 121 and the second panel 122, form angle 124, the opening of described angle 124 is towards horizontal outlet 11 outsides.Articulated structure 123 makes the Screen assemblies 12 can free adjustment height and width, thereby is beneficial to the standard of setting up new sieving and grading, is beneficial to the fine graded of tealeaves.
For accurately tea dry sorting screening, the bottom of described casing 1 is provided with hang plate 13, and described casing 1 sidepiece is provided with side plate 14, forms above-mentioned horizontal outlet 11 between described hang plate 13 and side plate 14; The size of described angle 124 is 20 °-60 °; Described articulated structure 123 is damping articulated structure.Further, laterally export 11 collections that are beneficial to tealeaves.This is the suitableeest change scope of angle 124, and angle 124 is too little, is unfavorable for the stable placement of Screen assemblies 12, too large, departs from the side plate 14 of casing 1, is unfavorable for the categorised collection of tealeaves.Damping articulated structure has cushioning effect to the folding of the first panel 121 and the second panel 122, ensures the stability of Screen assemblies 12.
As the optimized scheme of the present embodiment, described angle 124 sizes are 40 °.
As shown in Figure 4, for ensureing in casing 1 it is that uniform air flow distributes and makes tea leaf cross wind-force accurately to screen, described air inlet mechanism 2 comprises air blast 21, on air blast 21, be connected with one end of blast pipe 22, the other end of described blast pipe 22 is connected with casing 1, is provided with the equal compress mechanism of qi structure 221 that can make air-flow export evenly distributedly in described blast pipe 22.Obviously, air blast 21 provides the air-flow of screening tea dry sorting, can collect and concentrate output by the fine air-flow that air blast 21 is produced by blast pipe 22, equal compress mechanism of qi structure 221 is set and can ensures that the air-flow entering from blast pipe 22 outputs to casing 1 evenly distributedly.
Simultaneously described equal compress mechanism of qi structure 221 comprises the separator 22a being located in blast pipe 22, forms some being uniformly distributed and exhaust vent that area is equal thereby described separator 22a is fixed on blast pipe 22 inwalls at the air outlet 22c of blast pipe 22.Separator 22a runs through in whole blast pipe 22, can be that relative sliding fixes in blast pipe 22 inwalls or welding or bolt connects or riveted joint etc. is fixed on inwall.Air outlet 22c is separated part 22a and is separated into the exhaust vent that area is equal, and the exhaust vent that is separated out can be shape difference but the identical polygon of area.
For reaching best wind filter effect, the cross section of described blast pipe 22 is rectangular, and described separator 22a comprises some demarcation strip 22a1 arranged in a crossed manner.Blast pipe 22 cross section rectangles can be square or rectangle, and separator 22a comprises that demarcation strip 22a1 arranged in a crossed manner can be that right-angled intersection, intersections, axial line intersection, avris intersection of tilting etc. are that the cross section that meets demarcation strip 22a1 is any one the interleaved mode in rectangle, triangle, trapezoidal, honeycombed, circle, annular.Demarcation strip 22a1 can be arranged on air outlet 22c place or axially run through whole blast pipe 22., described blast pipe 22 becomes greatly towards the size of air outlet 22c one end gradually from the size of air inlet 22b one end, and the size of air inlet 22b is less than the size of air outlet 22c; Described blast pipe 22 is bending.
Consider to optimize air-out effect, air inlet 22b size is less than the working strength that air outlet 22c size is conducive to reduce the connected air blast of air inlet 22b 21.Simultaneously blast pipe 22 bodys become gradually from air inlet 22b to air outlet 22c size and are conducive to greatly the air velocity of air inlet 22b, current rate to slow down and provide condition into the better separate gas stream of separator 22a.Further, blast pipe 22 being designed to bending and meeting fluid mechanics principle, is the optimal design of structure of tube body.
As shown in Figure 5, in order to allow tealeaves from just carrying out Preliminary screening and just can collect tea stalks or tea dust before entering casing 1, feeding mechanism 3 described in this Tea screening machine comprises frame 31, in frame 31, be provided with hopper 31a, below hopper 31a, be provided with screening conveying device 4, described screening conveying device 4 comprises transfer passage 41 and is connected to the vibrations generating mechanism 42 on transfer passage 41, the bottom of described transfer passage 41 has screening window 41a, on screening window 41a, be fixed with screening net 41b, the below of described screening net 41b is provided with the collecting mechanism 41c being fixed on transfer passage 41.
Further, for reaching best screening effect, hopper 31a and screening conveying device 4 are all fixed in frame 31, and screening conveying device 4 is provided with screening net 41b and screens conveying device 4 simultaneously and shake generating mechanism 42 and be connected and greatly improve tealeaves and carrying out efficiency and the accurate rate of Preliminary screening.Can to be that jarring machine, vibration motor etc. are a series of can produce single vibration frequency or the shaking device of single vibration frequency not to vibrations generating mechanism 42.Described screening window 41a is arranged on transfer passage 41 bottoms so that tea stalks or tea dust screen through the screening net 41b on screening window 41a along transfer passage 41 landings.Screening window 41a and screening net 41b are fixing between the two can be to be connected as welding, also can screen that net 41b can screen that window 41a dismounting connects relatively as clamping, nut connect, and cleans or replacing to reach convenient.Collecting mechanism 41c and transfer passage 41 are connected as a single entity and will net through screening tea stalks or the tea dust collection of 41b screening, and mouth is collected in its top can cover whole screening net 41b.
In above-mentioned Tea screening machine, described transfer passage 41 is tilted to lower setting, is provided with barrier plate 41d in the lower end of transfer passage 41, forms the gap 41e for tealeaves process between described barrier plate 41d lower end and transfer passage 41 bottoms; The middle part of described barrier plate 41d is fixed in transfer passage 41 by detachable adjustment structure, and described barrier plate 41d is tilted to lower setting with respect to transfer passage 41; Described barrier plate 41d lower end is provided with dentalation; Described collecting mechanism 41c comprises the disposable box 41f that is fixed on transfer passage 41 bottom outside, is provided with outlet 41g at the sidepiece of disposable box 41f.
For reaching best Preliminary screening and collecting tea stalks or the tea dust that screening obtains; barrier plate 41d is set on transfer passage 41 and conveniently stops that the tealeaves in screening process is scattered; between barrier plate 41d lower end and transfer passage 41 bottoms, form the gap 41e for tealeaves process simultaneously; gap 41e convenient tea leaf skids off, and also ensures that tealeaves skids off speed and is unlikely to too fast.The size of gap 41e also can complete by the angle that regulates barrier plate 41d.Further, barrier plate 41d is directly connected by demountable structure with transfer passage 41, detachable adjustment structure can be that clamping device is fixed, clamping device is fixed, hinged fixing, bolt is fixed, screw thread is fixed, any one mode of riveting in fixing is fixed.Disposable box 41f is arranged on convenient tea stalks and the tea-leaf power that will screen through screening net 41b of transfer passage 41 bottom outside and collects, and disposable box 41f can with transfer passage 41 bottoms and sidewall be connected as a single entity or disposable box 41f is welded on transfer passage 41 bottom outside.Disposable box 41f can be with cover or not with cover, can be to skid off outlet with cavity convenient tea leaf stalk and the tea dust of radian.
As shown in Figure 6, described vibrations generating mechanism 42 bottoms are provided with at least one installation foot 42a, described frame 31 is provided with at least one mounting cylinder 31b, described installation foot 42a and mounting cylinder 31b one by one corresponding setting and installation foot 42a insert in mounting cylinder 31b movably, are provided with the sleeve 31c being made up of flexible material between installation foot 42a and mounting cylinder 31b.Installation foot 42a activity inserts in mounting cylinder 31b, can dismantle, and has reduced the infringement to frame 31 in shaking device vibrations process, has reduced noise, has extended the service life of frame 31; The left and right that flexible sleeve 31c can produce shaking device in the process of vertical tremor wave absorption, can also reduce wear.
The operation principle of this device: the discharging opening that tea leaf is crossed hopper enters the screening conveying device of this Tea screening machine and carries out Preliminary screening, under this screening conveying device, be connected with the vibrations generating means that improves preliminary tealeaves screening effeciency, and screening conveying device is provided with the collecting mechanism that can reclaim tealeaves Preliminary screening impurity later, tealeaves enters after casing, under the at the uniform velocity wind-force effect of carrying at air inlet mechanism, export because tealeaves enters the corresponding screening that bottom half is made up of Screen assemblies because varying in weight, realize the classification of tealeaves.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendments or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used casing 1 herein, laterally outlet 11, Screen assemblies 12, the first panel 121, the second panel 122, articulated structure 123, angle 124, screening outlet 12a, hang plate 13, side plate 14, air inlet mechanism 2, air blast 21, blast pipe 22, separator 22a, demarcation strip 22a1, air inlet 22b, air outlet 22c, all compress mechanism of qi structures 221, feeding mechanism 3, frame 31, hopper 31a, mounting cylinder 31b, sleeve 31c, screening conveying device 4, transfer passage 41, screening window 41a, screening net 41b, collecting mechanism 41c, barrier plate 41d, gap 41e, disposable box 41f, outlet 41g, vibrations generating mechanism 42, the terms such as installation foot 42a, but do not get rid of the possibility that uses other term.Use these terms to be only used to describe more easily and explain essence of the present invention, they are construed to any additional restriction is all contrary with spirit of the present invention.